DEDICATED POWER CONVERTER FOR POWER SYSTEM LH(ER2) SERIES 10-25W, AC-DC CONVERTER LH(ER2) series ----- is the improved version of Mornsun’s dedicated power converter for power systems. It accepts universal voltage range for both DC and AC input. LH(ER2) feature high efficiency, high reliability with 3KV isolation. It offers good EMC performance, meets IEC61000 standards, surge meets level 4 standards, and widely used in power systems applications. RoHS PRODUCT FEATURES MODEL SELECTION 1. Universal Input :85 ~ 264VAC,50/60Hz 2. Regulated output with high efficiency 3. Short circuit, over-current and thermal protection 4. UL94V-0 plastic case material 5. Meet CLASS I,safety 6. EMC meets IEC/EN61000-4,CISPR22/EN55022 standard 7. Three years product warranty 8. Special designed for power systems 9. Mounting: PCB, Chassis with Screw Terminals, DIN-Rail. LH10-10B12ER2A2 SELECTION GUIDE Model Dimension Power Output (Vo1/Io1) LH10-10B12ER2 12V/900mA LH10-10B24ER2* 24V/450mA LH10-10D0505-02ER2* LH10-10D0512-02ER2* LH10-10D0524-02ER2 LH15-10B05ER2* LH15-10B12ER2 10W 5V/1800mA 5V/1500mA 5V/1000mA 5V/2800mA 12V/1250mA 15W 24V/650mA 62X45X30mm LH15-10B24ER2* Output (Vo2/Io2) Ripple and Noise (Typ.) Efficiency (%)(Typ.) 79 81 5V/200mA 12V/200mA 24V/200mA 100mV 75 77 77 76 80 83 LH15-10D0512-04ER2* 5V/2000mA 12V/400mA 80 LH15-10D0524-02ER2 5V/2000mA 24V/200mA 80 LH25-10B05ER2* 5V/4100mA 74 12V/2100mA 81 24V/1100mA 85 LH25-10B12ER2 70X48X30mm LH25-10B24ER2* 25W Note: * Designing. INPUT SPECIFICATIONS Input Voltage Range 85~264VAC, Input Frequency 47~63Hz Input Current Inrush Current 120~370VDC 110VAC 230VAC LH10 models LH15 models 230mA, typ. 120mA, typ. 250mA, typ. 140mA, typ. LH25 models 420mA, typ. 230mA, typ. 110VAC 230VAC LH10 models 10A, typ. 20A, typ. LH15 models 10A, typ. 20A, typ. LH25 models 16A, typ. 30A, typ. Leakage Current 0.3mA RMS typ./230VAC/50Hz Recommended External Input Fuse LH10/LH15 models 2A/250V slow blow (Special package series include fuse) LH25 models 3.15A/250V slow blow The copyright and authority for the interpretation of the products are reserved by MORNSUN Specifications subject to change without notice LH*ER2 A/0-2012 Page 1 of 6 OUTPUT SPECIFICATIONS Output Voltage Accuracy ±2% ±10% (main output) (supplement output) Line Regulation ±0.5% ±1.5% (main output) (supplement output) Load Variation (10-100%) Single output models ±1% Isolated and separated dual output (balanced load) Vo1: ±3% (main output) Vo2: ±5% (supplement output) Single output models Isolated and separated dual output Minimum load (balanced load) Ripple & Noise(p-p) (20MHz Bandwidth) 0% 10% 100mV (Typ.) 200mV (Max.) Short Circuit Protection Continuous, auto resume Over Current Protection ≥110% Io auto resume Over Output Voltage Protection 5VDC models ≤7.5VDC 12VDC models ≤20VDC 24VDC models ≤30VDC GENERAL SPECIFICATIONS Operating Power derating (55~70℃) Storage 3.75% / ℃ 2% / ℃ -40℃~+105℃ Case temperature +90℃ Max. (Vin=230VAC) 80ms(Typ.) (-40~-10℃) Temperature Ranges Hold-up Time -40℃~+70℃ Humidity(non condensing) 95%(max) 0.02%/℃ (main output ) Temperature Coefficient 0.15%/℃ (supplement output ) Switching Frequency 60KHz(Typ.) I/O-isolation Voltage 3000VAC/1Min RE EMI CE ESD IEC/EN61000-4-2 Contact ±6KV / Air ±8KV perf. Criteria B RS IEC/EN61000-4-3 10V/m perf. Criteria A EFT IEC/EN61000-4-4 ±4KV IEC/EN61000-4-5 ±2KV/±4KV EMC compliance EMS CISPR22/EN55022 CLASS A(Without External Circuit)/ CLASS B (Typical Application Circuit Refer to Figure 3) CISPR22/EN55022 CLASS A(Without External Circuit)/ CLASS B (Typical Application Circuit Refer to Figure 3) Surge perf. Criteria B perf. Criteria B (Without External Circuit) IEC/EN61000-4-5 ±4KV/±6KV perf. Criteria B (Typical Application Circuit Refer to Figure 3) CS IEC/EN61000-4-6 10 Vr.m.s perf. Criteria A PFM IEC/EN61000-4-8 10A/m perf. Criteria A IEC/EN61000-4-11 0%-70% perf. Criteria B Voltage dips、Short and Interruptions immunity Safety Standard CLASS I Case Material UL94V-0 Mounting PCB / SCREW TERMINAL / DIN RAIL MTBF >300,000h @25℃ Package LH10/15 models 62x45x30mm LH25 models 70x48x30mm Note: 1.The indicated EMC compliance are tighter than EN55024 standard. 2.Ripple and Noise measurement based on the parallel lines test; 3.Unless otherwise specified, all specifications above are measured at rated input voltage and rated output load, Ta=25°C, humidity < 75%; 4.All specifications stated in this datasheet are subject to the above listed models only. For specifications of non-standard models, please contact our technical support team. The copyright and authority for the interpretation of the products are reserved by MORNSUN Specifications subject to change without notice LH*ER2 A/0-2012 Page 2 of 6 PARALLEL LINES MEASURE C op pe r sh ee t FU SE L L +Vo C1 AC-DC N C2 C o n ne ct Os c illo gr a ph Pr ob e Lo ad -Vo N 12 . 7mm 25 . 4mm 2 5. 4 mm C1: 1μF (ceramic capacitor) C2: 10μF (electrolytic capacitor) TYPICAL EFFICIENCY CURVE Efficiency VS Input Voltage curve (Full Load) 100 90 80 70 60 50 40 30 20 10 0 90 LH10-10B12ER2 LH10-10B24ER2 LH15-10B05ER2 LH15-10B12ER2 LH15-10B24ER2 LH25-10B05ER2 LH25-10B12ER2 LH25-10B24ER2 10 20 30 40 50 60 70 80 90 Total Output Current(% ) 85 80 LH10-10B12ER2 LH10-10B24ER2 LH15-10B05ER2 LH15-10B12ER2 LH15-10B24ER2 LH25-10B05ER2 LH25-10B12ER2 LH25-10B24ER2 Efficiency(%) Efficiency(%) Efficiency VS Output Load curve (Vin=230Vac) 75 70 65 60 55 50 100 85 INPUT VOLTAGE VS LOAD 120 240 Input Voltage(Vac) 264 TEMPERATURE VS LOAD Load(%) Load (%) 100 80 100 80 60 48 40 20 60 40 20 70 85 100 240 264 Input V oltage(Vac) *Note: When input DC, Vdc=1.414Vac-20. -40 -10 55 Temperature (℃) 70 TRIM APPLICATION & TRIM CALCULATION Application circuit for TRIM (Part in broken line is the interior of models) Formula for Trim resistor aR2 R2 -a -R3 a= Vref R1 Vot-Vref down: RT = aR1 R1 -a -R3 a= Vot-Vref R2 Vref +Vo t +Vo t Note: Value for R1, R2, R3, and Vref refer to the following table. RT: Resistance of Trim a: User-defined parameter, no actual meanings R1 V r ef up: RT = R3 Tr im V r ef R2 RT R1 R3 Trim RT R2 0V 0V Tr im u p Tr im d o wn Vo(V) Resistance 5 12 24 R1(KΩ) 3.3 3.83 8.66 R2(KΩ) 3.3 1 1 R3(KΩ) 1 1 1 Vref(V) 2.5 2.5 2.5 Output voltage of Trim, variation ≤ ±10% Vot(V) TYPICAL APPLICATIONS LH**-10B**ER2(Single output) LH**-10D**ER2(Isolate Twin Output) F USE FUSE NTC L L N N +Vo C1 C2 TVS1 RL L (figure 1) L + C1 C2 TVS1 RL Vo1 N -Vo NTC N + Vo2 - C3 C4 TVS2 RL (figure 2) The copyright and authority for the interpretation of the products are reserved by MORNSUN Specifications subject to change without notice LH*ER2 A/0-2012 Page 3 of 6 LH**-10***ER2 series Recommended circuit for application require higher EMC standard (external circuit output same as above): F USE L + L I N(L) OUT( L) Vo1 OUT PUT - FC-L01D2 + N N IN( N) OUT ( N) Vo 2 - OUT PUT (figure 3) EMC application circuit PCB layout Safety and recommend wiring: linewidth A≥ 3mm,B≥6mm,C≥ 9mm TYPICAL APPLICATION CIRCUIT RECOMMENDED VALUE MODEL LH10-10B12ER2 C2(µF) TVS1 MODEL C2(µF) C4(µF) TVS1 TVS2 120 SMBJ20A LH10-10D0505-02ER2 220 68 SMBJ7.0A SMBJ7.0A LH10-10B24ER2 68 SMBJ30A LH10-10D0512-02ER2 220 68 SMBJ7.0A SMBJ20A LH15-10B05ER2 680 SMBJ7.0A LH10-10D0524-02ER2 220 47 SMBJ7.0A SMBJ30A LH15-10B12ER2 220 SMBJ20A LH15-10D0524-02ER2 470 47 SMBJ7.0A SMBJ30A LH15-10B24ER2 68 SMBJ30A LH15-10D0512-04ER2 470 220 SMBJ7.0A SMBJ20A LH25-10B05ER2 330 SMBJ7.0A LH25-10B12ER2 330 SMBJ20A LH25-10B24ER2 120 SMBJ30A Note: 1. Output filter capacitors C2, C4 are electrolytic capacitors, It is recommended to use high frequency and low impedance electrolytic capacitors. For capacitance and current of capacitor please refer to manufacture’s datasheet. Voltage derating of capacitor should be 80% or above. C1, C3 are ceramic capacitors, used to filter high frequency noise,suggest choose 1µF. TVS is recommended component to protect post-circuits (if converter fails) 2. External input NTC is recommended to use 5D-9 3. For standard EMC requirement, please refer to figure 1 or figure 2, if higher EMC requirement ,please refer to figure 3 FUSE:LH10/15 recommended to use 2A/250V,LH25 recommended to use 3.15A/250V FC-L01D2:Mornsun’s 4KV/6KV Surge protector PCB MOUNTING WITH SOLDER PINS C LH10/ 15 series 1 Trim 2 4 5 6 7 8 H (Main View ) Ф1.00[0.039] 3 3 1 LH2 5 series 1 Trim 2 4 5 6 7 8 G E B (Bottom View) E 2 7 6 5 4 Trim F F F F F Ф1.50[0.059] 8 D A Note: Unit:m m[inch] P in length(H):≥6.00m m[0.236inch] P in diameter tolerances:±0.10mm [±0.004inch] General tolerances:±0.50m m[±0.020inch] 3 Ф1.50[0.059] N o te: g r i d:2 .54 * 2.5 4m m The copyright and authority for the interpretation of the products are reserved by MORNSUN Specifications subject to change without notice LH*ER2 A/0-2012 Page 4 of 6 OUTLINE AND DIMENSIONS (Unit: mm) FOOTPRINT DETAILS NO. LH10 LH15 LH25 Pin A 62.00 62.00 70.00 1 B 45.00 45.00 48.00 C 30.00 30.00 30.00 D 54.00 54.00 62.00 E 17.50 17.50 20.00 F 5.00 5.00 5.75 G 12.50 12.50 12.50 LHXX-10B LHXX-10D 2 AC(N) AC(N) 3 AC(L) AC(L) 4 -Vo -Vo1 5 No Pin +Vo1 6 No Pin No Pin 7 No Pin -Vo2 8 +Vo +Vo2 Trim Trim** No Pin Trim**: only for LH25-10BXXER2 Series. LHXXER2A2 CHASSIS MOUNTING WITH SCREW TERMINALS 96.10[3.783] 86.10[3.390] 38.50[1.516] 5 6 7 8 (Top View) 54.00[2.126] 4 1 2 3 46.00[1.811] Ф3.50[0.138] (Main View) 8.50[0.335] 20.60[0.811] Note: Unit: mm[inch] General tolerances: ±0.50mm[±0.020inch] FOOTPRINT DETAILS Pin LHXX-10B LHXX-10D OUTLINE AND DIMENSIONS (Unit: mm) MODEL DIMENSIONS LHXXER2A2 96.1x54x38.5mm 1 MODELS WEIGHT WEIGHT LH10 LH15 LH25 Typ. 150g 150g 180g 2 3 AC(N) AC(L) AC(N) AC(L) 4 5 -Vo NC -Vo1 +Vo1 6 NC/Trim** NC 7 NC -Vo2 8 +Vo +Vo2 NC/Trim** : The pin is Trim on LH25-10BXXER2A2 , The pin is not connected on other single output products. LHXXER2A4 DIN-RAIL MOUNTING (Main View) 4 5 6 7 8 43.10[1.697] (Top View) 38.50 [1.516] 1 2 3 46.00[1.811] 54.00[2.126] 96.10[3.783] 86.10[3.390] 8.50[0.335] 20.60[0.811] Note: Unit: mm[inch] General tolerances: ±0.50mm[±0.020inch] *Footprint Details are the same as Chassis mounting with Screw Terminals’. The copyright and authority for the interpretation of the products are reserved by MORNSUN Specifications subject to change without notice LH*ER2 A/0-2012 Page 5 of 6 OUTLINE AND DIMENSIONS (Unit: mm) MODELS WEIGHT MODEL DIMENSIONS WEIGHT LH10 LH15 LH25 LHXXER2A4 96.1x54x43.1mm Typ. 190g 190g 220g PACKING INFOMATION PCB mounting Series Inner packaging box dimensions: L*W*H=355*192*93mm Packaging quantity: 20pcs Outer packaging box dimensions: L*W*H=405*380*305mm Packaging quantity: 120pcs Special Package Series Inner packaging box dimensions: L*W*H=365*350*105mm Packaging quantity: 30pcs Outer packaging box dimensions: L*W*H=390*360*245mm Packaging quantity: 60pcs MORNSUN Science & Technology Co.,Ltd. Address: No. 5, Kehui St. 1, Kehui development center, Science Ave., Guangzhou Science City, Luogang district, Guangzhou,P.R.China. Tel: 86-20-28203030 Fax:86-20-38601272 Http://www.mornsun-power.com The copyright and authority for the interpretation of the products are reserved by MORNSUN Specifications subject to change without notice LH*ER2 A/0-2012 Page 6 of 6