PAM2304 3MHz, 1A Step-Down DC-DC Converter Features General Description n n n n n n n n n n The PAM2304 is a step-down current-mode, DCDC converter. At heavy load, the constantfrequency P WM cont rol per for ms exc ellent stability and transient response. To ensure the longest battery life in portable applications, the PA M 2 3 0 4 p r o v i d e s a p o w e r - s a v i n g P u l s e Skipping Modulation (PSM) mode to reduce quiescent current under light load operation to save power. Efficiency up to 95% Only 40 μA(TYP.) Quiescent Current Output Current: Up to 1A Internal Synchronous Rectifier 3MHz Switching Frequency Soft Start Under-Voltage Lockout Short Circuit Protection Thermal Shutdown Small TSOT23-5, TDFN22-8 and TDFN22-6 Packages n RoHS Pass and Green Package The PAM2304 supports a range of input voltages from 2.5V to 5.5V, allowing the use of a single Li+/Li-polymer cell, multiple Alkaline/NiMH cell, USB, and other standard power sources. The output voltage is adjustable from 0.6V to the input voltage. All versions employ internal power switch and synchronous rectifierfor to minimize external part count and realize high efficiency. During shutdown, the input is disconnected from the output and the shutdown current is less than 1 μA. Other key features include under-voltage lockout to prevent deep battery discharge. Applications n n n n n n n n n Smart Phone MID Portable Electronics Wireless Devices Cordless Phone Computer Peripherals Battery Powered Widgets Electronic Scales Digital Frame The PAM2304 is available in TSOT23-5, TDFN228 and TDFN22-6 packages. Typical Application V IN C IN 10µF L 1uH VIN Vo SW R1 GND Cfw 100pF Co 10µF FB R2 EN R1 V O = 0.6 1+ R2 Power Analog Microelectronics, Inc www.poweranalog.com 11/2011 Rev1.1 1 PAM2304 3MHz, 1A Step-Down DC-DC Converter Block Diagram 3.0M OSC SLOPE COMP FREQ SHIFT OSC + IAMP - VIN S Q R Q RS LATCH - FB EA + VIN SWITCHING LOGIC AND BLANKING CIRCUIT MAIN SWITCH( PCH) ANTI SHOOT THRU SW SYNCHRONOUS RECTIFIER (NCH ) COMP EN 0.6VREF + IRCMP - SHUTDOWN GND Pin Configuration & Marking Information Top View TSOT23-5 EN 1 Top View TDFN22-8 5 FB GND 2 SW 3 4 VIN FB 1 8 EN AGND 2 7 NC VIN 3 6 SW PGND 4 5 SW Top View T DFN22-6 SW 1 6 GND NC 2 5 VIN FB 3 4 EN CJ: Product Code of PAM2304 V: Output Voltage Y: Year W: Week Power Analog Microelectronics, Inc www.poweranalog.com 11/2011 Rev1.1 2 PAM2304 3MHz, 1A Step-Down DC-DC Converter Pin Description TSOT23 TDFN22-8 TDFN22-6 Name Function 1 8 4 EN 2 - 6 GND 3 5,6 1 SW The drains of the internal main and synchronous power MOSFET. 4 3 5 VIN Chip main power supply pin 5 1 3 FB - 2 - AGND Analog ground. - 4 - PGND Main power ground return pin. - 7 2 NC Enable control input. Force this pin voltage above 1.5V, enables the chip, and below 0.3V s huts down the device. Ground Feedback voltage to internal error amplifier, the threshold voltage is 0.6V. No connected Absolute Maximum Ratings These are stress ratings only and functional operation is not implied . Exposure to absolute maximum ratings for prolonged time periods may affect device reliability . All voltages are with respect to ground. Input Voltage..................................-0.3V to 6.0V EN, FB Pin Voltage.............................-0.3V to V IN SW Pi n Voltage.....................-0.3V to ( V IN+0.3V ) Junction Temperature................................150°C Storage Temperature Range........-65°C to 150°C Soldering Temperature......................300°C , 5sec Recommended Operating Conditions Supply Voltage................................2.5V to 5.5V Operation Temperature Range.........-40 °C to 85 °C Junction Temperature Range........-40 °C to 125 °C Thermal Information Par ameter Thermal Resistance (Junction to Case) Thermal Resistance (Junction to Ambient) Internal Power Dissipation ( TA=25°C) Symbol Package TSOT23-5 θJC θJA PD Note Maximum Unit 130 TDFN22-8 23.4 TDFN22-6 25 TSOT23-5 250 TDFN22-8 70 TDFN22-6 68 TSOT23-5 400 TDFN22-8 1400 TDFN22-6 980 °C/W mW Note: The maximun output current for TSOT23-5 package is limited by internal power dissipation capacity a s described in Application Information hereinafter. Power Analog Microelectronics, Inc www.poweranalog.com 11/2011 Rev1.1 3 PAM2304 3MHz, 1A Step-Down DC-DC Converter Electrical Characteristic TA =25 °C , VIN =3.6V, VO =1.8V, CIN =10µF, CO =10µF, L=1µH, unless otherwise noted. PARAMETER SYMBOL Test Conditions MIN Input Voltage Range VIN 2.5 Regulated Feedback Voltage V FB 0.588 Reference Voltage Line Regulation ΔVFB Regulated Output Voltage Accuary VO Peak Induc tor Current IPK TYP 0.6 MAX UNITS 5.5 V 0.612 V 0.3 IO = 100mA -3 V IN= 3V ,V FB = 0.5V or %/V +3 1.5 V O=90% % A Output V oltage Line Regulation LNR V IN = 2.5V to 5V, IO=10mA 0.2 0.5 %/V Output V oltage Load Regulation LDR IO=1mA to 800mA 0.5 1.5 % 40 70 µA 1 µA Quiescent Current IQ No load Shutdown Current ISD V EN = 0V Oscillator Frequency fOS C Drain-Source On-State Res istance SW Leakage Current High Effic iency V O = 100% 3 MHz V FB = 0V or VO = 0V 1 MHz P MOSFET 0.3 0.45 Ω N MOSFET 0.35 0.5 Ω ILSW ±0.01 1 µA η 95 RDS(O N) IDS=100mA % EN Threshold High V EH 1.5 V EN Threshold Low VE L EN Leakage Current IEN ±0.01 µA Over Temperature Protection OTP 150 °C OTP Hysteresis OTH 30 °C 0.3 V Power Analog Microelectronics, Inc www.poweranalog.com 11/2011 Rev1.1 4 PAM2304 3MHz, 1A Step-Down DC-DC Converter Typical Performance Characteristics TA =25 °C , CIN =10μF, CO =10μF, L=1 μH, unless otherwise noted. Efficiency vs Output Current (Vo=1.2V) 1 Efficiency vs Output Current (Vo=1.5V) 1 0.9 0.9 0.8 0.8 0.7 0.7 0.6 0.6 0.5 0.5 0.4 0.4 0.3 0.3 0.2 2.5V 4.2V 5.5V 0.1 0.2 3.3V 5V 2. 5V 4. 2V 5. 5V 0.1 0 3.3V 5V 0 1 10 100 1000 1 100 1000 Out put Current (mA) Output Current (mA) Efficiency vs Output Current (Vo=1.8V ) Efficiency vs Output Current (Vo=2.5V ) 1 1 0. 9 0.9 0. 8 0.8 0. 7 0.7 0. 6 0.6 0. 5 0.5 0. 4 0.4 0. 3 0.3 0. 2 2.5V 4.2V 5.5V 0. 1 10 0.2 3.3V 5V 3.3V 5V 0.1 0 4.2V 5.5V 0 1 10 100 1000 1 O utput Current (mA) 100 1000 Output Current (mA) Eifficiency VS Output Current (Vo=3.3V) Efficiency vs Output Current (Vo=2.8V) 1 10 1 0.9 0.9 0.8 0.8 0.7 0.7 0.6 0.6 0.5 0.5 0.4 0.4 0.3 0.3 0.2 0.2 3.3V 5V 0.1 4.2V 5.5V 4.2V 5.5V 0.1 0 5V 0 1 10 100 1000 1 Output Current (mA) 10 100 1000 Output Current (mA) Power Analog Microelectronics, Inc www.poweranalog.com 11/2011 Rev1.1 5 PAM2304 3MHz, 1A Step-Down DC-DC Converter Typical Performance Characteristics TA =25 °C , CIN =10μF, CO =10μF, L=1μH, unless otherwise noted. Efficiency VS Input Voltage (Vo=1.2V ) Efficiency vs Input Voltage ( Vo=1.5V ) 1 1 0.9 0.9 0.8 0.8 0.7 0.7 0.6 0.6 0.5 0.5 0.4 0.4 0.3 0.3 1mA 0.1A 0.6A 0.2 0.1 0 2.5 3 3.5 4 10mA 0.3A 1A 4.5 5 1mA 0.1A 0.6A 0.2 0.1 0 2.5 5.5 3 3.5 4 10mA 0.3A 1A 4. 5 5 5.5 Input Voltage (V ) Input Voltage (V) Efficiency vs Input Voltage ( Vo=1.8V ) 1 1 0.9 0. 9 0.8 0. 8 0.7 0. 7 0.6 0. 6 0.5 0. 5 0.4 0. 4 Efficiency vs Input Voltage ( Vo=2.5V ) 0. 3 0.3 0.2 1mA 10mA 0. 2 0.1 0.1A 0.6A 0. 3A 1A 0. 1 1m A 0.1 A 0.6 A 10mA 0.3A 1A 0 0 2.5 3 3.5 4 4.5 5 3 5. 5 3. 5 4 Input Volt age (V) 5 5.5 Eifficiency VS Input Voltage (Vo=3.3V) Efficiency vs Input Voltage ( Vo=2.8V ) 1 4.5 Input Volta ge (V ) 1.1 1 0.9 0.9 0.8 0.8 0.7 0.7 0.6 0.6 0.5 0.5 0.4 0.4 0.3 0.3 0.2 1mA 10m A 0.1 0.1A 0.6A 0. 3A 1A 1mA 0. 1A 0. 6A 0.2 0.1 0 10mA 0.3A 1A 0 3 3.5 4 4. 5 5 5.5 3.5 Input Voltage (V) 4 4.5 5 5.5 Input Voltage (V) Power Analog Microelectronics, Inc www.poweranalog.com 11/2011 Rev1.1 6 PAM2304 3MHz, 1A Step-Down DC-DC Converter Typical Performance Characteristics TA =25 C, CIN =10 μF, CO =10 μF, L=1 μH, unless otherwise noted. O Quiescent Current VS Input Voltage Oscillator Frequency VS Input Voltage 47 3.2 3 45 2.8 2.6 43 2.4 41 2.2 2 39 1.8 1.2V 1.8V 37 1. 5V 2. 5V 1.6 1.4 2.8V 35 1.2V 1.8V 1.5V 2.5V 2.8V 3.3V 1.2 2.5 3 3. 5 4 4. 5 5 5. 5 2.5 3 3.5 4 4.5 5 5.5 Input Voltage (V) Inpu t Volta ge (V) R dson VS Input Voltage Rdson VS Temperature 0.4 0.6 0.35 0.5 0.3 0.4 0.25 0.3 0.2 0.2 0.15 0.1 0.1 0 Vin=3.6V Vi n=4.2V Vi n=3.6V Vi n=2.7V 2 3 4 Input Voltage 5 6 20 70 Temperature(℃) 120 Power Analog Microelectronics, Inc www.poweranalog.com 11/2011 Rev1.1 7 PAM2304 3MHz, 1A Step-Down DC-DC Converter Application Information The basic PAM2304 application circuit is shown in Page 1. External component selection is determined by the load requirement, selecting L first and then Cin and Cout. far exceeds the I RIPPLE (P-P) requirement. The output ripple △ Vout is determined by: 1 V VOUT @VI L ESR+ 8fCO UT Inductor Selection Where f = operating frequency, COUT =output capacitance and Δ I L = ripple current in the inductor. For a fixed output voltage, the output ripple is highest at maximum input voltage since ΔIL increases with input voltage. For most applications, the value of the inductor will fall in the range of 1µH. Its value is chosen based on the desired ripple current. Large value inductors lower ripple current and small value inductors result in higher ripple currents. Higher V IN or Vout also increases the ripple current as shown in equation 1. A reasonable starting point for setting ripple current is △ IL = 400mA (40% of 1A). DIL = 1 VOUT V OUT 1 (f )(L ) V IN Using Ceramic Input and Output Capacitors Higher values, lower cost ceramic capacitors are now becoming available in smaller case sizes. Their high ripple current, high voltage rating and low ESR make them ideal for switching regulator applications. Using ceramic capacitors can achieve very low output ripple and small circuit size. (1) The DC current rating of the inductor should be at least equal to the maximum load current plus half the ripple current to prevent core saturation. Thus, a 1.4A rated inductor should be enough for most applications (1A + 400mA). For better efficiency, choose a low DC-resis tance inductor. When choosing the input and output ceramic capacitors, choose the X5R or X7R dielectric formulations. These dielectrics have the best temperature and voltage charac teristics of all the ceramics for a given value and size. CIN and COUT Selection Thermal consideration In continuous mode, the source current of the top MOSFET is a square wave of duty cycle Vout/Vin. To prevent large voltage transients, a low ESR input capacitor sized for the maximum RMS current must be used. The maximum RMS capacitor current is given by: Thermal protection limits power dissipation in the PAM2304. When the junction temperature exceeds 150°C, the OTP (Over Temperature Protection) starts the thermal shutdown and turns the pass transistor off. The pass transistor resumes operation after the junction temperature drops below 120°C. 2 VOUT (VIN - VOUT ) CIN required IRMS @ I OMAX VIN 1 For continuous operation, the junction temperature should be maintained below 125°C. The power dissipation is defined as: This formula has a maximum at V IN =2Vout, w h e r e IR MS = IOU T / 2 . T h i s s i m p l e w o r s t - c a s e condition is com monly used for design because even significant deviations do not offer much relief. Note that the capacitor manufacturer's ripple current ratings are often based on 2000 hours of life. This makes it advisable to further derate the capacitor, or choose a capacitor rated at a higher temperature than required. Consult the manufac turer if there is any question. The selection of Cout is driven by the required effective series resistance (ESR). PD =IO2 VO RDSON H +( VIN -VO )RDSONL VIN + (tSW FSIO +IQ ) VIN IQ is the step-down converter quiescent current. The term tsw is used to estimate the full load step-down converter switching losses. For the condition where the step-down converter is in dropout at 100% duty cycle, the total device dis sipation reduces to: Typically, once the ESR requirement for Cout has been met, the RMS current rating generally Power Analog Microelectronics, Inc www.poweranalog.com 11/2011 Rev1.1 8 PAM2304 3MHz, 1A Step-Down DC-DC Converter 100% Duty Cycle Operation 2 PD =IO RD SONH +IQ VIN As the input voltage approaches the output voltage, the converter turns the P-chan nel transistor continuously on. In this mode the output voltage is equal to the input voltage minus th e voltag e d rop ac ros s the P - c hannel transistor: Since RDS(ON) , quiescent current, and switching losses all vary with input voltage, the total losses should be investigated over the complete input voltage range. The maximum power dissipation de pend s on th e ther ma l r esi sta nc e of IC package, PCB layout, the rate of surrounding airflow and temperature difference between junction and ambient. The maximum power dissipation can be calculated by the following formula: TJ(MAX) -TA PD = θJA V OUT = V IN –I LOAD (R dson + R L ) where R dson = P-channel switch ON resistance, I L O A D = O ut pu t c u rr e n t, R L = I nd uc t or DC resistance UVLO and Soft-Start Where TJ(max) is the maximum allowable junction temperature 125°C.T A is the ambient temperature and θJA is the thermal resistance from the junction to the ambient. Based on the standard JEDEC for a two layers thermal test board, the thermal resistance θJA of TSOT23-5 package is 250°C/W. The maximum power dissipation at TA = 25°C can be calculated by following formula: The reference and the circuit remain reset until the VIN crosses its UVLO threshold. The PAM2304 has an internal soft-start circuit that limits the in-rush current during start-up. This prevents possible voltage drops of the input voltage and eliminates the output voltage overshoot. The soft-start acts as a digital circuit to increase the switch current in several steps to the P-channel current limit (1500mA). P D=(125°C-25°C)/250°C/W=0.4W Short Circuit Protection Setting the Output Voltage The switch peak current is limited cycle-by-cycle to a typical value of 1500mA. In the event of an output voltage short circuit, the device operates with a frequency of 1MHz and minimum duty cycle, therefore the average input current is typically 200mA. The internal reference is 0.6V (Typical). The output voltage is calculated as below: R1 VO =0.6×1+ R2 The output voltage is given by Table 1. Thermal Shutdown Table 1: Resistor selection for output voltage setting When the die temperature exceeds 150°C, a reset occurs and the reset remains until the temperature decrease to 120°C, at which time the circuit can be restarted. Vo R1 R2 1.2V 100k 100k 1.5V 150k 100k 1.8V 200k 100k 2.5V 380k 120k 3.3V 540k 120k Power Analog Microelectronics, Inc www.poweranalog.com 11/2011 Rev1.1 9 PAM2304 3MHz, 1A Step-Down DC-DC Converter PCB Layout Check List When laying out the printed circuit board, the following checklist should be used to ensure proper operation of the PAM2304. These items are also illustrated graphically in Figure 1. Check the following in your layout: 1. The power traces, consisting of the GND trace, the SW trace and the VIN trace should be kept short, direct and wide. 2. Does the V FB pin connect directly to the feedback resistors? The resistive divider R1/R2 must be con nected between the (+) plate of C OUT and ground. 3. Does the (+) plat e of CIN connect to VIN as closely as possible? This capacitor provides the AC current to the internal power MOSFETs. 4. Keep the switching node, SW, away from the sensitive VFB node. 5. Keep the (–) plates of C IN and C OUT as close as possible. Power Analog Microelectronics, Inc www.poweranalog.com 11/2011 Rev1.1 10 PAM2304 3MHz, 1A Step-Down DC-DC Converter Ordering Information PAM 2304 X X X xxx Output Voltage Number of Pins Package Type Pin Configuration Pin Configuration A Type 5 pins B Type Package Type Number of Pins Output Voltage A: TSOT-23 B: 5 ADJ: Adjustable K: TDFN22-6 F: 6 G: TDFN22-8 C: 8 6 pins C Type 8 pins Part Num ber Output Voltage Package Type Standard P ackage PAM2304AABADJ ADJ TSOT-23-5 3,000Units/Tape&Reel PAM2304BKFADJ ADJ TDFN22-6 3,000Units/Tape&Reel PAM2304CGCADJ ADJ TDFN22-8 3,000Units/Tape&Reel Power Analog Microelectronics, Inc www.poweranalog.com 11/2011 Rev1.1 11 PAM2304 3MHz, 1A Step-Down DC-DC Converter Outline Dimensions TSOT23-5 D e1 θ L REF. e L1 (REF.) b REF. A A1 A2 c D E E1 L L1 θ b e e1 Millimeter Min Max 1.10 MAX 0 0.10 0.70 1 0.12 REF. 2.70 3.10 2.60 3.00 1.40 1.80 0.45 REF. 0.60 REF. 0º 10º 0.30 0.50 0.95 REF. 1.90 REF. Power Analog Microelectronics, Inc www.poweranalog.com 11/2011 Rev1.1 12 PAM2304 3MHz, 1A Step-Down DC-DC Converter Outline Dimensions TDFN2x2-8 D B INDEX AREA (D /2 xE /2 ) 4 9 TOP VIEW C 8 SEATING PLANE SIDE VIEW 0. 08 C e Nxb Pin#1 ID 4 INDEX AREA (D /2 xE /2 ) D2 BOTTOM VIEW SYMBOL A A1 Lead Pitch ( e) 0. 50 MIN 0. 70 0. 00 COMMON DIMENSION NOM MAX 0. 75 0. 80 0. 02 0. 05 Summary Table Lead Body Count Size 8 2X2 Pin # 1 ID R0. 20 D BSC E BSC MIN b NOM MAX MIN D2 NOM MAX MIN E2 NOM MAX MIN L NOM MAX N 2. 00 2. 00 0 .18 0. 25 0. 30 1 .05 1 .20 1 .30 0 .45 0. 60 0. 70 0. 20 0. 30 0 .40 8 Unit: Millimeters Power Analog Microelectronics, Inc www.poweranalog.com 11/2011 Rev1.1 13 PAM2304 3MHz, 1A Step-Down DC-DC Converter Outline Dimensions TDFN2x2-6 Power Analog Microelectronics, Inc www.poweranalog.com 11/2011 Rev1.1 14