TPS54528 www.ti.com SLVSAY4B – JULY 2011 – REVISED MAY 2012 4.5V to 18V Input, 5-A Synchronous Step-Down Converter with Eco-Mode™ Check for Samples: TPS54528 FEATURES DESCRIPTION • The TPS54528 is an adaptive on-time D-CAP2™ mode synchronous buck converter. The TPS54528 enables system designers to complete the suite of various end-equipment power bus regulators with a cost effective, low component count, low standby current solution. The main control loop for the TPS54528 uses the D-CAP2™ mode control that provides a fast transient response with no external compensation components. The adaptive on-time control supports seamless transition between PWM mode at higher load conditions and Eco-mode™ operation at light loads. Eco-mode™ allows the TPS54528 to maintain high efficiency during lighter load conditions. The TPS54528 also has a proprietary circuit that enables the device to adopt to both low equivalent series resistance (ESR) output capacitors, such as POSCAP or SP-CAP, and ultra-low ESR ceramic capacitors. The device operates from 4.5-V to 18-V VIN input. The output voltage can be programmed between 0.76 V and 6 V. The device also features an adjustable soft start time. The TPS54528 is available in the 8-pin DDA package, and designed to operate from –40°C to 85°C. 1 23 • • • • • • • • • • • D-CAP2™ Mode Enables Fast Transient Response Low Output Ripple and Allows Ceramic Output Capacitor Wide VIN Input Voltage Range: 4.5 V to 18 V Output Voltage Range: 0.76 V to 6 V Highly Efficient Integrated FETs Optimized for Lower Duty Cycle Applications – 65 mΩ (High Side) and 36 mΩ (Low Side) High Efficiency, less than 10 μA at shutdown High Initial Bandgap Reference Accuracy Adjustable Soft Start Pre-Biased Soft Start 650-kHz Switching Frequency (fSW) Cycle By Cycle Over Current Limit Auto-Skip Eco-mode™ for High Efficiency at Light Load APPLICATIONS • Wide Range of Applications for Low Voltage System – Digital TV Power Supply – High Definition Blu-ray Disc™ Players – Networking Home Terminal – Digital Set Top Box (STB) Vout (50 mV/div) TPS54528 Iout (2 A/div) t - Time - 100 ms/div 1 2 3 Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. D-CAP2, Eco-mode are trademarks of Texas Instruments. Blu-ray Disc is a trademark of Blu-ray Disc Association. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 2011–2012, Texas Instruments Incorporated TPS54528 SLVSAY4B – JULY 2011 – REVISED MAY 2012 www.ti.com These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. ORDERING INFORMATION (1) PACKAGE (2) TA –40°C to 85°C (1) (2) (3) (3) ORDERABLE PART NUMBER TPS54528DDA DDA TRANSPORT MEDIA PIN Tube 8 TPS54528DDAR Tape and Reel For the most current package and ordering information, see the Package Option Addendum at the end of this document, or see the TI web site at www.ti.com. Package drawings, thermal data, and symbolization are available at www.ti.com/packaging. All package options have Cu NIPDAU lead/ball finish. ABSOLUTE MAXIMUM RATINGS over operating free-air temperature range (unless otherwise noted) (1) VALUE Input voltage range Output voltage range MAX VIN, EN –0.3 20 VBST –0.3 26 VBST (10 ns transient) –0.3 28 VBST (vs SW) –0.3 6.5 VFB, SS –0.3 6.5 SW –2 20 SW (10 ns transient) –3 22 VREG5 –0.3 6.5 GND –0.3 0.3 –0.2 0.2 V 2 kV 500 V Voltage from GND to thermal pad, Vdiff Electrostatic discharge Human Body Model (HBM) Charged Device Model (CDM) Operating junction temperature, TJ –40 150 Storage temperature, Tstg –55 150 (1) UNIT MIN V V °C Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under recommended operating conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. THERMAL INFORMATION THERMAL METRIC (1) TPS54528 DDA (8 PINS) θJA Junction-to-ambient thermal resistance 43.5 θJCtop Junction-to-case (top) thermal resistance 49.4 θJB Junction-to-board thermal resistance 25.6 ψJT Junction-to-top characterization parameter 7.4 ψJB Junction-to-board characterization parameter 25.5 θJCbot Junction-to-case (bottom) thermal resistance 5.2 (1) UNITS °C/W For more information about traditional and new thermal metrics, see the IC Package Thermal Metrics application report, SPRA953. 2 Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54528 TPS54528 www.ti.com SLVSAY4B – JULY 2011 – REVISED MAY 2012 RECOMMENDED OPERATING CONDITIONS over operating free-air temperature range, (unless otherwise noted) VIN Supply input voltage range VI Input voltage range MIN MAX 4.5 18 VBST –0.1 24 VBST (10 ns transient) –0.1 27 VBST(vs SW) –0.1 5.7 SS –0.1 5.7 EN –0.1 18 VFB –0.1 5.5 SW –1.8 18 SW (10 ns transient) UNIT V V –3 21 GND –0.1 0.1 –0.1 5.7 0 5 mA VO Output voltage range VREG5 IO Output Current range IVREG5 V TA Operating free-air temperature –40 85 °C TJ Operating junction temperature –40 150 °C ELECTRICAL CHARACTERISTICS over operating free-air temperature range, VIN = 12 V (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT SUPPLY CURRENT IVIN Operating - non-switching supply current VIN current, TA = 25°C, EN = 5 V, VFB = 0.8 V 900 1200 μA IVINSDN Shutdown supply current VIN current, TA = 25°C, EN = 0 V 3.6 10 μA LOGIC THRESHOLD VEN EN high-level input voltage EN EN low-level input voltage EN 1.6 V 0.6 V VFB VOLTAGE AND DISCHARGE RESISTANCE TA = 25°C, VO = 1.05 V, IO = 10 mA, Ecomode™ operation VFBTH IVFB VFB threshold voltage VFB input current 771 mV TA = 25°C, VO = 1.05 V, continuous mode operation 757 765 773 mV TA = -40 to 85°C, VO = 1.05 V, continuous mode operation (1) 751 765 779 mV 0 ±0.15 μA 5.5 5.7 V 25 mV 100 mV VFB = 0.8 V, TA = 25°C VREG5 OUTPUT VVREG5 VREG5 output voltage TA = 25°C, 6.0 V < VIN < 18 V, 0 < IVREG5 < 5 mA VLN5 Line regulation 6 V < VIN < 18 V, IVREG5 = 5 mA VLD5 Load regulation 0 mA < IVREG5 < 5 mA IVREG5 Output current VIN = 6 V, VREG5 = 4.0 V, TA = 25°C 60 mA High side switch resistance 25°C, VBST - SW = 5.5 V 65 mΩ Low side switch resistance 25°C 36 mΩ 5.2 MOSFET RDS(on) CURRENT LIMIT Iocl (1) Current limit L out = 1.5 μH (1) 5.6 6.4 7.9 A Not production tested. 3 Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54528 TPS54528 SLVSAY4B – JULY 2011 – REVISED MAY 2012 www.ti.com ELECTRICAL CHARACTERISTICS (continued) over operating free-air temperature range, VIN = 12 V (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT THERMAL SHUTDOWN TSDN Thermal shutdown threshold Shutdown temperature Hysteresis (2) 165 (2) °C 35 ON-TIME TIMER CONTROL tON On time VIN = 12 V, VO = 1.05 V 150 tOFF(MIN) Minimum off time TA = 25°C, VFB = 0.7 V 260 330 ns 7.8 ns SOFT START ISS SS charge current VSS = 1 V 4.2 6 SS discharge current VSS = 0.5 V 0.1 0.2 Wake up VREG5 voltage 3.45 3.75 4.05 Hysteresis VREG5 voltage 0.19 0.32 0.45 μA mA UVLO UVLO (2) UVLO threshold V Not production tested. 4 Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54528 TPS54528 www.ti.com SLVSAY4B – JULY 2011 – REVISED MAY 2012 DEVICE INFORMATION DDA PACKAGE (TOP VIEW) 1 EN 2 VFB 3 VREG5 4 SS TPS54528 Exposed Thermal Pad VIN 8 VBST 7 SW 6 GND 5 PIN FUNCTIONS PIN NAME NO. DESCRIPTION EN 1 Enable input control. EN is active high and must be pulled up to enable the device. VFB 2 Converter feedback input. Connect to output voltage with feedback resistor divider. VREG5 3 5.5 V power supply output. A capacitor (typical 1 µF) should be connected to GND. VREG5 is not active when EN is low. SS 4 Soft-start control. An external capacitor should be connected to GND. GND 5 Ground pin. Power ground return for switching circuit. Connect sensitive SS and VFB returns to GND at a single point. SW 6 Switch node connection between high-side NFET and low-side NFET. VBST 7 Supply input for the high-side FET gate drive circuit. Connect 0.1µF capacitor between VBST and SW pins. An internal diode is connected between VREG5 and VBST. VIN 8 Input voltage supply pin. Exposed Thermal Pad Back side Thermal pad of the package. Must be soldered to achieve appropriate dissipation. Must be connected to GND. 5 Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54528 TPS54528 SLVSAY4B – JULY 2011 – REVISED MAY 2012 www.ti.com FUNCTIONAL BLOCK DIAGRAM EN 1 EN VIN Logic VIN 8 VREG5 Control Logic Ref + SS + PWM 7 1 shot VFB SW VO 6 - 2 VBST XCON ON VREG5 VREG5 Ceramic Capacitor 3 SGND SS SS 4 5 Softstart PGND SGND + ZC - PGND + OCP - PGND SW GND SW VIN UVLO VREG5 UVLO REF TSD Protection Logic Ref 6 Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54528 TPS54528 www.ti.com SLVSAY4B – JULY 2011 – REVISED MAY 2012 OVERVIEW The TPS54528 is a 5-A synchronous step-down (buck) converter with two integrated N-channel MOSFETs. It operates using D-CAP2™ mode control. The fast transient response of D-CAP2™ control reduces the output capacitance required to meet a specific level of performance. Proprietary internal circuitry allows the use of low ESR output capacitors including ceramic and special polymer types. DETAILED DESCRIPTION PWM Operation The main control loop of the TPS54528 is an adaptive on-time pulse width modulation (PWM) controller that supports a proprietary D-CAP2™ mode control. D-CAP2™ mode control combines constant on-time control with an internal compensation circuit for pseudo-fixed frequency and low external component count configuration with both low ESR and ceramic output capacitors. It is stable even with virtually no ripple at the output. At the beginning of each cycle, the high-side MOSFET is turned on. This MOSFET is turned off after internal one shot timer expires. This one shot is set by the converter input voltage, VIN, and the output voltage, VO, to maintain a pseudo-fixed frequency over the input voltage range, hence it is called adaptive on-time control. The one-shot timer is reset and the high-side MOSFET is turned on again when the feedback voltage falls below the reference voltage. An internal ramp is added to reference voltage to simulate output ripple, eliminating the need for ESR induced output ripple from D-CAP2™ mode control. PWM Frequency and Adaptive On-Time Control TPS54528 uses an adaptive on-time control scheme and does not have a dedicated on board oscillator. The TPS54528 runs with a pseudo-constant frequency of 700 kHz by using the input voltage and output voltage to set the on-time one-shot timer. The on-time is inversely proportional to the input voltage and proportional to the output voltage; therefore, when the duty ratio is VOUT/VIN, the frequency is constant. Auto-Skip Eco-Mode™ Control The TPS54528 is designed with Auto-Skip Eco-mode™ to increase light load efficiency. As the output current decreases from heavy load condition, the inductor current is also reduced and eventually comes to point that its rippled valley touches zero level, which is the boundary between continuous conduction and discontinuous conduction modes. The rectifying MOSFET is turned off when its zero inductor current is detected. As the load current further decreases the converter run into discontinuous conduction mode. The on-time is kept almost the same as is was in the continuous conduction mode so that it takes longer time to discharge the output capacitor with smaller load current to the level of the reference voltage. The transition point to the light load operation IOUT(LL) current can be calculated in Equation 1 (VIN - VOUT )×VOUT 1 × I OUT ( LL ) = 2 × L × fsw VIN (1) Soft Start and Pre-Biased Soft Start The soft start function is adjustable. When the EN pin becomes high, 6μA current begins charging the capacitor which is connected from the SS pin to GND. Smooth control of the output voltage is maintained during start up. The equation for the slow start time is shown in Equation 2. VFB voltage is 0.765 V and SS pin source current is 6μA. C6(nF) ´ VFB ´ 1.1 C6(nF) ´ 0.765 ´ 1.1 t SS (ms) = = ISS (μA) 6 (2) The TPS54528 contains a unique circuit to prevent current from being pulled from the output during startup if the output is pre-biased. When the soft-start commands a voltage higher than the pre-bias level (internal soft start becomes greater than feedback voltage VFB), the controller slowly activates synchronous rectification by starting the first low side FET gate driver pulses with a narrow on-time. It then increments that on-time on a cycle-bycycle basis until it coincides with the time dictated by (1-D), where D is the duty cycle of the converter. This scheme prevents the initial sinking of the pre-bias output, and ensure that the out voltage (VO) starts and ramps up smoothly into regulation and the control loop is given time to transition from pre-biased start-up to normal mode operation. 7 Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54528 TPS54528 SLVSAY4B – JULY 2011 – REVISED MAY 2012 www.ti.com Current Protection The output overcurrent protection (OCP) is implemented using a cycle-by-cycle valley detect control circuit. The switch current is monitored by measuring the low-side FET switch voltage between the SW pin and GND. This voltage is proportional to the switch current. To improve accuracy, the voltage sensing is temperature compensated. During the on time of the high-side FET switch, the switch current increases at a linear rate determined by VIN, VOUT, the on-time and the output inductor value. During the on time of the low-side FET switch, this current decreases linearly. The average value of the switch current is the load current Iout. The TPS54528 constantly monitors the low-side FET switch voltage, which is proportional to the switch current, during the low-side on-time. If the measured voltage is above the voltage proportional to the current limit, an internal counter is incremented per each SW cycle and the converter maintains the low-side switch on until the measured voltage is below the voltage corresponding to the current limit at which time the switching cycle is terminated and a new switching cycle begins. In subsequent switching cycles, the on-time is set to a fixed value and the current is monitored in the same manner. If the over current condition exists for 7 consecutive switching cycles, the internal OCL threshold is set to a lower level, reducing the available output current. When a switching cycle occurs where the switch current is not above the lower OCL threshold, the counter is reset and the OCL limit is returned to the higher value. There are some important considerations for this type of over-current protection. The peak current is the average load current plus one half of the peak-to-peak inductor current. The valley current is the average load current minus one half of the peak-to-peak inductor current. Since the valley current is used to detect the overcurrent threshold, the load current is higher than the over-current threshold. Also, when the current is being limited, the output voltage tends to fall as the demanded load current may be higher than the current available from the converter. When the over current condition is removed, the output voltage will return to the regulated value. This protection is non-latching. UVLO Protection Undervoltage lock out protection (UVLO) monitors the voltage of the VREG5 pin. When the VREG5 voltage is lower than UVLO threshold voltage, the TPS54528 is shut off. This protection is non-latching. Thermal Shutdown TPS54528 monitors the temperature of itself. If the temperature exceeds the threshold value (typically 165°C), the device is shut off. This is non-latch protection. 8 Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54528 TPS54528 www.ti.com SLVSAY4B – JULY 2011 – REVISED MAY 2012 TYPICAL CHARACTERISTICS VIN = 12 V, TA = 25°C (unless otherwise noted). 7 1200 VIN = 12 V VIN = 12 V 6 Ivccsdn - Shutdown Current - mA ICC - Supply Current - mA 1000 800 600 400 200 5 4 3 2 1 0 -50 0 50 100 TJ - Junction Temperature - °C 0 -50 150 0 Figure 1. VIN CURRENT vs JUNCTION TEMPERATURE 50 100 TJ - Junction Temperature - °C 150 Figure 2. VIN SHUTDOWN CURRENT vs JUNCTION TEMPERATURE 1.1 50 VIN = 18 V 45 40 VO - Output Voltage - V EN - Input Current - mA 1.075 35 30 25 20 15 VIN = 18 V VIN = 12 V 1.05 VIN = 5 V 1.025 10 5 0 1 0 5 10 EN - Input Voltage - V 15 20 Figure 3. EN CURRENT vs EN VOLTAGE 0 1 2 3 IO - Output Current - A 4 5 Figure 4. 1.05-V OUTPUT VOLTAGE vs OUTPUT CURRENT 1.08 Vout (50 mV/div) VO - Output Voltage - V 1.07 IO = 10 mA Iout (2 A/div) 1.06 IO = 1 A 1.05 1.04 0 5 10 VI - Input Voltage - V 15 20 Figure 5. 1.05-V OUTPUT VOLTAGE vs INPUT VOLTAGE t - Time - 100 ms/div Figure 6. 1.05-V, LOAD TRANSIENT RESPONSE 9 Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54528 TPS54528 SLVSAY4B – JULY 2011 – REVISED MAY 2012 www.ti.com TYPICAL CHARACTERISTICS (continued) VIN = 12 V, TA = 25°C (unless otherwise noted). 100 VO = 3.3 V EN (10 V/div) VO = 2.5 V VO = 1.8 V 90 Efficiency - % 80 VREG5 (5 V/div) Vout (0.5 V/div) 70 60 50 40 t - Time - 1 ms/div 0 Figure 7. START-UP WAVE FORM 1 2 3 IO - Output Current - A 4 5 Figure 8. EFFICIENCY vs OUTPUT CURRENT 900 100 IO = 1 A fsw - Switching Frequency - kHz VO = 2.5 V 80 VO = 1.8 V 70 Efficiency - % 850 VO = 3.3 V 90 60 50 40 30 20 VO = 3.3 V 800 VO = 5 V 750 VO = 2.5 V 700 650 VO = 1.05 V 600 VO = 1.2 V VO = 1.5 V 550 VO = 1.8 V 500 450 10 0 0.001 400 0.01 IO - Output Current - A 0 0.1 5 10 VI - Input Voltage - V 15 20 Figure 9. LIGHT LOAD EFFICIENCY vs OUTPUT CURRENT Figure 10. SWITCHING FREQUENCY vs INPUT VOLTAGE 800 0.78 VIN = 12 V 700 0.775 600 500 400 VFBTH - Vfb Voltage - V fsw - Switching Frequency - kHz VO = 3.3 V VO = 1.8 V VO = 1.05 V 300 0.77 0.765 0.76 200 0.755 100 0 0.01 0.1 1 IO - Output Current - A 10 Figure 11. SWITCHING FREQUENCY vs OUTPUT CURRENT 0.75 -50 0 50 100 TJ - Junction Temperature - °C 150 Figure 12. Vfb VOLTAGE vs JUNCTION TEMPERATURE 10 Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54528 TPS54528 www.ti.com SLVSAY4B – JULY 2011 – REVISED MAY 2012 TYPICAL CHARACTERISTICS (continued) VIN = 12 V, TA = 25°C (unless otherwise noted). VO = 1.05 V VO = 50 mV / div (-950 mV dc offset) Vo (10 mV/div) SW = 10 V / div SW (5 V/div) Time = 1 µsec / div t - Time - 400 ns/div Figure 13. VOLTAGE RIPPLE AT OUTPUT (IO = 2 A) VO = 1.05 V Figure 14. DCM VOLTAGE RIPPLE AT OUTPUT (IO = 30 mA) VIN (50 mV/div) SW (5 V/div) t - Time - 400 ns/div Figure 15. VOLTAGE RIPPLE AT INPUT (IO = 2 A) 11 Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54528 TPS54528 SLVSAY4B – JULY 2011 – REVISED MAY 2012 www.ti.com DESIGN GUIDE Step-By-Step Design Procedure To • • • • • begin the design process, the user must know a few application parameters: Input voltage range Output voltage Output current Output voltage ripple Input voltage ripple U1 TPS54528DDA Figure 16. Shows the schematic diagram for this design example. Output Voltage Resistors Selection The output voltage is set with a resistor divider from the output node to the VFB pin. It is recommended to use 1% tolerance or better divider resistors. Start by using Equation 3 to calculate VOUT. To improve efficiency at light loads consider using larger value resistors, high resistance is more susceptible to noise, and the voltage errors from the VFB input current are more noticeable. æ ö R1÷ V = 0.765 x çç1 + ÷ OUT çè R2 ÷ø (3) Output Filter Selection The output filter used with the TPS54528 is an LC circuit. This LC filter has double pole at: F = P 2p L 1 OUT x COUT (4) At low frequencies, the overall loop gain is set by the output set-point resistor divider network and the internal gain of the TPS54528. The low frequency phase is 180 degrees. At the output filter pole frequency, the gain rolls off at a –40 dB per decade rate and the phase drops rapidly. D-CAP2™ introduces a high frequency zero that reduces the gain roll off to –20 dB per decade and increases the phase to 90 degrees one decade above the zero frequency. The inductor and capacitor selected for the output filter must be selected so that the double pole of Equation 4 is located below the high frequency zero but close enough that the phase boost provided be the high frequency zero provides adequate phase margin for a stable circuit. To meet this requirement use the values recommended in Table 1 12 Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54528 TPS54528 www.ti.com SLVSAY4B – JULY 2011 – REVISED MAY 2012 Table 1. Recommended Component Values C4 (pF) (1) Output Voltage (V) R1 (kΩ) R2 (kΩ) L1 (µH) C8 + C9 (µF) 1 6.81 22.1 1.0 - 1.5 22 - 68 1.05 8.25 22.1 1.0 - 1.5 22 - 68 1.2 12.7 22.1 1.0 - 1.5 22 - 68 1.5 21.5 22.1 1.5 22 - 68 1.8 30.1 22.1 5 - 22 1.5 22 - 68 2.5 49.9 22.1 5 - 22 2.2 22 - 68 3.3 73.2 22.1 5 - 22 2.2 22 - 68 5 124 22.1 5 - 22 3.3 22 - 68 (1) Optional Since the DC gain is dependent on the output voltage, the required inductor value increases as the output voltage increases. For higher output voltages at or above 1.8 V, additional phase boost can be achieved by adding a feed forward capacitor (C4) in parallel with R1 The inductor peak-to-peak ripple current, peak current and RMS current are calculated using Equation 5, Equation 6 and Equation 7. The inductor saturation current rating must be greater than the calculated peak current and the RMS or heating current rating must be greater than the calculated RMS current. Use 700 kHz for fSW. Use 650 kHz for fSW. Make sure the chosen inductor is rated for the peak current of Equation 6 and the RMS current of Equation 7. - VOUT V V OUT x IN(max) I = IPP V L x f IN(max) O SW I =I + Ipeak O = I Lo(RMS) (5) I lpp 2 I 2 O (6) + 1 2 I 12 IPP (7) For this design example, the calculated peak current is 5.51 A and the calculated RMS current is 5.01 A. The inductor used is a TDK SPM6530-1R5M100 with a peak current rating of 11.5 A and an RMS current rating of 11 A. The capacitor value and ESR determines the amount of output voltage ripple. The TPS54528 is intended for use with ceramic or other low ESR capacitors. Recommended values range from 22µF to 68µF. Use Equation 8 to determine the required RMS current rating for the output capacitor. I Co(RMS) = VOUT x (VIN - VOUT ) 12 x VIN x LO x fSW (8) For this design two TDK C3216X5R0J226M 22µF output capacitors are used. The typical ESR is 2 mΩ each. The calculated RMS current is 0.29 A and each output capacitor is rated for 4A. Input Capacitor Selection The TPS54528 requires an input decoupling capacitor and a bulk capacitor is needed depending on the application. A ceramic capacitor over 10 μF is recommended for the decoupling capacitor. An additional 0.1 µF capacitor (C3) from pin 8 to ground is optional to provide additional high frequency filtering. The capacitor voltage rating needs to be greater than the maximum input voltage. Bootstrap Capacitor Selection A 0.1 µF. ceramic capacitor must be connected between the VBST to SW pin for proper operation. It is recommended to use a ceramic capacitor. 13 Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54528 TPS54528 SLVSAY4B – JULY 2011 – REVISED MAY 2012 www.ti.com VREG5 Capacitor Selection A 1-µF. ceramic capacitor must be connected between the VREG5 to GND pin for proper operation. It is recommended to use a ceramic capacitor. THERMAL INFORMATION This 8-pin DDA package incorporates an exposed thermal pad that is designed to be directly to an external heartsick. The thermal pad must be soldered directly to the printed board (PCB). After soldering, the PCB can be used as a heartsick. In addition, through the use of thermal vias, the thermal pad can be attached directly to the appropriate copper plane shown in the electrical schematic for the device, or alternatively, can be attached to a special heartsick structure designed into the PCB. This design optimizes the heat transfer from the integrated circuit (IC). For additional information on the exposed thermal pad and how to use the advantage of its heat dissipating abilities, see the Technical Brief, PowerPAD™ Thermally Enhanced Package, Texas Instruments Literature No. SLMA002 and Application Brief, PowerPAD™ Made Easy, Texas Instruments Literature No. SLMA004. The exposed thermal pad dimensions for this package are shown in the following illustration. Figure 17. Thermal Pad Dimensions 14 Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54528 TPS54528 www.ti.com SLVSAY4B – JULY 2011 – REVISED MAY 2012 LAYOUT CONSIDERATIONS 1. The TPS54528 can supply large load currents up to 5 A, so heat dissipation may be a concern. The top side area adjacent to the TPS54528 should be filled with ground as much as possible to dissipate heat. 2. The bottom side area directly below the IC should a dedicated ground area. It should be directly connected to the thermal pad of the device using vias as shown. The ground area should be as large as practical. Additional internal layers can be dedicated as ground planes and connected to the vias as well. 3. Keep the input switching current loop as small as possible. 4. Keep the SW node as physically small and short as possible to minimize parasitic capacitance and inductance and to minimize radiated emissions. Kelvin connections should be brought from the output to the feedback pin of the device. 5. Keep analog and non-switching components away from switching components. 6. Make a single point connection from the signal ground to power ground. 7. Do not allow switching current to flow under the device. 8. Keep the pattern lines for VIN and PGND broad. 9. Exposed pad of device must be connected to PGND with solder. 10. VREG5 capacitor should be placed near the device, and connected PGND. 11. Output capacitor should be connected to a broad pattern of the PGND. 12. Voltage feedback loop should be as short as possible, and preferably with ground shield. 13. Lower resistor of the voltage divider which is connected to the VFB pin should be tied to SGND. 14. Providing sufficient via is preferable for VIN, SW and PGND connection. 15. PCB pattern for VIN, SW, and PGND should be as broad as possible. 16. VIN Capacitor should be placed as near as possible to the device. VIN VIN INPUT BYPASS CAPACITOR VIN HIGH FREQENCY BYPASS CAPACITOR TO ENABLE CONTROL FEEDBACK RESISTORS BIAS CAP EN VIN VFB VBST VREG5 SW SS GND SLOW START CAP Connection to POWER GROUND on internal or bottom layer ANALOG GROUND TRACE BOOST CAPACITOR EXPOSED THERMAL PAD AREA OUTPUT INDUCTOR VOUT OUTPUT FILTER CAPACITOR POWER GROUND VIA to Ground Plane Figure 18. PCB Layout 15 Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54528 TPS54528 SLVSAY4B – JULY 2011 – REVISED MAY 2012 www.ti.com REVISION HISTORY Changes from Original (July 2011) to Revision A Page • Changed 2-µA to 6µA in Soft Start and Pre-Biased Soft Start subsection and denominator in equation 2 ..................... 7 • Added CONDITIONS statement at the Typical Characteristics section heading ................................................................. 9 Changes from Revision A (January 2012) to Revision B • Page Changed tOFF(MIN) From: 310 ns To: 330 ns .......................................................................................................................... 4 16 Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s) :TPS54528 PACKAGE OPTION ADDENDUM www.ti.com 22-May-2012 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Drawing Pins Package Qty Eco Plan (2) Lead/ Ball Finish MSL Peak Temp (3) TPS54528DDA ACTIVE SO PowerPAD DDA 8 75 Green (RoHS & no Sb/Br) CU NIPDAUAGLevel-2-260C-1 YEAR TPS54528DDAR ACTIVE SO PowerPAD DDA 8 2500 Green (RoHS & no Sb/Br) CU NIPDAUAGLevel-2-260C-1 YEAR Samples (Requires Login) (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. 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Addendum-Page 1 PACKAGE MATERIALS INFORMATION www.ti.com 22-May-2012 TAPE AND REEL INFORMATION *All dimensions are nominal Device TPS54528DDAR Package Package Pins Type Drawing SO Power PAD DDA 8 SPQ Reel Reel A0 Diameter Width (mm) (mm) W1 (mm) 2500 330.0 12.8 Pack Materials-Page 1 6.4 B0 (mm) K0 (mm) P1 (mm) 5.2 2.1 8.0 W Pin1 (mm) Quadrant 12.0 Q1 PACKAGE MATERIALS INFORMATION www.ti.com 22-May-2012 *All dimensions are nominal Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm) TPS54528DDAR SO PowerPAD DDA 8 2500 366.0 364.0 50.0 Pack Materials-Page 2 IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, modifications, enhancements, improvements, and other changes to its products and services at any time and to discontinue any product or service without notice. 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