TI STAR

STAR
STAR STAR Surface Mount Tape-and-Reel Specification
Literature Number: SNOSBW3A
STAR TM Surface Mount
Tape-and-Reel Specification
December 1992
General Description
Tape-and-Reel is a new method for shipment of surface
mount devices. This approach simplifies the handling of
semiconductors for automated circuit board assembly systems. A Tape-and-Reel holds hundreds-to-thousands of
surface mount devices (as compared with less than 100
devices in a rail), so that pick-and-place machines have to
be reloaded less frequently. This savings in labor will further
reduce manufacturing costs for automated circuit board assembly.
Features
Y
Y
Y
Y
Y
Y
Y
Conductive PVC material redeuces static charge buildup
Fully meets proposed EIA standard RS-481A (taping of
surface-mounted components for automatic placing)
Y
Fully compatible with National’s surface mount package
types
Variable code density code 39 bar code label for Automated Inventory Management availability
Mechanical samples of surface mount packages available in Tape-and-Reel for automated assembly process
development
Single Tape-and-Reel holds hundreds-to-thousands of
surface mount semiconductors for additional labor savings
Conductive cover Tape-and-Reel availability
Reels individually packed
Tape-and-Reel Diagram
TL/HH/8352 – 1
STARTM is a trademark of National Semiconductor Corporation.
C1995 National Semiconductor Corporation
TL/HH/8352
RRD-B30M115/Printed in U. S. A.
STAR Surface Mount Tape-and-Reel Specification
PRELIMINARY
Tape-and-Reel Overview
TAPE FORMAT AND DEVICE ORIENTATION
TL/HH/8352 – 2
Page
Small Outline Transistor
Small Outline IC (SO-IC)
Page
SOT-23 (High Profile)
3
SOT-23 (Low Profile)
3
PLCC-28
12
SO-8 (Narrow)
4
PLCC-44
13
Plastic Chip Carrier IC (PLCC-IC)
PLCC-20
11
SO-14 (Narrow)
5
PLCC-68
14
SO-14 (Wide)
6
PLCC-84
15
SO-16 (Narrow)
7
SO-16 (Wide)
8
SO-20 (Wide)
9
SO-24 (Wide)
10
MATERIALS
# Cavity Tape: Conductive PVC (less than 105 X/Sq)
# Cover Tape: Polyester
1. Conductive Cover available
# Reel: 1. Solid 80 pt. Fibreboard (standard)
2. Conductive Fibreboard available
3. Conductive Plastic (PVC) available
LABEL
Human and machine readable label is provided on reel. A variable (C.P.I.) density code 39 is available. NSC STD Label (7.6
C.P.I.).
Example:
Field
Lot Number
Date Code
Revision Level
National Part No. I.D.
Quantity
Fields are separated by at least one blank space.
Future Tape-and-Reel packs will also include a smaller-size
bar code label (high-density code 39) at the beginning of the
TL/HH/8352 – 3
tape. (This tape label is not available on current production.)
National Semiconductor will also offer additional labels containing information per your specific specification.
2
SOT-23 (High Profile), SOT-23 (Low Profile)
TAPE FORMAT
Tape Section
Leader
(Start End)
Direction
of
u
Feed
Carrier
Trailer
(Hub End)
Ý Cavities
Cavity Status
Cover Tape Status
5 (min)
Empty
Unsealed
5 (min)
Empty
Sealed
² *2500 (High)
Filled
Sealed
² *3000 (Low)
Filled
Sealed
2 (min)
Empty
Sealed
2 (min)
Empty
Unsealed
*These quantities represent 7× Reel Quantity availability.
² 10,000 For 13× Reel.
TAPE DIMENSIONS
TL/HH/8352 – 4
REEL DIMENSIONS
TL/HH/8352 – 5
3
SO-8 (Narrow)
TAPE FORMAT
Tape Section
Direction
of
u
Feed
Leader
(Start End)
Carrier
Trailer
(Hub End)
Ý Cavities
Cavity Status
Cover Tape Status
5 (min)
Empty
Unsealed
5 (min)
Empty
Sealed
2500
Filled
Sealed
2 (min)
Empty
Sealed
2 (min)
Empty
Unsealed
TAPE DIMENSIONS
TL/HH/8352 – 6
REEL DIMENSIONS
TL/HH/8352 – 7
4
SO-14 (Narrow)
TAPE FORMAT
Tape Section
Direction
of
u
Feed
Leader
(Start End)
Carrier
Trailer
(Hub End)
Ý Cavities
Cavity Status
Cover Tape Status
5 (min)
Empty
Unsealed
5 (min)
Empty
Sealed
2500
Filled
Sealed
2 (min)
Empty
Sealed
2 (min)
Empty
Unsealed
TAPE DIMENSIONS
TL/HH/8352 – 8
REEL DIMENSIONS
TL/HH/8352 – 9
5
SO-14 (Wide)
TAPE FORMAT
Tape Section
Direction
of
u
Feed
Leader
(Start End)
Carrier
Trailer
(Hub End)
Ý Cavities
Cavity Status
Cover Tape Status
5 (min)
Empty
Unsealed
5 (min)
Empty
Sealed
1000
Filled
Sealed
2 (min)
Empty
Sealed
2 (min)
Empty
Unsealed
TAPE DIMENSIONS
TL/HH/8352 – 10
REEL DIMENSIONS
TL/HH/8352 – 11
6
SO-16 (Narrow)
TAPE FORMAT
Tape Section
Direction
of
u
Feed
Leader
(Start End)
Carrier
Trailer
(Hub End)
Ý Cavities
Cavity Status
Cover Tape Status
5 (min)
Empty
Unsealed
5 (min)
Empty
Sealed
2500
Filled
Sealed
2 (min)
Empty
Sealed
2 (min)
Empty
Unsealed
TAPE DIMENSIONS
TL/HH/8352 – 12
REEL DIMENSIONS
TL/HH/8352 – 13
7
SO-16 (Wide)
TAPE FORMAT
Tape Section
Direction
of
u
Feed
Leader
(Start End)
Carrier
Trailer
(Hub End)
Ý Cavities
Cavity Status
Cover Tape Status
5 (min)
Empty
Unsealed
5 (min)
Empty
Sealed
1000
Filled
Sealed
2 (min)
Empty
Sealed
2 (min)
Empty
Unsealed
TAPE DIMENSIONS
TL/HH/8352 – 14
REEL DIMENSIONS
TL/HH/8352 – 15
8
SO-20 (Wide)
TAPE FORMAT
Tape Section
Direction
of
u
Feed
Leader
(Start End)
Carrier
Trailer
(Hub End)
Ý Cavities
Cavity Status
Cover Tape Status
5 (min)
Empty
Unsealed
5 (min)
Empty
Sealed
1000
Filled
Sealed
2 (min)
Empty
Sealed
2 (min)
Empty
Unsealed
TAPE DIMENSIONS
TL/HH/8352 – 16
REEL DIMENSIONS
TL/HH/8352 – 17
9
SO-24 (Wide)
TAPE FORMAT
Tape Section
Direction
of
u
Feed
Leader
(Start End)
Carrier
Trailer
(Hub End)
Ý Cavities
Cavity Status
Cover Tape Status
5 (min)
Empty
Unsealed
5 (min)
Empty
Sealed
1000
Filled
Sealed
2 (min)
Empty
Sealed
2 (min)
Empty
Unsealed
TAPE DIMENSIONS
TL/HH/8352 – 18
REEL DIMENSIONS
TL/HH/8352 – 19
10
PLCC-20
TAPE FORMAT
Tape Section
Direction
of
u
Feed
Leader
(Start End)
Carrier
Trailer
(Hub End)
Ý Cavities
Cavity Status
Cover Tape Status
5 (min)
Empty
Unsealed
5 (min)
Empty
Sealed
1000
Filled
Sealed
2 (min)
Empty
Sealed
2 (min)
Empty
Unsealed
TAPE DIMENSIONS
TL/HH/8352 – 20
REEL DIMENSIONS
TL/HH/8352 – 21
11
PLCC-28
TAPE FORMAT
Tape Section
Direction
of
u
Feed
Leader
(Start End)
Carrier
Trailer
(Hub End)
Ý Cavities
Cavity Status
Cover Tape Status
5 (min)
Empty
Unsealed
5 (min)
Empty
Sealed
750
Filled
Sealed
2 (min)
Empty
Sealed
2 (min)
Empty
Unsealed
TAPE DIMENSIONS
TL/HH/8352 – 22
REEL DIMENSIONS
TL/HH/8352 – 23
12
PLCC-44
Tape Section
Direction
of
u
Feed
Leader
(Start End)
Carrier
Trailer
(Hub End)
Ý Cavities
Cavity Status
Cover Tape Status
Unsealed
5 (min)
Empty
5 (min)
Empty
Sealed
500
Filled
Sealed
2 (min)
Empty
Sealed
2 (min)
Empty
Unsealed
TAPE DIMENSIONS
TL/HH/8352 – 24
REEL DIMENSIONS
TL/HH/8352 – 25
13
PLCC-68
TAPE FORMAT
Tape Section
Direction
of
u
Feed
Leader
(Start End)
Carrier
Trailer
(Hub End)
Ý Cavities
Cavity Status
Cover Tape Status
5 (min)
Empty
Unsealed
5 (min)
Empty
Sealed
250
Filled
Sealed
2 (min)
Empty
Sealed
2 (min)
Empty
Unsealed
TAPE DIMENSIONS
TL/HH/8352 – 26
REEL DIMENSIONS
TL/HH/8352 – 27
14
PLCC-84
TAPE FORMAT
Tape Section
Direction
of
u
Feed
Leader
(Start End)
Carrier
Trailer
(Hub End)
Ý Cavities
Cavity Status
Cover Tape Status
5 (min)
Empty
Unsealed
5 (min)
Empty
Sealed
250
Filled
Sealed
2 (min)
Empty
Sealed
2 (min)
Empty
Unsealed
TAPE DIMENSIONS
TL/HH/8352 – 28
REEL DIMENSIONS
TL/HH/8352 – 29
15
ApplicationÐTotal System Saving
TL/HH/8352 – 32
Automated manufacturers can improve their cost savings by
using Tape-and-Reel for surface mount devices. Simplified
handling results because hundreds-to-thousands of semiconductors are carried on a single Tape-and-Reel pack (see
the ‘‘Ordering Information’’ section for the exact quantities).
With this higher device count per reel (when compared with
less than 100 devices per rail), pick-and-place machines
have to be re-loaded less frequently and lower labor costs
result.
With Tape-and-Reel, manufacturers save twiceÐonce from
using surface mount technology for automated PC board
assembly and again from less device handling during shipment and machine set-up.
Cost pressures today are forcing many electronics manufacturers to automate their production lines. Surface mount
technology plays a key role in this cost-savings trend because:
1. The mounting of devices on the PC board surface eliminates the expense of drilling holes;
2. The use of pick-and-place machines to assemble the PC
boards greatly reduces labor costs;
3. The lighter and more compact assembled products resulting from the smaller dimensions of surface mount
packages mean lower material costs.
Production processes now permit both surface mount and
insertion mount components to be assembled on the same
PC board.
16
Ordering Information
mount packages). Specifying the Tape-and-Reel method of
shipment (Note 1) means that you will receive your devices
in the following quantities per Tape-and-Reel pack:
When you order a surface mount semiconductor, it will be in
one of the 15 available surface mount package types (see
Appendix II for the physical dimensions of the surface
Device Quantity
Small Outline Transistor
Small Outline IC
Plastic Chip Carrier IC
SOT-23 (High Profile) (Note 2)
10000
2500*
SOT-23 (Low Profile) (Note 2)
10000
3000*
SO-8 (Narrow)
2500
SO-14 (Narrow)
2500
SO-14 (Wide)
1000
SO-16 (Narrow)
2500
SO-16 (Wide)
1000
SO-20 (Wide)
1000
SO-24 (Wide)
1000
PLCC-20
1000
PLCC-28
750
PLCC-44
500
PLCC-68
250
PLCC-84
250
*This denotes 7× reel quantity availability.
Note 1: For small outline transistors, your order will automatically be shipped in Tape-and-Reel unless you indicate otherwise. For surface mount integrated circuits,
your order will automatically be shipped in conductive rails unless you indicate ‘‘Tape-and-Reel’’ after the device description on your purchase order.
Note 2: Your SOT-23 devices will automatically have Option 1 orientation unless you indicate ‘‘Option 2 Orientation’’ after the device description on your purchase
order (see ‘‘Tape-and-Reel Overview’’ for definition of SOT-23 orientations). In addition, your SOT-23 devices will automatically have the high-profile outline unless
you indicate ‘‘Low-Profile Outline’’ after the device description on your purchase order (see ‘‘Appendix IIÐPhysical Dimensions of Surface Mount Package’’ for
definition of SOT-23 outlines).
Example: You order 5,000 LM324M ICs shipped in Tapeand-Reel.
# All 5,000 devices have the same date code
# You receive 2 SO-14 (Narrow) Tape-and-Reel packs,
each having 2500 LM324M ICs
17
Appendix IÐShort-Form Procurement Specification
TAPE FORMAT
x Direction of Feed
Trailer (Hub End)
Empty Cavities,
min
(Unsealed
Cover Tape)
Carrier
Empty Cavities,
min
(Sealed
Cover Tape)
Filled Cavities
(Sealed
Cover Tape)
Leader (Start End)
Empty Cavities,
min
Sealed
Cover Tape)
Empty Cavities,
min
(Unsealed
Cover Tape)
SMALL OUTLINE TRANSISTOR
SOT-23
(High Profile)
2
2
10000
2500*
5
5
SOT-23
(Low Profile)
2
2
10000
3000*
5
5
SO-8 (Narrow)
2
2
2500
5
5
SO-14 (Narrow)
2
2
2500
5
5
SO-14 (Wide)
2
2
1000
5
5
SO-16 (Narrow)
2
2
2500
5
5
SO-16 (Wide)
2
2
1000
5
5
SO-20 (Wide)
2
2
1000
5
5
SO-24 (Wide)
2
2
1000
5
5
SMALL OUTLINE IC
PLASTIC CHIP CARRIER IC
PLCC-20
2
2
1000
5
5
PLCC-28
2
2
750
5
5
PLCC-44
2
2
500
5
5
PLCC-68
2
2
250
5
5
PLCC-84
2
2
250
5
5
*This denotes 7× reel quantity availability.
18
Appendix IÐShort-Form Procurement Specification (Continued)
TAPE DIMENSIONS (24 Millimeter Tape or Less)
TL/HH/8352 – 33
W
P
F
E
P2
P0
D
T
A0
B0
K0
D1
R
SMALL OUTLINE TRANSISTOR
SOT-23
8 g .30 4.0 g .10 3.5 g .05 1.75 g .10 2.0 g .05 4.0 g .10 1.55 g .05 .30 g .10 3.15 g .05 2.55 g .05 1.20 g .05 1.05 g .05 25
(High Profile)
SOT-23
8 g .30 4.0 g .10 3.5 g .05 1.75 g .10 2.0 g .05 4.0 g .10 1.55 g .05 .30 g .10 3.15 g .05 2.55 g .05 1.20 g .05 1.05 g .05 25
(Low Profile)
SMALL OUTLINE IC
SO-8
(Narrow)
12 g .30 8.0 g .10 5.5 g .05 1.75 g .10 2.0 g .05 4.0 g .10 1.55 g .05 .30 g .10 6.4 g .10
5.2 g .10
2.1 g .10 1.55 g .05 30
SO-14
(Narrow)
16 g .30 8.0 g .10 7.5 g .10 1.75 g .10 2.0 g .05 4.0 g .10 1.55 g .05 .30 g .10 6.5 g .10
9.0 g .10
2.1 g .10 1.55 g .05 40
SO-14 (Wide) 16 g .30 12.0 g .10 7.5 g .10 1.75 g .10 2.0 g .05 4.0 g .10 1.55 g .05 .30 g .10 10.9 g .10 9.5 g .10
3.0 g .10 1.55 g .05 40
SO-16
(Narrow)
16 g .30 8.0 g .10 7.5 g .10 1.75 g .10 2.0 g .05 4.0 g .10 1.55 g .05 .30 g .10 6.5 g .10 10.3 g .10 2.1 g .10 1.55 g .05 40
SO-16 (Wide) 16 g .30 12.0 g .10 5.5 g .10 1.75 g .10 2.0 g .05 4.0 g .10 1.55 g .05 .30 g .10 10.9 g .10 10.76 g .10 3.0 g .10 1.55 g .05 40
SO-20 (Wide) 24 g .30 12.0 g .10 11.5 g .10 1.75 g .10 2.0 g .05 4.0 g .10 1.55 g .05 .30 g .10 10.9 g .10 13.3 g .10 3.0 g .10 2.05 g .05 50
SO-24 (Wide) 24 g .30 12.0 g .10 11.5 g .10 1.75 g .10 2.0 g .05 4.0 g .10 1.55 g .05 .30 g .10 10.9 g .10 15.85 g .10 3.0 g .10 2.05 g .05 50
PLASTIC CHIP CARRIER IC
PLCC-20
16 g .30 12.0 g .10 7.5 g .10 1.75 g .10 2.0 g .05 4.0 g .10 1.55 g .05 .30 g .10 9.3 g .10
PLCC-28
24 g .30 16.0 g .10 11.5 g .10 1.75 g .10 2.0 g .05 4.0 g .10 1.55 g .05 .30 g .10 13.0 g .10 13.0 g .10 4.9 g .10 2.05 g .05 50
Note 1: A0, B0 and K0 dimensions are measured 0.3 mm above the inside wall of the cavity bottom.
Note 2: Tape with components shall pass around a mandril radius R without damage.
Note 3: Cavity tape material shall be PVC conductive (less than 105 X/Sq).
Note 4: Cover tape material shall be polyester (30–65 grams peel-back force).
Note 5: D1 Dimension is centered within cavity.
Note 6: All dimensions are in millimeters.
19
9.3 g .10
4.9 g .10 1.55 g .05 40
Appendix IÐShort-Form Procurement Specification (Continued)
TAPE DIMENSIONS (32 Millimeter Tape or Greater)
TL/HH/8352 – 34
W
P
F2
E
P2
P0
D
T
A0
B0
K0
D1
R
PLASTIC CHIP CARRIER IC
PLCC-44
32 g .3
24.0 g .1 14.25 g .1 1.75 g .1 2.0 g .05 4.0 g .1 1.55 g .05 .30 g .1 18.0 g .1 18.0 g .1 5.0 g .1 2.05 g .05 50
PLCC-68 44.3 g .3 32.0 g .1 20.25 g .1 1.75 g .1 2.0 g .05 4.0 g .1 1.55 g .05 .30 g .1 25.6 g .1 25.6 g .1 5.0 g .1 2.05 g .05 50
PLCC-84 44.3 g .3 36.0 g .1 20.25 g .1 1.75 g .1 2.0 g .05 4.0 g .1 1.55 g .05 .30 g .1 30.7 g .1 30.7 g .1 5.0 g .1 2.05 g .05 50
Note 1: A0, B0 and K0 dimensions are measured 0.3 mm above the inside wall of the cavity bottom.
Note 2: Tape with components shall pass around a mandril radius R without damage.
Note 3: Cavity tape material shall be PVC conductive (less than 105 X/Sq).
Note 4: Cover tape material shall be polyester (30–65 grams peel-back force).
Note 5: D1 Dimension is centered within cavity.
Note 6: All dimensions are in millimeters.
20
Appendix IÐShort-Form Procurement Specification (Continued)
REEL DIMENSIONS
TL/HH/8352 – 35
8 mm Tape
SOT-23
(High Profile)
SOT-23
(Low Profile)
A (Max)
B (Min)
C
D (Min)
N (Min)
G
T (Max)
(13.00)
(330)
0.059
1.5
0.512 g 0.002
13 g 0.05
0.795
20.2
1.969
50
0.331b0.000
a 1.5
8.4b
(13.00)
(330)
0.059
1.5
0.512 g 0.002
13 g 0.05
0.795
20.2
1.969
50
0.488b0.000
a2
12.4b
a 0.059
0
a 0.078
12 mm Tape
SO-8 (Narrow)
16 mm Tape
SO-14 (Narrow)
SO-14 (Wide)
SO-16 (Narrow)
SO-16 (Wide)
PLCC-20
(13.00)
(330)
0.059
1.5
0.512 g 0.002
13 g 0.05
0.795
20.2
1.969
50
0.646b0.000
a2
16.4b
SO-20 (Wide)
SO-24 (Wide)
PLCC-28
(13.00)
(330)
0.059
1.5
0.512 g 0.002
13 g 0.05
0.795
20.2
1.969
50
0.960b0.000
a2
24.4b
(13.00)
(330)
0.059
1.5
0.512 g 0.002
13 g 0.05
0.795
20.2
1.969
50
1.276b0.000
a2
32.4b
(13.00)
(330)
0.059
1.5
0.512 g 0.002
13 g 0.05
0.795
20.2
1.969
50
24 mm Tape
32 mm Tape
44 mm Tape
PLCC-44
PLCC-68
PLCC-84
Units:
Inches
Millimeters
Material: Paperboard (Non-Flaking)
21
0
a 0.078
0
a 0.078
0
a 0.078
0
a 0.078
1.748b0.000
a2
44.4b
0
0.567
14.4
0.724
18.4
0.882
22.4
1.197
30.4
1.512
38.4
1.984
50.4
Appendix IIÐPhysical Dimensions of Surface Mount Packages
SOT-23 (High Profile)
(Generally used for Top-of-Board Mounting)
SOT-23 (Low Profile)
(Generally used for Underside-of-Board Mounting)
22
Appendix IIÐPhysical Dimensions of Surface Mount Packages (Continued)
SO-8 (Narrow)
SO-14 (Narrow)
23
Appendix IIÐPhysical Dimensions of Surface Mount Packages (Continued)
SO-14 (Wide)
SO-16 (Narrow)
24
Appendix IIÐPhysical Dimensions of Surface Mount Packages (Continued)
SO-16 (Wide)
SO-20 (Wide)
25
Appendix IIÐPhysical Dimensions of Surface Mount Packages (Continued)
SO-24 (Wide)
PLCC-20
26
Appendix IIÐPhysical Dimensions of Surface Mount Packages (Continued)
PLCC-28
PLCC-44
27
STAR Surface Mount Tape-and-Reel Specification
Appendix IIÐPhysical Dimensions of Surface Mount Packages (Continued)
PLCC-68
PLCC-84
Lit. Ý 113635
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