3M 38202-52S3

New Product Extension Summary for 3M Authorized Distributors
3M™ Link Connectors, 2-Position
Issue Number:
Date:
811
November 30, 2011
Product Description
3M announces an addition to its Link Connector Family. The new 3M Link Connector, 2-Position uses the
advantages of 3M’s IDC technology and is designed to provide a safe and reliable electrical connection in
lighting/LED applications such as residential, office, hospitality and industrial lighting, as well as backlight
applications, industrial fieldbus networks or between several components in other low power applications.
The Link Connector family includes 2- and 4-position wiremount and boardmount products and can
accommodate discrete or flat ribbon cable with conductor sizes between 18 and 22 AWG.
Mounting
Location
Configuration
W/M CONN FOR 18AWG
W/M CONN FOR 20 AWG
W/M CONN FOR 22 AWG
2P BM STRAIGHT BLACK
Boardmount
2P BM RABLACK
Wiremount
Part Number
Tech Sheet
38102-0018-000 FL
38102-F020-H00 FL
38102-W022-W00 FL
38202-62S3-000 PL
38202-52S3-000 PL
TS-2098-D
TS-2098-D
TS-2098-D
TS-2099-C
TS-2099-C
Market Segments/Customer Applications
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Factory Automation
o Flat Panel Display Manufacturing
o Semiconductor Manufacturing
o Fieldbus Systems
o CC-Link Applications
LED Lighting
o General Lighting: residential, office, hospitality, architectural LED fixtures
o Backlighting: LCD TVs, LED TVs, signage
Building Automation
Conveying Systems
Communication Networks using RS-485 protocol
Competitive Situation
Although there is not an exact cross identified for the 3M Link Connector, we have identified potential
competitive products available in the market place. The table on page 2 provides a detailed comparison of
known competitive products.
New Product Extension Summary for 3M Authorized Distributors
3M™ Link Connectors, 2-Position
Competitive Products
Supplier 3M Hirose Tyco Product Link Connector DF 59 Novaseal SSL
SlimSeal SSL IDC SSL Pitch 2.54 mm 2 mm, 4 mm 4 mm Contact Type IDC Crimp Dual IDC IDC SSL # of Position 2, 4 2,3,4,6 1,2,3,4 2,3,4 2 Wire Accommodation 18‐22 AWG 22 AWG 18‐24 AWG 18‐26 AWG 18 AWG Wire‐to‐Wire Wire‐to‐
Feed Thru Wire‐to‐
Connecting Wire‐to‐Wire Wire‐to‐Board Wire Wire‐to‐
Board Options T‐Branch Wire‐to‐
Board Wire to Board Short Circuit Board Pin Board‐to‐
Board Right Angle Right Angle Right Angle Right Boardmount Right Angle(TH,SMT) Configuration Angle(TH) Straight Straight (TH) (TH,SMT) Current Rating (A) 5 3 8 (18 AWG) 5 2.5 Voltage 160 100,230 250 300 230 IP Rating IP 20 ‐‐‐ ‐‐‐ IP 67 IP 65,IP 67 Temperature Rating ‐20 to 70°C ‐35 to 105°C ‐40 to 105°C ‐40 to 85°C Molex Flexi‐mate 3.7 mm Crimp 2 26‐28 Board‐to‐
board wire‐to‐
board terminator options Right Angle 2 500 ‐‐‐ ‐40 to 85°C Selling 3M’s Value Proposition
From the competitive situation section, it can be seen that there are a variety of products available that have
very similar product features. 3M’s Link Connector’s design is what sets itself above the competition.
3M Link Connectors use the advantages of 3M’s IDC technology and are designed to provide a safe and
reliable electrical connection while enabling T-Tab termination as well as cable extensions. The Link
Connector, 381 series is hermaphroditic (connector can mate to itself) which reduces the number of
different interconnect products needed for wiring. Link Connectors are designed to terminate easily in the
field using a standard pair of pliers and do not require any special tooling or pretreatment of cables. The
termination process reduces labor installation costs relative to traditional interconnect alternatives. In
some fieldbus applications, it was found that in combination with 3M™ Power Clamp Connectors or 3M™
Mini-Clamp Connectors, the customer could reduce its wire usage by 70%.
New Product Extension Summary for 3M Authorized Distributors
3M™ Link Connectors, 2-Position
Termination Process – No Cable Prep Needed; Simply Squeeze with a Pair of Pliers (NOTE: 4-position shown
for demonstration purposes; 2-position follows the same process)
Sales Support Materials (include tech data sheets)
Configuration
Packaging/Labeling
(start text here)
Part Number
Tech Sheet
New Product Extension Summary for 3M Authorized Distributors
3M™ Link Connectors, 2-Position
Branching
The same wiremount product can be use for branching at any point along a field bus or power line without
having to cut the cable by removing the insulation cap at the end of the cover.
The 3M Link Connector design and termination process allows for easy installation that is capable of cable
extension or branching.
Cable Extension and T-Tap
New Product Extension Summary for 3M Authorized Distributors
3M™ Link Connectors, 2-Position
The 3M Link Connector can be used with wire gauges from 18 AWG to 22 AWG and allows different
components to be interconnected that may have different wire gauges. The covers are color-coded for
proper wire usage. The covers are also designed to increase wire alignment and retention allowing for
proper wire termination. Latches and polarization ensure proper mating of the connectors.
Product Features/Advantages/Benefits
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Hermaphroditic four-point contact mating structures reduces the number of different components
required to interconnect and ensures a reliable interconnect
Easy, labor saving and reliable IDC termination
T-Tap termination enable mid-cable terminations without special preparation or handling of the
cable or wires in order to interconnect fieldbus and power lines at any point
Easy field termination with no special wire preparation – no stripping, tinning or special tooling
o Can terminate with a common pair of pliers
Design accepts multiple wire diameters of 1.1 to 2.54 mm, conductor sizes of 18 to 22 AWG
5 Amp maximum current carrying capability per contact
Latching mechanism maintains a reliable interconnection in demanding field applications
Sales Support Materials
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Customer drawing
Specification sheet
3D models
Product samples
Assembly procedure
Part Number
38102-0018-000 FL
38102-F020-H00 FL
38102-W022-W00 FL
38202-62S3-000 PL
38202-52S3-000 PL
Configuration
W/M CONN FOR
W/M CONN FOR 20 AWG
W/M CONN FOR 22 AWG
2P BM STRAIGHT BLACK
2P BM RA BLACK
Product Data Sheets
78-5102-0094-8
78-5102-0094-8
78-5102-0094-8
78-5102-0095-5
78-5102-0096-3
Tech Sheet
TS-2098-D
TS-2098-D
TS-2098-D
TS-2099-C
TS-2099-C
Ordering Information/Lead Time
See the most recent revision of the customer drawing for available product options and part numbers. Lead
times may vary by part number and are available in the 3M price pages, on 3MXpress (secure login
required), or by calling 3M Customer Service at 800-225-5373.
Pricing and Samples
Pricing is available in the 3M price pages. Samples for select popular configurations will be available in the
3M sample center.
New Product Extension Summary for 3M Authorized Distributors
3M™ Link Connectors, 2-Position
Mating Information
Series
381 Series, 2-Position
381 Series, 4-Position
382 Series, 2-Position
382 Series, 4-Position
Mating Compatibility
381 Series, 2-Position
382 Series, 2-Position
381 Series, 4-Position
382 Series, 4-Position
381 Series, 2-Position
381 Series, 4-Position
Related Products
This product is launched in association with several other factory automation products. Reference
The 3m.com/automation microsite for information on all industrial and lighting solutions.
Contact Information
For information in the USA, please contact 3M Customer Service at: 800-225-5373.
For information outside the United Sates, please contact your local 3M Subsidiary. A directory of 3M
Subsidiaries can be found at the following web address:
http://www.3m.com/us/electronics_mfg/interconnects/sales_contacts/index.jhtml
3M is a trademark of 3M Company
Important Notice
All statements, technical information, and recommendations related to 3M’s products are based on information believed to be reliable, but the accuracy or completeness is not
guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated with such
use. Any statements related to the product which are not contained in 3M’s current publications, or any contrary statements contained on your purchase order shall have no force
or effect unless expressly agreed upon, in writing, by an authorized officer of 3M.
Warranty; Limited Remedy; Limited Liability.
This product will be free from defects in material and manufacture for a period of one year from the time of purchase. 3M MAKES NO OTHER WARRANTIES INCLUDING, BUT
NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If this product is defective within the warranty period
stated above, your exclusive remedy shall be, at 3M’s option, to replace or repair the 3M product or refund the purchase price of the 3M product. Except where prohibited by
law, 3M will not be liable for any indirect, special, incidental or consequential loss or damage arising from this 3M product, regardless of the legal theory asserted.
3
Electronic Solutions Division
Interconnect Products
6801 River Place Blvd.
Austin, TX 78726-9000
1-800-225-5373
www.3Mconnectors.com
© 3M 2011. All Rights Reserved.