FAN5069 PWM and LDO Controller Combo Features Description ■ General Purpose PWM Regulator and LDO Controller The FAN5069 combines a high efficiency PWM controller and a LDO (Low DropOut) linear regulator controller. Synchronous rectification provides high efficiency over a wide range of load currents. Efficiency is further enhanced by using the low-side MOSFET's RDS(ON) to sense current. ■ Input Voltage Range: 3V to 24V ■ Output Voltage Range: 0.8V to 15V ■ VCC - 5V Both the linear and PWM regulator soft-start are controlled by a single external capacitor, to limit in rush current from the supply when the regulators are first enabled. Current limit for PWM is also programmable. - Shunt Regulator for 12V Operation ■ Support for Ceramic Cap on PWM Output ■ Programmable Current Limit for PWM Output ■ Programmable Switching Frequency (200KHz to 600KHz) The PWM regulator employs a Summing-Current-Mode control with external compensation to achieve fast load transient response and provide system design optimization. ■ RDS(ON) Current Sensing ■ Internal Synchronous Boot Diode ■ Soft-Start for both PWM and LDO FAN5069 is offered in both industrial temperature grade (-40°C to +85°C) as well as commercial temperature grade (-10°C to +85°C) ■ Multi-Fault Protection with Optional Auto-restart ■ 16-pin TSSOP Package Applications ■ PC/Server Motherboard Peripherals - VCC_MCH (1.5V), VDDQ (1.5V) and VTT_GTL(1.25V) ■ Power Supply for - FPGA, DSP, Embedded Controllers, Graphic Card Processor, and Communication Processors ■ Industrial Power Supplies ■ High Power DC-to-DC Converters Ordering Information Part Number Operating Temp. Range Pb-Free Package Packing Method Qty/Reel FAN5069MTCX -10°C to +85°C Yes 16-Lead TSSOP Tape and Reel 2500 FAN5069EMTCX -40°C to +85°C Yes 16-Lead TSSOP Tape and Reel 2500 Note: Contact Fairchild Sales for availability of other package options. FAN5069 Rev. 1.1.0 ©2005 Fairchild Semiconductor Corporation 1 www.fairchildsemi.com FAN5069 PWM and LDO Controller Combo October 2005 FAN5069 PWM and LDO Controller Combo Typical Application RVCC +12V 3 TO 24V VCC 15 C9 FAN5069 +5V EN SS C3 R4 ILIM R5 R(T) AGND 11 7 3 Q1 10 PWM 2 9 C8 1 PWM OUT Q2 12 FBLDO L1 SW 6 ULDO CONTROL C6 LDRV PGND FB C2 5 COMP C1 R3 R2 R7 C7 HDRV 8 16 C4 R1 LDO OUT BOOT C5 13 GLDO R8 R(RAMP) 4 PWM OUT Q3 14 R6 Figure 1. Typical Application Diagram FAN5069 Rev. 1.1.0 2 www.fairchildsemi.com FAN5069 PWM and LDO Controller Combo Pin Assignment Top View FBLDO 1 16 GLDO R(T) 2 15 VCC ILIM 3 14 R(RAMP) SS 4 13 LDRV COMP 5 12 PGND FB 6 11 BOOT EN 7 10 HDRV AGND 8 FAN5069 9 SW 16-Lead TSSOP Figure 2. Pin Assignment Pin Description Pin No. Pin Name 1 FBLDO 2 R(T) Oscillator Set Resistor. This pin provides oscillator switching frequency adjustment. By placing a resistor (RT) from this pin to GND, the nominal 200kHz switching frequency is increased. 3 ILIM Current Limit. A resistor from this pin to GND sets the current limit. 4 SS 5 COMP 6 FB Feedback. This pin is the inverting input of the internal error amplifier. Use this pin, in combination with the COMP pin, to compensate the feedback loop of the converter. 7 EN Enable. Enables operation when pulled to logic high. Toggling EN will also reset the regulator after a latched fault condition. This is a CMOS input whose state is indeterminate if left open and hence needs to be properly biased at all times. 8 AGND Analog Ground. The signal ground for the IC. All internal control voltages are referred to this pin. Tie this pin to the ground island/plane through the lowest impedance connection available. 9 SW Switching Node. Return for the high-side MOSFET driver and a current sense input. Connect to source of high-side MOSFET and drain of low-side MOSFET. 10 HDRV High-Side Gate Drive Output. Connect to the gate of the high-side power MOSFETs. This pin is also monitored by the adaptive shoot-through protection circuitry to determine when the high-side MOSFET is turned off. 11 BOOT Bootstrap Supply Input. Provides a boosted voltage to the high-side MOSFET driver. Connect to bootstrap capacitor as shown in Figure 1. 12 PGND Power Ground. The return for the low-side MOSFET driver. Connect to source of low-side MOSFET. 13 LDRV Low-Side Gate Drive Output. Connect to the gate of the low-side power MOSFETs. This pin is also monitored by the adaptive shoot-through protection circuitry to determine when the lower MOSFET is turned off. 14 R(RAMP) Ramp Resistor. A resistor from this pin to VIN sets the ramp amplitude and provides voltage feed-forward. 15 VCC VCC. Provides bias power to the IC and the drive voltage for LDRV. Bypass with a ceramic capacitor as close to this pin as possible. This pin has a shunt regulator which will draw current when the input voltage is above 5.6V. 16 GLDO FAN5069 Rev. 1.1.0 Pin Description LDO Feedback. This node is regulated to VREF. Soft-Start. A capacitor from this pin to GND programs the slew rate of the converter and the LDO during initialization. It also sets the time by which the converter will delay when restarting after a fault occurs. SS has to reach 1.2V before fault shut-down feature is enabled. The LDO is enabled when SS reaches 2.2V. COMP. The output of the error amplifier drives this pin. Gate Drive for the LDO. Turned off (low) until SS is greater than 2.2V. 3 www.fairchildsemi.com Parameter Min. Max. Unit VCC to PGND 6 V BOOT to PGND 33 V SW to PGND Continuous Transient (t < 50nS, F < 500kHz) -0.5 33 V -3 33 V HDRV (VBOOT--VSW) 6 V LDRV -0.5 6 V All Other Pins -0.3 VCC+0.3 V 150 mA Maximum Shunt Current for VCC Electrostatic Discharge Protection (ESD) Level (Note 2) HBM 2 CDM 0.4 kV Thermal Information Parameter Min. Max. Unit 150 °C Lead Soldering Temperature, 10 Seconds 300 °C Vapor Phase, 60 Second 215 °C Infrared, 15 Seconds 220 °C Power Dissipation (PD), TA = 25°C 715 mW Storage Temperature Typ. -65 Thermal Resistance- Junction to Case(θJC) 37 °C/W Thermal Resistance- Junction to Ambient (θJA) (Note 3) 100 °C/W Recommended Operating Conditions Conditions Min. Typ. Max. Unit Supply Voltage (VCC) Parameter VCC to GND 4.5 5 5.5 V Ambient Temperature (TA) Commercial -10 85 °C Industrial -40 85 °C 125 °C Junction Temperature (TJ) Notes: 1. Stresses above those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. This is a stress rating only and functional operation of the device at these or any other conditions above those indicated in the operational section of this specification is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. Absolute maximum ratings apply individually only, not in combination. Unless otherwise specified all other voltages are referenced to AGND. 2. Using Mil Std. 883E, method 3015.7(Human Body Model) and EIA/JESD22C101-A (Charge Device Model). 3. Junction to ambient thermal resistance, θJA, is a strong function of PCB material, board thickness, thickness and number of copper planes, number of vias used, diameter of vias used, available copper surface, and attached heat sink characteristics. FAN5069 Rev. 1.1.0 4 www.fairchildsemi.com FAN5069 PWM and LDO Controller Combo Absolute Maximum Ratings (Note1) Unless otherwise noted, VCC = 5V, TA = 25°C, using circuit in Figure 1. The ‘•’ denotes that the specifications apply to the full ambient operating temperature range. See Notes 4 and 5. Symbol Parameter Conditions Min. Typ. Max. Unit 2.6 3.2 3.8 mA 200 400 μA 10 15 mA 5.9 V V Supply Current IVCC VCC Current (Quiescent) HDRV, LDRV Open IVCC(SD) VCC Current (Shutdown) EN = 0V, VCC = 5.5V IVCC(OP) VCC Current (Operating) EN = 5V, VCC = 5.0V VSHUNT VCC Voltage (Note 6) Sinking 20mA to 100mA at VCC Pin UVLO UVLO(H) Rising VCC UVLO Threshold UVLO(L) Falling VCC UVLO Threshold • • 5.5 • • 4.0 4.25 4.5 3.6 3.75 4.0 V VCC UVLO Threshold Hysteresis 0.5 V Current 10 μA VLDOSTART LDO Start threshold 2.2 V 1.2 V Soft-Start ISS VSSOK PWM Protection Enable threshold Oscillator FOSC Frequency R(T) = 56KΩ ± 1% 240 300 360 KHz R(T) = Open 160 200 240 KHz 600 KHz Frequency Range ΔVRAMP 160 Ramp Amplitude (Peak-toPeak) R(RAMP) = 330KΩ 0.4 V Minimum ON Time F = 200kHz 200 nS. Reference VREF • • Reference Voltage (Measured TA = 0°C to 70°C at FB Pin) TA = -40°C to 85°C 790 800 810 mV 788 800 812 mV Current Amplifier Reference (at SW node) 160 mV Error Amplifier GBWP S/R IFB DC Gain 80 dB Gain-BW Product 25 MHz Slew Rate 10pF across COMP to GND Output Voltage Swing No Load 8 • FB Pin Source Current 0.5 V/μS. 4.0 V μA 1 Gate Drive RHUP HDRV Pull-up Resistor Sourcing RHDN HDRV Pull-down Resistor Sinking RLUP LDRV Pull-up Resistor Sourcing RLDN LDRV Pull-down Resistor Sinking FAN5069 Rev. 1.1.0 • • • • 5 1.8 3 Ω 1.8 3 Ω 1.8 3 Ω 1.2 2 Ω www.fairchildsemi.com FAN5069 PWM and LDO Controller Combo Electrical Characteristics Unless otherwise noted, VCC = 5V, TA = 25°C, using circuit in Figure 1. The ‘•’ denotes that the specifications apply to the full ambient operating temperature range. See Notes 4 and 5. Symbol Parameter Conditions Min. Typ. Max. 10 11 Unit Protection/Disable 9 μA ILIM ILIMIT Source Current ISWPD SW Pull-down Current SW = 1V, EN = 0V VUV SW Pull-down Current As % of set point. 2μS noise filter • 65 75 80 % VOV Under-voltage Shutdown As % of set point. 2μS noise filter • 110 115 120 % Enable Threshold Voltage Enable Condition Enable Threshold Voltage Disable Condition • • 2.0 Enable Source Current VCC = 5V 10 mA Supply Current Thermal Shutdown 160 °C V 0.8 V μA 50 LDO (See Note 7) VLDOREF VLDO_DO • • • Reference Voltage (measured TA = 0°C to 70°C at FBLDO pin) TA = -40°C to 85°C Regulation 0A ≤ I LOAD ≤ 5A Drop-out Voltage I LOAD ≤ 5Aand R DS – ON < 50mΩ External Gate Drive VCC = 4.75V VCC = 5.6V 775 800 825 mV 770 800 830 mV 1.17 1.2 1.23 V 0.3 V 4.5 V 5.3 V • • Gate Drive Source Current 1.2 mA Gate Drive Sink Current 400 μA Notes: 4. All limits at operating temperature extremes are guaranteed by design, characterization and statistical quality control. 5. AC specifications guaranteed by design/characterization (not production tested). 6. For a case when VCC is higher than the typical 5V VCC. Voltage observed at VCC pin when the internal shunt regulator is sinking current to keep voltage on VCC pin constant. 7. Test Conditions: VLDO_IN = 1.5V and VLDO_OUT = 1.2V FAN5069 Rev. 1.1.0 6 www.fairchildsemi.com FAN5069 PWM and LDO Controller Combo Electrical Characteristics (Contd.) Figure 3. Dead Time Waveform Figure 6. PWM Load Transient (0 to 15A) Figure 4. PWM Load Transient (0 to 5A) Figure 7. LDO Load Transient (0 to 2A) Figure 5. PWM Load Transient (0 to 10A) Figure 8. LDO Load Transient (0 to 5A) FAN5069 Rev. 1.1.0 7 www.fairchildsemi.com FAN5069 PWM and LDO Controller Combo Typical Performance Characteristics Figure 9. PWM/LDO Power Up Figure 12. Enable ON (IPWM = 5A) Figure 10. PWM/LDO Power Down Figure 13. Enable OFF (IPWM = 5A) Figure 11. Auto Restart FAN5069 Rev. 1.1.0 8 www.fairchildsemi.com FAN5069 PWM and LDO Controller Combo Typical Performance Characteristics (Contd.) PWM Line Regulation (VOUT = 1.5V) LDO Load Regulation (VOUT = 1.203V) 1.210 1.54 IL = 0A IL = 10A Output Voltage (V) Output Voltage (V) IL = 5A 1.52 1.50 1.48 1.205 1.200 VIN = 8V 1.195 VIN = 12V VIN = 15V VIN = 20V 1.46 1.190 6 8 10 12 14 16 18 0 20 1 2 3 4 5 Load Current (A) Input Voltage (V) Figure 17. LDO Load Regulation Figure 14. PWM Line Regulation Master Clock Frequency LDO Line Regulation (VOUT = 1.203V) 700 1.210 IL = 0A IL = 2A 600 IL = 5A Frequency (kHz) Output Voltage (V) 1.205 1.200 500 400 300 1.195 200 100 1.190 8 10 12 14 16 18 0 20 100 200 400 Figure 18. RT vs. Frequency Figure 15. LDO Line Regulation PWM Load Regulation (VOUT = 1.50V) 1.510 300 RT (KΩ) Input Voltage (V) Efficiency vs. Input Voltage 100 VIN = 8V VIN = 12V 80 VIN = 20V VIN = 8V Efficiency (%) Output Voltage (V) VIN = 15V 1.505 1.500 1.495 VIN = 12V VIN = 15V 60 VIN = 20V 40 20 0 1.490 2 0 2 4 6 8 Load Current (A) 6 8 10 Figure 19. 1.5V PWM Efficiency Figure 16. PWM Load Regulation FAN5069 Rev. 1.1.0 4 Load Current (A) 10 9 www.fairchildsemi.com FAN5069 PWM and LDO Controller Combo Typical Performance Characteristics (Contd.) Shunt Reg RILIM CBOOT Internal Vcc 5.6V Max. Vcc BOOT Internal Boot Diode 10μA Current Limit Comparator ILIM VIN COMP PWM Error Amplifier FB R Q PWM Comparator S Vref Vcc 10μA HDRV Adaptive Gate Drive Circuit LO SW OSC Vout CO SS VIN RRAMP Summing LDRV Σ Ramp Generator R(RAMP) EN Current Sense Amplifier PGND Amplifier Enable Figure 20. Block Diagram Detailed Operation Description FAN5069 combines a high efficiency fixed-frequency PWM controller designed for single phase synchronous buck Point-OfLoad converters with an integrated LDO controller to support GTL type of loads. This controller is ideally suited to deliver low voltage, high current power supplies needed in desktop computers, notebooks, workstations and servers. The controller comes with an integrated boot diode which helps reduce component cost and increase space savings. With this controller, the input to the power supply can be varied from 3V to 24V and the output voltage can be set to regulate at 0.8V to 15V on the switcher output. The LDO output can be configured to regulate between 0.8V to 3V and the input to the LDO can be from 1.5V to 5V, respectively. An internal shunt regulator at the VCC pin facilitates the controller operation from either a 5V or 12V power source. PWM Operation VCC Bias Supply Initialization Refer to Figure 20 for the PWM control mechanism. The FAN5069 uses the summing mode method of control to generate the PWM pulses. The amplified output of the current sense amplifier is summed with an internally generated ramp and the combined signal is amplified and compared with the output of the error amplifier to get the pulse width to drive the high-side MOSFET. The sensed current from the previous cycle is used to modulate the output of the summing block. The output of the summing block is also compared against the voltage threshold set by the RLIM resistor to limit the inductor current on a cycleby-cycle basis. The controller facilitates external compensation for enhanced flexibility. When the PWM is disabled, the SW node is connected to GND through an internal 70Ω MOSFET to slowly discharge the output. As long as the PWM controller is enabled, this internal MOSFET remains OFF. The FAN5069 is capable of operating from either a 5V or 12V supply. The internal shunt regulator at the VCC pin is capable of sinking 150mA of current to ensure that the controller’s internal VCC is maintained at 5.6V Max. To operate from a 12V supply, an external resistor must be used between the 12V supply and the Vcc pin as shown in Figure 1. Soft-Start (PWM and LDO) When VCC exceeds the UVLO threshold and EN is high, the circuit releases SS and enables the PWM regulator. The capacitor connected to the SS pin and GND is now charged by a 10µA internal current source causing the voltage on the capacitor to rise. When this voltage exceeds 1.2V, all protection circuits are enabled. When this voltage exceeds 2.2V, the LDO output is enabled. The input to the error amplifier at the non-inverting pin is clamped by the voltage on the SS pin until it crosses the reference voltage. Select a resistor such that: ■ It is rated to handle the power dissipation ■ Current sunk within the controller is minimized to prevent temperature rise. PWM Section The FAN5069’s PWM controller combines the conventional voltage mode control and current sensing through lower MOSFET RDS_ON to generate the PWM signals. Although this method of current sensing is loss-less and cost effective, for more accurate current sense requirements an optional external resistor can be connected with the bottom MOSFET in series. FAN5069 Rev. 1.1.0 The time it takes the PWM output to reach regulation (TRise) is calculated using the following equation: T RISE = 8 × 10 10 –2 × C SS (CSS is in μf) (EQ. 1) www.fairchildsemi.com FAN5069 PWM and LDO Controller Combo Block Diagram Over Current Limit (PWM) The clock frequency on the oscillator is set using an external resistor, connected between R(T) pin and ground. The frequency follows the graph as shown in Figure 18. The minimum clock frequency is 200KHz which is when R(T) pin is left open. Select the value of R(T) as shown in the equation below. This equation is valid for all FOSC > 200kHz. The PWM converter is protected against overloading through a cycle-by-cycle current limit set by selecting RILIM resistor. An internal 10µA current source sets the threshold voltage for the output of the summing amplifier. When the summing amplifier output exceeds this threshold level, the current limit comparator trips and the PWM starts skipping pulses. If the current limit tripping occurs for 16 continuous clock cycles, a fault latch is set and the controller shuts down the converter. This shut down feature is disabled during the start-up until the voltage on the SS capacitor crosses 1.2V. 9 5 × 10 R ( T ) = ---------------------------------------------------- Ω ( F OSC – 200 × 10 3 ) (EQ. 2) Where FOSC is in Hz. To achieve current limit, the FAN5069 monitors the inductor current during the OFF time by monitoring and holding the voltage across the lower MOSFET. The voltage across the lower MOSFET is sensed between the PGND and the SW pins. For example for FOSC = 300kHz, R(T) = 50KΩ. RRAMP Selection and Feed Forward Operation The output of the summing amplifier is a function of the inductor current, RDS_ON of the bottom FET and the gain of the current sense amplifier. With the RDS_ON method of current sensing, the current limit can vary widely from unit to unit. RDS_ON not only varies from unit to unit, but also has a typical junction temperature coefficient of about 0.4%/°C (consult the MOSFET datasheet for actual values). Hence, the set point of the actual current limit decreases in proportion to increase in MOSFET die temperature. A factor of 1.6 in the current limit set point typically compensates for all MOSFET RDS_ON variations, assuming the MOSFET's heat sinking will keep its operating die temperature below 125°C. The FAN5069 provides for feed forward function through RRAMP. The value of RRAMP effectively changes the slope of the internal ramp keeping the gain of the modulator constant for changes in input voltage. RRAMP also affects the current limit as explained in the later sections. The minimum value recommended to use for RRAMP is 400KΩ at maximum input voltage of 24V. For other input voltages (E.g. 8V), calculate RRAMP resistor using the following equation: V IN – 1.8 R RAMP = ------------------------–6 55 × 10 (EQ. 3) For more accurate current limit setting, use resistor sensing. In a resistor sensing scheme, an appropriate current sense resistor is connected between the source terminal of the bottom MOSFET and PGND. Gate Drive Section The adaptive gate control logic translates the internal PWM control signal into the MOSFET gate drive signals and provides necessary amplification, level shifting, and shoot-through protection. Also, it has functions that help optimize the IC performance over a wide range of operating conditions. Since the MOSFET switching time can vary dramatically from device to device and with the input voltage, the gate control logic provides adaptive dead time by monitoring the gate-to-source voltages of both upper and lower MOSFETs. The lower MOSFET drive is not turned on until the gate-to-source voltage of the upper MOSFET has decreased to less than approximately 1V. Similarly, the upper MOSFET is not turned on until the gate-to-source voltage of the lower MOSFET has decreased to less than approximately 1V. This allows a wide variety of upper and lower MOSFETs to be used without a concern for simultaneous conduction, or shoot-through. Set the current limit by selecting RILIM as follows: R K1 × I ×R V × 33.2 × 10 11⎞ MAX DS – ON ⎛ 1.8 OUT = 128 + -------------------------------------------------------------- + ⎜ ⎛ 1 – ----------⎞ × -------------------------------------------------------⎟ KΩ 0.0625 V ⎠ F ×R ⎝⎝ IN SW RAMP ⎠ (EQ. 4) Where RILIM is in KΩ, IMAX is the maximum load current. K1 is a constant to compensate for the variation of MOSFET RDS_ON. Typically, this value is 1.6. With K1=1.6, IMAX=10A, RDS_ON=7mΩ, VIN=24V, VOUT=1.5V, FSW = 300KHz, and RRAMP=400KΩ, RILIM equals 168.18 KΩ. Auto Restart (PWM) A low impedance path between the driver pin and the MOSFET gate is recommended for the adaptive dead-time circuit to work properly. Any delay along this path reduces the delay generated by the adaptive dead-time circuit thereby increasing the chances for shoot-through. The FAN5069 supports two modes of response when the internal fault latch is set. The user can configure it to keep the power supply latched in the OFF state OR in the Auto Restart mode. When the EN pin is tied to VCC, the power supply is latched OFF. When the EN pin is terminated with a 100nF to GND, the power supply is in Auto Restart mode. The table below describes the relationship between PWM restart and setting on EN pin. Do not leave the EN pin open without any capacitor. Protection In the FAN5069, the converter is protected against extreme over load, short circuit, over voltage, and under voltage conditions. All of these extreme conditions generate an internal “fault latch” which shuts down the converter. For all fault conditions both the high-side and the low-side drives are off except in the case of OVP where the low-side MOSFET is turned on until the voltage on the FB pin goes below 0.4V. The fault latch can be reset either by toggling the EN pin or recycling VCC to the chip. FAN5069 Rev. 1.1.0 ILIM EN Pin 11 PWM/Restart Pull to GND OFF VCC No restart after fault Cap to GND Restart after TDELAY (Sec.) = 0.85 × C Where C is in μF www.fairchildsemi.com FAN5069 PWM and LDO Controller Combo Oscillator Clock Frequency (PWM) rent and the MOSFET chosen. It is recommended to use low enhancement voltage MOSFETs for the LDO. Under Voltage Protection (PWM) The soft-start on the LDO output (ramp) is controlled by the capacitor on the SS pin to GND. The LDO output is enabled only when the voltage on the SS pin reaches 2.2V. Refer to figure 9 for startup waveform. The PWM converter output is monitored constantly for under voltage at the FB pin. If the voltage on the FB pin stays lower than 75% of internal Vref for 16 clock cycles, the fault latch is set and the converter shuts down. This shutdown feature is disabled during startup till the voltage on the SS capacitor reaches 1.2V. Design Section General Design Guidelines Over Voltage Protection (PWM) Establishing the input voltage range and the maximum current loading on the converter before choosing the switching frequency and the inductor ripple current is highly recommended. There are design tradeoffs in choosing an optimum switching frequency and the ripple current. The PWM converter output voltage is monitored constantly at the FB pin for over voltage. If the voltage on the FB pin stays higher than 115% of internal Vref for 2 clock cycles, the controller turns OFF the upper MOSFET and turns ON the lower MOSFET. This crowbar action stops when the voltage on the FB pin comes down to 0.4V to prevent the output voltage from becoming negative. This OVP protection feature is active as soon as the voltage on the EN pin becomes high. The input voltage range should accommodate the worst-case input voltage with which the converter may ever operate. This voltage needs to account for the cable drop encountered from the source to the converter. Typically, the converter efficiency tends to be higher at lower input voltage conditions. Turning ON the low-side MOSFETs on an OVP condition pulls down the output resulting in a reverse current which starts to build up in the inductor. If the output over-voltage is due to failure of the high-side MOSFET, this crowbar action pulls down the input supply or blow its fuse, protecting the system which is very critical. When selecting maximum loading conditions, consider the transient and steady state (continuous) loading separately. The transient loading affects the selection of the inductor and the output capacitors. Steady state loading affects the selection of MOSFETs, input capacitors, and other critical heat generating components. During soft-start, if the output overshoots beyond 115% of Vref, then the output voltage is brought down by the low-side MOSFET till the voltage on the FB pin goes below 0.4V. The fault latch is NOT set until the voltage on the SS pin reaches 1.2V. Once the fault latch is set, the converter shuts down. 115% Vref ILIM UV FB S OV Delay V SS>1.2V 2 Clks Q EN The selection of switching frequency is tricky. While higher switching frequency results in smaller components, it also results in lower efficiency. Ideal selection of switching frequency takes into account the maximum operating voltage. The MOSFET switching losses are directly proportional to FSW and the square function of the input voltage. Fault Latch When selecting the inductor, consider the min. and max. load conditions. Lower inductor values produce better transient response but result in higher ripple & lower efficiency due to high RMS currents. Optimum minimum inductance value enables the converter to operate at the boundary of continuous and discontinuous conduction modes. R S Q 0.4V R LS Drive Figure 21. Over Voltage Protection Setting the Output Voltage (PWM) Thermal Fault Protection The internal reference for the PWM controller is at 0.8V. The output voltage of the PWM regulator can be set in the range of 0.8V to 90% of its power input by an external resistor divider. The output is divided down by an external voltage divider to the FB pin (for example, R1 and RBIAS as in Figure 24.). Thus the output voltage is given by the following equation: The FAN5069 features thermal protection where the IC temperature is monitored. When the IC junction temperature exceeds +160°C, the controller shuts down and when the junction temperature gets down to +125°C, the converter restarts. LDO Section R1 V OUT = 0.8V × ⎛⎝ 1 + -----------------⎞⎠ R BIAS The LDO controller is designed to provide ultra low voltages, as low as, 0.8V for GTL type of loads. The regulating loop employs a very fast response feedback loop. Hence, small capacitors can be used to keep track of the changing output voltage during transients. For stable operation, the minimum capacitance on the output needs to be 100µF and the typical ESR needs to be around 100mΩ. To minimize noise pickup on this node, keep the resistor to GND (RBIAS) below 10KΩ. Inductor Selection (PWM) When the ripple current, switching frequency of the converter, and the input-output voltages are established, select the inductor using the following equation: The maximum voltage at the gate drive for the MOSFET can reach close to 0.5V below the VCC of the controller. For example, for a 1.2V output, the minimum enhancement voltage required with 4.75V on VCC is 3.05V (4.75V-0.5V-1.2V = 3.05V). The drop-out voltage for the LDO is dependent on the load cur- FAN5069 Rev. 1.1.0 (EQ. 5) V OUT 2⎞ ⎛ ⎜ V OUT – --------------- ⎟ V IN ⎠ ⎝ L MIN = ---------------------------------------------I Ripple × F SW 12 (EQ. 6) www.fairchildsemi.com FAN5069 PWM and LDO Controller Combo The fault latch can also be reset by recycling the VCC to the controller. Typically this number varies between 20% to 50% of the maximum steady state load on the converter. High-Side Losses When selecting an inductor from the vendors, select the inductance value which is close to the value calculated at the rated current (including half the ripple current). Losses in the MOSFET can be understood by following switching interval of the MOSFET as shown in Figure 22. MOSFET Gate drive equivalent circuit is shown in Figure 23. Input Capacitor Selection (PWM) The input capacitors must have an adequate RMS current rating to withstand the temperature rise caused by the internal power dissipation. The combined RMS current rating for the input capacitor should be greater than the value calculated using the following equation: ⎛ V OUT ⎛ V OUT⎞ 2⎞ I INPUT ( RMS ) = I LOAD ( MAX ) × ⎜ --------------- – ⎜ ---------------⎟ ⎟ ⎝ V IN ⎠ ⎠ ⎝ V IN C ISS C GD QGS QGD C ISS VDS ID (EQ. 7) Common capacitor types used for such application include aluminum, ceramic, POS CAP, and OSCON. 4.5V VSP Output Capacitor Selection (PWM) VTH The output capacitors chosen must have low enough ESR to meet the output ripple and load transient requirements. The ESR of the output capacitor should be lower than both of the values calculated below to satisfy both the transient loading and steady state ripple conditions as given by the following equation: V STEP ESR ≤ ------------------------------------- and ΔI LOAD ( MAX ) V Ripple ESR ≤ -------------------I Ripple QG(SW) VGS t1 t2 t3 t4 t5 Figure 22. Switching Losses and QG VIN 5V (EQ. 8) CGD RD Typically, in case of aluminum and polymer based capacitors, the output capacitance is higher than normally required to meet these requirements. While selecting the ceramic capacitors for the output, although lower ESR can be achieved easily, higher capacitance values are required to meet the VOUT(MIN) restrictions during a load transient. From the stability point of view, the zero caused by the ESR of the output capacitor plays an important role in the stability of the converter. HDRV RGATE G CGS SW Figure 23. Drive Equivalent Circuit The upper graph in Figure 22 represents Drain-to-Source Voltage (VDS) and Drain Current (ID) waveforms. The lower graph details Gate-to-Source Voltage (VGS) vs. time with a constant current charging the gate. The x-axis therefore is also representative of Gate Charge (QG). CISS = CGD + CGS, and it controls t1, t2, and t4 timing. CGD receives the current from the gate driver during t3 (as VDS is falling). Obtain the gate charge (QG) parameters shown on the lower graph from the MOSFET data sheets. Output Capacitor Selection (LDO) For stable operation, the minimum capacitance of 100µF with ESR around 100mΩ is recommended. For other values, contact the factory. Power MOSFET Selection (PWM) The FAN5069 is capable of driving N-Channel MOSFETs as circuit switch elements. For better performance, the MOSFET selection should address the following key parameters: Assuming switching losses are about the same for both the rising edge and falling edge, Q1's switching losses occur during the shaded time when the MOSFET has voltage across it and current through it. ■ The maximum drain to source voltage should be at least 25% higher than the worst-case input voltage. ■ The MOSFETs chosen should have low QG, QGD, and QGS These losses are given by (EQ. 9), (EQ. 11), and (EQ. 11): ■ The RDS_ON of the MOSFETs be as low as possible. PUPPER = PSW + PCOND In typical applications for a buck converter, the duty cycles are lower than 20%. So, to optimize the selection of MOSFETs for both the high-side and low-side, follow different selection criteria. Select the high-side MOSFET to minimize the switching losses and the low-side MOSFET to minimize the conduction losses due to the channel and the body diode losses. Note that the gate drive losses also affect the temperature rise on the controller. FAN5069 Rev. 1.1.0 V DS × I L P SW = ⎛ ---------------------- × 2 × t s⎞ F SW ⎝ ⎠ 2 ⎛ V OUT⎞ 2 P COND = ⎜ ---------------⎟ × I OUT × R DS ( ON ) ⎝ V IN ⎠ (EQ. 9) (EQ. 10) (EQ. 11) Where: PUPPER is the upper MOSFET's total losses, and PSW and PCOND are the switching and conduction losses for a given 13 www.fairchildsemi.com FAN5069 PWM and LDO Controller Combo For loss calculation, refer to Fairchild's Application Note AN6005 and the associated Excel spreadsheet. Where IRipple is the ripple current. The Switch node (SW) ringing is caused by fast switching transitions due to the energy stored in the parasitic elements . This ringing on the SW node couples to other circuits around the converter if they are not handled properly. To dampen this ringing, an R-C snubber is connected across the SW node and the source of the low-side MOSFET. The driver's impedance and CISS determine t2 while t3's period is controlled by the driver's impedance and QGD. Since most of tS occurs when VGS = VSP we can assume a constant current for the driver to simplify the calculation of tS using the following equation: Q G ( SW ) Q G ( SW ) t s = ---------------------- ≈ ------------------------------------------------I Driver ⎛ V CC – V SP ⎞ ⎜ -------------------------------------------⎟ ⎝ R Driver + R Gate⎠ R-C components for the snubber are selected as follows: a) Measure the SW node ringing frequency (Fring) with a low capacitance scope probe. b) Connect a capacitor (CSNUB) from SW node to GND so that it reduces this ringing by half. c) Place a resistor (RSNUB) in series with this capacitor. RSNUB is calculated using the following equation: (EQ. 12) Most MOSFET vendors specify QGD and QGS. QG(SW) can be determined as: 2 R SNUB = ------------------------------------------------π × F ring × C SNUB QG(SW) = QGD + QGS - QTH where QTH is the gate charge required to get the MOSFET to its threshold (VTH). d) Calculate the power dissipated in the snubber resistor as shown in the following equation: Note that for the high-side MOSFET, VDS equals VIN, which can be as high as 20V in a typical portable application. Also include the power delivered to the MOSFET's (PGATE) in calculating the power dissipation required for the FAN5069. 2 P R ( SNUB ) = C SNUB × V IN ( MAX ) × F SW (EQ. 17) Where, VIN(MAX) is the maximum input voltage and FSW is the converter switching frequency. PGATE is determined by the following equation: P Gate = Q G × V CC × F SW (EQ. 16) The snubber resistor chosen should be adequately de-rated to handle the worst-case power dissipation. Do not use wire wound resistors for RSNUB. (EQ. 13) where QG is the total gate charge to reach VCC. Low-Side Losses Q2, however, switches on or off with its parallel schottky diode simultaneously conducting. Hence, the VDS ≈ 0.5V. Since PSW is proportional to VDS, Q2's switching losses are negligible and we can select Q2 based on RDS(ON) alone. Conduction losses for Q2 are given by the following equation: 2 P COND = ( 1 – D ) × I OUT × R DS ( ON ) (EQ. 14) where RDS(ON) is the RDS(ON) of the MOSFET at the highest operating junction temperature and D=VOUT/VIN is the minimum duty cycle for the converter. Since DMIN < 20% for portable computers, (1-D) ≈ 1 produces a conservative result, further simplifying the calculation. The maximum power dissipation (PD(MAX)) is a function of the maximum allowable die temperature of the low-side MOSFET, the θJA, and the maximum allowable ambient temperature rise. PD(MAX) is calculated using the following equation: T J ( MAX ) – T A ( MAX ) P D ( MAX ) = ---------------------------------------------------θ JA (EQ. 15) θJA depends primarily on the amount of PCB area that is devoted to heat sinking. FAN5069 Rev. 1.1.0 14 www.fairchildsemi.com FAN5069 PWM and LDO Controller Combo Selection of MOSFET Snubber Circuit MOSFET. RDS(ON) is at the maximum junction temperature (TJ). tS is the switching period (rise or fall time) and equals t2+t3 (Figure 22.). FAN5069 PWM and LDO Controller Combo VIN VIN Current Sense Amplifier RRAMP Ramp Generator Summing Σ Q1 L PWM & DRIVER RDC VOUT C Q2 Amplifier RL RES C2 C1 R2 C3 RBIAS R3 R1 Reference Figure 24. Closed Loop System with Type 3 Network Loop Compensation R L = load resistance Typically, the closed loop crossover frequency (Fcross) where the overall gain is unity, should be selected to achieve optimal transient and steady state response to disturbances in line and load conditions. It is recommended to keep Fcross, below 1/5th of the switching frequency of the converter. Higher phase margin tends to have a more stable system with more sluggish response to load transients. Optimum phase margin is about 60°, a good compromise between steady state and transient responses. A typical design should address variations over a wide range of load conditions and over a large sample of devices. T s = Switching Period V i = input voltage F SW = switching frequency Equations: Effective current sense resistance = R i = 7 × R DSON R Ri Current modulator DC gain = M i = ------L FAN5069 has a high gain error amplifier around which the loop is closed. Figure 24 shows a type 3 compensation network. For type 2 compensation, R3 and C3 are not used. Since the FAN5069 architecture employs summing current mode, type 2 compensation can be used for most applications. For type 2 compensation networks, refer to the following reference for further information: (EQ. 18) (EQ. 19) Effective ramp amplitude = V m = 2.34 × 10 ■ Venable, H. Dean, "The K factor: A new mathematical tool for stability analysis and synthesis", Proceedings of Powercon, March 1983. 10 ( V i – 0.8 ) × T s × -----------------------------------R ramp (EQ. 20) Voltage modulator DC gain = M v = -------i V Vm (EQ. 21) M ×M Mv + Mi (EQ. 22) v i Plant DC gain = M o = M v || M i = ------------------- For critical applications requiring wide loop bandwidth using very low ESR output capacitors, use type 3 compensation. πSampling gain natural frequency = ω n = ----Ts (EQ. 23) Type 3 Feedback Component Calculations M Mv Use the following steps to calculate feedback components: Notation: C 0 = net output filter capacitance G p ( s ) = net gain of plant = control-to-output transfer function M ×R ωn × Qz v -i ⎞ Effective inductance = L e = -------O- × ⎛⎝ L + ------------------⎠ (EQ. 24) Mv × Ri × RL R p = -------------------------------- = ( M v × R i ) || R L Mv × Ri + RL (EQ. 25) L = inductor value R DSON = on-state Drain-to Source resistance of Low-side MOSFET R es = net ESR of the output filter capacitors FAN5069 Rev. 1.1.0 15 www.fairchildsemi.com K R2 = --------------------------------------------------2 × π × F cross × C2 1 Plant zero frequency = fz = ----------------------------------------2 × π × C o × R es (EQ. 26) 1 Plant 1st pole frequency = f p1 = --------------------------------------------------------- (EQ. 27) Le 2 × π × ⎛ C o × R p + ------⎞ ⎝ R L⎠ Plant 2nd pole frequency = f p2 R 1 1 = ------------ × ⎛ -------------------- + ------p⎞ 2 × π ⎝ Co × RL Le ⎠ R1 R3 = -----------------(K – 1) The switching power converter layout needs careful attention and is critical to achieving low losses and clean and stable operation. Below are specific recommendations for a good board layout: (EQ. 28) ■ Keep the high current traces and load connections as short as possible. (EQ. 29) ■ Use thick copper boards whenever possible to achieve higher efficiency. Plant gain (magnitude) response: ■ Keep the loop area between the SW node, low-side MOSFET, inductor and the output capacitor as small as possible. f 2 1 + ⎛ ----⎞ ⎝ f z⎠ G p (f) = 20 × log M 0 + 10 × log ------------------------------------------------------------------------------------------------------f 2 f 2 f 2 1 + ⎛⎝ ------⎞⎠ × 1 + ⎛⎝ ------⎞⎠ × 1 + ⎛⎝ ------⎞⎠ f p2 f p3 f p1 ■ Route high dV/dt signals such as SW node away from the error amplifier input/output pins. Keep components connected to these pins close to the pins. (EQ. 30) ■ Place ceramic de-coupling capacitors very close to VCC pin. (EQ. 31) ■ All input signals are referenced with respect to AGND pin. Dedicate one layer of the PCB for a GND plane. Use at least 4 layers for the PCB. Plant phase response: –1 f –1 f –1 f –1 f ∠G P (f) = tan ⎛ ----⎞ – tan ⎛ ------⎞ – tan ⎛ ------⎞ – – tan ⎛ ------⎞ ⎝ f z⎠ ⎝ f p1⎠ ⎝ f p2⎠ ⎝ f p3⎠ (EQ. 39) Layout Considerations 2 ω ×L 2 × π × Rp n e Plant 3rd pole frequency = f p3 = ------------------------- (EQ. 38) ■ Minimize GND loops in the layout to avoid EMI related issues. Choose R1, RBIAS to set the output voltage using EQ.5. Choose the zero cross over frequency Fcross of the overall loop. Typically Fcross should be less than 1/5th of Fsw. Choose the desired phase margin. Typically this number should be between 60° to 90°. ■ Use wide traces for the lower gate drive to keep the drive impedances low. Calculate plant gain at Fcross using EQ.28 by substituting Fcross in place of f. The gain that the amplifier needs to provide to get the required cross over is given by ■ Use snubber circuits to minimize high frequency ringing at the SW nodes. 1 G AMP = ---------------------------------G p (F cross ) ■ Connect PGND directly to the lower MOSFET source pin. ■ Use wide land areas with appropriate thermal vias to effectively remove heat from the MOSFET’s. ■ Place the output capacitor for the LDO close to the source of the LDO MOSFET. (EQ. 32) The phase boost required is calculated as given in (EQ. 33). Phase Boost = M – P – 90° (EQ. 33) Where, M is the desired phase margin in degrees and P is the modulator phase shift in degrees at the time of crossover. The feedback component values are now calculated as given in equations below: 2 ⎧ ⎫ Boost K = ⎨ Tan ⎛⎝ -----------------⎞⎠ + 45 ⎬ 4 ⎩ ⎭ (EQ. 34) 1 C1 = -------------------------------------------------------------------------2 × π × F cross × G AMP × R1 (EQ. 35) C2 = C1 × ( K – 1 ) (EQ. 36) 1 C3 = ----------------------------------------------------------------2 × π × F cross × K × R3 (EQ. 37) FAN5069 Rev. 1.1.0 16 www.fairchildsemi.com FAN5069 PWM and LDO Controller Combo Poles and Zeros of Plant Transfer Function: +5V or +12V Vcc J1 R9 200 15 J7 16 R8 C4 0.1uF J6 C17 + VCC 3-24V 14 R(RAMP) R6 1 5K GLDO HDRV FBLDO BOOT R4 2 50K GND R5 3 243K R(T) 10 4 SS FDD6606 13 7 C9 FDD6606 PGND EN 5 COMP 0.01uF 8 AGND 6 FB 820uF J3 GND Q3 1.8uH Q4 C12 R2 R3 12.7k 825 C2 220pF C13 + C14 + 560uF 560uF 560uF C16 3.3nF C1 1500pF J4 SW_Out R11 2.2 12 0.1uF TP2 820uF L1 9 LDRV VIN C11 + PWM OUT C8 0.22uF TP1 C5 + 11 SW ILIM C10 C6 Q2 0.1uF R7 10K 560uF J2 453K FDD6296 Q1 FDD6530A LDO LDO_Out U1 C7 0.22uF PWM OUT + C15 0.1uF J5 GND C3 3300pF R1 5.11K R10 FAN5069 5.83K Figure 25. Application Board Schematic Bill of Materials Part Description Capacitor, 1500pF, 20%, 25V , 0603,X7R Quantity 1 Designator C1 Vendor Panasonic Vendor Part Number PCC1774CT-ND Capacitor, 220pF, 5%, 50V , 0603,NPO 1 C2 Panasonic PCC221ACVCT-ND Capacitor, 3300pF, 10%, 50V , 0603,X7R 1 C3 Panasonic PCC1778CT-ND Capacitor, 0.1uF, 10%, 25V , 0603,X7R 4 C4, C5, C6, C15 Panasonic PCC2277CT-ND Capacitor, 0.22uF, 20%, 25V , 0603,X7R 2 C7, C8 Panasonic PCC1767CT-ND Capacitor, 0.01uF, 10%, 50V , 0603,X7R 1 C9 Panasonic PCC1784CT-ND Capacitor, 820uF, 20%, 10X20, 25V ,20mOhm,1.96A 2 C10, C11 Nippon-Chemicon KZH25VB820MHJ20 PSC2.5VB820MH08 Capacitor, 820uF, 20%, 8X8, 2.5V ,7mOhm,6.1A 1 C17 Nippon-Chemicon Capacitor, 560uF, 20%, 8X11.5, 4V ,7mOhm,5.58A 3 C12, C13, C14, Nippon-Chemicon PSA4VB560MH11 Capacitor, 3300pF, 10%, 50V , 0603,X7R 1 C16 Panasonic PCC332BNCT-ND Connector Header 0.100 V ertical, Tin - 2 Pin 1 J1 Molex W M6436-ND Terminal Quickf it Male .052"Dia.187" Tab 6 J2 - J7 Keystone 1212K-ND Inductor, 1.8uH, 20%, 26A mps Max, 3.24mOhm 1 L1 Inter-Technical SC5018-1R8M MOSFET N-CH, 32 mOhm, 20V , 21A , D-PA K, FSID: FDD6530A 1 Q1 Fairchild Semiconductor FDD6530A MOSFET N-CH, 8.8 mOhm, 30V , 50A , D-PA K, FSID: FDD6296 1 Q2 Fairchild Semiconductor FDD6296 MOSFET N-CH, 6 mOhm, 30V , 75A , D-PA K, FSID: FDD6606 2 Q3, Q4 Fairchild Semiconductor FDD6606 Resistor , 5.11K , 1% , 1/16W 1 R1 Panasonic P5.11KHCT-ND Resistor , 12.7K , 1% , 1/16W 1 R2 Panasonic P12.7KHCT-ND Resistor , 825 , 1% , 1/16W 1 R3 Panasonic P825HCT-ND Resistor , 49.9KK , 1% , 1/16W 1 R4 Panasonic P49.9KHCT-ND Resistor , 243K , 1% , 1/16W 1 R5 Panasonic P243KHCT-ND Resistor ,453K , 1% , 1/16W 1 R6 Panasonic P453KHCT-ND Resistor ,10K , 1% , 1/16W 1 R7 Panasonic P10.0KHCT-ND Resistor , 4.99K , 1% , 1/16W 1 R8 Panasonic P4.99KHCT-ND Resistor , 200 , 1% , 1/8W 1 R9 Panasonic P200FCT-ND Resistor , 5.90K , 1% , 1/16W 1 R10 Panasonic P5.90KHCT-ND Resistor , 2.2 , 1% , 1/8W 1 R11 Panasonic P2.2ECT-ND Connector Header 0.100 V ertical, Tin - 1 Pin 3 TP1,TP2, Vcc Molex W M6436-ND IC, System Regulator, TSSOP16, FSID: FA N5069 1 U1 Fairchild Semiconductor FAIRCHILD FAN5069 Rev. 1.1.0 17 www.fairchildsemi.com FAN5069 PWM and LDO Controller Combo Application Board Schematic ( VIN = 3 to 24V; VOUT =1.5V @20A) FAN5069 PWM and LDO Controller Combo Typical Application Board Layout Figure 26. Assembly Diagram Figure 29. Mid Layer 2 Figure 27. Top Layer Figure 30. Bottom Layer Figure 28. Mid Layer 1 FAN5069 Rev. 1.1.0 18 www.fairchildsemi.com 16-Lead TSSOP 7.72 TYP 4.16 TYP. DIMENSIONS METRIC ONLY 16 5.0 ± 0.1 -A- (1.78 TYP) 0.42 TYP 0.65 TYP LAND PATTERN RECOMMENDATION 8 6.4 GAGE PLANE 4.4 ± 0.1 -B- 0.25 3.2 0°−8° 1 8 PIN #1 IDENT. 0.2 C B A ALL LEAD TIPS SEATING PLANE 0.6 ± 0.1 DETAIL A TYPICAL, SCALE: 40X SEE DETAIL A (0.90) 0.1 C ALL LEAD TIPS -C- 1.1 MAX TYP 0.65 TYP 0.10±0.05 TYP (0.19−0.30 TYP) (0.09−0.20 TYP) 0.13 M A B S C S FAN5069 Rev. 1.1.0 19 www.fairchildsemi.com FAN5069 PWM and LDO Controller Combo Mechanical Dimensions The following are registered and unregistered trademarks Fairchild Semiconductor owns or is authorized to use and is not intended to be an exhaustive list of all such trademarks. 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PRODUCT STATUS DEFINITIONS Definition of Terms Datasheet Identification Product Status Definition Advance Information Formative or In Design This datasheet contains the design specifications for product development. Specifications may change in any manner without notice. Preliminary First Production This datasheet contains preliminary data, and supplementary data will be published at a later date. Fairchild Semiconductor reserves the right to make changes at any time without notice in order to improve design. No Identification Needed Full Production This datasheet contains final specifications. Fairchild Semiconductor reserves the right to make changes at any time without notice in order to improve design. Obsolete Not In Production This datasheet contains specifications on a product that has been discontinued by Fairchild semiconductor. The datasheet is printed for reference information only. Rev. I7 FAN5069 Rev. 1.1.0 20 www.fairchildsemi.com FAN5069 PWM and LDO Controller Combo TRADEMARKS