Presence Sensing Safety Devices Safety Edges Safedge™ Profiles Specifications Standards EN1760-2, EN 954-1, ISO13849-1, IEC/EN60204-1, ANSI B11.19, AS 4024.5 Approvals CE marked for all applicable directives, cULus and TÜV, c-tick not required Power supply Operates on 4V DC supplied from control unit Operating temperature EPDM material -5°C to +55°C (23°F to 131°F) NBR/CR material 0°C to + 55°C (32°F to 131°F) Description The ability of the Safedge profile to out perform competition lies in its innovative design. It uses a combination of non conductive rubber and flexible wire cored conductive rubber bonded together so it keeps bouncing back into shape even after repeated compressions. The Safedge profiles come in 3 different cushions factors: 5mm (0.2in), 19mm (0.75in) and 41mm (1.6in). Cushion factor is the distance the profile can be depressed after a signal has been generated. The profiles are also offered with a sealing lip which is designed to reduce drafts between the profile and opposing surface. Humidity 90% RH Enclosure Protection IP67 (NEMA 6P) Conductor Size (18AWG) Materials EPDM Ethylene Propylene Diene Modified Rubber NBR/CR Acrylonitrile (34% nitrile) Butadiene Rubber/Chloropriene Rubber Mounting Any position using Type C112 “C” rail Weight See Ordering Details Chemical Resistance of Safedge Profile Substance Resistance—“S” Profile EPDM Resistance—“N” Profile NBR/CR Acetic Acid (10%) Good Good The profiles come in two different materials. Use the EPDM material in the presence of conductive fluids. The NBR/CR material performs better in the presence of oils. Review the chemical resistance chart to help make the best choice of material. If in doubt, a small sample of the profile should be tested for chemical resistance before a final selection is made. Acetone Good Fair Ammonium Hydroxide (35%) Good Good Benzene Poor Poor Diesel Oil Poor Good Ethyl Alcohol (Ethanol) Good Good The Safedge profile has no rigid internal parts which can “break through” or cause fatigue failures after prolonged use. The multistranded copper wire core throughout the length of the strip insures that there are no problems of resistance build up on long lengths. Hydrochloric Acid (10%) Good Good Lubricating Oil Poor Good Nitric Acid (10%) Good Fair Petrol Poor Fair Features • • • • • • • Various profiles Conductive rubber technology Up to 50m lengths Aluminium, plastic or zinc coated steel, mounting rails Rubber boot optional Active corners Sealing lip available 2-94 Silicone Fluids Good Good Sodium Chloride (25%) Good Good Trichlorethylene Good Poor Vegetable Oils (general) Good Good Water (distilled) Good Good Water (sea) Good Good Presence Sensing Safety Devices Safety Edges Safedge™ Profiles Product Selection—Profiles Code (Page 2-100) Dimension Profile Description 0110S Black, EPDM, Weight: 463g/m (0.33lbs/ft) Cushion Factor 28.5 (1.12) A 24.5 (0.96) 5mm 28.5 (1.12) C 0110N 24.5 (0.96) Black, NBR/CR, Weight: 460g/m (0.31lbs/ft) 5mm 28.5 (1.12) B 0110R 24.5 (0.96) Red, EPDM, Weight: 502g/m (0.34lbs/ft) 5mm E 43 (1.69) 28.5 (1.12) 1610S 14 (0.55) Black, EPDM, Weight: 843g/m (0.57lbs/ft) 19mm F 43 (1.69) 28.5 (1.12) 1610N 14 (0.55) Black, NBR/CR, Weight: 837g/m (0.56lbs/ft) 19mm H 68 (2.68) 36 (1.42) 30 (1.18) 0310S Black, EPDM, Weight: 1209g/m (0.81lbs/ft) 41mm 28.5 (1.12) D, J 24.5 (0.96) 0510S 28-30 (1.10-1.18) G, K 5mm Catalogue Number 5 (16.4) 440F-E0110S05 10 (32.8) 440F-E0110S10 20 (65.6) 440F-E0110S20 5 (16.4) 440F-E0110N05 10 (32.8) 440F-E0110N10 20 (65.6) 440F-E0110N20 5 (16.4) 440F-E0110R05 10 (32.8) 440F-E0110R10 20 (65.6) 440F-E0110R20 5 (16.4) 440F-E1610S05 10 (32.8) 440F-E1610S10 20 (65.6) 440F-E1610S20 5 (16.4) 440F-E1610N05 10 (32.8) 440F-E1610N10 20 (65.6) 440F-E1610N20 5 (16.4) 440F-E0310S05 10 (32.8) 440F-E0310S10 20 (65.6) 440F-E0310S20 5 (16.4) 440F-E0510S05 10 (32.8) 440F-E0510S10 20 (65.6) 440F-E0510S20 5 (16.4) 440F-E0804S05 10 (32.8) 440F-E0804S10 20 (65.6) 440F-E0804S20 25 (0.98) 43 (1.69) 14 (0.55) Black, EPDM, with Sealing Lip Weight: 545g/m (0.37lbs/ft) Length— m (ft) 0804S 17 (0.67) Black, EPDM, with Sealing Lip Weight: 1013g/m (0.68lbs/ft) 19mm 2-95 Presence Sensing Safety Devices Safety Edges Safedge™ Profiles Product Selection—Profiles Code (Page 2-100) Dimension Profile Description 0210S Black, EPDM, with Sealing Lip Weight: 1291g/m (0.87lbs/ft) Cushion Factor Length— m (ft) Catalogue Number 5 (16.4) 440F-E0210S05 10 (32.8) 440F-E0210S10 20 (65.6) 440F-E0210S20 5 (16.4) 440F-E0118S05 10 (32.8) 440F-E0118S10 20 (65.6) 440F-E0118S20 5 (16.4) 440F-E1111S05 10 (32.8) 440F-E1111S10 20 (65.6) 440F-E1111S20 I, L 68 (2.68) 36 (1.42) 30 (1.18) 41mm (1.61in) M 16 (0.63) 29 (1.14) 0118S Black, EPDM Weight: 242g/m (0.163lbs/ft) 3.75mm (0.15in) 18 (0.71) N, O 2-96 67 (2.64) 50 (1.97) 1111S Black, EPDM Weight: 680g/m (0.457lbs/ft) NA Presence Sensing Safety Devices Safety Edges Safedge™ Profiles Product Selection—“C” Rails Code Dimension—mm (inches) 10 (0.39) A 25 (0.98) 10 (0.39) B 25 (0.98) 10 (0.39) C 25 (0.98) 10 (0.39) D 25 (0.98) 10 (0.39) E 25 (0.98) 25 (0.98) 10 (0.39) F 20 (0.79) 10 (0.39) G 25 (0.98) 25 (0.98) 18 (0.71) H 25 (0.98) 8.5 (0.33) I 18 (0.71) 45 (1.77) J 13 (0.51) 45 (1.77) NA 10 (0.4) Description Catalogue Number Aluminium type; Type C112/A Suitable for all profiles. 3m (9.8ft) length Weight: 258g/m (0.17lbs/ft) 440F-R1212 Zinc-Coated Steel; Type C112/S Suitable for all profiles 2m (6.5ft) length Weight: 663g/m (0.45lbs/ft) 440F-R1112 PVC Black; Type C112/PB Suitable for all profiles 3m (9.8ft) length Weight: 111g/m (0.07lbs/ft) 440F-R1212PB PVC Red; Type C112/PR Suitable for all profiles 3m (9.8ft) length Weight: 111g/m (0.07lbs/ft) 440F-R1212PR PVC Yellow; Type C112/PY Suitable for all profiles 3m (9.8ft) length Weight: 111g/m (0.07lbs/ft) 440F-R1212PY Aluminium Vertical Lip; Type C112/ A2 Suitable for all profiles 2m (6.5ft) length Weight: 368g/m (0.25lbs/ft) 440F-R1214 Aluminium Horizontal Lip; Type C112/A3 Suitable for all profiles 2m (6.5ft) length Weight: 388g/m (0.26lbs/ft) 440F-R1215 Aluminium Deep Channel; Type C112/A4 Suitable for all profiles 2m (6.5ft) length Weight: 345g/m (0.23lbs/ft) 440F-R1216 Aluminium; Suitable for Mini Profile Only 2m (6.5ft) length Weight: 150g/m (___lbs/ft) 440F-R1219 Aluminium Suitable for Rubber Boot Only ?m (ft) length Weight: 667g/m (0.448lbs/ft) 440F-R2151 Aluminium End Plate for C-Rail Option J 2 Plates 4 Screws, flat head, Philips, 10mm, #6, Weight: 7g (0.01lbs) 440F-R2152 2-97 Presence Sensing Safety Devices Safety Edges Safedge™ Profiles Product Selection—Component Parts Dimension Name Description Catalogue Number 1m 440F-A1301 2m 440F-A1302 5m 440F-A1305 12m 440F-A1306 15m 440F-A1307 6kΩ (yellow) resistor for series termination 440F-A1308 15kΩ (blue) for parallel termination 440F-A1309 Closing Cap material: EPDM 440F-A1302S Closing Cap material: NRB 440F-A1302N To close profiles 440F-E0310S and 440F-E1610S. 440F-A1303S To close profiles 440F-E1610N. 440F-A1303N Axial Connector With this connector you can directly connect two profiles. Suitable for 440F-E0110S and 440F-E0110R profiles. 440F-A0061S Straight Pin Connector Kit contains one pair of pins suitable for one joint. 440F-A0004 Connector and Cable Terminator Closing Cap Closing Cap 90° Corner Connector 440F-A0071S 440F-A007IS When using profile 440F-E0110N select 440F-A007IN When using profile 440F-E0310S select 440F-A0073S When using profile 440F-E1610S select 440F-A0074S When using profile 440F-E1610N select 440F-A0074N When using profile 440F-E0110N select 440F-A0072N When using profile 440F-E0110S or 440F-E0110R select 440F-A0072S When using profile 440F-E1610N select 440F-A0075N When using profile 440F-E1610S select 440F-A0075S When using profile 440F-E0310S select 440F-A0076S 45° Corner Connector When using profile 440F-E0110N 440F-A0071N45 60° Corner Connector When using profile 440F-E0110N 440F-A0071N60 90° Corner Connector (vertical) 2-98 When using profile 440F-E0110S select When using profile 440F-E0110R select Presence Sensing Safety Devices Safety Edges Safedge™ Profiles Product Selection—Component Parts Dimension Name Description Catalogue Number Use only on Mini Profile—1m 440F-A1181 Use only on Mini Profile—3m 440F-A1183 Use only on Mini Profile—5m 440F-A1185 Terminator Use only on Mini Profile— 8kΩ (yellow) resistor for series termination 440F-A1186 Closing Cap Use only on Mini Profile— Closing Cap material: EPDM 440F-A1318 Cyanocrylate Adhesive Contents: 3g. Sufficient for approximately 10 terminations. 440F-A0020 Shears Use to cut profiles. 440F-A3084 Connection Box Polycarbonate housing 53mm X 53mm X 35mm complete with two pole terminal and trumpet type screw on connector with strain and relief clamp. For use with coiled cable 440F-A0116 2.5m (8.2ft) (extended) of flexible coiled cable. 440F-A2450 3.5m (11.5ft) (extended) of flexible coiled cable. 440F-A2700 Connector and Cable Coiled Connection Cable Control Unit Connection Box Coiled Cable Closing Cap “C” Rail Connection Box Connector with Resistor Cable Connector Example application of profile using coiled cable. The coiled cable can not be directly connected to the profile due to the weight of the cable. The proper use of the coiled cable is to connect the coiled cable to the profile through the connection box. The coiled cable should be secured to both the moving and stationary objects so as to prevent straining of the terminal connections. Closing Cap 2-99 Presence Sensing Safety Devices Safety Edges Safedge™ Profiles Factory Assembled Product Selection (standard profile) 440F-E ➊ C a A b M c V d 01270 e a Profile Code Description A 0110S B 0110R C 0110N D 0510S with Sealing Lip on Right Side E 1610S F 1610N G 0804S with Sealing Lip on Right Side H 0310S I 0210S with Sealing Lip on Right Side J 0510S with Sealing Lip on Left Side K 0804S with Sealing Lip on Left Side L 0210S with Sealing Lip on Left Side N Rubber Boot over 0110S O Rubber Boot over 1610S K SET straight entrance with 1m cable L SET straight entrance with 2m cable M SET straight entrance with 3m cable N SET straight entrance with 5m cable O SET straight entrance with 10m cable P UNDER entrance with 1m cable Q UNDER entrance with 2m cable R UNDER entrance with 3m cable S UNDER entrance with 5m cable T UNDER entrance with 10m cable e Termination Code Description A LHT left exit with 1m cable B LHT left exit with 2m cable C LHT left exit with 3m cable D LHT left exit with 5m cable LHT left exit with 10m cable RHT right exit with 1m cable “C” Rail G RHT right exit with 2m cable H RHT right exit with 3m cable Description B 1112 zinc coated steel for “Profile” codes A-L C 1212PB PVC black for “Profile” codes A-L D 1212PR PVC red for “Profile” codes A-L E 1212PY PVC yellow for “Profile” codes A-L 1214 aluminium with vertical lip for “Profile” codes A-L G 1215 aluminium with horizontal lip for “Profile” codes A-L H 1216 aluminium deep rail for “Profile” codes A-L 2151 aluminium for “Profile” codes N and O No C-Rail (not needed) I RHT right exit with 5m cable J RHT right exit with 10m cable K SET straight exit with 1m cable L SET straight exit with 2m cable M SET straight exit with 3m cable N SET straight exit with 5m cable O SET straight exit with 10m cable P UNDER exit with 1m cable Q UNDER exit with 2m cable R UNDER exit with 3m cable c S UNDER exit with 5m cable T UNDER exit with 10m cable Cable Entrance U Parallel Termination—15kΩ V Series Termination—6kΩ Code Description A LHT left entrance with 1m cable B LHT left entrance with 2m cable C LHT left entrance with 3m cable D LHT left entrance with 5m cable E LHT left entrance with 10m cable F RHT right entrance with 1m cable G RHT right entrance with 2m cable H RHT right entrance with 3m cable I RHT right entrance with 5m cable J RHT right entrance with 10m cable K SET straight entrance with 1m cable L SET straight entrance with 2m cable 2-100 RHT right entrance with 10m cable F 1212 aluminium for “Profile” codes A-L N Description J E A J Cable Entrance Code b Code F d (continued) f Length of Edge Code Description 5 digit number Enter length of edge in mm for example: 50m=50000; 500mm=00500 300mm minimum ➊ Order controller separately. See page 2-104 for selection details. Presence Sensing Safety Devices Safety Edges Safedge™ Profiles Factory Assembled Product Selection (mini-profile) c Cable Entrance Code Description K SET straight entrance 1m cable M SET straight entrance 3m cable N SET straight entrance 5m cable P UNDER entrance 1m cable R UNDER entrance 3m cable S UNDER entrance 5m cable d Termination 440F-E ➊ M a I b M c V d 01270 e a Profile Code Description K SET straight entrance 1m cable M SET straight entrance 3m cable N SET straight entrance 5m cable P UNDER entrance 1m cable R UNDER entrance 3m cable S UNDER entrance 5m cable V Series Termination—8kΩ Code Description e M 0118S 3.75mm (0.15in) Cushion Factor Black, Mini Profile Length b “C” Rail Code Description I 1219 aluminium for “Profile” code M N No C-Rail (not needed) Code Description 5 digit number Enter length of edge in mm for example: 50m=50000; 500mm=00500 300mm minimum ➊ Order controller separately. See page 2-104 for selection details. 2-101 Presence Sensing Safety Devices Safety Edges Safedge™ Profiles Factory Assembled Examples 440F-EDFHV00490 V F Series Termination Type 1214 Aluminum Rail 6KΩ with Vertical Lip 440F-ECAKV01250 A Type C112/A Aluminum C Rail H RHT—Right Hand Entrance with 3m Cable V Series Termination 6KΩ C D Type 0110N Oil Resistant Profile 1250 mm long Type 0510S Profile with Sealing Lip 490mm long K SET Cable Entrance with 1m Cable This is a single oil resistant profile which is 1250mm long. The edge is terminated with a Series Termination. A 1m cable enters straight into the closing cap from a DIN-rail mounted controller. The profile is mounted on a standard aluminium C rail. Note orientation of sealing lip to cable entrance This is single profile has a sealing lip and is 490mm long. The profile is terminated with a Series Termination. A 3m cable enters into the right hand side of the closing cap from a plastic surface mounted controller. The profile is mounted on an aluminium rail with a vertical lip for ease of mounting. The orientation of the sealing lip to the vertical lip can be reversed by the user by sliding the profile out of the C Rail, rotating the C Rail 180° and then re-inserting the profile back into the C Rail. 440F-EBGCU03560 G Type 1215 Aluminum Rail with Horizontal Lip 440F-ECFGD01250 F Type 1214 Aluminum Rail with Vertical Lip G RHT—Right Hand Entrance with 2m Cable D LHT Cable Exit 5m U Parallel Termination 15KΩ B Type 0110R Profile 3560mm long C LHT—Entrance with 3m Cable C Type 0110N Oil Resistant Profile 1250mm long This is a single oil resistant profile which is 1250mm long. The edge is terminated with a 1m cable. A 1m cable enters straight into the closing cap. The profile is mounted on a standard aluminium C rail. A control unit is not included. This edge is intended to be used in series with another length of edge which has a terminating resistor. 2-102 This is a red-coloured single profile which is 3560mm long. This profile is part of a parallel profile system, for ease of mounting, as it is terminated with a Parallel Termination. A 3m cable enters into the left side of the closing cap from a plastic surface mount controller. The profile is mounted on an aluminium C Rail with a horizontal lip for ease of mounting. The horizontal lip can be reversed by the user by sliding the profile out of the C Rail, rotating the C Rail and then re-inserting the profile back into the C Rail. A separate catalogue number must be entered for the other profile.