ACDC 6503000 Watts HCP Series xppower.com • High Efficiency up to 91% • High Power Density • Programmable Output Voltage (30%105%) • Programmable Output Current (40%105%) • Parallel Operation • Fully Featured Signals & Controls • 3 Year Warranty Specification Input General • 90-264 VAC (127-370 VDC), see derating curves Input Frequency • 47-63 Hz Input Current • 650 W: 7.5 A/3.5 A typical, 1000 W: 12 A/5 A typical, 1500 W: 18 A/9 A typical, 3000 W: 36 A/18 A typical at 115/230 VAC Inrush Current • 650/1000 W: 27 A/54 A typical 1500 W: 30 A/45 A typical 3000 W: 60 A/90 A typical at 115/230 VAC Power Factor • 0.99/0.98, typical at 115/230 VAC full load Earth Leakage Current • <1.0 mA (3 kW: <2.5 mA) at 240VAC/60 Hz Input Voltage Output Output Voltage • Output Trim • Output Voltage Program• Output Current Program • Initial Set Accuracy • Minimum Load • Start Up Delay • Start Up Rise Time • Hold Up Time • Line Regulation Load Regulation Transient Response Ripple & Noise Overvoltage Protection • • • • • Overtemperature Protection Overload Protection • See model table ±5.0% by potentiometer 30-105% of rated output (see app. notes) 40-105% of rated output (see app. notes) ±1% No minimum load required 650 W/1000 W: 800 ms max. 1500 W/3000 W: 1 s max. 650 W: 90 ms max. at full load 1000 W: 100 ms max. at full load 1500 W/3000 W: 350 ms max. at full load 16 ms (3000 W: 20 ms) typ. at 230 VAC and full load ±0.5% V1: ±0.5%, 5 V standby output: ±3% <1% for a 25% step load change 150 mV pk-pk all voltages (see note 1) Tracks output voltage. 115-135% of set voltage. Recycle AC to reset Auto recovery • 105-125% of output power. Constant power to 75% of set output voltage then output shuts down, recycle AC to reset Short Circuit Protection • Output latches off, recycle AC to reset Temp. Coefficient • ±0.02%/˚C (0-50 ˚C) Remote Sense • Compensates for 0.5 V max voltage drop. (see app. notes) Enable • Output must be enabled (see app. notes) Current Share • 5 supplies can share within 5% Standby Output • See model table Efficiency Isolation Isolation Resistance Switching Frequency Power Density Signals & Controls MTBF • See model table • 3000 VAC Input to Output, 1500 VAC Input to Ground, 500 VDC Output to Ground • 100 M /500 VDC • PFC 100 kHz typical, PWM 65 kHz typical • 650 W: 8.2 W/in3 1000 W: 11.1 W/in3 1500 W/3000 W: 10.8 W/in3 • See app. notes • 650 W: 160 kHrs, 1000 W: 140 kHrs, 1500 W/3000 W: 100 kHrs to MIL-HDBK-217F at 25 ˚C, GB Environmental Operating Temperature • -25 ˚C to 60 ˚C, see derating curves Cooling • Internal fan fitted. Speed increases with load and internal temperature Operating Humidity • 20-90% R.H. non-condensing Storage Temperature • -40 ˚C to +85 ˚C Storage Humidity • 10-95% R.H. Vibration • 10-500 Hz, 5 g 10 min/cycle, 60 min period for each axis. Compliant to IEC68-2-16, IEC 68-2-64 EMC & Safety Emissions Harmonic Currents Voltage Flicker ESD Immunity Radiated Immunity EFT/Burst Surge Conducted Immunity Magnetic Field Dips & Interruptions Safety Approvals • EN55022 class B conducted & radiated • EN61000-3-2 class A, 650 & 1000 W: EN61000-3-2 class C for loads ≥10%, 1500 W: EN61000-3-2 class C for loads ≥40%, 3000 W: EN61000-3-2 class C for loads ≥30% • EN61000-3-3 • EN61000-4-2, ±4 kV contact, ±8 kV air discharge, Perf Criteria A • EN61000-4-3, 3 V/m, Perf Criteria A • EN61000-4-4, level 2, Perf Criteria A • EN61000-4-5, installation class 3, Perf Criteria A • EN61000-4-6, Perf Criteria A • EN61000-4-8, Perf Criteria A • EN61000-4-11, 30% 10 ms, 60% 100 ms, >95% 5000 ms, Perf Criteria A, B, B • UL60950-1, EN60950-1 (all models) CSA C22.2 No. 60950-1 (650 W/1000 W only) Output Power 500 600 600 650 650 650 Output Current Min Max 0.0 A 100.0 A 0.0 A 50.0 A 0.0 A 40.0 A 0.0 A 27.0 A 0.0 A 24.0 A 0.0 A 13.6 A Output Voltage V1 W W W W W W 5.0 12.0 15.0 24.0 27.0 48.0 ACDC HCP650 Models and Ratings VDC VDC VDC VDC VDC VDC Standby Output(3) 5 5 5 5 5 5 V/0.5 V/0.5 V/0.5 V/0.5 V/0.5 V/0.5 A A A A A A Efficiency(2) Model Number 83% 88% 88% 90% 90% 91% HCP650PS05 HCP650PS12 HCP650PS15 HCP650PS24 HCP650PS27 HCP650PS48 Notes 1. Ripple & noise is measured with 20 MHz bandwidth and using 12” twisted pair-wire terminated with 0.1 µF & 47 µF capacitors in parallel. 2. Measured with 230 VAC input and full load. 3. Present whenever AC is applied. Mechanical Details 1.61 (40.9) 9.80 (249.0) +V M6 3-M4 Max Length = 4 mm 2 1 -V Airflow 16 15 5.00 (127.0) Voltage Adj. LED CN9 2.19 (74.0) E 2.52 (64.0) N L 0.55 (14.0) 7.80 (198.0) 1.46 (37.0) 0.81 (20.5) 3-M4 (Both sides) Max Length = 6 mm 0.45 (11.5) Notes 1. All dimensions are in inches (mm). 2. Weight 3.85 lb (1.75 kg) 3. Signals mating connector: PHDR-16VS housing, SPHD-002T-P05 contacts 1.06 (26.9) 0.98 (25.0) 8.70 (221.0) Pin 1 2 3 4 5 6 7 8 Function VS+ VO+ VSVO5 V SB (Aux) 5 V SB (Aux) EN+ GND 0.32 (8.0) Control Pin Connections Description Pin Function Remote Sense (+) 9 ENLocal Sense (+) 10 GND Remote Sense (-) 11 PWM (P-OK) Local Sense (-) 12 GND 5 V Standby Output (+) 13 VCI 5 V Standby Output (+) 14 GND Enable ON/OFF (+) 15 CS Signal Ground 16 ACI Description Enable ON/OFF (-) Signal Ground PWM is Switching Signal Ground V Program Signal Ground Current Share I Program Derating Curve Input Derating Curve 100 100 80 90 Load (%) Load (%) Thermal Derating Curve 60 40 70 60 20 0 -25 80 0 10 30 20 40 Ambient Temperature (°C) 50 60 70 80 90 100 110 120 Input Voltage (VAC) 264 Output Power Output Voltage V1 750 W Output Current Standby Output(3) Efficiency(2) Model Number 62.0 A 5 V/0.5 A 87% HCP1000PS12 0.0 A 50.0 A 5 V/0.5 A 88% HCP1000PS15 0.0 A 40.0 A 5 V/0.5 A 89% HCP1000PS24 27.0 VDC 0.0 A 37.0 A 5 V/0.5 A 89% HCP1000PS27 48.0 VDC 0.0 A 21.0 A 5 V/0.5 A 90% HCP1000PS48 Min Max 12.0 VDC 0.0 A 750 W 15.0 VDC 960 W 24.0 VDC 1000 W 1000 W Notes 1. Ripple & noise are measured with 20 MHz bandwidth and using 12” twisted pair-wire terminated with 0.1 µF & 47 µF capacitors in parallel. 2. Measured with 230 VAC input and full load. 3. Present whenever AC is applied. Mechanical Details 1.61 (40.9) 11.14 (283.0) +V M6 3-M4 Max Length = 4 mm 2 1 -V Voltage Adj. LED CN9 2.19 (74.0) 16 15 5.00 (127.0) Airflow 2.51 (63.7) E N L 0.55 (14.0) 0.81 (20.5) 8.82 (224.0) 1.77 (45.0) 1.05 (26.7) 3-M4 (Both sides) Max Length = 6 mm 0.98 (25.0) 0.45 (11.5) 0.32 (8.0) 10.04 (255.0) Pin 1 2 3 4 5 6 7 8 Notes 1. All dimensions are in inches (mm). 2. Weight 4.1 lb (1.9 kg) 3. Signals mating connector: PHDR-16VS housing, SPHD-002T-P05 contacts Function VS+ VO+ VSVO5 V SB (Aux) 5 V SB (Aux) EN+ GND Control Pin Connections Description Pin Function Remote Sense (+) 9 ENLocal Sense (+) 10 GND Remote Sense (-) 11 PWM (P-OK) Local Sense (-) 12 GND 5 V Standby Output (+) 13 VCI 5 V Standby Output (+) 14 GND Enable ON/OFF (+) 15 CS Signal Ground 16 ACI Description Enable ON/OFF (-) Signal Ground PWM is Switching Signal Ground V Program Signal Ground Current Share I Program Derating Curve Thermal Derating Curve Input Derating Curve 100 100 80 90 Load (%) Load (%) ACDC HCP1000 Models and Ratings 60 40 70 60 20 0 -25 80 0 10 30 20 40 Ambient Temperature (°C) 50 60 70 80 90 100 110 120 Input Voltage (VAC) 264 ACDC HCP1500 Models and Ratings Output Current Output Power Output Voltage V1 Standby Output(3) Efficiency(2) Model Number 1500 W 12.0 VDC 0.0 A 125.0 A 5 V/0.5 A 87% HCP1500PS12 1500 W 15.0 VDC 1500 W 24.0 VDC 0.0 A 100.0 A 5 V/0.5 A 88% HCP1500PS15 0.0 A 62.5 A 5 V/0.5 A 89% 1500 W HCP1500PS24 27.0 VDC 0.0 A 55.5 A 5 V/0.5 A 89% 1500 W HCP1500PS27 48.0 VDC 0.0 A 31.3 A 5 V/0.5 A 90% HCP1500PS48 Min Max Notes 1. Ripple & noise are measured with 20 MHz bandwidth and using 12” twisted pair-wire terminated with 0.1 µF & 47 µF capacitors in parallel. 2. Measured with 230 VAC input and full load. 3. Present whenever AC is applied. Mechanical Details 0.59 (15.0) 0.57 (14.5) 9.84 (250.0) 2.5 (63.5) 12.31 (312.7) +V 4-M4, Max Length = 4 mm -V 10 9 8 7 6 5 4 3 2 1 3.86 (98.0) Voltage Adj. Airflow 5.0 (127.0) L N E 1 2 3 0.22 (5.6) 1.38 (35.0) 1.34 (34.0) 9.33 (237.0) Ø 0.31 (Ø 8.0) 4-M4, Max Length = 4 mm 0.57 (14.5) Notes 1. All dimensions are in inches (mm). 2. Weight 4.1 lb (1.9 kg) 3. Signals mating connector is Dinkle EC350V-10P or equivalent. Wire gauge 28-14 AWG. Pin 1 2 3 4 5 Control Pin Connections Description Pin Function Remote Sense (+) 6 GND Remote Sense (-) 7 PWM (P-OK) 5 V Standby Output (+) 8 VCI Enable (+) 9 ACI Enable (-) 10 CS Function VS+ VS5 V SB (Aux) EN+ EN- Description Signal Ground PWM is Switching V Program I Program Current Share Thermal Derating Curve For HCP1500PS12/15 For HCP1500PS24/27/48 100 100 5 5 60 40 20 0 -25 80 4 3 3 1 90 VAC 2 100 VAC 3 110 VAC 4 120 VAC 5 >140 VAC 0 Load (%) Load (%) 80 2 1 60 40 20 10 20 40 30 Ambient Temperature (°C) 50 4 60 70 80 0 -25 1 90 VAC 2 100 VAC 3 110 VAC 4 120 VAC 5 >135 VAC 0 10 2 1 20 30 40 Ambient Temperature (°C) 50 60 60 80 Output Current Output Power Output Voltage V1 Standby Output(3) Efficiency(2) Model Number 3000 W 12.0 VDC 0.0 A 3000 W 15.0 VDC 0.0 A 250.0 A 5 V/0.5 A 87% HCP3000PS12 200.0 A 5 V/0.5 A 88% 3000 W 24.0 VDC HCP3000PS15 0.0 A 125.0 A 5 V/0.5 A 89% 3000 W HCP3000PS24 27.0 VDC 0.0 A 111.1 A 5 V/0.5 A 89% 3000 W HCP3000PS27 48.0 VDC 0.0 A 62.5 A 5 V/0.5 A 90% HCP3000PS48 Min Max Notes 1. Ripple & noise are measured with 20 MHz bandwidth and using 12” twisted pair-wire terminated with 0.1 µF & 47 µF capacitors in parallel. 2. Measured with 230 VAC input and full load. 3. Present whenever AC is applied. Mechanical Details 0.54 (13.8) 0.56 (14.1) 9.84 (250.0) 5.0 (127.0) +V 4-M4, Max Length = 4 mm -V 12 11 10 9 8 7 6 5 4 3 2 1 3.86 (98.0) Airflow Voltage Adj. 5.0 (127.0) 3 2 1 E N L 0.22 (5.7) 0.54 (13.8) 1.43 (36.2) 10.04 (255.0) 1.06 (27.0) 4-M4, Max Length = 4 mm Ø0.31 (Ø8.0) 3.62 (92.0) 12.01 (305.0) 13.39 (340.0) Notes 1. All dimensions are in inches (mm). 2. Weight 4.1 lb (1.9 kg) 3. Signals connector is Dinkle EC350V-12P or equivalent. Wire gauge 28-14 AWG. Pin 1 2 3 4 5 6 Function VO+ VS+ VSVO5 V SB (AUX) EN+ Control Pin Connections Description Pin Function Local Sense (+) 7 ENRemote Sense (+) 8 GND Remote Sense (-) 9 PWM (P-OK) Local Sense (-) 10 VCI 5 V Standby Output(+) 11 ACI Enable (+) 12 CS Description Enable (-) Signal Ground PWM is Switching V Program I Program Current Share Derating Curve For HCP3000PS12/15 For HCP3000PS24/27/48 100 100 5 5 80 80 4 60 40 20 3 1 90 VAC 2 100 VAC 3 110 VAC 4 120 VAC 5 >150 VAC Load (%) Load (%) ACDC HCP3000 Models and Ratings 2 1 60 40 20 1 90 VAC 2 100 VAC 3 110 VAC 4 120 VAC 5 >145 VAC 4 3 2 1 0 0 -25 0 10 20 30 Ambient Temperature (°C) 40 50 60 70 -25 0 10 20 30 Ambient Temperature (°C) 40 50 60 70 Remote Enable (unit supplied enabled) 5 V SB 5 V SB 2KΩ SW EN+ 2KΩ EN+ 5V 5V EN- EN- GND GND Low/H Low Power OFF OFF Power OFF ON High Power ON Power ON (B) Using external by transistor (A) Using internal 5 V standby PWM Signal POWER SUPPLY GND Remote Sense Local Sense 5 V Standby 330R PWM EN- VO+ EN- GND VS+ GND VS- VO- AUX - CS AUX - EN+ + PWM SWITCHING (LOW) VS+ VS- VOPWM NOT SWITCHING (HIGH) VO+ EN+ + Load Load GND Must be used if remote sense is not required. Signal Connector LED Status LED Status Output Status Solid (Green) DC Output OK Slow Blink (Green) Output Not Enabled Fast Blink (Red) Over Voltage Over Loaded Solid (Red) Short Circuited Under Voltage (<70% of output voltage) Slow Blink (Red) Over Temperature Intermittent Blink (Red) Fan Fail Short & Long Blink (Red) 5 V Standby Failure ACDC HCP Series Application Notes Output Voltage Program 100 90 90 Output Voltage (%) O u tp u t V o l ta g e ( % ) 105 100 80 70 60 50 40 85 75 30 30 1.2 1.5 2.0 2.5 3.0 3.5 4.0 5.6 4.5 4.8 External Voltage (VDC) - All models GND Pin 50 100 156 Open External Resistor (kΩ) - HCP650/1000 GND Pin VCI Pin VCI Pin 5.6 kΩ - 156 kΩ 1.2-4.8 V 100 100 90 Output Voltage (%) Output Voltage ( %) 90 70 50 85 70 50 30 30 6.6 39.8 16.9 137 640 2400 14.3 Open External Resistor (kΩ) - HCP1500 GND Pin 38.6 92 327 2000 2400 Open External Resistor (kΩ) - HCP3000 VCI Pin GND Pin 6.6 kΩ - 640 kΩ VCI Pin 14.3 kΩ - 2400 kΩ Output Current Program 100 105 100 90 90 Output Current (%) Output Current ( %) ACDC HCP Series Application Notes 80 70 60 50 85 75 30 40 1.6 2.0 2.5 3.0 3.5 4.0 4.2 4.5 5.0 5.6 External Voltage (VDC) - All models GND Pin ACI Pin 1.6-4.2 V 50 100 External Resistor (kΩ) - HCP650/1000 GND Pin 156 Open ACI Pin 11.5 kΩ - 200 kΩ Output Current Program 100 Output Current (%) Output Current ( %) 100 80 60 80 60 40 40 1.7 3.3 9.22 56 Open 0.91 GND Pin 2.0 5.1 25 Open External Resistor (kΩ) - HCP3000 External Resistor (kΩ) - HCP1500 ACI Pin GND Pin 1.7 kΩ - 56 kΩ ACI Pin 0.91 kΩ - 25 kΩ Current Sharing with Remote Sensing + + + Load EN- VO+ EN- VO+ EN- GND VS+ GND VS+ GND VS- CS VS- VO+ VS+ VS- VO- VO- VO- AUX AUX AUX EN+ CS EN+ CS EN+ Current Sharing with Local Sensing EN- VO+ EN- VO+ EN- GND VS+ GND VS+ GND VS- CS VS- VO+ VS+ VS- VO- VO- VO- AUX AUX AUX EN+ CS EN+ CS EN+ Notes In parallel operation, it is possible that only one unit will operate if the load is less than 5% of the combined rated output load. It is possible to have more than five units in parallel, contact sales for details. 18-May-12 ACDC HCP Series Application Notes