NDIR TYPE INFRARED GAS ANALYZER DATA SHEET ZRG This NDIR gas analyzer features high accuracy, multiple functions and easy operation through use of a microprocessor. It also utilizes a mass flow detector noted for its high sensitivity and reliability. This analyzer is used not only for measuring environmental pollution but is also used for various processes and/or experiments. This product, combined with sampling system (ZSP), has passed the type-approval test based on Weight and Measure Act. FEATURES (1) Use of a microprocessor provides high accuracy, multiple functions and easy operation. • A maximum of 3 gas components can be calibrated with the built-in automatic calibrator (option). • Using a signal from a zirconiz O2 sensor (ZFK3) or from any other O2 sensor, the gas analyzer is able to output a value converted into O2 (option). • Alarm function to emit high/low limit contact output is also available (option). • Measuring range can be selected by using external single (option). • Zero and span can be calibrated with high accuracy, simply by pressing calibration keys. • A self-diagnosis function is included. (2) This analyzer utilizes mass flow detector featuring high sensitivity and reliability. It has 2 standard measuring ranges with a range ratio of up to 1:20. (3) Three different gas components can be measured simultaneously by connecting a zirconia O2 sensor (ZFK3), in addition to one-and two-component type sensors. (4) Besides the standard measurement type, a sample switching type and a differential flow type are also available. SPECIFICATIONS General items Power supply: 100V ± 10% AC, 50/60Hz 115, 220V AC also available on request Note: Refer to "Code symbols" Power consumption: 125VA max. Ambient temperature: –5 to +45°C Ambient humidity: 90% RH or less Enclosure: Steel casing, indoor-use Dimensions (H x W x D): 835 x 220 x 232 mm Mass{weight}: Approx. 24kg Finish color: Munsell 2.5Y 8.4/1.2 Indication: 4-digit LED for concentration 4-digit LED for sub-indication Output hold: Output hold prior to manual/auto calibration is possible. Hold ON/OFF is selectable. Standard requirements for sample gas: Temperature 0 to 50°C (dehumidification 2°C saturation or less) Dust 0.3µm or less Pressure 9.8kPa{0.1kgf/cm2} or less (flow rate 0.5R/min) Standard control for sample gas: Calibration gas Dry gas Interfere control gas 2°C saturation Warm-up time: About 8 hours (after power ON) About 4 hours for sample switching type Material of gas-contacting parts: Sample cell; 304 stainless steel, neoprene rubber Infrared-ray transmitting window; CaF2 or sapphire Internal tubing; Teflon tube, silicone tube, toaron tube Gas inlet/outlet, purge gas inlet size: Rc 1/4 (PT 1/4 internal thread) or NPT1/4 internal thread EDS3-110d Date Jun. 29, 2005 ZRG Purge gas flow rate: 1 ± 0.5R/min Purging is required when measuring gas is contained in the atmosphere or the range of CO2 is 0 to less than 50ppm. In other cases, purging should be made as necessary. Scope of delivery: Analyzer, test report, power fuse, cloth for cleaning infrared-ray transmitting window Mounting method: Flush mounting (vertical mounting) Installation condition: Install the analyzer at a place not exposed to direct sunlight or the radiation from a high temperature object. Avoid vibration, and select a clean place free from corrosive and/or combustible gases. If installing outdoors, provide a suitable casing or cover to protect the analyzer from wind, rain, etc. Standard type Measuring system: Non-dispersion infrared-ray absorption method, single light source, double beam Measurable components and measuring range: Standard single-component analyzer Measurable component CO CO2 NO SO2 CH4 Carbon monoxide Carbon dioxide Nitrogen monoxide Sulfur dioxide Methane Min. measuring range [ppm] Measuring range 0 to 50 0 to 5 0 to 50 0 to 50 0 to 200 See Page 12 Measuring system: Non-dispersion infrared-ray absorption method, single light source, double beam, sample switching system Measurable component: CO (carbon monoxide) Measuring range: 1st range 2nd range, 3rd range, 4th range (*4) [ppm] [ppm] 0 to 2 0 to 5 0 to 10 0 to 25 0 to 50 0 to 100 Output signal: 0 to 1V DC or 4 to 20mA DC, linear, step output which changes every 50 seconds Repeatability: Within ± 1% of full scale (*3) (within ± 2% of full scale) Linearity: Within ± 2% of full scale Zero drift: Within ± 0.5% of full scale/week (*3) (within ± 1% of full scale/week) Span drift: Within ± 1.5% of full scale/week (*3) (within ± 2.5% of full scale/week) Response time: Within 120 seconds (for 90% response) (*3) (within 150 seconds) Measured gas flow rate: 1 ± 0.1R/min (reference gas) 1 ± 0.1R/min (sample gas) Sample switching relay drive output: 3V DC, ON/OFF signal at 50 second interval (for solid state relay drive) Note: *(3) ( *(4) ( Standard two-component analyzer Measurable component 1st and 2nd component NO + SO2 CO + CO2 NO + CO Nitrogen monoxide + sulfur dioxide Carbon monoxide + carbon dioxide Nitrogen monoxide + carbon monoxide Min. measuring range [ppm] Measuring range 0 to 100/0 to 100 0 to 100/0 to 100 Refer to "Code symbols" 0 to 250/0 to 250 Measuring range:Refer to table. Output signal: 0 to 1V DC or 4 to 20mA DC (allowable load resistance, 550Ω or less), linear Repeatability: within ± 0.5% of full scale (*1) (within ± 1% of full scale) Linearity: Within ± 2% of full scale Zero drift: Within ± 2% of full scale/week (*1) (within ± 2% of full scale/day) (*2) (within ± 3% of full scale/week) Span drift: Within ± 2% of full scale/week (*1) (within ± 2% of full scale/day) (*2) (within ± 3% of full scale/week) Response time: Max. 50 seconds (for 90% response) including gas substitution time; time differs with the length of sample cell. Measured gas flow rate: 0.5 ± 0.25R/min 1 Note: *( ) ( *(2) ( ): For the range less than 50ppm ): For 50ppm range Sample switching type (Sample switching type gas analyzer suited for measurement of low concentrations or for eliminating the effects of interfering components.) 2 Select from 5, 10, 20, 25, 50, 100 Max. range rate within 1:10 1st range<2nd range<3rd range<4th range ): For 0 to 2ppm range ): Sample switching type with 4-ranges is available (Max. range ratio within 1:10). In 4-range analyzer, optional functions of remote range, range identification, alarm and external hold are not available. Differential flow type (Gas analyzer suited for measurement in two modes, absolute concentration and concentration difference) Measuring system: Non-dispersion infrared-ray absorption method, single light source, double beam, differential flow system Measurable components and measuring range: 1st range [ppm] 2nd range [ppm] CO2 Carbon dioxide 0 to 500 – 50 to +50 –100 to +100 0 to 1000 CO Carbon monoxide 0 to 50 0 to 100 0 to 200 0 to 250 None, 0 to 100, 0 to 200, 0 to 250, 0 to 500 None, 0 to 200, 0 to 250, 0 to 500 None, 0 to 500 None, 0 to 500 Note: There are restrictions on the reference gas conditions. Output signal: 1st range 2nd range CO2 – 1 to +1V DC 0 to 1V DC CO 0 to 1V or 4 to 20mA DC 0 to 1V or 4 to 20mA DC Note: Linear output Within ± 0.5% of full scale within ± 2% of full scale Within ± 2% of full scale/week Within ± 2% of full scale/week Max. 50 seconds (for 90% response) including gas substitution time Measured gas flow rate: 0.5 ± 0.25R/min (reference gas) 0.5 ± 0.25R/min (sample gas) Repeatability: Linearity: Zero drift: Span drift: Response time: Optional specifications (There are added on request. Refer to the "Code symbols".) O2 correction output: An private O2 sensor is used for correcting the measured gas concentration into the value at standard O2 concentration. For obtaining the NOx exhaust standard value, NOx concentration and residual oxygen concentration in exhaust gas are measured simultaneously, then it is corrected according to the following equation. (Application of this equation is mandatory for the NOx exhaust standard.) C= 21 – On 21 – Os • Cs where C: Concentration after O2 correction Cs: NOx measured concentration Os: O2 measured concentration On: O2 standard concentration Block diagram (Example of NOx measurement) NOx signal 21 – On •Cs 21 – Os O2 corrected NOx [ppm] O2 signal The O2 measured signal is according to the private O2 sensor (ZFK) or external O2 meter (0 to 1V DC/0 to 25% O2). O2 output signal: 0 to 1V or 4 to 20mA DC, linear O2 correction output signal: 0 to 1V or 4 to 20mA DC, linear Output can be provided for each of 1st and 2nd components Alarm output: Upper limit alarm Contact output, SPDT (1c) contact Contact capacity, 250V AC, 2A (resistive load) Lower limit alarm Contact output, SPDT (1c) contact Contact capacity, 250V AC, 2A (resistive load) Remote range changeover: Range is changeable via external signal. Range changeover input signal: 5V DC (minimum range selection at 5V input) Range identification signal output: Contact output, SPST (1a) contact Contact capacity, 250V AC, 2A (resistive load) External hold: Output hold is possible with external input signal. External hold signal input: 5V DC (hold at 5V input) Average value output: Moving average value or average value is outputted at intervals of 1-hour or 4hour (only the 1-output type for 4-hour average value is available). Output signal: 0 to 1V or 4 to 20mA DC, linear. Automatic calibration: Zero and span are automatically calibrated at the present cycle. Calibrating gas is supplied by operating the external electromagnetic valve. Calibration channels: Up to 3 components can be calibrated simultaneously. Zero calibration point: Fixed at 0% (air point and span point can be set by zirconia O2 meter) Span calibration point: 0 to 100% of full scale Calibration start: Built-in timer or remote start signal Output hold during calibration: Possible Calibration gas flow mode: (1) Zero gas (2) Zero gas – span gas 1 (3) Zero gas – span gas 1 – span gas 2 (4) Zero gas – span gas 1 – span gas 3 (O2) (5) Zero gas – span gas 1 – span gas 2 – span gas 3 (O2) Calibration gas flow time: Settable from 100 to 599 seconds Calibration cycle: 1 to 99 hours (1-hour units) or 1 to 7 days (1-day units) Calibration failure alarm: Provided when fault occurs during auto calibration. Contact output: Under calibration; SPST (1a) contact, contact capacity 250V AC, 2A (resistive load) Calibration failure; SPST (1a) contact, contact capacity 250V AC, 2A (resistive load) Electromagnetic valve drive; SPST (1a) contact, contact capacity 250V AC, 2A (resistive load) Remote start: Remote start signal Voltage input 5V DC (start at 100msec pulse input) 3 ZRG FUNDAMENTAL DIAGRAM (Standard type) Distribution cell (interference filter) Interference compensating detector Reference cell Trimmer Infrared light source (single light source) Motor Rotary sector (one-point chopper) Sample gas Sample gas inlet Sector synchronous signal AC voltage amplifier Sample gas outlet Gain changeover O2 meter (Option) A/D CPU Contact input, output D/A Indicator Alarm output Display Range identification signal Contact output O2 Various during calibration correction average Remote range input value value External hold input (Option) RAM ROM Operating key Output, 0 to 1V or 4 to 20mA DC (Option) (Differential flow type) Distribution cell (interference filter) Reference Trimmer Reference gas outlet Reference cell gas inlet Interference compensating detector Infrared light source (single light source) Motor Rotary sector (one-point chopper) Sample gas Sample gas inlet AC voltage amplifier Sample gas outlet Gain changeover Sector synchronous signal A/D CPU Contact input,output D/A Indicator Alarm output Indication Range identification signal Operating key Calibration output SV drive signal Remote range input External hold input (Option) 4 Output, 0 to 1V or 4 to 20mA DC RAM ROM FUNDAMENTAL DIAGRAM (Sample switching type) Distribution cell (interference filter) Interference compensating detector Trimmer Reference cell Reference gas inlet Reference gas outlet Infrared light source (single light source) Motor Sample cell Rotary sector (one-point chopper) AC voltage amplifier Sample gas inlet Sample gas outlet Gain changeover Sector synchronous signal A/D RAM ROM CPU Contact input,output D/A Indicator Relay drive signal Alarm output Indication Range identification signal Operating key Calibration output SV drive signal Output, 0 to 1V or 4 to 20mA DC Remote range input External hold input (Option) Description of sample switching system The measured gas is divided into two, and in one of the flow paths, a high performance converter is provided to convert carbon monoxide into carbonic acid gas. Here, the carbon monoxide in the measured gas is eliminated and the gas is led into one cell of the high-sensitivity infrared analyzer. In the other flow path, the gas is led directly into the other cell of the analyzer. These flow paths are changed over via changeover valves SV1 and SV2 every 50 seconds by means of the changeover valve drive signal transmitted from the analyzer. By carrying out this changeover cyclically, the output of the analyzer varies with the concentration of the carbon monoxide in the measured gas. Use of the obtained variation width as a measured value enables improving the S/N ratio and eliminating the effect of interfering components plus zero drift. Temperature controller ZRG3 2ry filter SV1 CO/CO2 converter CO measured 1ry filter gas Reference cell Flowrator SV4 Sample switching type analyzer Pump Sample cell Reference gas SV3 SV2 Relay Output signal SV1 SV2 5 ZRG CODE SYMBOLS (Standard single-component analyzer) 1 2 3 4 5 6 7 8 Z RG 9 10 11 12 13 Y 2 - 0 14 15 16 17 18 19 20 - 21 Description Y Measuring method Single-component analyzer Single-component analyzer (approved by Weight and Measure Act) 1 5 Measurable components SO2 CO CO2 CH4 NO Other non-standard items A B D E P Z 1st component, 1st range 0 to 5ppm 0 to 10ppm 0 to 15ppm 0 to 20ppm 0 to 25ppm 0 to 50ppm 0 to 100ppm 0 to 200ppm 0 to 250ppm 0 to 500ppm 0 to 1000ppm 0 to 2000ppm 0 to 5000ppm 0 to 1% 0 to 2% 0 to 5% 0 to 10% 0 to 20% 0 to 50% 0 to 100% Other non-standard items W V 0 1 T A B C D E F G H J K L M N P R Z 0 2 3 4 A B Power supply 100V AC 115V AC 220V AC 220V AC 50/60Hz 50/60Hz 50/60Hz 50/60Hz Output signal 0 to 1V DC 4 to 20mA DC linear linear Optional functions [1] Automatic Average value calibration output _ Y A B D F H K M ™ _ _ ™ ™ _ ™ Y A B C D _ _ ™ _ ™ _ ™ ™ Note: (1) When selecting a range, be sure to refer to the table of "Measuring range". (2) The specifications for Dioxin CO analyzer of 200ppm max. are different in some points. Piping connection Rc 1/4 NPT 1/4 Rc 1/4 NPT 1/4 Range identification Note: (3) Details of average value alarm, remote range, output depend on 16th and external hold 17th digits. _ (4) Average value output _ includes moving average _ value output. ™ _ ™ ™ ™ Optional functions [2] O2 indication O2 indication Range identification Note: (5) In the case of O2 indication, (external O2 (ZFK connection) alarm, remote range corrected O2 is outputted as analyzer standard specification. connection) (6) Standard type of O2 analyzer _ _ _ has 2 ranges (0 to 10/25%) _ _ ™ _ _ ™ _ ™ ™ _ ™ ™ Note: (7) Corrected O2 is designated by 18th digit. (8) External O2 analyzer is required 0 to 1V linear output. 6 (Standard single-component analyzer) (cont'd) 1 2 3 4 5 6 7 8 Z RG Y 2 - 9 10 11 12 13 0 14 15 16 17 18 19 20 - 21 Description Y Y V 0 1 T A B C D E F G H J K L M N P R Z 0 1 4 5 6 Y A D 1st component, 2nd range 2nd range without 0 to 10ppm 0 to 15ppm 0 to 20ppm 0 to 25ppm 0 to 50ppm 0 to 100ppm 0 to 200ppm 0 to 250ppm 0 to 500ppm 0 to 1000ppm 0 to 2000ppm 0 to 5000ppm 0 to 1% 0 to 2% 0 to 5% 0 to 10% 0 to 20% 0 to 50% 0 to 1 00% Other non-standard items Note: (9) 2nd range>1st range Range rate: within 1:20 Average value output time Without 1-hour moving average value output 4-hour moving average value output 1-hour average value output 4-hour average value output Note: (10) Average value output (option) designated only by 12th digit. Average value output object component 1st component Instantaneous value O2 corrected _ _ _ ™ _ Note: (11) Average value output (option) designated only by 12th digit. (12) For selection of 4-hour moving average value output and 4-hour average value output, only the 1-output type is available. ™ Note: (13) For designation of "Z", the data O2 corrected standard value must be put on the data code. Without 4% 5% 6% 7% 10% 11% 12% 15% Other non-standard items (specify within 0 to 19%) Y 4 5 6 7 A B C F Z EY FY GY ZZ Z A Measuring gas kind Atmospheric gas Combustible exhaust gas (Dioxin included) Converter exhaust gas Other non-standard items Note: (14) For designation of "Z", gas components specifications should be attached. Non-standard spec. Other non-standard items Quick response Note: (15) Data should be put on data code. (16) Quick response type is available only when gas density is 20% or more. 7 ZRG (Standard two-component analyzer) 1 2 3 4 5 6 7 8 Z RG 9 10 11 12 13 2 - 0 14 15 16 17 18 19 20 21 Description - Measuring method Two-component analyzer Two-component analyzer (approved by Weight and Measure Act) 2 6 Measurable components (1st component) + (2nd component) NO + SO2 CO + CO2 NO + CO Other non-standard items F G H Z 1st component, 1st range Code B C D E F Note: B Z Code Range value Code Range value Range value 0 to 10 % M 0 to 2000ppm G 0 to 100 ppm 0 to 20 % N 0 to 5000ppm H 0 to 200 ppm 0 to 50 % P 0 to 1% J 0 to 250 ppm 0 to 100 % R 0 to 2% K 0 to 500 ppm Other non-standard items Z 0 to 5% L 0 to 1000 ppm (1) For range selection, be sure to refer to the table of "Measuring range". (2) NO + CO min. range: 0 to 250ppm 2nd component, 1st range Code B C D E F Note: B Z Range value Code Range value Code Range value 0 to 100 ppm G 0 to 2000ppm M 0 to 10 % 0 to 200 ppm H 0 to 5000ppm N 0 to 20 % 0 to 250 ppm J 0 to 1% P 0 to 50 % 0 to 500 ppm K 0 to 2% R 0 to 100 % 0 to 1000 ppm L 0 to 5% Z Other non-standard items (3) For range selection, be sure to refer to the table of "Measuring range". (4) NO + CO min. range: 0 to 250ppm Power supply 100V AC 115V AC 220V AC 220V AC 0 2 3 4 50/60Hz 50/60Hz 50/60Hz 50/60Hz Piping connection Rc 1/4 NPT 1/4 Rc 1/4 NPT 1/4 Output signal 0 to 1V DC linear 4 to 20mA DC linear Other non-standard items A B Z Optional functions [1] Automatic Average value calibration output _ Y A C E G J L N ™ _ _ ™ ™ _ ™ _ _ ™ _ ™ _ ™ ™ Range identification Note: (5) Details of average value alarm, remote range, output depend on 16th and external hold 17th digits. _ (6) Average value output _ includes moving average _ value output. ™ _ ™ ™ ™ Note: (7) This function applies to 1st and 2nd components. Optional functions [2] O2 indication O2 indication Range identification Note: (8) In the case of O2 indication, (external O2 (ZFK connection) alarm, remote range corrected O2 is outputted as analyzer standard specification. connection) (9) Standard type of O2 analyzer _ _ _ has 2 ranges (0 to 10/25%) _ _ ™ _ _ ™ _ ™ ™ _ Y A B C D ™ ™ Note: (10) Corrected O2 is designated by 18th digit. (11) External O2 analyzer is required 0 to 1V linear output. 1st component, 2nd range Y Z 8 Code Y C D E F Note: Code Range value Code Range value Range value 0 to 10 % M 0 to 2000ppm G Without 0 to 20 % N 0 to 5000ppm H 0 to 200 ppm 0 to 50 % P 0 to 1% J 0 to 250 ppm 0 to 100 % R 0 to 2% K 0 to 500 ppm Other non-standard items Z 0 to 5% L 0 to 1000 ppm (12) 2nd range>1st range range rate: within 1:20 (Standard two-component analyzer) (cont'd) 1 2 3 4 5 6 7 8 Z RG 2 - 9 10 11 12 13 0 14 15 16 17 18 19 20 21 Description 2nd component, 2nd range Code Code Range value G Without Y H 0 to 200 ppm C J 0 to 250 ppm D K 0 to 500 ppm E L 0 to 1000 ppm F Note: (13) 2nd range>1st range Y Z Code Range value M 0 to 2000ppm N 0 to 5000ppm P 0 to 1% R 0 to 2% Z 0 to 5% range rate: within 1:20 Average value output time Without 1-hour moving average value output 4-hour moving average value output 1-hour average value output 4-hour average value output 0 1 4 5 6 Range value 0 to 10 % 0 to 20 % 0 to 50 % 0 to 100 % Other non-standard items Note: (14) Average value output (option) designated only by 12th digit. Average value output object component 1st component 2nd component Instantaneous value O2 corrected Instantaneous value O2 corrected _ _ _ _ _ _ _ ™ _ _ ™ ™ _ _ ™ ™ _ _ _ ™ _ _ ™ ™ _ _ ™ ™ _ _ _ ™ _ _ _ Y A B C D E F G H Note: (15) Average value output (option) designated only by 12th digit. (16) For selection of 4-hour moving average value output and 4-hour average value output, only the 1-output type is available. ™ O2 correct standard value Note: (17) For designation of "Z", the data Without must be put on the data code. 4% 5% 6% 7% 10% 11% 12% 15% Other non-standard items (specify within 0 to 19%) Y 4 5 6 7 A B C F Z EY FY GY ZZ Z A Measuring gas kind Atmospheric gas Combustible exhaust gas (Dioxin included) Converter exhaust gas Other non-standard items Note: (18) For designation of "Z", gas components specifications should be attached. Non-standard spec. Other non-standard items Quick response Note: (19) Data should be put on data code. (20) Quick response type is available only when gas density is 20% or more. 9 ZRG (Sample switching type) 1 2 3 4 5 6 7 8 Z RG 9 10 11 12 13 Y 2 - 0 14 15 16 17 18 19 20 - Y 0 Y Y 21 Description Measuring method Sample switching system 3 Measurable components CO B 1st range 0 to 2ppm 0 to 5ppm 0 to 10ppm 0 to 25ppm 0 to 50ppm 0 to 100ppm Other non-standard items X W V T A B Z 0 2 3 4 A B 50/60Hz 50/60Hz 50/60Hz 50/60Hz Output signal 0 to 1V DC 4 to 20mA DC linear linear Piping connection Rc 1/4 NPT 1/4 Rc 1/4 NPT 1/4 Optional functions [1] Automatic Range identification calibration alarm, remote range, external hold _ _ _ ™ _ YY DY AY HY ™ ™ ™ 2nd range/3rd range/4th range 4th range 3rd range 2nd range — — — — — 5 — — 10 — — 20 — 10 5 — 20 5 — 20 10 20 10 5 — — 10 — — 25 — — 50 — 25 10 — 50 10 — 50 25 50 25 10 — — 25 — — 50 — — 100 — 50 25 — 100 25 — 100 50 100 50 25 — — 50 — — 100 — 100 50 — — 100 Y W V 1 2 3 4 5 V T A 6 7 8 9 T A B 8 M N P A B N B EY ZZ Z 10 Power supply 100V AC 115V AC 220V AC 220V AC [Unit: ppm] For 1st range 2ppm For 1st range 5 ppm For 1st range 10ppm For 1st range 25ppm For 1st range 50ppm Measuring gas kind Atmospheric gas Other non-standard items Note: (1) For designation of "Z", gas components specifications should be attached. Non-standard spec. Other non-standard items Note: (2) Data should be put on data code. (Differential flow system) 1 2 3 4 5 6 7 8 Z RG 9 10 11 12 13 Y 2 - 0 14 15 16 17 18 19 20 - Y 0 Y Y 21 Description Measuring method Differential flow system 4 Measurable component CO2 (Carbon dioxide) CO (Carbon monoxide) DQ DS BA BB BC BD Power supply 100V AC 115V AC 220V AC 220V AC 0 2 3 4 1st range 350 ± 50ppm 350 ± 100ppm 0 to 50ppm 0 to 100ppm 0 to 200ppm 0 to 250ppm Piping connection Rc 1/4 NPT 1/4 Rc 1/4 NPT 1/4 50/60Hz 50/60Hz 50/60Hz 50/60Hz Output signal 0 to 1V DC linear 4 to 20mA DC linear A B Note: (1) Voltage output signal only for 5th and 6th digits, DQ or DS (1st range: –1V to +1V) (2nd range: 0 to 1V) Optional functions (1) Automatic Range identification, calibration alarm, remote range, external hold _ _ _ ™ _ YY DY AY HY ™ ™ ™ 2nd range [Unit : ppm] Without 500 . For 1st range CO2 350±50 1000 . For 1st range CO2 350±100 100 200 For 1st range CO 50ppm 250 500 200 250 For 1st range CO 100ppm 500 500 . For 1st range CO 200ppm 500 . For 1st range CO 250ppm Y E F B C D E C D E E E EY ZY Z Measuring gas kind Atmospheric gas Other non-standard items Note: (2) For designation of "Z", gas components specifications should be attached. Non-standard spec. Other non-standard items Note: (3) Data should be put on data code. 11 ZRG NDIR TYPE INFRARED GAS ANALYZER <Standard single-component analyzer measuring range> Measuable component CO CO2 2nd range ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ — — — — — — — — — — — — — — — — — — — — — — — — — — — — — x 10 — — — — — — — x 20 — — — — — — — — — — — — x2 — — — — — x 2.5 — — — — — x4 — — — — — x5 — — — — — x8 — — — — — x 10 — — — — — x 20 — — — — — x0 x 20 ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ x0 — x2 — x 2.5 — x4 — x5 — x8 — x 10 — x 20 — x0 — x2 — x 2.5 — x4 — x5 — x8 — x 10 — x 20 — x0 — — — — x2 — — — x 2.5 — — — x4 — — x5 — x8 x 2.5 x4 x5 x8 x 10 SO2 CH4 10ppm 15ppm 20ppm 25ppm 50ppm 100ppm 200ppm 250ppm 500ppm 0.1% x0 x2 NO 1st measuring range 5ppm ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ 0.2% 0.5% 1% 2% 5% 10% 20% 50% 100% ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ — — — — — — — — — — — — — — — — ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ — — — — — — — — — — — — — — — — — — ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ — — Remarks: (1) ™ : Standard measuring range (2) : Consult us regarding manufacture availability, price and delivery period. (3) — : Not manufactured <Standard type two-component analyzer measuring range> NO SO2 100 200 250 500 ppm ppm ppm ppm ™ ™ ™ ™ 200ppm ™ ™ ™ ™ 250ppm ™ ™ ™ ™ 500ppm ™ ™ ™ ™ Remarks : (1) ™ : Scope of manufacture for 1st range 100ppm (2) 2nd range type is available provided the range ratio of 1st or 2nd component is within 1:20. (Max. 2000ppm for NO analyzer) NO CO 250ppm 500ppm 1000ppm 250 500 1000 ppm ppm ppm ™ ™ ™ ™ ™ ™ ™ ™ ™ Remarks : (1) 2nd range type is available provided the range ratio of 1st or 2nd component is within 1:20. (Max. 2000ppm for NO analyzer) 12 100 ppm 200 ppm 250 ppm 500 ppm 0.1 % 0.2 % 0.5 % 1 % 2 % 5 % 10 % 20 % 50 % 100 % ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ⊗ ⊗ ⊗ — — — — — — — ⊗ ⊗ — — — — — — — ⊗ ⊗ ⊗ — — — — — — — — — — — ⊗ ⊗ ⊗ — — — — ⊗ ⊗ ™ ™ ™ ⊗ ⊗ ™ ™ ™ ⊗ ⊗ ™ ™ ™ ™ 0.1% ⊗ ⊗ ⊗ 0.2% ⊗ ⊗ ⊗ ⊗ ⊗ — — — — — ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ — — — — — ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ — — — — — ⊗ ⊗ ⊗ ™ ™ ™ ™ ™ ™ ™ ⊗ 2% ™ ™ ™ ⊗ — ™ ™ ™ 0.5% — 1% ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ CO CO2 100ppm 200ppm 250ppm 500ppm 5% — — — — — — ⊗ ⊗ ⊗ 10% — — — — — — — ⊗ ⊗ 20% — — — — — — — — ⊗ 50% — — — — — — — — — 100% — — — — — — — — — Remarks : (1)™ : Scope of manufacture for 1st range ⊗ : Scope of manufacture for 2nd range for CO and CO2 (maximum range) (2) 2nd range type is available provided the range ratio of 1st or 2nd component is within 1:20. OUTLINE DIAGRAM (Unit:mm) NOTE* Lid is mounted when reference gas is not used. Reference gas inlet* Reference gas outlet* Sample gas inlet Purge gas inlet Rc or NPT1/4 Mounting size Sample gas outlet 813 < Top panel > External terminal A/O Approx.230 OPTION 1 OPTION 2 AUTO CAL M3.5 screw 140 3- 12hole Mounting screw M10 should be used. ZRG Cable inlet 22 (with rubber grommet) See from P Operation panel 61.5 813 835 785 94 Rock bracket < Front panel > Power supply terminal (inside) < Side panel > 140 220 20 232 Cable inlet 22 (with rubber grommet) P 13 ZRG External connection diagram 1st component 2nd component 0 to 1V or 4 to 20mA DC (instantaneous value) 0 to 1V or 4 to 20mA DC (moving average value) (option) A/C OPTION 1 External hold + + 1 11 + - 2 12 - + 3 13 + - 4 14 - 0 to 1V or 4 to 20mA DC (instantaneous value) + 5 15 + - 6 16 - 0 to 1V or 4 to 20mA DC (moving average value) (option) + 7 17 + - 8 18 - O2 sensor input O2 0 to 1V or 4 to 20mA DC (instantaneous value) 1st component O2 corrected value 0 to 1V DC or 4 to 20mA DC O2 2nd component corrected value 0 to 1V DC or 4 to 20mA DC 1st component Remote range input (option) + 9 10 O2 Upper limit alarm contact output (option) 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 + 2nd component R1 Remote range input (option) R1 1st component Range identification contact output (option) 19 20 O2 Remote range input (option) OPTION 2 2nd component Upper limit alarm contact output (option) 11 2nd component Range identification contact output (option) + FAULT 1st component Upper limit alarm contact output (option) 1 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 O2 Remote range input (option) AUTO CAL 1st component Lower limit alarm contact output (option) Calibration contact output Zero gas contact output 2nd component Lower limit alarm contact output (option) O2 Lower limit alarm contact output (option) 1 11 2 12 3 13 4 14 5 15 6 16 7 17 + 8 18 - 9 19 + 10 20 - Auto calibration failure contact output Pump ON/OFF contact + Span gas-1 contact output Span gas-2 contact output Span gas-3 contact output Remote start input - SV2 Relay drive output signal (sample switching type only) SV Relay drive output signal (Differential or sample switching type only) Note: For relay drive output signal terminal, only the sample switching type of differential flow system is used. Terminal block should be used at the position of AUTO-CAL terminal block. Power supply (installed in the main unit) Ground Power supply 14 Private zirconia O2 sensor <option> This sensor is used together with ZRG. Measuring method: Zirconia system Measurable component and measuring range: Measurable component O2 Oxygen 1st range 2nd range 0 to 10 vol % 0 to 25 vol % Repeatability: Within ± 0.5% of full scale Linearity: Within ± 2% of full scale Zero drift: Within ± 1% of full scale/week Span drift: Within ± 2% of full scale/week Response time: Approx. 20 sec (for 90% response) Measured gas flow rate: 0.5 ± 0.25R/min Indication: Temperature indication (LED) Temperature alarm output: Contact output, SPST (1a) contact Contact capacity, 220V AC 1A (resistive load) Dimensions (H x W x D): 140 x 170 x 190mm Mass{weight}: Approx. 3kg Finish color: Munsell 5 Y7/1 CODE SYMBOLS 1 2 3 4 5 6 7 8 Z F K 9 10 11 12 13 Note: The Zirconia system, due to its principle, may produce a measuring error due to rela- Measuring method Zirconia system Zirconia system, (approval by Weight and Measure Act) 3YY 4YY tive concentration versus combustible O2 gas concentration. Also, a corrosive gas (SO2 of 250ppm or more, etc.) may affect Power supply 90 to 126V AC 50/60Hz 200 to 240V AC 50/60Hz 1 3 the life of the sensor. Gas inlet/outlet size: Rc1/4 Power supply: 90 to 126V or 200 to 240V AC, 50/60Hz Enclosure: Steel casing, for indoor application OUTLINE DIAGRAM Description 4 - 1 Y 0 YY (Unit:mm) 170 152 OXYGEN ANALYZER 800 110 131 140 TEMP POWER FUSE3A 1 OFF 2 AC 3 E 4 + OUT 6 7 ALM 17 7-M4 5 5 Gas inlet Rc 1/4 172.3 Gas outlet Rc 1/4 External connection diagram (M4 screw terminal) 1 2 3 4 5 + AC power supply, 50/60Hz E 6 7 - Output to ZRG Alarm output 15 ZRG Caution on Safety *Before using this product, be sure to read its instruction manual in advance. Head Office 6-17, Sanbancho, Chiyoda-ku, Tokyo 102-0075, Japan http://www.fesys.co.jp/eng Sales Div. International Sales Dept. No.1, Fuji-machi, Hino-city, Tokyo, 191-8502 Japan Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187 http: //www.fic-net.jp/eng Information in this catalog is subject to change without notice. Printed in Japan