www.make-ps.com E-mail:[email protected] 1500 series Single, Dual, Triple Output DC/DC Converter FEATURES • Synchronization • 13.3W/In3 Power Density • Efficiency to 87% • UL 1950 Approved • VDE / EN 60950 Approved • >700,000 Hours MTBF • 6 sided Continuous Shielding •• Output Voltage Trimming DESCRIPTIONS INPUT CHARACTERISTICS The 1500 series 15 watts high performance DC/DC converters are cost effective solution to the high reliability and performance requirements of power distribution systems in applications ranging from high speed data communications equipment to industrial robotic systems. The 1500 series operates over 2:1 input voltage ranges of 9 to 18, 18 to 36 or 36 to 72VDC; providing single, dual and triple output combinations of 5, 12, 15, ±5, ±12, ±15, 5/±12 and 5/±15 VDC. All models are packaged in compact, low profile 2” X 2” X 0.4” metal cases. Min Typ Max Unit/Comments Input Voltage Range 12 VDC Input Models VDC 9 12 18 24 VDC Input Models VDC 18 24 36 48 VDC Input Models VDC 36 48 72 Remote On / OFF Control Supply ON 5.5 VDC or Open Circuit Supply OFF 0 VDC to 0.8 VDC Logic Referenced to Negative Input Reverse Polarity Input Current Amp 12 Input Filter Internal Capacitor; External 10-20 μF cap recommended across input pins Input Fuse Rating See Model Selection Guide OUTPUT CHARACTERISTICS Min Typ Max Unit/Comments Output Voltage Accuracy Single & Dual Outputs Triple Outputs - Primary - Auxiliaries Output Voltage Adjustment Voltage Balance: Dual Outputs Triple Outputs (Auxiliaries) Minimum Load Line Regulation Single & Dual Outputs Triple Outputs - Primary - Auxiliaries Load Regulation Single Outputs Dual Outputs Triple Outputs - Primary - Auxiliaries Ripple/Noise 5V Outputs 12V and 15V Outputs Short Circuit Protection Transient Recovery Time Temperature Coefficient Over Voltage Protection ±1.0 ±1.0 ±5.0 ±5.0 %1 %1 %1 %1 ±1.0 %; Equal Output Loads ±1.0 %; Equal Output Loads 10% Full Load ±0.5 % 2 ±0.5 % 2 5.0 % 2 ±0.3 ±1.0 ±0.5 ±5.0 %3 % 3 ; Equal Loads %3 % 3 ; Equal Loads 75 mV p-p, Nom.Line FL, 20Mhz B.W. using 1 μf bypass capacitor 1 % of Vout Continuous, Automatic Recovery 200 μS to within1% error band for 50% step load change ±0.01 % per oC See Model Selection Guide GENERAL CHARACTERISTICS Switching Frequency Isolation Voltage Isolation Resistance Isolation Capacitance MTBF (MIL-HBK-217F) 1 2 3 Min Typ Max Unit/Comments kHz 100 VDC, 1 minute 1000 Mohm, 500VDC 1000 pF, 100kHz, 1Volt 60 Thousand Hours, 700 +25oC, Ground Benign = Output voltage at nominal line & FL = % Output voltage measured from min. input line to maximum = Output voltage measured from FL to 10% Load >> B-114 www.make-ps.com E-mail:[email protected] ENVIRONMENTAL SPECIFICATIONS Min -40 Operating Temp. Range (Industrial) Operating Temp. Range (Extended, “-X” suffix) Storage Temp. Range Relative Humidity PHYSICAL CHARACTERISTICS Typ Max Unit/Comments +71 oC; Ambient Unit/Comments 2.0 X 2.0 X 0.4 inches (51.0 X 51.0 X 10.2 mm) Coated Metal with NonConductive Base Case Size -55 +85 oC; Ambient Case Material -55 +125 oC 95 % Humidity; noncondensing Free-Air Convection Shield Connection 12V and 24V Input Models 48V Input Models Flammability Weight Cooling Negative Input, Pin 3 Positive Input, Pin 4 UL94V-0 79 Grams OUTLINE DRAWING CASE A 2.00 (50.8) 0.40 (10.2) 0.40 (10.2) 0.40 (10.2) 8 7 0.10 (2.5) 0.40 (10.2) 6 0.90 (22.9) 3 PIN OUT CHART; CASE A 5 BOTTOM 4 0.040±.005 (1.01) DIA. 2 2.00 (50.8) SIDE Pin 1 2 3 4 5 6 7 8 Single Dual Triple Remote On/Off Remote On/Off Remote On/Off Sync Sync Sync - Vin - Vin - Vin + Vin + Vin + Vin Trim Trim - Vout (Aux) - Vout - Vout Common + Vout Common +5V Vout No Pin + Vout +Vout (Aux) 1 0.10 (2.5) .20 .20 .20 (5.1) (5.1) (5.1) 0.15MIN. (3.8) 0.40 (10.2) CASE A1 2.00 (50.8) 0.40 (10.2) 0.40 (10.2) 3 4 0.60 (15.2) 5 2.00 0.80 (50.8) (20.3) BOTTOM 1 0.20 (5.1) PIN OUT CHART; CASE A1 0.040±.005 (1.01) DIA. 2 SIDE 0.60 (15.2) 0.90 (22.9) 0.15MIN. (3.8) 0.40 (10.2) Pins 1 2 3 4 5 Single + Vin - Vin + Vout Trim - Vout Dual + Vin - Vin + Vout Common - Vout Notes: 1. Unless otherwise specified dimensions are in inches (mm). Tolerances Inches mm X.XX = ±0.02 X.X = ±0.5 X.XXX= ±0.010 X.XX = ±0.25 All specifications are typical at nominal input, nominal load and 25° C unless otherwise specified. External, low ESR, 10 microfarad (minimum) capacitor across output is recommended for operation. >> B-115 www.make-ps.com E-mail:[email protected] HOW TO ORDER HOW TO ORDER 15 XX D XX - A1 - Y Wattage Output Voltage Output Configuration (S=Single, D=Dual) RoHS Compliant Options Nominal Input Voltage -A1 Option: Alternative Pin Configuration. For Case “A1” , add “-A1” to the number. Example: 1505D18-A1 -X Option: For Extended Temperature Range, add “-X” to number. Example” 1505D48-X. Note: Triple output models are not available in Case “A1” pin configuration. MODEL SELECTION CHART Model 1505S12 1512S12 1515S12 1505D12 1512D12 1515D12 1505S24 1512S24 1515S24 1505D24 1512D24 1515D24 1505S48 1512S48 1515S48 1505D48 1512D48 1515D48 1505/12T12 1505/15T12 1505/12T24 1505/15T24 1505/12T48 1505/15T48 Nominal Input Voltage (VDC) Output Voltage (VDC) Full Load Output Current (mA) No Load Input Current (mA) Full Load Input Current (mA) Output Over Voltage (VDC) Fuse (A) Efficiency @ FL (%) 12 12 12 12 12 12 24 24 24 24 24 24 48 48 48 48 48 48 12 12 24 24 48 48 5 12 15 ±5 ±12 ±15 5 12 15 ±5 ±12 ±15 5 12 15 ±5 ±12 ±15 5, ±12 5, ±15 5, ±12 5, ±15 5, ±12 5, ±15 3000 1250 1000 ±1500 ±625 ±500 3000 1250 1000 ±1500 ±625 ±500 3000 1250 1000 ±1500 ±625 ±500 1500, ±312 1500, ±250 1500, ±312 1500, ±250 1500, ±312 1500, ±250 45 45 45 45 45 45 35 35 35 35 35 35 32 32 32 32 32 32 60 60 60 60 30 30 1520 1520 1520 1562 1500 1500 750 750 750 772 750 750 370 375 375 381 376 376 1561 1562 771 772 381 381 6.8 15.0 18.0 ±6.8 ±15.0 ±18.0 6.8 15.0 18.0 ±6.8 ±15.0 ±18.0 6.8 15.0 18.0 ±6.8 ±15.0 ±18.0 6.8, ±15.0 6.8, ±18.0 6.8, ±15.0 6.8, ±18.0 6.8, ±15.0 6.8, ±18.0 3.0 3.0 3.0 3.0 3.0 3.0 2.0 2.0 2.0 2.0 2.0 2.0 1.0 1.0 1.0 1.0 1.0 1.0 3.0 3.0 2.0 2.0 1.0 1.0 82 82 82 80 83 83 83 83 83 81 83 83 84 83 83 82 83 83 80 80 81 81 82 82 >> B-116 www.make-ps.com E-mail:[email protected] DERATING CURVES MODEL 1500 - All models Output Power (Watts) 25 0.45 Watt/ °C 20 15 10 0.34 Watt/ °C 5 0 -20 0 20 40 60 80 100 120 TEMPERATURE ° C >> B-117 www.make-ps.com E-mail:[email protected] OUTPUT VOLTAGE ADJUSTMENT (1500 SERIES SINGLE OUTPUT) The converter’s output voltage may be trimmed to ±10% of the nominal output voltage. TRIM UP Trim output voltage up by connecting an external resistor between Pins 5 and 6. Use the following equation. Reference Table 1 for variable A. Radj-up = A Δ% - 24 (kΩ) Example: If we want to trim 5% up for 12V output units, where A = 1.98, Δ % = 0.05 Radj-up = 1.98 0.05 - 24 kΩ = 15.6 kΩ CASE A Table 1. Output Voltage A 3.3V 5V 12V 15V 0.78 1.24 1.98 2.07 TRIM DOWN Trim output voltage down by connecting an external resistor between Pins 5 and 7. Use the following equation. Reference Table 2 for variable C and D. Radj-down = C Δ% - D (kΩ) Example: If we want to trim 4% down for 5V output units, where C = 1.24, D = 26.5, Δ % = 0.04 Radj-down = 1.24 0.04 - 26.5 kΩ = 4.5 kΩ CASE A Table 2. Output Voltage C D 3.3V 5V 12V 1.22 1.24 7.57 26 26.5 33.5 15V 10.3 36.4 >> B-118 www.make-ps.com E-mail:[email protected] OUTPUT VOLTAGE ADJUSTMENT (1500 SERIES DUAL OUTPUT) The converter’s output voltage may be trimmed to ±10% of the nominal output voltage. TRIM UP Trim output voltage up by connecting an external resistor between Pins 5 and 6. Use the following equation. Reference Table 1 for variable A. Radj-up = A Δ% - 24 (kΩ) Example: If we want to trim 5% up for 12V output units, where A = 2.23, Δ % = 0.05 Radj-up = 2.23 0.05 - 24 kΩ = 20.6 kΩ CASE A Table 1. Output Voltage A 5V 12V 15V 1.87 2.23 2.28 TRIM DOWN Trim output voltage down by connecting an external resistor between Pins 5 and 8. Use the following equation. Reference Table 2 for variable C and D. Radj-down = C Δ% - D (kΩ) Example: If we want to trim 5% down for 5V output units, where C = 5.63, D = 31.5, Δ % = 0.05 Radj-down = 5.63 0.05 - 31.5 kΩ = 81.1 kΩ CASE A Table 2. Output Voltage C D 5V 12V 15V 5.63 19.3 25.1 31.5 45.5 51.4 >> B-119