FERROXCUBE DATA SHEET P18/11 P cores and accessories Supersedes data of September 2004 2008 Sep 01 Ferroxcube P cores and accessories P18/11 CORE SETS Effective core parameters SYMBOL 13.4 0.3 handbook, halfpage PARAMETER VALUE UNIT Σ(I/A) core factor (C1) 0.597 mm−1 Ve effective volume 1120 mm3 Ie effective length 25.8 mm Ae effective area 43.3 mm2 Amin minimum area 36.0 mm2 m mass of set ≈6.0 g 14.9 0.5 0 7.6 0 0 18.4 0.3 0.8 3.8 0.6 0.4 O 3.1 0.1 0.2 0 0.4 10.6 7.2 0 0.1 2.3 0.15 MGC158 M1.7 Dimensions in mm. Fig.1 P18/11 core set. Core sets for filter applications Clamping force for AL measurements, 80 ±20 N. GRADE 3D3 3H3 2008 Sep 01 AL (nH) 63 ±3% 100 ±3% 160 ±3% 1400 ±25% 160 ±3% 250 ±3% 315 ±3% 400 ±3% 630 ±5% 3100 ±25% µe ≈ 30 ≈ 47 ≈ 76 ≈ 665 ≈ 76 ≈ 119 ≈ 149 ≈ 190 ≈ 299 ≈ 1470 TOTAL AIR GAP (µm) ≈ 1 210 ≈ 670 ≈ 370 ≈0 ≈ 400 ≈ 240 ≈ 180 ≈ 140 ≈ 80 ≈0 966 TYPE NUMBER (WITH NUT) P18/11-3D3-E63/N P18/11-3D3-E100/N P18/11-3D3-E160/N − P18/11-3H3-E160/N P18/11-3H3-A250/N P18/11-3H3-A315/N P18/11-3H3-A400/N P18/11-3H3-A630/N − TYPE NUMBER (WITHOUT NUT) P18/11-3D3-E63 P18/11-3D3-E100 P18/11-3D3-E160 P18/11-3D3 P18/11-3H3-E160 P18/11-3H3-A250 P18/11-3H3-A315 P18/11-3H3-A400 P18/11-3H3-A630 P18/11-3H3 Ferroxcube P cores and accessories P18/11 Core sets for general purpose transformers and power applications Clamping force for AL measurements, 80 ±20 N. GRADE 3C81 3C91 3F3 AL (nH) AIR GAP (µm) µe TYPE NUMBER 100 ±3% ≈ 47 ≈ 710 P18/11-3C81-E100 160 ±3% ≈ 76 ≈ 400 P18/11-3C81-A160 250 ±3% ≈ 119 ≈ 240 P18/11-3C81-A250 315 ±3% ≈ 149 ≈ 180 P18/11-3C81-A315 400 ±3% ≈ 190 ≈ 140 P18/11-3C81-A400 4000 ±25% ≈ 1900 ≈0 4000 ±25% P18/11-3C81 ≈ 1900 ≈0 100 ±3% ≈ 47 ≈ 710 P18/11-3F3-E100 160 ±3% ≈ 76 ≈ 400 P18/11-3F3-A160 250 ±3% ≈ 119 ≈ 240 P18/11-3F3-A250 315 ±3% ≈ 149 ≈ 180 P18/11-3F3-A315 400 ±3% ≈ 190 ≈ 140 P18/11-3F3-A400 ≈ 1350 ≈0 2850 ±25% P18/11-3C91 P18/11-3F3 Core sets of high permeability grades Clamping force for AL measurements, 60 ±20 N. GRADE 3E27 AL (nH) µe AIR GAP (µm) 7500 ±25% ≈ 3560 ≈0 TYPE NUMBER P18/11-3E27 Properties of core sets under power conditions B (mT) at CORE LOSS (W) at H = 250 A/m; f = 25 kHz; T = 100 °C f = 25 kHz; ˆ = 200 mT; B T = 100 °C f = 100 kHz; ˆ = 100 mT; B T = 100 °C f = 100 kHz; ˆ = 200 mT; B T = 100 °C f = 400 kHz; ˆ = 50 mT; B T = 100 °C 3C81 ≥320 ≤ 0.26 − − − 3C91 ≥315 − 3F3 ≥315 − GRADE ≤ ≤ 0.13 Note 1. Measured at 60 °C. 2008 Sep 01 0.07(1) 967 ≤ 0.45 (1) − − ≤ 0.22 Ferroxcube P cores and accessories P18/11 INDUCTANCE ADJUSTERS General data 0.07 O 3.13 0 handbook, halfpage ITEM SPECIFICATION Material of head and thread polypropylene (PP), glass fibre reinforced Maximum operating temperature 125 °C 8.8 3.35 M 1.7 0.7 2.4 min MGC159 Dimensions in mm. Fig.2 P18/11 inductance adjuster. Inductance adjuster selection chart TYPES FOR LOW ADJUSTMENT AL (nH) GRADE 3H3 (applies to all types) ∆L/L(1) types for medium adjustment TYPES FOR HIGH ADJUSTMENT ∆L/L(1) ∆L/L(1) 63 − − ADJ-P18-YELLOW 16 − − 100 − − − − ADJ-P18-BROWN 42 160 ADJ-P18-YELLOW 9 ADJ-P18-RED 18 ADJ-P18-BROWN 28 250 ADJ-P18-RED 11 ADJ-P18-WHITE 14 ADJ-P18-BROWN 18 315 ADJ-P18-RED 8 ADJ-P18-BROWN 14 ADJ-P18-VIOLET 20 400 ADJ-P18-WHITE 8 ADJ-P18-VIOLET 16 − − 630 ADJ-P18-VIOLET 8 − − − − 1 000 ADJ-P18-VIOLET 5 − − − − 1 250 − − − − − − 3D3 40 − − − − ADJ-P18-YELLOW 19 63 − − ADJ-P18-YELLOW 17 − − 100 − − − − ADJ-P18-RED 26 160 − − ADJ-P18-RED 15 − − Note 1. Maximum adjustment range. 2008 Sep 01 968 Ferroxcube P cores and accessories P18/11 COIL FORMERS General data CP-P18/11 PARAMETER SPECIFICATION Coil former material polybutyleneterephtalate (PBT), glass reinforced, flame retardant in accordance with “UL 94V-0” ; UL file number E45329 (R) Maximum operating temperature 155 °C, “IEC 60085”, class F 0 7 0.1 handbook, full pagewidth 0.4 0.3 0 8.7 0.1 2.0 7.7 0.1 0 0.5 0 14.8 0.2 MGC160 0.4 Dimensions in mm. Fig.3 CP-P18/11 coil former. Winding data and area product for CP-P18/11 coil former NUMBER OF SECTIONS WINDING AREA (mm2) MINIMUM WINDING WIDTH (mm) AVERAGE LENGTH OF TURN (mm) AREA PRODUCT Ae x Aw (mm4) 1 17.1 5.7 36.6 740 CP-P18/11-1S 2 2 × 7.95 2 × 2.65 36.6 2 x 344 CP-P18/11-2S 3 3 × 4.95 3 × 1.6 36.6 3 x 214 CP-P18/11-3S 2008 Sep 01 969 TYPE NUMBER Ferroxcube P cores and accessories P18/11 General data 6-pins P18/11 coil former for PCB mounting PARAMETER SPECIFICATION Coil former material polyamide (PA6.6), glass reinforced, flame retardant in accordance with “UL 94V-0” ; UL file number E41938(M) Maximum operating temperature 130 °C, “IEC 60085”, class B Pin material copper-zinc alloy (CuZn), tin (Sn) plated Resistance to soldering heat “IEC 60068-2-20” , Part 2, Test Tb, method 1B, 350 °C, 3.5 s Solderability “IEC 60068-2-20” , Part 2, Test Ta, method 1, 235 °C, 2 s 7.05 max 7.1 handbook, full pagewidth 6.05 0.75 1.7 24.55 14.8 max max 7.7 min 8.65 21.5 2.4 4.35 min 10.2 max 8.45 max MGB622 Dimensions in mm. Fig.4 P18/11 coil former for PCB mounting; 6-pins. Winding data and area product for 6-pins P18/11 coil former for PCB mounting NUMBER OF SECTIONS MINIMUM WINDING AREA (mm2) NOMINAL WINDING WIDTH (mm) AVERAGE LENGTH OF TURN (mm) LENGTH OF PINS (mm) AREA PRODUCT Ae x Aw (mm4) 1 16.8 6.0 36.7 4.4 727 CPV-P18/11-1S-6PD 1 16.8 6.0 36.7 6.8 727 CPV-P18/11-1S-6PDL 2 2 × 7.61 2 × 2.8 36.7 4.4 2 x 330 CPV-P18/11-2S-6PD 2 2 × 7.61 2 × 2.8 36.7 6.8 2 x 330 CPV-P18/11-2S-6PDL 3 3 × 4.58 3 × 1.7 36.7 4.4 3 x 198 CPV-P18/11-3S-6PD 3 3 × 4.58 3 × 1.7 36.7 6.8 3 x 198 CPV-P18/11-3S-6PDL 2008 Sep 01 970 TYPE NUMBER Ferroxcube P cores and accessories P18/11 MOUNTING PARTS General data for mounting parts ITEM Tag plate REMARKS FIGURE material: phenolformaldehyde (PF), glass reinforced TYPE NUMBER 5 TGP-P18/11-C 6 CON-P18/11 7 SPR-P18/11 flame retardant: in accordance with “UL 94V-0” ; UL file number E41429 maximum operating temperature: 180 °C, “IEC 60085”, class H pins: copper-tin alloy (CuSn), tin (Sn) plated resistance to soldering heat in accordance with “IEC 60 068-2-20”, Part 2, Test Tb, method 1B: 350 °C, 3.5 s solderability in accordance with “IEC 60068-2-20” , Part 2, Test Ta, method 1: 235 °C, 2 s Container copper-zinc alloy (CuZn), tin (Sn) plated earth pins: presoldered Spring CrNi-steel Clamp spring steel, tin-plated 8 CLM/TP-P18/11 Washer phenolformaldehyde (PF) 9 WAS-CLM/TP-P18/11 spring force: ≈100 N when mounted 13 2.1 10.16 5.08 10.16 5.08 2.54 1.5 4 O 4.8 O 0.8 mark 6 0.15 1.3 0 19.7 max Dimensions in mm. Fig.5 Tag plate: TGP-P18/11-C. 2008 Sep 01 971 MGC161 Ferroxcube P cores and accessories P18/11 10 handbook, full pagewidth 8.2 mark 0.6 1 5 8 12.7 max. 16.55 min. 19.9 max. CBW423 Dimensions in mm. Fig.6 Container: CON-P18/11. 0.3 1.4 0 handbook, halfpage 17.3 max MGC163 Dimensions in mm. Fig.7 Spring: SPR-P18/11. 2008 Sep 01 972 Ferroxcube P cores and accessories P18/11 handbook, halfpage handbook, halfpage 9.1 16.8 9.27 ± 0.05 16.5 4 0.46 ± 0.13 11.7 18.3 17.5 ± 0.25 MBE683 Dimensions in mm. Dimensions in mm. Fig.8 Clamp: CLM/TP-P18/11. 2008 Sep 01 MGB605 Fig.9 Washer: WAS-CLM/TP-P18/11. 973 Ferroxcube P cores and accessories P18/11 DATA SHEET STATUS DEFINITIONS DATA SHEET STATUS PRODUCT STATUS DEFINITIONS Preliminary specification Development This data sheet contains preliminary data. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. Product specification Production This data sheet contains final specifications. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. DISCLAIMER Life support applications These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Ferroxcube customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Ferroxcube for any damages resulting from such application. PRODUCT STATUS DEFINITIONS STATUS INDICATION DEFINITION Prototype These are products that have been made as development samples for the purposes of technical evaluation only. The data for these types is provisional and is subject to change. Design-in These products are recommended for new designs. Preferred These products are recommended for use in current designs and are available via our sales channels. Support These products are not recommended for new designs and may not be available through all of our sales channels. Customers are advised to check for availability. 2008 Sep 01 974