MP240 MP240 P r o dMP240 u c t IInnnnoovvaa t i o n FFr roomm Power Operational Amplifier FEATURES GENERAL DESCRIPTION The MP240 operational amplifier is a surface mount constructed component that provides a cost effective solution in many industrial applications. The MP240 offers outstanding performance that rivals much more expensive hybrid components yet has a footprint of only 4.7 sq in. The MP240 has many optional features such as four-wire current limit sensing, a shutdown control and external compensation. In addition, the class A/B output stage biasing can be turned off for lower quiescent current with class C operation in applications where crossover distortion is less important such as when driving motors, for example. A boost voltage feature biases the output stage for close linear swings to the supply rail for extra efficient operation. The MP240 is built on a thermally conductive but electrically insulating substrate that can be mounted to a heat sink. ♦ LOW COST ♦ HIGH VOLTAGE - 200 VOLTS ♦ HIGH OUTPUT CURRENT - 20 AMPS ♦ 170 WATT DISSIPATION CAPABILITY APPLICATIONS ♦ MOTOR DRIVE ♦ MAGNETIC DEFLECTION ♦ PROGRAMMABLE POWER SUPPLIES ♦ INDUSTRIAL AUDIO AMPLIFIER EQUIVALENT CIRCUIT DIAGRAM HSD 8 LSD 7 +Vb 1 +Vs R1 C1 GND R2 Q1A 2 R3 Q1B C2 Q17 Cc2 R13 3.9k Q6 R7 Q11A Q11B R8 R10 R9 R16 35 -ILIM Q21 Q19 OUT 24-26 OUT R11 D2 5 R12 30-32 Q13 Q13A R12A Q14 GND 40 C3 R13 Q15 R14 21-23 -Vs 27-29 -Vs -Vb 38 http://www.cirrus.com OUT 36 +ILIM Q18 Q20 R15 Q10 15-17 OUT 9-11 D3 R6 MP240U Q3A R4 Q5 Iq Q3 R5A Cc1 6 +IN 41 R5 Q4 4 -IN 42 +Vs 18-20 Q16 Q2 D1 12-14 LEVEL SHIFT Copyright © Cirrus Logic, Inc. 2009 (All Rights Reserved) SEP 2009 1 APEX − MP240UREVH MP240 P r o d u c t I n n o v a t i o nF r o m CHARACTERISTICS AND SPECIFICATIONS ABSOLUTE MAXIMUM RATINGS Parameter Symbol Min Max Units SUPPLY VOLTAGE, +VS to -VS 200 V OUTPUT CURRENT, +VB (Note 6) +VS + 15V V POWER DISSIPATION, -VB (Note 6) -VS - 15V V OUTPUT CURRENT, peak, within SOA 25 A POWER DISSIPATION, internal, DC 170 W INPUT VOLTAGE +VB to -VB V 225 °C 150 °C TEMPERATURE, pin solder, 10s TEMPERATURE, junction (Note 2) TEMPERATURE RANGE, storage −40 105 °C OPERATING TEMPERATURE, case −40 85 °C SPECIFICATIONS Parameter Test Conditions Min Typ Max Units INPUT OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature Full temperature range 1 5 mV 20 50 µV/°C 20 µV/V OFFSET VOLTAGE vs. supply BIAS CURRENT, initial 100 pA BIAS CURRENT vs. supply (Note 3) 0.1 pA/V OFFSET CURRENT, initial 50 pA INPUT IMPEDANCE, DC INPUT CAPACITANCE 100 GΩ 4 pF COMMON MODE VOLTAGE RANGE +VB - 15 V COMMON MODE VOLTAGE RANGE -VB + 15 V COMMON MODE REJECTION, DC 92 dB DIFFERENTIAL INPUT VOLTAGE ±25 5 V NOISE 1MHz bandwidth, 1kΩ RS µV RMS SHUTDOWN, active HSD - LSD 4.5 5 5.5 V SHUTDOWN, inactive HSD - LSD -0.5 0 0.25 V GAIN OPEN LOOP @ 15Hz RL= 1KΩ, CC = 100pF GAIN BANDWIDTH PRODUCT @ 1MHz CC = 100pF PHASE MARGIN Full temperature range 96 dB 1.8 60 MHz ° OUTPUT VOLTAGE SWING IO = 20A +VS - 10 +VS - 7 V VOLTAGE SWING IO = -20A -VS + 10 -VS + 8 V VOLTAGE SWING IO = 20A, +VB = +VS +10V +VS - 3.0 +VS - 2.0 V VOLTAGE SWING IO = -20A, -VB = -VS -10V -VS + 6.0 -VS + 5.0 V CURRENT, continuous, DC SLEW RATE, A V = -10 2 20 CC = 100pF 12 A 14 V/µS MP240U MP240 P r o d u c t I n n o v a t i o nF r o m Parameter Test Conditions Min SETTLING TIME, to 0.1% A V = -1, 10V Step, CC = 680pF RESISTANCE, open loop DC, 10A Load Typ Max Units 5 µS 0.2 Ω POWER SUPPLY VOLTAGE ±15 CURRENT, quiescent, total ±75 ±100 V 16.5 25 mA CURRENT, shutdown or class C quiescent 8.5 mA CURRENT, boost supply 8.5 mA THERMAL RESISTANCE, AC, junction to case (Note 5) Full temp range, f ≥ 60Hz 0.58 °C/W RESISTANCE, DC, junction to case Full temp range, f < 60Hz 0.73 °C/W RESISTANCE, junction to air Full temp range 14 °C/W 85 °C TEMPERATURE RANGE, case -40 NOTES: 1. Unless otherwise noted: TC = 25°C, compensation CC = 680pF, DC input specifications are ± value given, power supply voltage is typical rating. Amplifier operated without boost feature. 2. Long term operation at the maximum junction temperature will result in reduced product life. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10°C of case temperature increase. 4. +VS and -VS denote the + and - output stage supply voltages. +VB and -VB denote the + and - input stage supply voltages (boost voltages). 5. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 6. Power supply voltages +VB and -VB must not be less than +VS and -VS respectively. EXTERNAL CONNECTIONS C1 + C2 Cc 1 2 3 +Vb GND NC -IN 42 +IN GND NC 41 40 39 -Vb 38 4 5 Rs1 6 7 8 9 10 Rs2 12 13 14 15 16 17 18 19 20 Iq Cc1 LSD HSD OUT OUT OUT +Vs +Vs +Vs OUT OUT OUT +Vs +Vs +Vs VIEW FROM COMPONENT SIDE NC +ILIM -ILIM NC NC OUT OUT OUT -Vs -Vs -Vs OUT OUT OUT -Vs -Vs -Vs 34 32 30 27 25 23 33 29 26 22 21 35 31 28 24 37 36 Cc2 RLIM LOAD & FEEDBACK Rs4 Rs3 C3 + C4 NOTES: CC IS NPO (COG) RATED FOR FULL SUPPLY VOLTAGE +VS TO -VS. BOTH PINS 2 AND 40 REQUIRED CONNECTED TO SIGNAL GROUND. C2 AND C3 ELECTROLYTIC ≤10µF PER AMP OUTPUT CURRENT. C1 AND C4 HIGH QUALITY CERAMIC ≤0.1µF. SEE TEXT FOR SELECTION OF VALUES FOR Rs1 - Rs4. MP240U 11 PHASE COMPENSATION CC GAIN W/O BOOST GAIN W/BOOST TYP. SLEW RATE ≤1 ≤3 3V/µS 680pF ≤3 ≤6 6V/µS 330pF 100pF ≤10 ≤13 42-Pin DIP Package Style FC 14V/µS 3 MP240 P r o d u c t I n n o v a t i o nF r o m POWER DERATING 150 100 CC = 100pF 150 120 CC = 330pF 150 RL = 2.5Ω 180 50K 100K 1M FREQUENCY, F(Hz) SMALL SIGNAL RESPONSE W/O BOOST 90 80 70 -50 -25 0 25 50 75 100 CASE TEMPERATURE. TC (°C) 1 0.1 PO = 1W PO = 10W 0.01 0.001 30 PO = 150W 10K 30K 1K 100 FREQUENCY, F (Hz) OUTPUT VOLTAGE, VO(VP-P) OPEN LOOP GAIN, A (dB) 7 HARMONIC DISTORTION AV = 16 CC = 100pF +/-VS = 60V RL = 8Ω 160 120 TC 80 = TC = C 0° -4 TC 5°C =8 25°C 40 0 40 80 120 160 200 TOTAL SUPPLY VOLTAGE, VS (V) OUTPUT VOLTAGE SWING 6 5 OM FR OST BO W/O TC = 25ºC 50mS PULSE 4 3 ST 2 TH WI 1 0 OM +V S OST FR W/O BO 0 O BO M RO -V S -V S F WITH OM T FR +V S S BOO 5 10 15 OUTPUT CURRENT, IO (A) 20 NORMALIZED QUIESCENT CURRENT, IQ (%) 100 200 20 1K 1M 2M OUTPUT CURRENT FROM +VS OR -VS (A) 110 1K 10K 100K 100 FREQUENCY, F(Hz) QUIESCENT CURRENT VS SUPPLY NORMALIZED QUIESCENT CURRENT, IQ (%) CURRENT LIMIT 120 10 0 10 1M 2M 0pF 1K 10K 100K FREQUENCY 3 = 10 100 2 20 0pF 130 3 1 40 = 33 2 20 60 100 0pF 1 80 = 68 40 1 - CC = 100pF 2 - CC = 330pF 3 - CC = 680pF RL = 2.5Ω 100 2M POWER RESPONSE CC 60 200 120 VOLTAGE DROP FROM SUPPLY, (V) 80 2M CC 1 - CC = 100pF 2 - CC = 330pF 3 - CC = 680pF RL = 2.5Ω 100 RL = 2.5Ω 180 50K 100K 1M FREQUENCY, F(Hz) CC OPEN LOOP GAIN, A (dB) CC = 330pF 120 CC = 100pF 0 -40 -20 0 20 40 60 80 100 CASE TEMPERATURE. TC (°C) 0 10 NORMALIZED CURRENT LIMIT, (%) CC = 680pF 50 120 DISTORTION, THD (%) 90 CC = 680pF SMALL SIGNAL RESPONSE W/ BOOST 4 PHASE RESPONSE W/O BOOST PHASE RESPONSE W/BOOST 90 PHASE Ф, (°) 200 PHASE Ф, (°) INTERNAL POWER DISSIPATION, P (W) TYPICAL PERFORMANCE GRAPHS 10K 100K FREQUENCY, F(Hz) 500K QUIESCENT CURRENT vs TEMPERATURE 130 120 110 100 90 -40 -20 0 20 40 60 80 100 CASE TEMPERATURE, (°C) 30 SAFE OPERATING AREA 10 5 10mS, TC = 25°C 100mS, TC = 25°C DC, TC = 25°C 1 DC, TC = 85°C 0.5 1 10 100 200 SUPPLY TO OUTPUT DIFFERENTIAL, VS - VO (V) MP240U MP240 P r o d u c t I n n o v a t i o nF r o m TYPICAL APPLICATION +Vs MOTOR POSITION CONTROL 12-14 18-20 The MOSFET output stage of the MP240 provides supeRs1 1 rior SOA performance compared to bipolar output stages +Vs Rs2 2 +Vb 42 Rs3 35 where secondary breakdown is a concern. The extended GND Rs4 -ILIM * SOA is ideal in motor drive applications where the back DAC OUTPUT 36 OUT EMF of the motor may impose simultaneously both high POSITION Cc1 +ILIM RLIM COMMAND Cc2 voltage and high current across the output stage transis41 GND 4 6 MOTOR *OUT -Vb DRIVE tors. In the figure above a mechanical to electrical feed40 9-11 -Vs 38 15-17 back position converter allows the MP240 to drive the moCc 24-26 21-23 tor in either direction to a set point determined by the DAC 30-32 27-29 voltage. -Vs POSITION The MP400 is ideally suited to driving both piezo actuaFEEDBACK tion and deflection applications off of a single low voltage supply. The circuit above boosts a system 24V buss to 350V to drive an ink jet print head. The MP400s high speed deflection amplifier is biased for single supply operation by external resistors R2 – R6, so that a 0 to 5V DAC can be used as the input to the amplifier to drive the print head from 0 to >300V. GENERAL Please read Application Note 1 “General Operating Considerations” which covers stability, power supplies, heat sinking, mounting, current limit, SOA interpretation, and specification interpretation. Visit www.cirrus.com for design tools that help automate tasks such as calculations for stability, internal power dissipation, current limit, heat sink selection, Apex Precision Power’s complete Application Notes library, Technical Seminar Workbook and Evaluation Kits. GROUND PINS The MP240 has two ground pins (pins 2, 40). These pins provide a return for the internal capacitive bypassing of the small signal stages of the MP240. The two ground pins are not connected together on the substrate. Both of these pins are required to be connected to the system signal ground. BALANCING RESISTOR SELECTION (RS1-RS4) The MP240 uses parallel sets of output transistors. To ensure that the load current is evenly shared among the transistors external balancing resistors RS1-RS4 are required. To calculate the required value for each of the resistors use: R = 4.5/I2 ,where I is the maximum expected output current. For example, with a maximum output current of 10A each balancing resistor should be 0.045 ohms. Each resistor dissipates 1.125W at the maximum current. Use a non-inductive 2W rated resistor. A ready source for such resistors is the IRC resistor series LR available from Mouser Electronics. SAFE OPERATING AREA The MOSFET output stage of the MP240 is not limited by second breakdown considerations as in bipolar output stages. Only thermal considerations and current handling capabilities limit the SOA (see Safe Operating Area graph on previous page). The output stage is protected against transient flyback by the parasitic diodes of the output stage MOSFET structure. However, for protection against sustained high energy flyback external fast-recovery diodes must be used. COMPENSATION The external compensation capacitor CC is connected to pins 4 and 6. Unity gain stability can be achieved with CC = 680pF for a minimum phase margin of 60 degrees. At higher gains more phase shift can usually be tolerated and CC can be reduced resulting in higher bandwidth and slew rate. Use the typical operating curves as a guide to select CC. A 200V NPO (COG) type capacitor is required. Boost operation requires more compensation or higher gains than with normal operation due to the increased capacitance of the output transistors when the output signal swings close to the supply rails. MP240U 5 MP240 P r o d u c t I n n o v a t i o nF r o m OVERVOLTAGE PROTECTION Although the MP240 can withstand differential input voltages up to ±25V, in some applications additional external protection may be needed. 1N4148 signal diodes connected anti-parallel across the input pins is usually sufficient. In more demanding applications where bias current is important diode connected JFETs such as 2N4416 will be required. See Q1 and Q2 in Figure 1. In either case the differential input voltage will be clamped to ±0.7V. This is sufficient overdrive to produce the maximum power bandwidth. Some applications will also need over-voltage protection devices connected to the power supply rails. Unidirectional zener diode transient suppressors are recommended. The zeners clamp transients to voltages within the power supply rating and also clamp power supply reversals to ground. Whether the zeners are used or not the system power supply should be evaluated for transient performance including power-on overshoot and power-off polarity reversals as well as line regulation. See Z1 and Z2 in Figure 1. +Vs -IN 42 Q1 Q2 1 +Vs +Vb 2 GND OUT GND 41 +IN Z1 -Vb -Vs 38 -Vs 40 Z2 FIGURE 1: OVERVOLTAGE PROTECTION POWER SUPPLY BYPASSING Bypass capacitors to power supply terminals +VS and -VS must be connected physically close to the pins to prevent local parasitic oscillation in the output stage of the MP240. Use electrolytic capacitors at least 10µF per output amp required. Bypass the electrolytic capacitors with high quality ceramic capacitors 0.1µF or greater. In most applications power supply terminals +VB and -VB will be connected to +VS and -VS respectively. Although +VB and -VB are bypassed internally it is recommended to bypass +VB and -VB with 0.1µF externally. Additionally ground pins 2 and 40 must be connected to the system signal ground. RF CURRENT LIMIT The two current limit sense lines are to be connected directly across the current limit sense resistor. For the current limit to work correctly pin 36 must be connected to the amplifier output side and pin 35 connected to the load side of the current limit resistor RLIM as shown in Figure 2. This connection will bypass any parasitic resistances RP, formed by socket and solder joints as well as internal amplifier losses. The current limiting resistor may not be placed anywhere in the output circuit except where shown in Figure 2. The value of the current limit resistor can be calculated as follows: RLIM = .65/ILIMIT RIN 42 IN 35 -ILIM 36 +ILIM OUT 41 RP RLIM RL FIGURE 2: 4 WIRE CURRENT LIMIT BOOST OPERATION With the boost feature the small signal stages of the amplifier are operated at a higher supply voltages than the amplifier’s high current output stage. +VB (pin 1) and -VB (pin 38) are connected to the small signal stages. An additional 10V on the +VB and -VB pin is sufficient to allow the small signal stages to drive the output stage into the triode region and improve the output voltage swing for extra efficient operation when required. When the boost feature is not needed +VS and -VS are connected to +VB and -VB respectively. +VB and -VB must not be operated at supply voltages less than +VS and -VS respectively. SHUTDOWN The output stage is turned off by applying a 5V level to HSD (pin 8) relative to LSD (pin 7). This is a non-latching circuit. As long as HSD remains high relative to LSD the output stage will be turned off. LSD will normally be tied to signal ground but LSD may float from -VB to +VB - 15V. Shutdown can be used to lower quiescent current for standby operation or as part of a load protection circuit. BIAS CLASS OPTION Normally pin 5 (Iq) is left open. But when pin 5 is connected to pin 6 (Cc1) the quiescent current in the output stage is disabled. This results in lower quiescent power, but also class C operation of the output stage and the resulting crossover distortion. In many applications, such as driving motors, the distortion may be unimportant and lower standby power dissipation is an advantage. 6 MP240U P r o d u c t I n n o v a t i o nF r o m MP240 CONTACTING CIRRUS LOGIC SUPPORT For all Apex Precision Power product questions and inquiries, call toll free 800-546-2739 in North America. For inquiries via email, please contact [email protected]. International customers can also request support by contacting their local Cirrus Logic Sales Representative. To find the one nearest to you, go to www.cirrus.com IMPORTANT NOTICE Cirrus Logic, Inc. and its subsidiaries ("Cirrus") believe that the information contained in this document is accurate and reliable. However, the information is subject to change without notice and is provided "AS IS" without warranty of any kind (express or implied). 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