PULSE PF0382

Power Magnetics
POWER MAGNETICS
Pulse offers a complete range of magnetics for both high-frequency switching and lowfrequency laminated power supply applications. The switching power magnetics include
power inductors, power transformers, current sense magnetics, gate drive transformers
and common mode chokes. The laminated power magnetics include both encapsulated
and open-frame transformers, as well as ignition transformers for heating and ventilation.
For complete product information, please see the “Power Switching Magnetics” or the
“Laminated Transformers” catalogs.
Pulse also designs and manufactures a wide array of custom and semi-custom magnetics.
Contact Pulse Power Applications Engineering for more information. This catalog section
serves as an overview to the Pulse Power product line.
NOTE: For additional listings of Pulse Power magnetics, see other Power data sheets at
this URL: http://www.pulseeng.com/products/datasheets.aspx.
OVERVIEW: PULSE POWER MAGNETICS
Power Inductors
High-Frequency Power
Transformers
Surface Mount (SMT)
● Unshielded Drum Core Inductors
(up to 30 A)
●
●
●
●
Shielded Drum Core Inductors
(up to 14 A)
Power Bead Inductors (up to 45 A)
Flat Coil Inductors (up to 35 A)
Planar and Wirewound Inductors
(up to 73 A)
Toroid Inductors (up to 40 A)
Surface Mount (SMT)
● Planar Transformers (30 W, 75 W,
140 W, 250 W)
● Conventional Wound Transformers
(Up to 200 W)
● Custom transformers available upon
request
Through Hole (THT)
Toroid Inductors (up to 48 A)
● Power Cube Inductors (up to 50 A)
Through Hole (THT)
Conventional Wound Transformers
(Up to 500 W)
● Custom transformers available
upon request
Gate Drive Transformers
Current Sense Magnetics
Surface Mount (SMT)
● Operational and Basic Insulation for
DC/DC applications (1500 VDC/1500 Vrms)
Surface Mount (SMT)
● Operational Insulation (500 Vrms)
● Five platforms (4 A, 10 A, 15 A, 20 A, 35 A)
Through Hole (THT)
Reinforced Insulation for AC/DC
applications (3000 Vrms )
Through Hole (THT)
● Reinforced Insulation (3000 Vrms)
● Multiple platforms (up to 30 A)
●
●
●
●
Common Mode Chokes
Laminated Transformers
Surface Mount (SMT)
● Up to 14 A
● 500VRMS and 1500 Vrms Isolation
● Over 10 package sizes available
● Customer designs available upon request
Encapsulated Transformers
● Up to 50 VA
● THT, Low-Profile and Bracket Mount
options
Through Hole (THT)
● Up to 23 A
● 3000 Vrms Isolation
● Multiple package sizes available.
●
Open-Frame Transformers
Up to 140 VA
● THT, Low-Profile, and Chasis Mount
options
Ignition Transformers
Up to 23 kV
●
G003.U (2/07)
www.pulseeng.com
51
Power Magnetics
POWER MAGNETICS
SURFACE MOUNT & THROUGH HOLE INDUCTOR OVERVIEW
Power Inductor Selection Charts, Surface Mount and Through-Hole
70
Planars
60
Current (A)
50
40
30
Power
Beads
Flat Coils
Wire-Wounds
20
Drum Cores & Toroids
10
0
0.1
1.0
10
100
1000
Inductance (µH)
Power Beads - low inductance (<.5 µH) - high current (>25 A) applications
Flat Coils - mid-inductance (.5 µH to 4 µH) - medium current (15-30 A) applications
Planars - mid-inductance (.5 µH to 4 µH) - high current (>25 A) applications
Wirewound - high inductance (>5 µH) - medium current (15-30 A) applications
Unshielded Drum Core Inductors - typically for lower current, portable or small power applications
Shielded Drum Core Inductors - typically for lower current, portable or small power applications
Toroid Inductors - versatile multi-use platforms for single and dual inductors
70
60
Power Cubes
Bare Coil Toroids
Current (A)
50
40
30
20
10
0
0.1
Toroids in Header
1.0
10
100
1000
Inductance (µH)
Power Cube Inductors - high-current inductors for use in low inductance applications where board
space and height are critical
Bare Coil Toroids - low cost, general purpose inductors for mid- to high-current applications where
over all size is a less critical factor
Toroid in Header Inductors - general purpose inductors for low to medium current ranges
52
www.pulseeng.com
G003.U (2/07)
Power Magnetics
POWER MAGNETICS
PRODUCT OVERVIEW: SMT UNSHIELDED DRUM CORE INDUCTORS
1000
Part No.
PF0580
P0770
PA0390
PF0581
PF0638NL
PG0015NL
P0762
P0751/52
PF0382
P0250
PF0504NL
P1252
PB2020
●
●
●
●
●
Inductance (µH)
100
Up to 30 ADC
Typically for lower current, higher
inductance applications
Lower power DC/DC converters
and filter inductors
Portable and battery powered
equipment
Industry standard footprints
1
0.1
0.01
0.1
4.2
6.6
13.0
9.3
8.9
5.1
2.9
3.5
P0770
PA0390
9.91
9.4
6.1
4.5
1
Current (A)
10
100
20.8
10.3
4.7
PF0580
10
13.21
PF0581 (4.4)
P0762 (3.0)
PG0015NL (5.5) P0751/52 (5.5)
PF0382 (11.3)
15.0
18.5
22.2
P0250 (7.1)
PF0504NL (11.4)
PF0638NL
23.9
7.5
H
6.35
H
H
15.0
10.2
P1252
PB2020
PRODUCT OVERVIEW: SMT SHIELDED DRUM CORE INDUCTORS
1000
●
●
●
●
●
Inductance (µH)
100
Up to 14 ADC
Typically for lower current, higher
inductance applications requiring
low EMI
Lower power DC/DC converters
Portable and battery powered
equipment
Industry standard footprints
4.1
3.0
1.8
PG0048
0.1
0.01
6.2
1.8
PG0085
PG0086
1
6.2
4.1
2.6
10
0.1
7.2
7.2
6.9
3.0
H
2
1
Current (A)
6.5
4.5
6.7
PG0087NL
Part No.
PG0048
PG0085/86
PG0087NL
PG0040/41
P1174
PF0601
PF0464
PF0465
P1166
P1167
PF0560NL
P1168/69
P1170/71
P1172/73
PG0040/41 (H=2.0) PF0601
P1174
(H=2.8)
PF0464 (H=3.0)
PF0465 (H=4.0)
NOTE: Unless otherwise specified, all dimensions are in millimeters.
G003.U (2/07)
www.pulseeng.com
10.3
H
P1166 (H = 3.5)
P1167 (H = 4.5)
100
12.3
10.4
7.6
7.6
H
10
12.3
4
PF0560NL
H
P1168/69 (H = 4.5)
P1170/71 (H = 6.0)
PF0552NL (H = 6.0)
P1172/73 (H = 8.0)
PF0553NL (H = 8.0)
53
Power Magnetics
POWER MAGNETICS
PRODUCT OVERVIEW: POWER BEAD INDUCTORS
100
Inductance (µH)
10
1
Part No.
PA0512
PA0511
PA1320
PA0515
PA0513
PA0766
0.1
●
Up to 70 A
Typically for high current (>30 A)
0.01
applications requiring inductance
1
values below 0.5 µH
VRM/VRD and DDR computing
applications for server, workstation,
portable and desktop
Integrated and coupled inductors
for multi-phase applications
●
●
●
10
Current (A)
7.00
10.41
10.2
7.00
5.0
PA0512
PA1212
8.00
7.0
13.0
11.2
11.2
13.5
9.0
6.50
5.0
PA0511
PA1211
100
PA1320
PA0515
14.0
13.5
8.0
7.0
PA0513
PA1513
PA0766
PRODUCT OVERVIEW: FLAT COIL INDUCTORS
100
Inductance (µH)
10
1
Part No.
PG0426NL
PG0255NL
PG0138
PG0006
PG0077NL
0.1
●
●
●
●
Up to 38 ADC
Typically for mid- to high-current
applications requiring inductance
between 0.5 µH and 5.0 µH
Portable computing, higher power
DC/DC converters and Telecom
applications
Industry standard footprints
0.01
1
10
Current (A)
10.3
7.0
X
54
13.4
4.0
3.2
PG0426NL
13.3
11.5
7.5
PG0255NL
www.pulseeng.com
100
14.5
13.0
6.5
H
PG0138 (H = 4.8)
PG0006 (H = 6.0)
PG0077NL
G003.U (2/07)
Power Magnetics
POWER MAGNETICS
PRODUCT OVERVIEW: PLANAR & WIREWOUND INDUCTORS
100
Inductance (µH)
10
1
0.1
●
●
●
Up to 73 A
Typically for high current
(>20 A) applications requiring
mid-inductance values (1.0 µH
to 15 µH)
Output inductors for isolated
DC/DC inductors
0.01
Part No.
PD0120
PA1x9x
1
10
Current (A)
100
19.8
16.0
16.2
19.6
8.2
PD0120
7.4
PA1X9X Series
PRODUCT OVERVIEW: SMT TOROID INDUCTORS
1000
Inductance (µH)
100
●
●
●
●
Up to 38 ADC
Single and dual inductors
General purpose DC/DC
converters and EMI filters
Versatile and cost-effective
10
1
0.1
0.1
Part No.
Polecat
Tomcat
HCCI-80
1
18.2
12.7
12.7
15.0
G003.U (2/07)
Tomcat
www.pulseeng.com
100
25.4
31.0
12.7
7.6
5.5
Polecat
10
Current (A)
HCCI-80
55
Power Magnetics
POWER MAGNETICS
PRODUCT OVERVIEW: THT POWER CUBE INDUCTORS
100
●
●
●
●
Up to 45 ADC
Typically for mid- to high-current
applications (10 A to 45 A)
requiring lower inductance
(0.2 µH to 3.0 µH)
VRD applications for desktops
Low profile (<10mm)
Inductance (µH)
10
1
Part No.
PG0220
PG0200
PG0322
0.1
0.01
1
10
Current (A)
11.0
100
13.0
15.5
13.0-16.0
13.2
14.5
14.5
11.2
PG0220
PG0200
9.5
PG0322NL
PRODUCT OVERVIEW: HIGH FREQUENCY PLANAR TRANSFORMERS
●
●
●
●
●
Transformers for high-density DC/DC converters (30 W to 300 W)
Low profile construction
Low leakage inductance
Four package sizes and over 400 winding configurations
Basic/operational insulation
29.5
18.0
18.5
56
25.4
20.1
PA045X
www.pulseeng.com
10.2
8.6
6.6
7.4
PA003X
23.4
20.1
19.6
PA08XX
PA09XX
G003.U (2/07)
Power Magnetics
POWER MAGNETICS
PRODUCT OVERVIEW: CURRENT SENSE MAGNETICS
●
Up to 35 A
Wide range of winding ratios
Versatile and cost-effective
●
●
19.1
20.32
19.1
8.4
8.4
14.6
8.4
7.2
12.6
3.3
5.1
PA0368 (4 A)
P820X (10 A)
PA1005 (20 A)
14.5
10.0 14.7
7.1
PE-68XXX (16 A)
19.1
20.6
19.9
PB002X (35 A)
14.4
P058X
17.0
9.9
PE-67XXX
PE-51XXX
PRODUCT OVERVIEW: HIGH FREQUENCY CONVENTIONAL WOUND TRANSFORMERS
●
●
●
●
G003.U (2/07)
www.pulseeng.com
Tranformers for general purpose DC/DC isolated
conversion and PoE applications (1 W to 150 W)
Nine package sizes
Custom designs available
Industry standard footprints
57
Power Magnetics
POWER MAGNETICS
PRODUCT OVERVIEW: GATE DRIVE TRANSFORMERS
●
●
●
●
Smallest footprints in the industry
Operational, basic and reinforced insulation systems
Versatile and cost-effective
Custom winding ratios available
19.1
7.2
8.0
8.6
8.6
5.3
3.8
P2033 (1:1)
6.7
6.6
6.1
P0926 (1:1.1)
9.0
20.6
11.8
14.7
7.6
3.6
PE-68386 (1:1)
PA0264 (1:1:1)
8.8
PA0544 (1:1:1)
PA0184 (1:1)
PA0297 (2:1:1)
PA0510 (2.5:1:1)
4.0
PA0173 (1:1:1)
PA0185 (1:1)
P058X
PRODUCT OVERVIEW: COMMON MODE CHOKES
●
●
●
●
58
Up to 24 ADC
SMT and THT
AC/DC and DC/DC common mode filters
Versatile and cost-effective
www.pulseeng.com
G003.U (2/07)
Power Magnetics
POWER MAGNETICS
PRODUCT OVERVIEW: LAMINATED TRANSFORMERS
With the addition of encapsulated 50/60 Hz transformers to the existing product line of Pulse open frame transformers, Pulse now
offers a complete line of laminated transformers for all your low power, linear transformer requirements. Pulse offers power ratings
from 0.08 VA to 175 VA, both fully encapsulated and open frame transformers, and split bobbin designs with a wide variety of domestic
and international agency approvals. Pulse is truly the one-stop-shop for all your 50/60 Hz transformer needs.
Another new product line in the Pulse family is the Ignition Transformer, used in heating/ventilation applications for gas/oil burners
and white goods. The 2003 European RoHS Directive is being applied to Pulse products, indicated by an NL suffix added to the
end of the part number for most products.
This catalog serves as an overview for the Pulse Laminated Transformers product line. Please contact Pulse Power Applications
Engineering by e-mail [email protected], for more information.
Relative Comparison of Encapsulated vs. Open-frame Laminated Transformers
Type
Encapsulated
Open Frame
Heat
(same installation size)
++
o
Noise
Space
++
o
+
o
Resistance
to Fluids
++
+
Resistance
to Vibration
+
+
Recycling
o
++
High Voltage
Stability
++
o
Low Profile Plug-In
●
●
●
●
●
Mini-Line - THT* (EE20)
●
●
Up to 0.5 VA
Temperature class ta 70°C/B
Print circuit mounting
1500 V, primary to secondary isolation
Low profile design
Vacuum impregnated
Baked resin
Chasis Tran
Print-Line - THT* (EI30-EI54)
●
●
●
Up to16 VA
Temperature class ta 70°C/B (EI30 / EI42)
Temperature class ta 40°C/B (EI48 / EI54)
●
●
●
●
●
Channel frame mounting
2500 V, primary to secondary isolation
Non-concentric design
Vacuum impregnated
Baked resin
International PC Plug-In
Low Profile - THT* (UI30-UI39)
●
●
Up to 30 VA
Temperature class ta 40°C/B
●
●
●
●
●
Up to 50 VA
Temperature class ta 70°C/B (EI42)
Temperature class ta 40°C/B (EI48/EI66)
●
●
●
Chassis mounting
Dual bobbin; high (4000 V) primary to
secondary isolation
Non-concentric design
Vacuum impregnated
Baked resin
Split Bobbin, Horizontal Plug-In
Compact Power Supplies
●
●
●
PC board plug-in mounting
Dual bobbin, high (4000 V) primary to
secondary isolation
Non-concentric design
Vacuum impregnated
Baked resin
International High Power
With Mounting Brackets*
(EI42-EI66)
●
●
●
●
●
●
●
●
●
●
Up to 60 VA
Temperature class ta 40°C/B
Din-rail Mounting
Print circuit mounting
2500 Vrms Hipot
Non-concentric design
Vacuum impregnated
Baked resin
Ignition Transformers
Spark-Line - THT
Concentric, Vertical Profile,
PC Plug-In
●
●
●
●
●
●
●
●
●
●
Up to 23 kV
Ambient temperature 70°C/B
Up to 2 HT connections
Compact design
Custom designs available
Industry standard footprint
1500 V primary to secondary isolation
Concentric verticle mount
Vacuum impregnated
Baked resin
*Potted under vacuum, two-chamber bobbin, custom designs available upon request, THT = Through Hole.
G003.U (2/07)
www.pulseeng.com
59