Legal Info & Global Presence APP Global Distribution Network Includes the Following Countries Along With Many Others: ® Argentina, Australia, Belgium, Brazil, Canada, Chile, China, Columbia, Denmark, France, Germany, Greece, Hong Kong, Ireland, Israel, Italy, Japan, Mexico, New Zealand, Norway, Peru, Poland, Portugal, Singapore, Slovenia, South Africa, South Korea, Spain, Switzerland, Thailand, Turkey, United Kingdom and United States. APP®’s philosophy is to provide products and services within the trading markets of our customers. We currently serve our worldwide customer base from customer support and manufacturing facilities in Sterling, MA, U.S.A., Warrington UK for European customers, as well as three Asia Pacific facilities: Shenzhen, China, Shatin Hong Kong and Taichung City 407, Taiwan (R.O.C.). Today, as a result of innovative design and development, APP® has evolved into a valued supplier for a wide variety of markets including Back-up Power, Telecom / Datacom, Alternative Energy Generation & Distribution, Medical Equipment, Defense, and the Material Handling Industries. APP® has established a reputation for high quality products, on-time deliveries, and excellent customer service. As a result of modern manufacturing techniques and rigorous quality control measures, APP® assures customers receive the quality products they deserve. As a global company dedicated to best environmental practice, APP® has taken steps to meet the RoHS directive for virtually all products. The RoHS status for individual APP® products is readily accessible to customers twenty-four hours a day, seven days a week online. APP® looks forward to the challenges posed by the new technologies of the future and will continue its century long tradition of design excellence and superior customer support to meet customers’ needs. Anderson Power Products® may revise terms and conditions from time to time without notice. APP® maintains this catalog as a service to its customers. The entire content (images and text) is ©copyrighted 2012 and may not be distributed, downloaded, modified, reused, reposted, or otherwise used, except as provided herein, without the express written permission of APP®. You may use and download the content only for your personal, non-commercial use. APP® will use reasonable efforts to include accurate and up-to-date content in the catalog. All product information contained in the catalog including ordering information, illustrations, specifications, and dimensions, are believed to be reliable as of the date of publishing, but is subject to change without notice. APP® makes no warranty or representation as to its accuracy. Content in the catalog may contain technical inaccuracies, typographical errors and may be changed or updated without notice. APP® may also make improvements and/or changes to the products and/or to the programs described in the content at any time without notice. Current sales drawings and specifications are available upon request. Neither APP® nor any party involved in creating, producing, or delivering this catalog shall be liable for any direct, incidental, consequential, indirect, or punitive damages arising out of your use of this catalog or any errors or omissions in its content. All product names, whether or not appearing in large print or with the trademark symbol, including, but not limited to A, A in circle , Anderson Power Products, Anderson, APP, Powerpole, SB, SBE, SBO, SBS, SBX, SPEC Pak, Saf-D-Grid, Power Clip, Power Drawer, PowerMod, are trademarks of APP, its affiliates, related companies, licensers, and/or joint venture partners. The use or misuse of these trademarks, or any other content of this catalog, except as permitted herein, is expressly prohibited and may be in violation of intellectual property laws, which shall be aggressively enforced. SECTION 1 • Index & Product Selector .............................. 1 • Technical Reference ..................................... 4 • Glossary ........................................................ 10 • Engineering Reference ................................. 12 SECTION 2 • Powerpole® Connectors ............................... 16 - PP15 to PP45 ....................................... 20 - Powerpole® Pak .................................... 23 - Powerpole® PP75 ................................. 30 - Powerpole® PP120 ............................... 36 - Powerpole® PP180 ............................... 39 SECTION 3 • Multipole Connectors ....................................... - SBS® ................................................... - SB®50 ................................................. - SB®120 ............................................... - SB®175 ............................................... - SB®350 ............................................... - SBE®80 / SBO®60 ............................... - SBE®160 / SBX®175 ........................... - SBE®320 / SBX®350 ........................... 44 49 57 62 66 71 77 82 88 SECTION 4 • Tooling ......................................................... 95 SECTION 5 • Part Number Page Reference ..................... 101 Powerpole® Connector Family Page Number Multipole Connector Family 16 44 Amps (UL) Per Pole Up to 350 Up to 450 Volts (UL) Per Pole Up to 600 Up to 600 Wire Gauge (AWG) 20 - 3/0 16 - 300 mcm Wire Gauge (mm²) 0.5 - 85.0 1.3 - 152 Number of Power Circuits Ground 1 / Stackable ● ● ● Auxiliary PCB Mount 2 - 3 / Not Stackable ● ● Bus Bar ● ● Panel Mount ● ● Blind Mate ● Hot Plug ● ● Touch Safe ● ● Strain Relief ● ● Polarized Housing ● Mechanically Keyed Latching ● ● ● Handle ● Air Supply System ● All Data Subject To Change Without Notice www.andersonpower.com -1- Index / Prod. Selector APP Custom Connector Capabilities SECTION 1 Anderson Power Products® specializes in design and manufacture of high current connection systems to meet specific customer needs. Our expertise in high amperage connections, multiple types of contact technology, and molded plastic insulators allow us to provide durable, high power connections that fulfill the project requirements of OEM’s. We look forward to working with OEM’s on their manufacturing scale projects to provide connector solutions which our current product portfolio may not satisfy. APP® Marketing, Engineering, Quality, Safety Agency, and Manufacturing teams all contribute through the integrated product development process to create and deliver custom connectors that exceed our customers’ needs and meet APP® high standards. Contact your local customer service representative or regional sales manager to explore how APP® custom design and manufacturing capabilities can meet your high volume connection needs. | How to Use this Catalog | The information in this catalog is provided in layers to allow you to quickly find the information you are looking for. 1) Selection Guides are featured at the front of the catalog and at the beginning of each product section to enable quick connector selection by electrical attributes and other features. 2) A Technical Reference is provided to give important information common to all connectors in this catalog. Answers to common questions, definitions of terminology, and technical charts are all included. 3) Overviews at the beginning of each product main section describe the similarities and call out common features of products within that section. 4) Introductions to the features and benefits of each product are supplied at the beginning of each sub-product section (SB®50, SB®120, etc). -2- 5) Specifications and Temperature Charts are shown after the main connector components in each sub-product section to provide detailed technical information (SB®50, SB®120, etc). 6) Tooling Charts are provided at the end of each connector family (SB®, SBS® etc) to quickly identify the correct tooling. www.andersonpower.com All Data Subject To Change Without Notice | Product Selection Worksheet | Continuous ________________ Peak _____________________ max amps at ___________ volts max amps ___________ seconds Temperature Operating _____________ SECTION 1 Amps Index / Prod. Selector Prior to selecting an interconnect solution from Anderson Power Products®, we recommend you gather the following information. This will aid you in quickly identifying the best product for your particular need. Storage ____________ Circuit Definition Number of Circuits: Power ____________________ Ground ____________________ Auxiliary____________________ Other ____________________ Wire Gauge: ________________________ ________________________ ________________________ ________________________ Application □ PCB to PCB □ Wire to Panel □ Wire to PCB □ Wire to Bus Bar □ Other _______________________________ Mounting Method (if applicable) □ PCB □ Panel Contacts □ Mating Cycles _____ □ Individual □ Tin □ Silver □ Straight □ Right Angle □ Wire to Wire □ Blind Mate □ Reeled □ Gold Other Features □ Hot Plug □ Touch Safe per _______ □ Flame Resistance per ___________ □ IP rating of __________ □ Sequencing □ Strain Relief □ Polarized Housing □ Mechanical Housing Key □ Latching □ Handle □ Other_____________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ NOTES: All Data Subject To Change Without Notice www.andersonpower.com -3- Technical Reference SECTION 1 | General Application Notes | There are common considerations when using APP® connectors. Additional considerations may apply based on the particular connector being used, the application, and conditions in which the connector is being used. This information is intended to provide a basic understanding and is provided for reference only. APP® connectors should be assembled and used according to the equipment manufacturer’s instructions, as well as in compliance with local and international electrical codes. The maximum amperage ratings provided in the specifications are based on use of APP® recommended assembly tooling and the maximum wire size for the connector being used. Amperage ratings are based on not exceeding the maximum operating temperature of the connector housing, factoring in an ambient temperature of 25°C or 77°F. A wire with an appropriate insulation temperature rating should be selected to meet or exceed the total connector temperature (heat rise + ambient). As an example: if the maximum operating temperature for a connector operation is 105°C and the ambient temperature is 25°C, the maximum heat rise attributable to the connector is 105°C - 25°C = 80°C. The expected heat rise based on the connector and wire size used can be estimated using the heat rise charts, but should be confirmed by testing in the specific application with the specific wire to be used. Connector devices are rated or derated by the wiring configuration and the environment. Factors to be considered include: enclosure characteristics, connector housing and wire insulation characteristics, number of wires in an enclosed area such as a raceway or conduit, as well as the ambient temperature. Underwriter Laboratories Inc. amperage ratings are based on not exceeding the maximum operating temperature of the connector housing. This means connectors can be extremely hot when used at the UL amperage ratings. For this reason UL amperage ratings should only be applied to connectors when they are used inside an enclosure not accessible to untrained persons. Canadian Standards Association ratings are based on not exceeding a 30°C temperature rise above ambient temperatures. For this reason CSA amp ratings are a good point of reference for connectors that are user operated. APP® does not recommend exceeding a 30°C temperature rise above ambient temperatures for connections accessible during operation to untrained persons. | How to Read Temperature Charts | Tempearture Rise at Constant Current Charts The chart is based on an ambient temperature of 25°C (77°F room temperature). Accordingly if the temperature °C on the Y axis of the chart is at 30°C, the expected total connector temperature would be 55°C. Separate curves are shown for #6, #8, #10, and #12 AWG wire. Interpreting the curves, if 50 amps are applied continuously to the connector, the heat rise will be 23°C for #6, 35°C for #8, 55°C for #10, and #12 wire is not suitable for this amperage. Where T = Temperature, heat rise is expressed as a ΔT°C. T ambient - T (ambient + heat from applied current) = ΔT°C. -4- www.andersonpower.com 60 50 Temperature (°C) Temperature Rise at Constant Current charts show the associated heat rise as a result of applied current to the connector. An example of the SB®50 Temperature Rise chart is included to follow along with this explanation. SB®50 Temperature Rise at Constant Current 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 Amperes Applied 6 AWG 10 AWG 8 AWG 12 AWG All Data Subject To Change Without Notice Separate curves are shown for #6, #8, #10, and #12 AWG wire. Interpreting the curves, at a 75°C ambient temperature the maximum amperage capability that can be applied continuously to the connector is: 58A for #6, 46A for #8, 37A for #10, and 31A for #12 wire. Temperature (°C) All data points are based on the maximum operating temperature of the connector, most often 105°C or 221°F. Accordingly if the temperature °C on the Y axis of the chart is at 105°C, there is no amperage capability because the connector housing is already at the maximum operating temperature. 125 SB®50 Derating vs. Ambient Temperature SECTION 1 Derating vs. Ambient Temperature charts show the maximum amperage capability of a connector at a given ambient temperature. An example of the SB®50 chart is included to follow along with this explanation. Technical Reference Derating vs. Ambient Temperature Charts 100 75 50 25 0 10 20 30 40 50 60 70 80 90 100 Amperes Applied 6 AWG 10 AWG 8 AWG 12 AWG Notes on Temperature Rise Charts Note that these charts are constructed using calculations based on actual test data. For this reason the chart information may vary slightly from the safety agency ratings. Safety agency ratings and compliance with electrical codes take precedent over these charts. The charts are designed to provide a guideline as to the connectors’ capability. Actual results can vary based on the specific wire used, crimp tooling and assembly, as well as the environment the connector is used in. CSA ratings are based on not exceeding a 30°C temperature rise above ambient or a total temperature of 55°C. This is considered the maximum temperature to safely handle a connector at. UL ratings can be based on the operating temperature limit of the connector. Often for APP® connectors this is 105°C or an 80°C temperature rise above an ambient temperature of 25°C. To provide a margin of safety, the heat rise charts are limited to a 60°C temperature rise. | Compatible Wires | Al Cu APP® connectors are designed to be crimped and/or soldered to multi-stranded copper conductor wires only. Alternate conductor materials including aluminum should not be used. Aluminum conductors crimped into APP® contacts can result in a galvanic reaction occurring between the aluminum wire and the more cathodic metals used in APP® contacts including copper, tin, silver, and gold. Additionally softer metals like aluminum flow or loosen from crimps much easier than copper. Multi-stranded wire is recommended for all APP® connectors and is required when crimp terminating wires or when a connector with flat wiping contact technology is used (such as Powerpole® and SB®). Solid wires do not adequately compress and retain in crimp barrels after being crimped. For this reason if solid wire is used, it should be with solder termination only. Solid wires also do not flex and bend as easily as multi-stranded equivalents and can act as a lever arm and impede or alter the natural state of a flat wiping contact in the housing. This impediment or alteration to the flat wiping contact’s natural state can cause intermittency and shorts as well as higher resistance and temperature at a given amperage than is shown in APP® specifications. Mating and unmating forces may also be impacted. All Data Subject To Change Without Notice www.andersonpower.com -5- SECTION 1 Technical Reference | Different Contact Technologies | Flat Wiping: • Same contacts on the “male” and “female” side reduce inventory costs and increase ease of assembly. • Low resistance connection has a large conducting surface and a high normal force in comparison to typical pin and socket contacts. • Sacrificial tip confines damage to non-conducting area when mating or breaking under load. • Raised surface on the mating side of the contacts secures the connector in the mated condition, limiting the need for latching on outer housings. • Over wiping design cleans the mating surface when mating and unmating. - VS Solid line of electrical contact. Flat Wiping Technology Select points of electrical contact. Pin & Socket Technology Pin & Socket: •Different contacts on male and female sides. Female socket contacts are typically more expensive than the simple geometries of the pin contacts. •Often higher resistance than flat wiping connectors of the same wire size and plating due to the reduced mating surface area and lower normal force. Gold plating often used to compensate and minimize resistance. •Best for compact connection needs such as signal and low power due to static position in housings and symmetrical shape. •Socket contacts can catch and hold debris inside the socket body causing mating problems. | Use of APP® Connectors in Applications Exceeding 600V | The approved voltage ratings for APP® connectors are usually limited by the category under which a safety agency such as UL approves our connector for use. UL typically defers to National Electric Code (NEC) on the voltage limitations for any given device our connector could be used in. For most common applications NEC restricts voltage to a maximum of 600V AC or DC which is what our connector voltage ratings are based on. To achieve UL 1977 approval for a 600V rating, we test our connectors for dielectric withstanding voltage. The connector is tested at 2 times the rated voltage of 600V plus 1000V or 2200VAC for 1 minute. For applications exceeding 600V, UL / NEC / IEC may require application specific review for creepage and clearance resistance. | Frequently Asked Questions | Q: Can I cross mate low and high mating force contacts? A: Yes, however this would not be a connection solution we have tested for safety agency approval. Additionally the contacts may wear at an accelerated rate causing the mating cycle rating to be reduced. The mating and unmating force expected would be somewhere in between the high and low mating force specification. Q: Can I crimp multiple wires into 1 crimp barrel? A: Yes, however this would not be a connection solution we have tested for safety agency approval. Particular care should be used that the bundle of wires do not interfere with the movement of the contact in the housing during mating and unmating (see maximum wire O.D. specification). The total circular mils of all conductor stands should be within + or – 5% of the wire size the contact is intended for. Twist the conductor strands together and crimp using APP® tooling with range taking capabilities such as the 1368 series. To crimp with other APP® recommended tools, contact customer service for the recommended setting or die and locator combination. -6- www.andersonpower.com All Data Subject To Change Without Notice SECTION 1 A: No. APP® contacts generally do not conform to standard crimp barrel dimensions used for lugs, Mil Spec contacts, or other connector manufacturers. The tooling recommended by APP® must be used to ensure the performance designed by APP® is achieved. Alternate tooling will void APP® warranties and can affect safety agency approvals. In some instances Mil Spec tools are approved for crimping contacts with the dies and locators recommended by APP®. See tooling charts for specific instances, or contact customer service for more information. Technical Reference Q: Will the crimp tool I have for standard color-coded lugs, Mil Spec contacts, or another connector manufacturer, work for crimping APP® contacts? Q: Can metric sized wires be used with APP® contacts? A: Yes. The majority of our crimp tooling recommendations are based on testing and verification we have performed with AWG sized cables. Metric cables of the same or slightly smaller circular mils equivalent to the AWG wire recommended can typically be successfully terminated in APP® contacts. There is a wire conversion chart at the end of this catalog section that can be used as a reference when converting AWG to mm² sizes. The 1368 series crimp tooling has a range taking capability that produces a reliable crimp with metric equivalents of AWG cables. Please contact customer service for metric tooling recommendations for other APP® crimp tools. Q: Are APP® connectors suitable for use in applications where the voltage exceeds 600V AC/DC? A: Possibly. See “Use of APP® Connectors in Applications Exceeding 600V”, contact customer service with further questions. Q: How do Powerpole® and Multipole connectors stay securely mated without latches? A: The proven flat wiping technology used in these connectors features a detent or bump in the contact surface along with powerful stainless steel springs that hold the connectors in the mated position. High mating force contacts have a detent that is raised higher than low mating force contacts. The higher the detent, the more force is required to mate and unmate the contacts. In many applications the detent and spring force is enough to securely hold the connectors in the mated position without the need for latches. Latching shells, clips, or other external devices can be used to secure flat wiping connectors in applications where shock, vibration, or cable strain may overcome the inherent force holding the connectors together. Q: How does APP®’s genderless connector design work to make a mated pair. A: Genderless Powerpole® and Multipole housings do not have a male(pin) and female(socket) side. For wire-to-wire applications the exact same housings and contacts are used on both sides of the mated pair. If your application calls for wire-to-PCB or wire-to-busbar connections then different contacts and possibly housings will be required on each half (similar to male and female connectors). To make a mated pair of Powerpole® or Multipole connectors simply assemble the connectors closely following the assembly instructions. After each connector half is fully assembled take one half and flip it over. The two halves will mate together. Multi-row Powerpole® assemblies will need to be stacked in mirror images of each other to properly mate the correct circuits. This information is detailed at the beginning of the Powerpole® section. All Data Subject To Change Without Notice www.andersonpower.com -7- SECTION 1 Technical Reference | Touch Safety & Ingress Protection (IP) | UL 1977 Section 10.2: Typically required for applications where the connector is external to the end device and operating over 30V or 200A, where wet conditions may be present (600V category). Testing is performed using a probe that mimics a child’s finger. All features of the connector are tested for live parts in the unmated state (no pressure applied). A smaller 3 mm probe is then applied in the mated state to test for live parts. Note that some applications may require the connector to not expose live parts to the 3 mm probe in the mating interface. IEC 60950: From the standard for Information Technology Equipment Safety, the requirements are harmonized with UL1950. Typically required for commercial and industrial applications where operators may need some degree of protection while acessing or servicing equipment. Testing is performed using a probe that mimics an adult finger. All features of the connector are tested for live parts in the unmated state with 30 N of force applied to the probe. IEC 60529: Standard for Degrees of Protection Provided by Enclosures is harmonized with EN 60529. Protection degree number is assigned to both solids and liquids in that order. For example: a connector with an IP20 rating is protected against fingers, but has no protection against ingress of liquids. APP® takes a conservative approach in rating our connectors against liquid ingress and consider any meaningful water ingress to have a harmful effect. Protection Degree Description 0 Protected Against Description Not Protected Vertically dripping water (no harmful effect) Protected Against Not Protected Duration: 10 minute Water: 1 mm / minute rainfall Pressure: N/A 1 > 50 mm Large body part such as back of hand 2 > 12.5 mm Adult fingers or similarly sized objects Tilted 15 degrees up dripping water (no harmful effect) Duration: 10 minute Water: 3 mm / minute rainfall Pressure: N/A 3 > 2.5 mm Typical screw drivers or large wires Water spray up to 60 degree angle (no harmful effect) Duration: 5 minute Water: 0.7 liter / minute Pressure: 80-100 kN/m² 4 > 1 mm Small pointy tools and small wires Water splash from any direction (no harmful effect) Duration: 5 minute Water: 10 liter / minute Pressure: 80-100 kN/m² 5 Complete physical protection, no functional interference from dust Water jet from any direction (no harmful effect) Duration: 3+ minute Dust protected 6 Dust sealed Complete physical protection and sealed from dust ingress Strong water jet from any direction (no harmful effect) Duration: 3+ minute Water: 100 liter / minute Pressure: 100 kN/m² @ 3 m distance No ingress of water in harmful quantity when immersed up to 1 m depth Duration: 30 minute Water: Immersion Pressure: 1 m depth No ingress of water in harmful quantity when subject to tests in excess of condition 7 Duration: Mfg. specified Water: Immersion Pressure: 1+ m depth. Mfg. specified 7 N/A 8 -8- Liquids (Second Digit) Solids (First Digit) www.andersonpower.com Water: 12.5 liter / minute Pressure: 30 kN/m² @ 3 m distance All Data Subject To Change Without Notice | Preventative Maintenance | SECTION 1 1. Dirty Connectors When engaged and disengaged, the contact surfaces of Anderson SB® Connectors “over wipe,” thus providing a self cleaning action. To ensure the continued benefit of this feature, clean the contact surfaces and lubricate the connector. Use a “white” lithium grease, which may be obtained from hardware stores and automotive parts suppliers. Technical Reference Damaged connectors, contacts and cables may present hazards, resulting in inefficient battery and charger operation. To avoid these problems, conduct the following maintenance checks at least once annually. When you see a problem, take corrective action immediately. 2. Melting Connectors Connector housings overheat and melt for many reasons. To prevent this: A. Examine the crimp between cable and contact. Ensure the crimp tooling recommended by APP® has been used. Improper crimping, corrosion, and broken wires result in unnecessary resistance causing the contact to heat up. B. Check contact surfaces for signs of “pitting” caused by dirt or disengaging connectors under load. One badly pitted contact, particularly in a connector attached to a battery charger, can lead to pitting on surfaces of other contacts. If not corrected, this can result in an epidemic of bad connectors throughout a fleet of electric vehicles and in chargers and batteries. C. Check to see if batteries are being disconnected while the charger is still on. This causes the contacts to arc at the tips, resulting with progressive pitting and silver removal from tip to crown. If this practice is occurring, discontinue it now to avoid major repairs in the future. 3. Other Conditions If any of the following conditions exist, the connector housing, contact and/or cable should be replaced immediately. A. Housing: Cracks, missing pieces, evidence of excessive heat, discoloration. You may consider replacing the existing housing with a Chemical Resistant equivalent for improved durability against UV rays and common solvents and hydrocarbons. B. Contacts: Pitting, burns, corrosion, excessive wear, cracked crimp barrels, discoloration. C. Cable: Exposed copper near housing, cracked cable, peeling or frayed insulation. D. Handles: Loose attachment and signs of damage as missing or loose hardware and cracked or broken plastic (Handles should be used for connectors that are hard to reach or move.) E. Cable Clamps: Loose attachments, signs of abraded cable jacket, missing or loose hardware. (Cable clamps should be used to relieve strain on unmounted cable.) Uncrimped Good Contact Damaged Contact B A All Data Subject To Change Without Notice www.andersonpower.com -9- Glossary SECTION 1 Amp / Ampere: Measurement increment of electric current. Abbreviated as “I”. Flammability: The measure of a material’s ability to support combustion. Often tested per UL94. Applicator: A semi-automatic termination machine consisting of an upper and lower half that is used to crimp contacts onto wire. Used in conjunction with an electrical/ mechanical press. Flat Wiping: The sliding action which occurs when contacts are mated. Wiping has the effect of removing small amounts of contamination from the contact surfaces, thus establishing better conductivity. AWG: American Wire Gauge. A standard system for designating wire diameters. Genderless: See “Hermaphroditic” Blindmate: To join two connector halves in a normal engaging mode without visual orientation. Busbar: Three dimensional constructions enabling electrical distribution of current in power electronic modules. Typically constructed of copper, busbars are most frequently used in power dense applications where the busbar offers a cost or space savings over wire. Color Coding: A system of identification for terminals and related devices. Contact Resistance: The electrical resistance of metallic surfaces at their interface in the contact area under specified conditions when carrying a specified test current. Contact Retention: Minimum axial load in either direction which a contact must withstand while remaining firmly fixed in its normal position within a housing. Crimp Retention: The axial load which a contact can withstand without separation from the wire. Crimp Termination: A connection in which a metal sleeve is secured to a conductor by mechanically deforming the sleeve with presses or automated crimping machines, eliminating the need for solder. Not suitable for solid (non-stranded wires). CSA: Canadian Standards Association, a safety standard writing and testing organization. Cycle Controlled: To determine if repetitive on/off conditions result in degrading the contact system which may lead to failures such as “thermal run away”. Detent: A bump or raised section projecting from the surface of a contact for keeping the contact in position relative to another and released by greater force. Dielectric Strength (Withstanding Voltage): The highest potential difference (voltage) that an insulation material of given thickness can withstand for a specified time without occurrence of electrical breakdown through its bulk. Finger Proof: A connector intended for usage external to the end equipment shall have live parts protected against exposure to contact by persons when assembled, installed, and mated as intended, as determined by UL Articulated probe. Heat Rise: Temperature rise associated with the electrical load applied to a mated connection. Hermaphroditic (Genderless) Connector: A connector in which both mating members are exactly alike at their mating face. There are no male or female members, but designs provide correct polarity. Hot Plug / Hot Swap: Live connector insertion / extractions. IEC: International Electrotechnical Commission, a standard writing organization. Insulation Resistance: Ratio of applied voltage to the total current between the two electrodes in contact with a specific insulation. IP: Ingress Protection, a standard per IEC 60529 for measurement of ingress for solids and liquids into an enclosure. Locator / Positioner: Device for positioning contacts into crimping dies. Make-First / Break-Last (Premate): Sequencing of contact(s) so that they engage prior to the main power contacts. Typically used for ground / positive earth / neutral positons as a protective measure against excess currents, short-circuits, and ground faults. Make-Last / Break-First (Postmate): Sequencing of contact(s) so that they engage after the main power contacts. Typically used for signal or auxiliary power positions to ensure communications are not started or power circuits switched on until the power contacts are fully engaged. Mating Force: Force required to join two connector halves in a normal engaging mode. Modular: Refers to similar parts or modules used as building blocks. A modular connector is one in which similar or identical sections can be assembled together to provide the appropriate connector type or size for the application. Ohms: Measurement increment of resistance. Operating Temperature Range: Connector temperature rating established by materials used, plastic, finish, and the base metal. Applying an electrical load will result in a temperature rise that is additive to the operating ambient. PCB: Acronym for Printed Circuit Board Polarization: A technique of eliminating symmetry so that parts may only be mated one way. - 10 - www.andersonpower.com All Data Subject To Change Without Notice REACH: The European Community Regulation on chemicals and their safe use. It deals with the Registration, Evaluation, Authorization and Restriction of Chemical substances. Strain Relief: A means of termination or installation that reduces the transfer of mechanical stress from the conductor. Reducing Bushing: Separate tubular sleeve used to downsize the diameter of a crimp barrel to accept a smaller size wire. Termination: Means of joining contacts to a conductor. Touch Safe: See “Finger Proof” Reeled Contacts: Contacts attached to a feeder strip for use in a high volume crimping tool. Turret / Positioner: See “Locator” Resistance: The opposition to the passage of an electric current through that element. Abbreviated as “R”. TUV: The TÜV Rheinland Group is provider of technical services that certifies products to standards written by other organizations. RoHS: Restriction of Hazardous Substances Directive. The European directive on the restriction of the use of certain hazardous substances in electrical and electronic equipment. UL: Underwriters Laboratory, a safety standard writing and testing organization. Sacrificial Tip: An area of a contact system that absorbs electric arching to limit damage to the actual mating surface of the contacts. Self-Wiping: The sliding action which occurs when contacts are mated. Wiping has the effect of removing small amounts of contamination from the contact surfaces, establishing better conductivity. SECTION 1 Storage Battery: A voltaic battery consisting of two or more storage cells. Energy is accumulated by chemical activity in the charging process and released on demand in the form of electric current. Glossary Pulse (Surge) Current: Highest instantaneous current that will run through a system. Volts: Measurement increment of electric potential. Abbreviated as “E”. VDE: A German standard writing and testing organization responsible standards and safety specifications covering the areas of electrical engineering, electronics and information technology. Watt: Measurement increment of electric power. Abbreviated as “W”. Spring Loaded: A means of providing contact normal force with the use of a mechanical spring. All Data Subject To Change Without Notice www.andersonpower.com - 11 - Engineering Reference SECTION 1 | Conversion Chart for American Wire Guage to Metric System | AWG Size Metric mm² Circ. Mils Approximate Equivalent Wire Diameter Circ.Mils in. mm AWG Size Metric mm² Circ. Mils Approximate Equivalent Wire Diameter Circ.Mils in. mm - 0.5 - 937 0.032 0.81 1/0 - 106mcm* - 0.373 9.46 20 - 1020 - 0.036 0.91 2/0 - 133mcm* - 0.419 10.60 - 0.75 - 1480 0.039 0.99 - 70 - 138.1mcm 0.430 10.90 18 - 1620 - 0.046 1.16 3/0 - 168mcm* - 0.471 12.00 - 1974 0.051 1.30 - 95 - 187.5mcm 0.504 12.80 16 - 1 - 2580 - 0.051 1.29 4/0 - 212mcm* - 0.528 13.40 - 1.5 - 2960 0.063 1.60 - 120 - 237.8mcm 0.567 14.40 14 - 4110 - 0.073 1.84 - - 250mcm - 0.575 14.60 - 2.5 - 4934 0.081 2.06 - 150 300mcm - 0.630 16.00 12 - 6530 - 0.092 2.32 - - 350mcm - 0.681 17.30 - 4 - 7894 0.102 2.59 - 185 - 365.1mcm 0.700 17.80 10 - 10380 - 0.116 2.93 - - 400mcm - 0.728 18.50 - 6 - 11840 0.126 3.21 - 240 - 473.6mcm 0.801 20.30 8 - 16510 - 0.146 3.70 - - 500mcm - 0.814 20.70 - 10 - 19740 0.162 4.12 - 300 - 592.1mcm 0.891 22.60 6 - 26240 - 0.184 4.66 - - 600mcm - 0.893 22.70 - 16 - 31580 0.204 5.18 - - 700mcm - 0.964 24.50 4 - 41740 - 0.232 5.88 - - 750mcm - 0.999 25.40 - 25 - 49340 0.260 6.60 400 - 789.4mcm 1.026 26.10 2 - 66360 - 0.292 7.42 - - 800mcm - 1.032 26.20 986.8mcm 1.152 29.30 - 1.153 29.30 1233.7mcm 1.287 32.70 - 35 - 69070 0.305 7.75 - 500 1 - 83690 - 0.332 9.43 - - - 50 - 98680 0.365 9.27 - 625 1000mcm - * Rounded for simplicity NOTE: The above wire diameters and circular mils are based on an average of the most commonly available wires. The wire manufacturer’s specification should be referenced for information specific to the wire being used. - 12 - www.andersonpower.com All Data Subject To Change Without Notice SECTION 1 Engineering Reference | Volts • Amps • Ohms • Watts Conversion | E R WR E I EI W I W R W I² I² R IR W E E² W E² R Amperes = Volts Ohms Ohms = Volts Amps W atts = Volts x Amps Volts = W atts Amps Amperes = Watts Ohms Ohms = W atts Amps² W atts = Amps² x Ohms Volts = Amps x Ohms Amperes = Watts Volts Ohms = Volts² W atts W atts = Volts² Ohms Volts = Watts x Ohms Wattage Varies Directly as a Ratio of Voltages Squared. W ² = W ¹ E² x² E¹ 3 Phase Amperes = All Data Subject To Change Without Notice Total W atts Volts x 1.732 www.andersonpower.com - 13 - SECTION 1 Engineering Reference | Standard to Metric Conversions | Approximate Conversions From: SI / Metric Units To: Standard / US Customary Approximate Conversions From: Standard / US Customary To: SI / Metric Units Symbol When You Know Multiply By To Find Symbol Symbol When You Know LENGTH in inches 25.4 ft feet 0.305 ft 2 2 millimeters meters mm millimeters 0.039 inches in m m meters 3.28 feet ft AREA 645.2 square millimeters mm square feet 0.093 square meters m 2 2 mm 2 millimeters 0.0016 square inches in2 m2 square meters 10.764 square feet ft2 mL milliliters fl oz VOLUME VOLUME fl oz gal ft 3 29.57 3.785 cubic feet 0.028 milliliters liters cubic meters mL L m 3 L liters 0.264 fluid ounces gallons m3 cubic meters 35.314 cubic feet ft 3 MASS 0.034 gal MASS oz ounces 28.35 grams g g grams 0.035 ounces oz lb pounds 0.454 kilograms kg kg kilograms 2.202 pounds lb o o TEMPERATURE o Fahrenheit F lbf/in (F-32) x 5 / 9 or (F-32) / 1.8 TEMPERATURE Celsius FORCE and PRESSURE or STRESS lbf - 14 - Symbol mm square inches fluid ounces gallons To Find LENGTH AREA in Multiply By 2 C C poundforce 4.45 newtons N N poundforce per square inch 6.89 kilopascals kPa kPa www.andersonpower.com Celsius 1.8C + 32 Fahrenheit FORCE and PRESSURE or STRESS o F newtons 0.225 poundforce lbf kilopascals 0.145 poundforce per square inch lbf/in 2 All Data Subject To Change Without Notice | Scratch Pad | SECTION 1 Engineering Reference All Data Subject To Change Without Notice www.andersonpower.com - 15 - ® Powerpole® Connectors - PP15 to PP180 SECTION 2 Powerpole® Family This versatile connector series invented by Anderson Power Products® meets a wide range of power connection needs. There are four basic housing sizes in the Powerpole® product family that allow specific amperage or wire size needs to be filled in the most compact footprint. Powerpole® can handle up to 350 amperes per pole and accommodate wire ranges of #20 AWG (0.5 mm²) to 3/0 (70 mm²). A wide range of colored housing options can be stacked together to create a proven reliable custom connector. These housings can be used with different contacts to create wire-to-wire, wire-to-board, or wire-to-busbar connections. The Powerpole® combines high quality materials and a cost effective innovative design to allow powerful versatility. Stackable Modular Housings Available in four sizes to right size your connection need Color Coded Housings Help ensure that connectors are assembled and mated correctly Genderless Housings Provide simplified assembly and minimize the number of components Low Resistance Connection Silver or tin plated contacts inside housings that strongly force the contacts together Self Securing Design Stainless steel springs create a robust force between the contacts that holds the connector in the mated condition, but allows it to be quickly disconnected - 16 - www.andersonpower.com Hot Plugging AC or DC Contacts feature a sacrificial tip that allow high current circuit interrupt Connection Versatility Contacts for wire, PCB, or busbar all fit into the same housings All Data Subject To Change Without Notice | POWERPOLE FAMILY SELECTION GUIDE | Powerpole® Size Connector Types PP15 to 45 Page # PP75 Page # PP120 Page # PP180 Page # Standard 36 Standard 39 Busbar 40 Standard 20 Standard 30 Finger Proof 20 Locking 31 PCB 21 Busbar 31 Ground 21 PCB 31 Power Pak 23 120 240 350 600 600 600 600 Wire Gauge (AWG) 20 - 10 16 - 6 6 - 1/0 10 - 3/0 Wire Gauge (mm²) 0.05 - 6.0 1.3 - 13.3 13.3 - 53.5 5.3 - 85.0 1 / Stackable 1 / Stackable 1 / Stackable 1 / Stackable Number of Power Circuits Ground ● PCB Mount ● ● ● ● ● ● ● ● ● ● ● ● Busbar ● Panel Mount Blind Mate ● SECTION 2 0 to 55 Powerpole® Family Amps (UL) Per Pole Volts (UL) Per Pole Powerpole® Pak Hot Plug ● Touch Safe ● Polarized Housing ● Latching Powerpole® Pak Strain Relief Powerpole® Pak Actual Size - Connector Half ............................... Powerpole® Housings ............................... PP15/45 All Data Subject To Change Without Notice PP75 PP120 PP180 www.andersonpower.com - 17 - Powerful Versatility - Create Your Own Custom Connector from Durable Proven Components Powerpole® connectors can be easily customized to each power connection need. Choose from a wide range of colored housings and stack them together into a multiple position connection. Durable silver or tin plated contacts crimp and poke into housings and are available for a broad range of wire sizes. PCB and busbar contacts can also be simply snapped into place using the same housings. Pre-mate ground / power housings and contacts can be used for safety or sequencing and stack along with standard housings. How to Create Mating Blocks of Stacked Powerpole® Connectors A Single Row Assembly such as the 1x3 shown below will mate to itself. If an assembly has more than one row such as the Two Row Assembly 2x1 shown below, then a different mirror image mating assembly is required. Two Row Assembly 2x1 SECTION 2 Powerpole® Family Single Row Assembly 1x3 To Create a Mirror Image Mating Assembly: When mating blocks are viewed with their hoods in the respective orientation (down or up), the column position of connectors is unchanged. The rows themselves are mirror images of each other. So in the below example, what is column 1 on side A, is column 3 on side B. - 18 - www.andersonpower.com I 3 lum n lum Side B Hood Up n 2 1 lum n F C B A F E D I H G Co Co H C Co E n3 G B lum D n2 A lum Co n1 lum Co Hood Down Co Side A Hood Down Hood Up All Data Subject To Change Without Notice Use the Same Housings for Wire, PCB, or Busbar Connections The Powerpole® connection system allows the same housings to hold different contacts for terminating to wire, printed circuit boards, or busbars. See some of the many ways Powerpole® components can be assembled to create a custom connection solution. Wire-to-PCB Wire-to-Busbar SECTION 2 Wire-to-Wire Powerpole® Family All Data Subject To Change Without Notice www.andersonpower.com - 19 - Powerpole® Connectors - PP15 to PP45 : up to 55 Amps PP15-45 series are the smallest Powerpole® housings. They can be used for wire-to-wire or wire-to-board applications. Wire sizes from #20 AWG (0.5 mm²) to #10 (6 mm²) offer power capabilities up to 55 amps per pole. Finger proof housings and the ability to incorporate first-mate last-break ground connectors enhance the capabilities of this Powerpole® series. High Power Density • Up to 55 amps in a compact footprint Wire-to Wire & Wire-to-Board Configurations SECTION 2 Powerpole® PP15 to 45 • Wire & PCB contacts can be used in the same housings Finger Proof Housings Available • Protects against accidental contact with live circuits | PP15-45 ORDERING INFORMATION | PP15-45 Finger Proof Housings Improved on the original APP® design by adding ribs to mating interface to protect against accidental contact with live circuits. Meets the requirements of UL1977 section 10.2 and is rated IP20. Will not mate with standard housings. PP15-45 Finger Proof & Standard & Ground Housing Dimensions Description ------------ Part Numbers ------------ Finger Proof [ 7.9 ] Front View Minimum Quantity ... 2,500 200 ..... 0.31 Rib Feature Mated Length [ 26.6 ] Red 1327FP-BK 1327FP 0.97 Green 1327G5FP-BK 1327G5FP Black White Blue Yellow 1327G6FP-BK 1327G7FP-BK 1327G8FP-BK 1327G16FP-BK 1327G6FP 1327G7FP 1327G8FP 1327G16FP PP15-45 Standard Housings The original housing design has an open interface and is available in a wide array of colors. Will not mate with finger proof housings. Description ------- Part Numbers ------ Minimum Quantity ... 2,500 200 ... Red 1327-BK 1327 Green 1327G5-BK 1327G5 Black 1327G6-BK 1327G6 White 1327G7-BK 1327G7 Blue 1327G8-BK 1327G8 Yellow 1327G16-BK 1327G16 Orange 1327G17-BK 1327G17 Gray 1327G18-BK 1327G18 Brown 1327G21-BK 1327G21 Pink 1327G22-BK 1327G22 Purple 1327G23-BK 1327G23 [ 7.9 ] 0.31 [ 8.4 ] 0.33 [ 41.2 ] 1.62 45A Premate Ground Housings Green housings are keyed to prevent accidental mating with standard or finger proof Powerpole® housings. Description ------- Part Number ------- Minimum Quantity ... 2,500 200 ... Green 1827G1-BK 1827G1 PP15-45 Tin Plated Power Contacts Offer cost effective performance up to 1,500 mating cycles. See specifications and temperature charts for amperage ratings by wire size. Dimensions Mating Loose Piece Reeled -ABarrel AWG mm² Force -------- Part Numbers ------- inches mm Minimum Quantity ....................................... 200 5,000 ......................... Open 14 to 10 K* 2.1 to 5.3 High 269G3-LPBK 269G3 0.21 5.33 Open 14 to 10 K* 2.1 to 5.3 Low 261G2-LPBK 261G2 0.20 5.08 Open 14 to 10 SF* 2.1 to 6.0 High 201G1H-LPBK 201G1H 0.24 6.10 Open 14 to 10 SF* 2.1 to 6.0 Low 200G1L-LPBK 200G1L 0.24 6.10 Open 16 to 12 1.3 to 3.3 High 269G1-LPBK 269G1 0.18 4.57 Open 16 to 12 1.3 to 3.3 Low 261G1-LPBK 261G1 0.18 4.57 Open 20 to 16 0.52 to 1.3 High 269G2-LPBK 269G2 0.16 4.06 Open 20 to 16 0.52 to 1.3 Low 262G1-LPBK 262G1 0.16 4.06 Open 20 to 16 SF* 0.52 to 1.5 Low 200G2L-LPBK 200G2L 0.20 5.08 Open Barrel Contact [ 17.27 ] 0.68 [ 3.81 ] 0.15 [ 6.35 ] 0.25 A K* - For #10 AWG class K stranded wire or smaller. For larger wires use superflex contacts. SF*- Indicates wires with high stranding such as Super Flex. - 20 - www.andersonpower.com All Data Subject To Change Without Notice PP15-45 Silver Plated Power Contacts Open Barrel Contact [ 17.27 ] 0.68 [ 3.81 ] 0.15 [ 7.35 ] 0.29 [ 16.26 ] 0.64 [ 3.81 ] 0.15 B A Open Barrel Premate Contact [ 3.6 ] 0.14 Reeled Mating Loose Piece Part Type AWG mm² Force - Part Numbers - - Numbers Minimum Quantity ............................................. 200 5,000 ..... Open, Tin 14 to 10 2.1 to 6.0 Low 1830G1-LPBK 1830G1 Open, Silver 14 to 10 2.1 to 6.0 Low 1830G2-LPBK 1830G2 [ 19.1 ] 0.75 [ 6.4 ] 0.25 SECTION 2 Tin or silver plated contacts are rated for ground or power. Hand tools are available for loose piece contacts. Reeled contacts can be used with high volume press and applicator tooling. Tin contacts are rated for up to 1,500 mating cycles. Silver contacts are rated up to 10,000 mating cycles. A Closed Barrel Contact K* - For #10 AWG class K stranded wire or smaller. For larger wires use superflex contacts. SF*- Indicates wires with high stranding such as Super Flex. 45A Premate Ground Wire Contacts [ 6.35 ] 0.25 Powerpole® PP15 to 45 Maximize performance by offering up to 10,000 mating cycles and are recommended for circuit interrupt or hot plug applications. See specifications and temperature charts for amperage ratings by wire size. Only closed barrel contacts are suitable for soldering. Dimensions Mating Loose Piece Reeled - A - - B - Barrel AWG mm² Force -------- Part Number --------- Part Number inches mm inches mm Minimum Quantity .......................................... 5,000 200 5,000 ................................................. Open 14 to 10 K* 2.1 to 5.3 Low - 261G3-LPBK 261G3 0.20 5.08 - Open 14 to 10 SF* 2.1 to 6.0 High - - 201G3H 0.24 6.10 - Open 14 to 10 SF* 2.1 to 6.0 Low - 200G3L-LPBK 200G3L 0.24 6.10 - Open 16 to 12 1.3 to 3.3 Low - 261G4-LPBK 261G4 0.18 4.57 - Open 20 to 16 0.52 to 1.3 Low - 262G2-LPBK 262G2 0.16 4.06 - Open 20 to 16 SF* 0.52 to 1.5 Low - - 200G4L 0.20 5.08 - Closed 16 to 12 1.3 to 3.3 Low 1331-BK 1331 - 0.15 3.81 0.10 2.54 Closed 20 to 16 0.52 to 1.3 Low 1332-BK 1332 - 0.12 3.05 0.07 1.78 [ 6.1 ] 0.24 [ 6.1 ] 0.24 25A Right Angle PCB Contacts Tin Plated Suitable for right angle applications up to 25A per pole. Tin plating enhances solderability. Cannot be mixed with 45A PCB contacts. For mating with wire contacts only. Dimensions Mating Loose Piece - A - - B - Row Force ------- Part Numbers ------- inches mm inches mm Minimum Quantity ... 1,000 100 ................................................... Top Low 1377G1-BK 1377G1 0.59 14.80 1.52 38.60 High 1317G1-BK 1317G1 Bottom Low 1377G2-BK 1377G2 0.29 7.20 1.36 34.50 High 1317G2-BK 1317G2 Top Low 1377G11-BK 1377G11 0.59 14.80 1.21 30.70 High 1317G11-BK 1317G11 Bottom Low 1377G12-BK 1377G12 0.29 7.20 1.01 25.70 High 1317G12-BK 1317G12 A [ 9.9 ] 0.39 B Use mounting staples with right angle contacts (see accessories). See website for PCB layout drawing. 25A Vertical PCB Contacts Tin Plated For mating with wire contacts only. Suitable for vertical applications up to 25A per pole, tin plating enhances solderability. Dimensions Mating Loose Piece - A - Force ---------------- Part Numbers --------------- inches mm Minimum Quantity .... 1,000 100 ....................... Low 1377G3-BK 1377G3 2.22 56.40 High 1317G3-BK 1317G3 2.22 56.40 Low 1377G4-BK 1377G4 1.76 44.70 High 1317G4-BK 1317G4 1.76 44.70 Low 1377G13-BK 1377G13 1.17 29.70 High 1317G13-BK 1317G13 1.17 29.70 [ 3.1 ] 0.12 Housing end A 45A Right Angle and Vertical PCB Contacts Tin Plated Suitable for right angle or vertical applications up to 45A per pole. Tin plating enhances solderability. Right angle contacts cannot be mixed with 25A PCB contacts. For mating with wire contacts only. Loose Piece Description ----------- Part Numbers ----------Minimum Quantity ............. 1,000 100 .................... Vertical 3-5911P1 1335G1 Right Angle Bottom Row 3-5912P1 1336G1 Right Angle Top Row 3-5913P1 1337G1 [ 5.8 ] 0.23 Vertical [ 29.7 ] 1.17 REF [ 7.9 ] 0.31 TYP [ 36.5 ] 1.44 [ 28.6 ] 1.13 [ 16.3 ] 0.64 PP15/45 Housings (1327 Series) [ 5.1 ] 0.20 [ 7.9 ] 0.31 TYP Right Angle Contact Horizontal (bottom) Cat.No. 1336G1 Right Angle Contact Horizontal (top), Cat.No. 1337G1 Use mounting staples with right angle contacts (see accessories). All Data Subject To Change Without Notice www.andersonpower.com - 21 - 45A Premate Ground PCB Contacts Right angle contacts are suitable for power or ground. Use to mate with 45A ground wire contacts. Tin plated contacts are rated up to 1,500 mating cycles. Can be used with other 45A PCB connectors in the bottom row. Mating Force Minimum Quantity ................... PCB, Bottom Row Low Loose Piece ------- Part Numbers ------1000 100 .... 3-5952P1 1836G1 [ 14.7 ] 0.578 [ 45.3 ] 1.78 [ 41.2 ] 1.62 [ 5.6 ] 0.22 [ 3.6 ] 0.14 [ 28.1 ] 1.11 [ 7.9 ] 0.31 TYP [ 8.4 ] 0.33 TYP Pre-mate wire [ 7.9 ] connector 0.31 Mated Pair SECTION 2 Powerpole® PP15 to 45 | PP15-45 ULTRASONICALLY BONDED ASSEMBLIES | Assemblies feature housings that are ultrasonically welded to create a one piece connector unit using an APP® special process. After welding, retaining pins are no longer required to secure the stacked housings to each other. This allows Powerpole® 15-45 connectors to be used as a durable one piece connector header. Contact customer service for configurations not shown below. Single Row 1x2 Assemblies Housings with Housings with 45A Vertical 45A Right Angle Color & Type Circuit Description Housings Only PCB Contacts PCB Contacts Position Matrix Minimum Quantity ................................ 500 500 500 ..... 1 2 DC 2 Wire Standard Housings ASMPP30-1X2-RK ASMPV45-1X2-RK ASMPR45-1X2-RK RED / STD BLK / STD DC 2 Wire Reverse Standard Housings ASMPP30-1X2-KR ASMPV45-1X2-KR ASMPR45-1X2-KR BLK / STD RED / STD DC 2 Wire Finger Proof ASMFP30-1X2-RK ASMFV45-1X2-RK ASMFR45-1X2-RK RED / FP BLK / FP DC 2 Wire Finger Proof Reverse ASMFP30-1X2-KR ASMFV45-1X2-KR ASMFR45-1X2-KR BLK / FP RED / FP Single Row 1x3 Assemblies Housings with 45A Vertical Housings with 45A Right Angle Circuit Description Housings Only Minimum Quantity ................................ 500 DC 2 Wire Finger Proof with Ground ASMFP30-1X3-KER AC Single Phase Finger Proof ASMFP30-1X3-KEW PCB Contacts 500 N/A ASMFV45-1X3-KEW PCB Contacts 500 ..... ASMFR45-1X3-KER ASMFR45-1X3-KEW Color & Type Position Matrix 1 2 3 BLK / FP GRN / GND RED / FP BLK / FP GRN / GND WHT / FP Two Row 2x1 Assemblies Housings with Housings with 45A Vertical 45A Right Angle Color & Type Circuit Description Housings Only PCB Contacts PCB Contacts Position Matrix Minimum Quantity ................................ 500 500 500 .... 1 2 DC 2 Wire Finger Proof ASMFP30-2X1-KR ASMFV45-2X1-KR ASMFR45-2X1-KR BLK / FP RED / FP DC 2 Wire Finger Proof Mate ASMFP30-2X1-RK ASMFV45-2X1-RK ASMFR45-2X1-RK RED / FP BLK / FP Two Row 2x2 Assemblies Circuit Description Housings Only Minimum Quantity ................................ 500 AC 3 Phase, 3 Wire Finger Proof ASMFP30-2X2-KRWE AC 3 Phase, 3 Wire Finger Proof Mate ASMFP30-2X2-WEKR 1 2 Single Row 1x2 Assembly Housings with 45A Vertical PCB Contacts 500 N/A ASMFV45-2X2-WEKR Housings with 45A Right Angle Color & Type PCB Contacts Position Matrix 500 ..... 1 2 3 N/A BLK / FP RED / FP WHT / FP ASMFR45-2X2-WEKR WHT / FP GRN / GND BLK / FP 3 1 1 2 Single Row 1x3 Assembly 2 3 4 1 2 Two Row 2x1 Assembly Type STD = Standard Housing FP = Finger Proof Housing GND = Ground Housing - 22 - www.andersonpower.com 4 GRN / GND RED / FP Two Row 2x2 Assembly Hood Up All Data Subject To Change Without Notice Powerpole® Pak Connectors - PP15 to PP45 Plug shell with latch Snap-in Powerpole® Pak connector shells enclose stacked groupings of PP15-45 sized housings in a durable black shell for a finished connector appearance and additional features. Inline, panel mount, and blindmate configurations are available. Plug shells offer the option of integral latches and strain relief to help secure your connection. • Package Groupings of PP15-45 Connectors Blindmate Provides a finished appearance while protecting the individual connectors with an outer shell • Inline, Panel Mount, “T” or Blindmate Configurations SECTION 2 Allows one connection system to meet multiple needs Plug shell without latch Powerpole® Pak T-Pak • Optional Latching and Strain Relief Secures your connection and wires For environmentally sealed connector shells to hold Powerpole ® 15-180 connectors, see APP ®’s SPEC Pak ® product series on our website, www.andersonpower.com | Powerpole® Pak ORDERING INFORMATION | Powerpole® housings and contacts are sold separately. See page 20 for ordering information. Plug Shell without Latch Can mate inline with other plug shells with or without latches, or mate to a panel mount receptacle. For use with Powerpole® wire connectors only. Cable Clamp and Hardware Pak or Retaining Pins must be ordered separately. Dimensions -ADescription -------------- Part Numbers -------------- inches mm Minimum Quantity ... 1,000 500 25 ............................. Black, 2-4 Poles 1461G1-BK - 1461G1 1.24 31.50 Black, 5-6 Poles - 1461G2-BK 1461G2 1.56 39.62 Black, 7-8 Poles - 1461G3-BK 1461G3 1.87 47.50 [ 21.59 ] 0.85 [ 53.09 ] 2.09 A [ 49.28 ] 1.94 Retaining Pin Side View Top View NOTE: Retaining pins are used to secure and position Powerpoles® in one of three positions in plug shells. Plug Shell with Latch Max wire O.D. for 2-4 pole plug shells is 0.60 inches [15.2mm²]. For all other plug shells is 0.63 inches [ 16.0 mm²]. Can mate inline with other plug shells without latches, or mate to a panel mount receptacle. For use with Powerpole® wire connectors only. Cable Clamp and Hardware Pak or Retaining Pins must be ordered seperately. Dimensions - B - - C - -DDescription ------------- Part Numbers -------------- inches mm inches mm inches mm Minimum Quantity ..... 1,000 500 25 ................................................................................ Black, 2-4 Poles 1460G1-BK - 1460G1 1.94 49.28 2.25 57.15 1.24 31.50 Black, 5-6 Poles - 1460G2-BK 1460G2 1.94 49.28 2.25 57.15 1.56 39.62 Black, 7-8 Poles - 1460G3-BK 1460G3 1.94 49.28 2.25 57.15 1.87 47.50 Black, 9-10 Poles - 1460G4-BK 1460G4 2.51 63.75 2.82 71.63 1.84 46.74 Side View [ 21.59 ] 0.85 B Top View C D Retaining Pin All Data Subject To Change Without Notice www.andersonpower.com - 23 - Snap-in Receptacle Shell SECTION 2 Powerpole® Pak Mate to plug shells without latches, or mate to another panel mount receptacle to create a bulkhead to bulkhead connection. For use with Powerpole® wire or PCB connectors. Order the number of retaining pins for each receptacle as shown below separately. [ 1.78 ] [ 19.56 ] Number of Dimensions Knock Out Size 0.07 [ 27.94 ] 0.77 Retaining Pins -E- Width 1.10 Description ---------------- Part Numbers ---------------- to Order inches mm inches mm E Minimum Quantity ... 1,000 500 25 ............................................................................... Black, 2-4 Poles 1470G1-BK - 1470G1 1 1.50 38.10 1.25 31.75 Black, 5-6 Poles - 1470G2-BK 1470G2 2 1.88 47.75 1.62 41.15 Retaining Pin Black, 7-8 Poles - 1470G3-BK 1470G3 3 2.13 54.10 1.88 47.75 Black, 9-10 Poles - 1470G4-BK 1470G4 4 2.44 61.98 2.19 55.63 * Height = [25.4 mm] 1.0 in. NOTE: Retaining pins are used to secure and position Powerpoles® in one of two positions in receptacle shells. Cable Clamp & Hardware Pak Retaining Pin Includes cable clamp, 2 screws, and required amount of retaining pins for each configuration. Screw Head Cable Description Type Type Minimum Quantity .................................... 2-4 Poles Straight Slot Bundled 5-6 Poles Straight Slot Bundled 7-8 Poles Straight Slot Bundled 9-10 Poles Straight Slot Bundled 2-4 Poles Philips Bundled 5-6 Poles Philips Bundled ------------ Part Numbers ------------ 1,000 500 25 ... 115G1-BK - 115G1 115G2-BK - 115G2 115G3-BK - 115G3 - 115G4-BK 115G4 115G7-BK - 115G7 115G8-BK - 115G8 Cable Clamp With Screws Plug Shell Without Latch Shown Shell, housing and contacts are sold separately. Flexible Conduit Clamp & Hardware Pak Includes cable clamp, 2 screws, and need amount of retaining pins for each configuration. Description Part Number Minimum Quantity ...... 100 ...... 2-4 Poles 110G10 Retaining Pin Conduit Clamp With Screws Plug Shell With Latch Shown Shell, housing and contacts are sold separately. Retaining Pin for Snap-in Receptacle Order the number of retaining pins for each receptacle shown in the Snap-in Receptacle Shell ordering information. Pins are also required for the plug side when the Cable Clamp & Hardware Pak is not ordered. Description ------ Part Number ------- Minimum Quantity ...... 1,000 100 .... Retaining Pin 110G9-BK 110G9 - 24 - www.andersonpower.com Shell and housing are sold separately. All Data Subject To Change Without Notice Blindmate Pak Connector [ 88.6 ] 3.49 Ideal for panel to panel, bulkhead to bulkhead, or rack mount applications that require the power connector to compensate for up to 0.45 in. [11.43 mm] of misalignment in either axis. Eight positions can be filled with Powerpole® 10-45 connectors. The receptacle side can be used with wire or PCB contacts. Hardware bag includes retaining pins. Description ---------- Part Numbers ---------Minimum Quantity .................................................... 50 25 .......... 2x4 Blindmate Plug Shell, Hardware & Pins - BMPP10-45P 2x4 Blindmate Receptacle Shell, Hardware & Pins - BMPP10-45R 2x4 Blindmate Plug Shell BMHSG-P 2x4 Blindmate Receptacle Shell BMHSG-R Hardware Bag Plug Side - 110G50 Hardware Bag Receptacle Side - 110G51 [ 76.4 ] 3.01 [ 5.0 ] Ø 0.20 4 [ 50.8 ] 2.00 [ 38.6 ] 1.52 [ 36.7 ] 1.45 [ 3.05 ] 0.120 Plug Outline [ 58.93 ] 2.320 [ 24.38 ] 0.960 [47.24] 1.860 [ 13.46 ] 0.530 Receptacle Outline [ 29.14 ] 1.147 [ 30.2 ] 1.19 [ 0.64 ] 0.025 [ 0.64 ] 0.025 [4.4] 0.17 SECTION 2 [ 36.7 ] 1.45 Powerpole® Pak [21.5] 0.85 See APP ®’s innovative MARC Connector that offers straight-on or rotational blindmate capability. MARC holds 6 PP15/45 power contacts and 2 PP15/45 premate ground contacts in a high temperature housing. Visit our website, www.andersonpower.com to learn more. “T” Pak 2 Way Splitter The Powerpole® “T” Pak connector is a 2 way electrical splitter that splits electrical current from one incoming circuit into two outgoing circuits. The standard configuration is pre-wired for AC 3 phase, 3 wire plus ground configurations. The “T” Pak can also be used for AC single phase plus ground or DC 2 wire plus ground applications by not using either the red or white power positions. “T” Pak is pre-wired from the factory allowing plug and play field installation of modular office and industrial equipment. UL recognition up to 20 amps and 600 volts is achieved when mating Powerpole® Pak plugs are used with #12 AWG wire. For OEM manufacturing scale applications, the “T” Pak can be loaded with custom configurations of any of APP®’s finger proof, standard, or ground housings and contacts in the PP15-45 series. Contact APP® sales or customer service for additional information. Description - Part Numbers - Minimum Quantity ............................ 80 ........ Assembled “T” Pak 20-01 Mating Plug Shell with Latch 2x2 26-01 Mating Plug Shell without Latch 2x2 27-01 Standard configuration for each side of the T includes (1) each Red, Black, and White Standard PP 15-45 Housings & 261G2-LPBK contacts with (1) 45A Green Premate Ground Housing and 1830G1-LPBK contact. Mating plug shells include (1) each Red, Black, and White Standard PP 15-45 Housings & (3) 261G2-LPBK contacts with (1) 45A Green Premate Ground Housing and 1830G1-LPBK contact. Cable clamp & hardware pak also included. [ 86.2 ] 3.39 [ 102.2 ] 4.03 [ 85.8 ] 3.38 [ 53 ] 2.09 [ 43.2 ] 1.70 [ 51.1 ] 2.01 A B All Data Subject To Change Without Notice C 27 - 01 Mates With B 26 - 01 Mates With A & C www.andersonpower.com - 25 - | PP15-45 & POWERPOLE® PAK SPECIFICATIONS | Mechanical SECTION 2 Powerpole® PP15 to 45 Electrical Current Rating Amperes¹ UL 1977 CSA/TUV Singlepole Wire to Wire (10 AWG) 55 40 Singlepole Ground Wire to Wire or PCB (10 AWG)45 35 3x3 Block Wire to Wire (10 AWG) 40 27 Singlepole 25A PCB to Wire (12 AWG) 25 - 2x3 Block 25A PCB to Wire (12 AWG) 25 22 * Singlepole 45A PCB to Wire (10 AWG) 45 40 * 2x3 Block 45A PCB to Wire (10 AWG) 45 25 * Voltage Rating AC/DC UL 1977 600 PCB Connector Recommended Voltage³ per IEC 60950-1 Table 2L Pollution Degree2 25A Contacts Adjacent Poles 495 25A Contacts Separated by Spacer 1,000 45A Contacts Adjacent Poles 160 45A Contacts Separated by Spacer 970 Dielectric Withstanding Voltage Volts AC 2,200 Avg. Mated Contact Resistance Milliohms¹ 15A Wire Contact with 5/8” of #16 AWG 0.875 30A Wire Contact with 5/8” of #12 AWG 0.600 45A Wire Contact with 5/8” of #10 AWG 0.525 45A PCB Contact to Contact 0.500 25A PCB Contact to Contact 0.600 UL Hot Plug Current Rating Amperes 250 cycles at 72V DC 45A 250 cycles at 120V DC 30A UL Ground Short Time Current Test - 45A Premate Ground 750 Amps, #10 AWG Wire 4 Seconds 470 Amps, #12 AWG Wire 4 Seconds Wire Size Range AWG 20 to 10 Max. Wire Insulation Diameter in. 0.175 Operating Temperature² °F -4° to 221° Powerpole® Housings & Powerpole® Pak Shells Mating Cycles No Load by Plating Silver (Ag) PCB to Wire - Wire to Wire 10,000 Avg. Mating / Unmating Force Lbf. Low Force Wire, High Force PCB, & Ground 3 High Force Wire 5 Low Force PCB 2 Min. Contact / Spring Retention Force Lbf. 20 Lbf. Powerpole® Pak Latch Avg. Defeat Force 150 PCB Specifications Mounting Style Plated Through Hole PCB Thickness- in. [mm] 0.090 - 0.150 25A PCB Recommended Traces #12 AWG Cross Section 45A PCB Recommended Traces #10 AWG Cross Section Min. Creepage / Clearance Distance PCB in. 25A Creepage & Clearance Adjacent Poles 0.201 45A Creepage & Clearance Adjacent Poles 0.067 - 26 - V-0 Wire Contacts Wire and PCB Contacts PCB Contacts PCB Contacts www.andersonpower.com °C -20° to 105° Tin (Sn) 1,500 1,500 N 13 22 9 N 90 N 667 (2.3-3.8) mm 5.1 1.7 Touch Safety with Finger Proof Housings & Wire Contacts or PCB Mating Interface UL1977 Sec. 10.2 Pass IEC 60950 Pass IEC 60529 IP20 Touch Safety Standard Housings IEC 60529 IP10 Polycarbonate Stainless Steel Copper Alloy Tin or Silver mm 4.450 Protection Materials Housing Plastic Resin Contact Retention Spring Housing Flammability Rating UL94 Contact Base Plating Contact Termination Methods Crimp³ Hand Solder Solder Dip Wave Solder mm² 0.5 to 6.0 * No TUV Recognition Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. 2 Limited by the thermal properties of the connector plastic housing. 3 Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 1 All Data Subject To Change Without Notice | PP15-45 TEMPERATURE CHARTS | PP15-45 Singlepole Temperature Rise at Constant Current 60 60 30 20 40 30 20 10 10 30 40 Amperes Applied 10 AWG 16 AWG 12 AWG 18 AWG 50 0 60 14 AWG 20 AWG Temperature (°C) 75 50 10 20 30 40 50 60 50 0 10 AWG 16 AWG 12 AWG 18 AWG 14 AWG 20 AWG Temperature (°C) 50 30 20 30 40 50 14 AWG 20 AWG 10 15 20 25 30 35 40 Singlepole 2-Pole Multipole PP25 PCB Derating vs. Ambient Temperature 100 75 50 25 0 5 10 15 20 25 30 35 40 Amperes Applied Singlepole 2-Pole Multipole PP45 PCB Derating vs. Ambient Temperature 125 40 20 Amperes Applied 10 AWG 12 AWG 16 AWG 18 AWG PP45 PCB Temperature Rise at Constant Current 60 10 5 Amperes Applied 125 75 70 0 14 AWG 20 AWG 25 0 0 40 100 Amperes Applied Temperature (°C) 30 PP15-45 Multipole Derating vs. Ambient Temperature 125 100 20 Amperes Applied 10 AWG 12 AWG 16 AWG 18 AWG PP15-45 Singlepole Derating vs. Ambient Temperature 125 10 Temperature (°C) 20 20 SECTION 2 10 30 Powerpole® PP15 to 45 0 40 10 0 0 Temperature (°C) 50 Temperature (°C) Temperature (°C) Temperature (°C) 40 PP25 PCB Temperature Rise at Constant Current 60 50 50 25 PP15-45 Multipole Temperature Rise at Constant Current 100 75 50 10 0 25 0 10 20 30 40 Amperes Applied Singlepole 2-Pole 50 60 Multipole 0 10 20 30 40 50 60 70 Amperes Applied Singlepole 2-Pole Multipole NOTE: Temperature rise charts are based on a 25°C ambient temperature. PP25 PCB charts based on 0.002 in² foil on board side, mated to #12 AWG conductor on wire side. PP45 PCB charts based on #10 AWG equivalent copper foil on board side, mated to #10 AWG conductor on wire side. All Data Subject To Change Without Notice www.andersonpower.com - 27 - | Powerpole® 15-45 Accessories | Mounting Wing Secure dovetailed Powerpole® 15-45 series housings by passing fasteners through the wings in either a horizontal or vertical orientation. Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. Fasteners not included. Description ------- Part Numbers ------Minimum Quantity ... 2,500 100 .... Red 1399G9-BK 1399G9 Blue 1399G8-BK 1399G8 Mounting Wings [ 4.6 ] 0.180 [ 7.9 ] 0.312 SECTION 2 Powerpole® PP15 to 45 [ 16.6 ] 0.655 Spacer Used to separate housings under high power to minimize derating. They are recommended for squaring off a block of Powerpole® 15-45 housings for use in connector shells and mounting clamps. Use a combination of long and short spacers opposite eachother in a mated block to add keying features or use two short spacers to avoid interference. Spacers with holes can also be used to fasten the blocked housings to a surface with a fastener. Description ------ Part Numbers ------Minimum Quantity ..... 2,500 100 ..... Red, Short w/ Hole 1399G1-BK 1399G1 [ 7.9 ] Red, Long 1399G2-BK 1399G2 0.312 Red, Short 1399G6-BK 1399G6 Black, Long Blue, Short White, Short w/ Hole White, Long 1399G10-BK 1399G13-BK 1399G14-BK 1399G17-BK 1399G10 1399G13 1399G14 1399G17 [ 16.6 ] 0.655 Short with Hole [ 7.9 ] 0.312 [ 7.9 ] 0.312 [ 16.6 ] 0.655 [ 24.6 ] 0.968 Short without Hole Long Retaining Pins Keep stacked Powerpole® 15-45 series housings from separating. Retaining pins are inserted in the circular opening between two housings stacked side by side. Description ----- Part Numbers ----- Minimum Quantity ... 1,000 100 1 Block High H1507P38 110G16 2 Block High 111812P5 110G17 Dimensions -A-Binches mm inches mm ............................................................................ 0.0942.390 0.250 6.350 0.099 / 0.1060.251 / 2.69 0.440 11.180 B A Mounting Clamp Mounting clamps can be used for fastening a block of Powerpole® 15-45 series housings to a panel. Connector blocks must be a complete square for the clamps to work properly. Fastening hardware not included. Description -- Part Numbers -Minimum Quantity ...100 sets of 2 ..... 2 or 4 Pole 1462G1 3 or 6 Pole 1462G2 4 or 8 Pole 1462G3 - 28 - www.andersonpower.com 2 or 4 Pole 3 or 6 Pole 4 or 8 Pole All Data Subject To Change Without Notice PCB Mounting Staples PCB staples are soldered into place to secure Powerpole® 15-45 series housings in a horizontal configuration to the board. Reduce strain on soldering joints during mating and unmating. Dimensions Part -A- -BNumbers H x W Length inches mm inches mm Minimum Quantity 100 ................................................................................ 114555P1 1 x 1 Short 0.47 12.0 0.28 7.0 114555P2 1 x 2 Short 0.47 12.0 0.57 14.5 114555P11 1 x 2 Long 0.67 17.0 0.57 14.5 114555P3 1 x 3 Short 0.47 12.0 0.89 22.5 114555P7 1 x 4 Short 0.47 12.0 1.20 30.5 114555P12 1 x 4 Long 0.67 17.0 1.20 30.5 114555P8 1 x 6 Short 0.47 12.0 1.83 46.5 114555P13 2 x 2 Long 0.91 23.0 1.83 46.5 114555P10 2 x 1 Short 0.79 20.0 0.28 7.0 114555P6 2 x 2 Short 0.79 20.0 0.57 14.5 114555P9 5 x 2 Long 0.91 23.0 0.57 14.5 114555P14 2 x 5 Long 0.91 23.0 1.52 38.5 114555P4 3 x 2 Short 1.10 28.0 0.57 14.5 A SECTION 2 Powerpole® PP15 to 45 B Retention Clip Retention clips prevent Powerpole® 15-45 blocks from unintended disconnects. They feature a tab for easy insertion and removal. Description -- Part Number -Minimum Quantity ........ 100 ......... 1 Block High 110G68 Block Lok Block locks secure mated Powerpole® 15-45 series housings together. For use in high vibration or shock applications where connectors are unmated infrequently. Description - Part Numbers Minimum Quantity .......... 100 ......... 2 Pole, Black 110G21 4 Pole, Black 110G12 2 Pole Shown without Powerpoles 4 Pole ® Shown with Powerpoles® Splash Boot Splash boots protect a 2x2 block of any combination of Powerpole® 15-45 series housings and feature snip off sealed ends for flexibility in wire O.D. Designed for through panel or inline applications. Not a hermetic seal. Description - Part Numbers - Minimum Quantity ........ 25 ........... Female, Black 1441G1 Male, Black 1442G1 For environmentally sealed connector shells to hold Powerpole ® 15-180 connectors, see APP ®’s SPEC Pak ® product series on our website, www.andersonpower.com All Data Subject To Change Without Notice www.andersonpower.com - 29 - Powerpole® Connectors - PP75: up to 120 Amps PP75 with Mounting Wings PP75 series Powerpole® housings can be used for wire-to-wire, wire-to-board, and wire-to-busbar applications. Wire sizes from #16 AWG (1.3 mm²) to #6 (13.3 mm²) offer power capabilities up to 120 amps per pole. Locking housings offer the capability to secure Powerpole® housings to each other and to mounting pads. Housings made from chemical resistant (CR) resin withstand industrial solvents better than standard housings. • Large Wire Range Accommodates up to #6 (10mm²) Wire Reducing bushings allow as small as #16 (1.5 mm²) wire to be used Powerpole® PP75 • Wire, PCB, and Busbar Contacts SECTION 2 Allows one connection system to meet multiple needs • Mini-Powerclaw PCB Contacts Minimize PCB Footprint Removes the PP75 housing from the board side | PP75 ORDERING INFORMATION | PP75 Standard Housings The second smallest Powerpole® housing can be used with wire contacts for up to 6 AWG [10mm²] as well as PCB and busbar contacts. Description ------- Part Numbers -------- Minimum Quantity ... 1,000 100 ...... Red 5916G7-BK 5916G7 Green 5916G6-BK 5916G6 Black 5916G4-BK 5916G4 White 5916G5-BK 5916G5 Blue 5916-BK 5916 Yellow 5916G15-BK 5916G15 Orange 5916G14-BK 5916G14 Gray 5916G16-BK 5916G16 [ 15.9 ] 0.62 [ 47.9 ] 1.88 [ 15.9 ] 0.62 [ 81.3 ] 3.20 Front View [ 17.0 ] 0.67 Mated Length PP75 Chemical Resistant (CR) Housings Has the same form and dimensions of the standard PP75 housing in a chemical resistant PBT/ PC blend housing. Suitable for use to -40°C. Description - Part Numbers Minimum Quantity ... 1,000 ....... Red P5916G7-BK Black P5916G4-BK White P5916G5-BK Blue P5916-BK - 30 - www.andersonpower.com Material ID Located Here V0 = Standard P = Chemical Resistant All Data Subject To Change Without Notice PP75 Locking Dovetail Housings Offers dovetails for stacking housings that have a locking feature to prevent housings separating. Can mate to standard and chemical resistant housings, but cannot be stacked with them. Description ---------- Part Numbers ----------Minimum Quantity .... 1,000 100 ..... Red 75LOKRED-BK 75LOKRED Green 75LOKGRN-BK 75LOKGRN Black 75LOKBLK-BK 75LOKBLK White 75LOKWHT-BK 75LOKWHT Blue 75LOKBLU-BK 75LOKBLU Gray 75LOKGRA-BK 75LOKGRA [ 47.9 ] 1.88 SECTION 2 Powerpole® PP75 PP75 Silver Plated Wire Contacts Silver plated contacts offer the best electrical performance and durability up to 10,000 mating cycles. Mating Loose Piece AWG mm² Force -- Part Numbers -- Minimum Quantity ........................ 1,000 100 6 13.3 Low 1307-BK 1307 6 13.3 High 5900-BK 5900 8 8.4 High 5952-BK 5952 12 to 10 3.3 to 5.3 Low 5953-BK 5953 12 to 10 3.3 to 5.3 High 5915-BK 5915 Dimensions -Ainches mm ........................ 0.22 5.59 0.22 5.59 0.19 4.83 0.14 3.56 0.14 3.56 [ 11.4 ] 0.45 [ 30.0 ] 1.18 A [ 7.2 ] 0.28 [ 7.1 ] 0.28 PP75 Tin Plated Reeled Wire Contacts Reeled contacts are for use with the recommended high volume press and applicator tooling. Tin plating is rated for up to 1,500 mating cycles. Silver plated or low mating force contacts may be available for high volume applications. Inquire with customer service. Reeled Dimensions Mating Part - A - -BAWG mm² Force Numbers inches mm inches mm Minimum Quantity ....................... 2,000 ........................................................ 8 to 6 8.4 to 13.3 High 265G5 0.26 6.60 0.36 9.14 12 to 10 3.3 to 5.3 High 265G6 0.17 4.32 0.29 7.37 A [ 32.2 ] 1.27 B PP75 Silver Plated Busbar Contacts Provide a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 75BBS includes lock nuts. Locknuts must be ordered separately for B01956P4. Mating Type Thread Force -------------------- Part Numbers -------------------Minimum Quantity ................. 1,000 120 20 10 ... Busbar #10-24 High B01956P4 B01956P4 - 75BBS Lock Nut #10-24 - H1216P8 - 110G54 - See Busbar contact drawing on website for further detail. [ 2.0 ] 0.08 [ 69.1 ] 2.72 55A Right Angle Standard Powerclaw PCB Contacts Second housing and contact in two pole version only. Standard Powerclaw contacts are for use inside a PP75 housing and provide a color coded right angle connection to the PCB. Description --- Loose Piece Part Numbers -Minimum Quantity ..... 500 100 ........ Tin Plated PC5930T-BK PC5930T Silver Plated PC5930S-BK PC5930S PP75 Housing [ 17.1 ] 0.68 [ 5.2 ] 0.20 [ 17.0 ] 0.67 [ 22.2 ] 0.87 [ 32.8 ] 1.29 [ 66.0 ] 2.60 [ 48.0 ] 1.89 See PCB contact drawing on website for further detail. Standard Powerclaw Contact All Data Subject To Change Without Notice www.andersonpower.com - 31 - 55A Right Angle Mini Powerclaw PCB Contacts Right angle Mini Powerclaw contacts can be used on the PCB edge without a PP75 housing on the PCB side. A self polarizing design only allow PP75 wire housings to mate to PCB contacts one way. [ 58.4 ] 2.30 Loose Piece Description -------- Part Numbers -------Minimum Quantity ... 1,000 100 ...... Tin Plated PC5934T-BK PC5934T Silver Plated PC5934S-BK PC5934S [ 8.1 ] 0.32 [ 15.6 ] 0.61 [ 12.19 ] 0.480 [ 24.6 ] 0.97 [ 7.6 ] 0.30 [ 2.42 ] 0.095 [ 6.10 ] 0.240 [ 17.5 ] 0.69 55A Vertical Mini Powerclaw PCB Contacts Vertical Mini Powerclaw contacts save space by not requiring a PP75 housing on the PCB side. The guide housing is required for 2 pole applications to provide a polarized connection. (See PP75 accessories). [ 12.2 ] 0.48 Powerpole® PP75 [ 1.27 ] 0.050 [ 6.25 ] 0.246 [ 24.3 ] 0.96 Loose Piece Description --------- Part Numbers ------Minimum Quantity ... 1,500 100 ...... Tin Plated PC5933T-BK PC5933T Silver Plated PC5933S-BK PC5933S SECTION 2 [ 25.4 ] 1.00 [ 9.7 ] 0.38 [2.32] 0.091 [ 10.29 ] 0.405 [ 1.27 ] 0.050 [ 4.98 ] 0.196 See PCB contact drawing on website for further detail. | PP75 TEMPERATURE CHARTS | PP75 Singlepole Derating vs. Ambient Temperature 75 50 0 20 40 60 80 100 100 75 50 25 120 PP75 Singlepole Loose Piece Contact Temperature Rise at Constant Current Temperature (°C) Temperature (°C) 20 10 0 40 30 20 0 2-Pole Mini Powerclaw Temperature Rise at Constant Current 50 40 30 20 10 10 0 10 20 30 40 50 60 70 80 90 100 110 120 Amperes Applied 6 AWG 8 AWG 10 AWG 12 AWG 0 10 20 30 40 50 60 70 80 90 100110 Amperes Applied 60 50 30 50 Singlepole PP75 Multipole Loose Piece Contact Temperature Rise at Constant Current 60 50 40 75 Amperes Applied 6 AWG 8 AWG 10 AWG 12 AWG Temperature (°C) 60 100 25 0 10 20 30 40 50 60 70 80 90 100 Amperes Applied 6 AWG 8 AWG 10 AWG 12 AWG Mini Powerclaw Derating vs. Ambient Temperature 125 Temperature (°C) 100 25 PP75 Multipole Derating vs. Ambient Temperature 125 Temperature (°C) Temperature (°C) 125 0 10 20 30 40 50 60 70 80 90 Amperes Applied 6 AWG 8 AWG 10 AWG 12 AWG 0 0 10 20 30 40 50 60 70 80 90 Amperes Applied Singlepole 2-Pole NOTE: Temperature rise charts are based on a 25°C ambient temperature. Powerclaw charts are based on #8 AWG equivalent copper foil on board side, mated to #6 AWG conductor on wire side. - 32 - www.andersonpower.com All Data Subject To Change Without Notice | PP75 SPECIFICATIONS | Electrical Current Rating Amperes¹ Wire to Wire (6 AWG) Wire to PCB (6-AWG) Wire to Busbar (6 AWG) UL 1977 CSA 120 70 55 50 75 Housing Standard Plastic Resin Polycarbonate Chem. Resistant Resin Polycarbonate / PBT blend Contact Retention Spring Stainless Steel Housing Flammability Rating UL94 V-0 Contact Base Copper Alloy Wire Plating Silver PCB Plating Sn or Ag over Ni Contact Termination Methods Wire Contacts Crimp4 Hand Solder Wire and PCB Contacts Solder Dip* PCB Contacts Wave Solder* PCB Contacts Wrench / Socket Busbar Contacts SECTION 2 Materials Wire Size Range AWG mm² 16 to 6 1.3 to 13.3 Max. Wire Insulation Diameter in. mm 0.437 11.100 Operating Temperature² °F °C Standard -4° to 221° -20° to 105° Chemical Resistant* -40 to 221° -40° to 105° *Chemical resistant material not available for PCB guide housings Mating Cycles No Load by Plating Silver (Ag) Tin (Sn) Wire and PCB Contacts 10,000 1,500 Avg. Mating / Unmating Force Lbf. N Wire to Wire Low Force Contacts 5 22 Wire to Wire High Force Contacts 7 31 Standard Powerclaw to Wire 7 31 Mini Powerclaw to Wire 4 17 PCB Specifications Mounting Style Plated Through Hole Max PCB Thickness- in. [mm] Standard: 0.15 [0.381] Mini: 0.25 [0.635] Recommended Traces #8 AWG Cross Section Min. Contact / Spring Retention Force Lbf. N Wire Housing 50 222 Min. Creepage / Clearance Distance PCB in. mm Standard Powerclaw Adjacent Poles 0.260 6.6 Mini Vert. Powerclaw Adjacent Poles 0.087 2.2 Mini Horz. Powerclaw Adjacent Poles 0.079 2.0 Powerpole® PP75 Voltage Rating AC/DC UL 1977 600 PCB Connector Recommended Voltage 3 per IEC 60950-1 Table 2L Pollution Degree 2 Mini Vert. Contact Adjacent Poles 220 Mini Horiz. Contact Adjacent Poles 200 Standard Contact Adjacent Poles 635 Dielectric Withstanding Voltage Volts AC 2,200 Avg. Mated Contact Resistance Milliohms¹ Wire Contact with 1 1/4” of #6 AWG 0.200 PCB Contact to Contact 0.500 UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC Wire- wire 50A PCB- wire (Vertical Mini Powerclaw) 40A Mechanical Protection Touch Safety with Wire Contacts IEC 60529 IP10 ¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. ² Limited by the thermal properties of the connector plastic housing. ³ Without use of spacers to increase creepage and clearance distances. 4 Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. All Data Subject To Change Without Notice www.andersonpower.com - 33 - | Powerpole® PP75 Accessories | Strain Relief Grommets Use for strain relief in the back side of a PP75 housing. Wire gauge given for reference only, use grommet ID and wire OD to determine suitability in the end application. Dimensions -ADescription - Part Numbers - inches mm Minimum Quantity ... 100 ....................... #6 AWG, Black 114411P2 0.35 8.89 #8 AWG, Black 114411P1 0.25 6.35 #10 - 12 AWG, Black 114411P3 0.17 4.32 A SECTION 2 Powerpole® PP75 Mounting Wing for Standard or CR Housings Mounting wings can be used to secure dovetailed Powerpole® 75 series housings by passing fasteners through the wings in either a horizontal or vertical orientation. Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. Fasteners not included. [ 27.4 ] 1.08 [ 27.4 ] 1.08 Description ------- Part Numbers ------Minimum Quantity ... 1,000 100 ... Blue, Round Hole 1399G20-BK 1399G20 Blue, Oval Hole 1399G7-BK 1399G7 [ 15.9 ] 0.63 [ 15.9 ] 0.63 [ 15.9 ] 0.63 [ 15.9 ] 0.63 Mounting Wing for Locking Housings Mounting wings can be used to secure Powerpole® 75 series housings with locking dovetails by passing fasteners through the wings in either a horizontal or vertical orientation. Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. Fasteners not included. Description --------------------- Part Numbers --------------------Minimum Quantity ... 1,000 100 ... Blue, Oval Hole 75LOKWNGBLU-BK 75LOKWNGBLU Blue, Round Hole 75LOKWNGBLU-R-BK 75LOKWNGBLU-R [ 2.6 ] R 0.10 [ 15.9 ] [ 6.9 ] 0.63 0.27 Oval Hole [ 15.9 ] - Mounting Wing Top 0.63 [ 5.1 ] Ø 0.20 Round Hole - Mounting Wing Top [ 5.1 ] Ø .20 Left Side View - Both Versions Surface Mount for Locking Housings [ 2.8 ] 0.11 Use to secure Powerpole® 75 series housings with locking dovetails to a flat surface. Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. Fasteners not included. Description ----------------- Part Numbers ---------------- Minimum Quantity ... 1,000 100 ... Blue 75LOKSMTBLU-BK 75LOKSMTBLU - 34 - www.andersonpower.com [ 3.6 ] 0.14 Right Side View - Both Versions [ 15.7 ] 0.62 [ 7.9 ] 0.31 Top View [ 27.4 ] 1.08 [ 43.2 ] 1.70 [ 4.9 ] 0.19 Side View All Data Subject To Change Without Notice Guide Housings for Vertical Mini Powerclaw Contacts Prevents polarity being reversed when a two pole PP75 block is mated to vertical mini Powerclaw contacts. Fastening hardware not included. Description ----------- Part Numbers -----------Minimum Quantity ... 1,000 100 ... Black Guide Housing PC-HSG-PP-BK PC-HSG-PP PP75 Connector Mini Vertical Powerclaw Contact Guide Housing PCB Mounting Clamp SECTION 2 Description -- Part Numbers -- Minimum Quantity ... 50 sets of 2 ... 2 or 4 Pole 1463G1 3 or 6 Pole 1463G2 Powerpole® PP75 Mounting clamps can be used for fastening a block of Powerpole® 75 series housings to a panel. Connector blocks must be a complete square for the clamps to work properly. Fastening hardware not included. Mounting Clamp Panel 2 Pole Retaining Pins 3 Pole Retaining pins are used to keep stacked Powerpole® 75 series housings from separating. Retaining pins are inserted in the circular opening between two housings stacked side by side. Dimension B is +/- 0.015 in or 0.38 mm. Dimensions - A - -BDescription ------ Part Numbers ------ inches mm inches mm Minimum Quantity ... 1,000 100 ................................................................................ 1 Block High 111812P7 110G19 0.196 / 0.207 4.98 / 5.26 0.560 14.220 2 Block High 111812P6 110G18 0.196 / 0.207 4.98 / 5.26 1.000 25.400 B PCB Mounting Staples A Reduce strain on solder joints during mating and unmating. Staples bend over the underside of the PCB board to lock the housings in place. Staples are an interference fit with housings. ---- Part Numbers ---- Minimum Quantity ..... PCSTAPLE-1 PCSTAPLE-2 Number of Stacked Powerpoles® HxW 100 ....................... 1 x 1 1x2 Reducing Bushings Staple Housings PCB Fasten the staple by bending the leads on the bottom of the board. Slide staple over housings and into the holes in the board. Use with contact part number 5900-BK or 1307-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID - - Length - Contact Barrel Size Wire Size ------------------ Part Numbers ------------ inches mm Inches mm Minimum Quantity .................................................... 3,000 1,000 100 ........................................................ #6 AWG [13.3 mm²] #8 AWG [8.4 mm²] - 5912-BK 5912 0.18 4.57 0.45 11.43 #6 AWG [13.3 mm²] #12- 10 AWG [3.3- 5.3 mm²] 5910-BK - 5910 0.14 3.56 0.47 11.94 #6 AWG [13.3 mm²] #16- 14 AWG [1.3- 2.1 mm²] 5913-BK - 5913 0.09 2.29 0.47 11.94 Length ID Wire Entrance For environmentally sealed connector shells to hold Powerpole ® 15-180 connectors, see APP ®’s SPEC Pak ® product series on our website, www.andersonpower.com All Data Subject To Change Without Notice www.andersonpower.com - 35 - Powerpole® Connectors - PP120: up to 240 Amps PP120 series Powerpole® housings are designed to accommodate up to 1/0 (50 mm²) wires and handle high currents up to 240 amps. Reducing bushings allow PP120 to accept down to #8 (10 mm²) wires. Multiple colors of stackable housings combine with APP®’s low resistance flat wiping technology to offer powerful connection capability. • Large Wire Range Accommodates up to 1/0 (50mm²) Wire Reducing bushings allow as small as #8 (10 mm²) wire to be used SECTION 2 Powerpole® PP120 • Low Resistance Silver Plated Copper Contacts Allows currents up to 240 amps • UL Rated for Hot Plugging up to 60 Amps Great for battery or other applications where the ability to interrupt circuits is required | PP120 ORDERING INFORMATION | PP120 Housings The second to largest Powerpole® housing can be used with wire contacts for up to 1/0 AWG [50mm²] or busbar contacts. Description -------- Part Numbers -------- Minimum Quantity ... 500 50 ....... Red 1321G3-BK 1321G3 Green 1321G4-BK 1321G4 Black 1321G1-BK 1321G1 White 1321G2-BK 1321G2 Blue 1321-BK 1321 Gray 1321G8-BK 1321G8 [ 22.2 ] 0.88 [ 69.9 ] 2.75 [ 22.2 ] 0.88 [ 117.5 ] 4.63 [ 23.7 ] 0.93 PP120 Silver Plated Wire Contacts Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. New contacts for #1 to 1/0 AWG (35 to 50 mm²) offer extended capability in the same housings. Mating AWG mm² Force -------- Loose Piece Part Numbers -------- Minimum Quantity ........ 600 500 50 1/0 53.5 Low 1323G2-BK - 1323G2 1 42.4 Low 1323G1-BK - 1323G1 2 33.6 Low - 6811G6-BK 6811G6 2 33.6 High - 1319-BK 1319 4 21.1 Low - 6811G5-BK 6811G5 4 21.1 High - 1319G4-BK 1319G4 6 13.3 Low - 6811G4-BK 6811G4 6 13.3 High - 1319G6-BK 1319G6 - A - -Binches mm inches mm .................................................... 0.52 13.21 0.44 11.18 0.47 11.94 0.39 9.91 0.44 11.18 0.22 5.59 0.44 11.18 0.22 5.59 0.44 11.18 0.30 7.62 0.44 11.18 0.30 7.62 0.44 11.18 0.34 8.64 0.44 11.18 0.34 8.64 [ 21.3 ] 0.84 [ 50.8 ] 2.0 B A - 36 - www.andersonpower.com [ 10.4 ] 0.41 All Data Subject To Change Without Notice | PP120 SPECIFICATIONS | Electrical CSA 155 110 Housing Plastic Resin Polycarbonate Contact Retention Spring Stainless Steel Housing Flammability Rating UL94 V-0 Contact Base Copper Alloy Plating Silver Contact Termination Methods Crimp³ Wire Contacts Hand Solder Wire Contacts Wire Size Range AWG 10 to 1/0 Max. Wire Insulation Diameter in. 0.600 Operating Temperature² °F -4° to 221° Mating Cycles No Load by Plating Silver (Ag) Wire Contacts 10,000 Avg. Mating / Unmating Force Lbf. 8 Min. Contact / Spring Retention Force Lbf. 60 mm² 5.3 to 53.5 mm 15.240 °C -20° to 105° N 36 N 267 Protection Touch Safety with Wire Contacts IEC 60529 IP10 SECTION 2 Materials Mechanical Powerpole® PP120 Current Rating Amperes¹ UL 1977 Singlepole UL 1977 (1/0 AWG) 240 2x2 Block UL 1977 (1/0 AWG) 200 Voltage Rating AC/DC UL 1977 600 Dielectric Withstanding Voltage Volts AC 2,200 Avg. Mated Contact Resistance Milliohms¹ 5 1/2” of #2 AWG wire 0.136 UL Hot Plug Current Rating Amperes 250 cycles at 120V DC 60A ¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. ² Limited by the thermal properties of the connector plastic housing. ³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. | PP120 TEMPERATURE CHARTS | PP120 Singlepole Temperature Rise at Constant Current 60 60 50 Temperature (°C) Temperature (°C) 50 40 30 20 40 30 20 10 10 0 PP120 Multipole Temperature Rise at Constant Current 0 50 1/0 AWG 4 AWG 100 150 200 Amperes Applied 1 AWG 6 AWG 250 0 0 50 100 150 200 250 Amperes Applied 2 AWG 1/0 AWG 4 AWG 1 AWG 6 AWG 2 AWG NOTE: Temperature rise charts are based on a 25°C ambient temperature. Derating charts on the following page. All Data Subject To Change Without Notice www.andersonpower.com - 37 - PP120 Singlepole Derating vs. Ambient Temperature 100 75 50 Powerpole® PP120 25 SECTION 2 125 Temperature (°C) Temperature (°C) 125 0 50 100 150 200 Amperes Applied 1/0 AWG 4 AWG 1 AWG 6 AWG 250 PP120 Multipole Derating vs. Ambient Temperature 300 100 75 50 25 0 50 2 AWG 100 150 200 Amperes Applied 1/0 AWG 4 AWG 1 AWG 6 AWG 250 300 2 AWG | Powerpole® PP120 Accessories | Mounting Clamp Mounting clamps can be used for fastening a block of Powerpole® 120 series housings to a panel. Connector blocks must be a complete square for the clamps to work properly. Fastening hardware not included. Description - Part Numbers Minimum Quantity ... 20 sets of 2 ...... 2 Pole 1464G1 3 Pole 1464G2 Mounting Clamp Panel 2 Pole 3 Pole Retaining Pins Retaining pins are used to keep stacked Powerpole® 120 series housings from separating. Retaining pins are inserted in the circular opening between two housings stacked side by side. Dimension B is +/- 0.015 in or 0.38 mm. Dimensions - A - -BDescription ----- Part Numbers ----- inches mm inches mm Minimum Quantity ... 1,000 100 ......................................................................... 1 Block High 111812P7 110G19 0.196 / 0.207 4.98 / 5.26 0.560 14.220 2 Block High 111812P8 110G20 0.196 / 0.207 4.98 / 5.26 1.500 38.100 B A Reducing Bushings Use with contact part number 1319-BK or 6811G6-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID Contact Barrel Size Wire Size --------- Part Numbers --------- inches mm Minimum Quantity ................................................... 2,000 1,000 100 ........................ #2 AWG [33.6 mm²] #4 AWG [21.2 mm²] 5919-BK - 5919 0.28 7.11 #2 AWG [33.6 mm²] #6 AWG [16 mm²] - 5920-BK 5920 0.23 5.84 #2 AWG [33.6 mm²] #10 - 8 AWG [5.3 - 8.4 mm²] 5921-BK 5921 0.18 4.57 [ 21.4 ] 0.84 ID [ 8.4 ] 0.33 For environmentally sealed connector shells to hold Powerpole ® 15-180 connectors, see APP ®’s SPEC Pak ® product series on our website, www.andersonpower.com - 38 - www.andersonpower.com All Data Subject To Change Without Notice Powerpole® Connectors - PP180: up to 350 Amps PP180 are the largest of the Powerpole® series housings. They are designed to accommodate up to 3/0 (70 mm²) wires and handle high currents up to 350 amps. Busbar contacts are also available for power inputs and takeoffs. Color-coded housings minimize user confusion and the potential of cross mating circuits. Low Resistance Silver Plated Copper Contacts • Allows currents up to 350 amps Busbar Contacts Work with Standard Housings • Provides a hot swappable quick disconnect system for busbar power distribution SECTION 2 • Great for battery or other applications where the ability to interrupt circuits is required Powerpole® PP180 UL Rated for Hot Plugging up to 75 Amps Wire to Busbar | PP180 ORDERING INFORMATION | PP180 Housings The largest Powerpole® housing can be used with wire contacts for up to 3/0 AWG [85mm²] or busbar contacts. Description -------- Part Numbers -------Minimum Quantity ... 250 50 ....... Red 1381G3-BK 1381G3 Green 1381G4-BK 1381G4 Black 1381G1-BK 1381G1 White 1381G2-BK 1381G2 Blue 1381-BK 1381 [ 28.6 ] 1.13 [ 82.6 ] 3.25 [ 28.6 ] 1.13 [ 129.7 ] 5.5 Front View [ 30.0 ] 1.18 Mated Length PP180 Silver Plated Wire Contacts Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. New contacts for 2/0 to 3/0 AWG (70 to 85 mm²) offer extended capability in the same housings. Dimensions Mating - A - - B - - C - -DAWG mm² Force ---------- Loose Piece Part Numbers ----------- inches mm inches mm inches mm inches mm Minimum Quantity ........ 500 300 250 50 .............................................................................................................. 3/0 85 Low - - 1328G2-BK 1328G2 2.35 59.69 0.70 17.78 0.58 14.73 1.04 26.42 2/0 67.4 Low - 1328G1-BK - 1328G1 2.35 59.69 0.64 16.26 0.49 12.45 1.04 26.42 1/0 53.5 High 1382-BK - - 1382 2.35 59.69 0.52 13.21 0.44 11.18 1.04 26.42 1 42.4 High 1347-BK - - 1347 2.35 59.69 0.52 13.21 0.39 9.91 1.04 26.42 2 33.6 High 1383-BK - - 1383 2.35 59.69 0.52 13.21 0.35 8.89 1.04 26.42 4 21.1 High 1384-BK - - 1384 2.35 59.69 0.52 13.21 0.30 7.62 1.04 26.42 6 13.3 High 1348-BK - - 1348 2.10 53.34 0.37 9.40 0.22 5.59 0.80 20.32 D A C B All Data Subject To Change Without Notice [ 12.70 ] 050 www.andersonpower.com - 39 - PP180 Silver Plated Busbar Contacts Use 2 busbar contacts per housing to provide a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 180BBS includes lock nuts. Locknuts must be ordered separately for 180BBS-BK. See Busbar contact drawing on website for further detail. SECTION 2 Powerpole® PP180 Mating Thread Force ------ Loose Piece Part Numbers -----Minimum Quantity ................ 1,000 120 10 ..... Busbar 1/4-20 High 180BBS-BK 180BBS Lock Nut 1/4-20 N/A H1216P7 110G56 110G55 [ N/A ] 1/4-20 [ 25.4 ] 1.0 [ 2.7 ] 0.50 [ 4.6 ] 0.18 | PP180 SPECIFICATIONS | Mechanical Electrical Current Rating Amperes¹ Singlepole (wire-wire) (3/0 AWG) 2x2 Block (wire-wire) (3/0 AWG) Singlepole (wire-busbar) (1/0 AWG) UL 1977 CSA 350 230 350 180 Voltage Rating AC/DC UL 1977 600 Dielectric Withstanding Voltage Volts AC 2,200 Avg. Mated Contact Resistance Milliohms¹ 6” of 1/0 AWG wire 0.100 UL Hot Plug Current Rating Amperes 250 cycles at 120V DC 75A Housing Plastic Resin Contact Retention Spring Wire Size Range AWG 10 to 3/0 Max. Wire Insulation Diameter in. 0.900 Operating Temperature² °F -4° to 221° Mating Cycles No Load by Plating Silver (Ag) Wire and Busbar Contacts 10,000 Avg. Mating / Unmating Force Lbf. Wire & Busbar Contacts 10 Min. Contact / Spring Retention Force Lbf. 120 mm² 5.3 to 85 mm 22.860 °C -20° to 105° N 44 N 534 Protection Materials Polycarbonate Stainless Steel Housing Flammability Rating UL94 V-0 Contact Base Copper Alloy Plating Silver Contact Termination Methods Crimp³ Hand Solder Wrench / Socket* *Busbar Contacts Only - 40 - [ 109.7 ] 4.3 www.andersonpower.com Touch Safety with Wire Contacts IEC 60529 IP10 ¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. ² Limited by the thermal properties of the connector plastic housing. ³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. All Data Subject To Change Without Notice | PP180 TEMPERATURE CHARTS | PP180 Singlepole Temperature Rise at Constant Current 60 50 Temperature (°C) Temperature (°C) 50 40 30 20 10 40 30 20 10 50 100 150 200 250 0 300 350 0 50 100 3/0 AWG 1 AWG 75 50 50 100 150 200 250 300 350 400 Amperes Applied 3/0 AWG 1 AWG 2/0 AWG 2 AWG 250 300 350 1/0 AWG 4 AWG 2/0 AWG 2 AWG 1/0 AWG 4 AWG 100 75 50 25 0 200 PP180 Multipole Derating vs. Ambient Temperature 125 Temperature (°C) 100 25 3/0 AWG 1 AWG 1/0 AWG 4 AWG PP180 Singlepole Derating vs. Ambient Temperature 125 Temperature (°C) 2/0 AWG 2 AWG 150 Amperes Applied Amperes Applied SECTION 2 0 Powerpole® PP180 0 PP180 Multipole Temperature Rise at Constant Current 60 0 50 100 150 200 250 300 350 400 Amperes Applied 3/0 AWG 1 AWG 2/0 AWG 2 AWG 1/0 AWG 4 AWG NOTE: Temperature rise charts are based on a 25°C ambient temperature. All Data Subject To Change Without Notice www.andersonpower.com - 41 - | Powerpole® PP180 Accessories | Mounting Clamp Mounting clamps can be used for fastening a block of Powerpole® 180 series housings to a panel. Connector blocks must be a complete square for the clamps to work properly. Fastening hardware not included. Mounting Clamp SECTION 2 Powerpole® PP180 Description - Part Numbers - Minimum Quantity ... 20 sets of 2 ..... 2 Pole 1465G1 3 Pole 1465G2 Panel 2 Pole 3 Pole Retaining Pins Retaining pins are used to keep stacked Powerpole® 180 series housings from separating. Retaining pins are inserted in the circular opening between two housings stacked side by side. Dimension “B” is +/- .015 in or .38 mm. Dimensions - A - -BDescription ----- Part Numbers ----- inches mm Minimum Quantity ... 1,000 100 .................................................................................. 1 Block High 111812P6 110G18 0.196 / 0.207 4.98 / 5.26 1.000 25.400 2 Block High 111812P8 110G20 0.196 / 0.207 4.98 / 5.26 1.500 38.100 B A Reducing Bushings Use with contact part number 1382-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID Contact Barrel Size Wire Size ----------------- Part Numbers ---------------- inches mm Minimum Quantity ..................................................... 1,500 1,000 500 100 ............................ 1/0 AWG [53.5 mm²] #1 AWG [42.4 mm²] - - 5687-BK 5687 0.39 9.91 1/0 AWG [53.5 mm²] #2 AWG [33.6 mm²] 5690-BK - - 5690 0.34 8.64 1/0 AWG [53.5 mm²] #4 AWG [21.2 mm²] - 5693-BK - 5693 0.27 6.86 1/0 AWG [53.5 mm²] #6 AWG [13.3 mm²] - 5663-BK - 5663 0.22 5.59 1/0 AWG [53.5 mm²] #10 - 8 AWG [5.3 - 8.4 mm²] 5648-BK - - 5648 0.19 4.83 [ 25.4 ] 1.0 ID Wire Entrance For environmentally sealed connector shells to hold Powerpole ® 15-180 connectors, see APP ®’s SPEC Pak ® product series on our website, www.andersonpower.com - 42 - www.andersonpower.com All Data Subject To Change Without Notice Powerpole® - Tooling Information W ire Size Loose Piece Part Numbers AWG mm² Tin Plating Silver Plating 16 / 20 1.3 / 0.52 N/A 1332 12 / 16 3.3 / 1.3 N/A 1331 Loose Piece Contact Crimp Tool Pneumatic Hand Bench Tool or Tool + Die Number + Locator of Crimps Reeled Part Numbers Reeled Contact Crimp Tools Tin Plating Silver Plating ATS Applicator ATS Press N/A N/A N/A N/A 1385519-1 Air Feed Kit* PP15 / 45 Flat Wiping Power & Ground 1.5 / 0.52 200G2L-LPBK 200G4L-LPBK 16 / 20 1.3 / 0.52 269G2-LPBK N/A 12 / 16 3.3 / 1.3 261G1-LPBK 261G4-LPBK 10 / 14 5.3 / 2.1 261G2-LPBK 261G3-LPBK 12 / 16 3.3 / 1.3 269G1-LPBK N/A 10 / 14 5.3 / 2.1 269G3-LPBK N/A 10 / 14 6.0 / 2.1 200G1L-LPBK 200G3L-LPBK 10 / 14 10 / 14 1309G3 or 1309G8 N/A N/A N/A Single 1309G6 or 6.0 / 2.1 201G1H-LPBK 201G3H-LPBK 1309G8 6.0 / 2.1 1830G1-LPBK 1830G2-LPBK 262G1 262G2 200G2L 200G4L TBD 269G2 N/A 1385519-1 261G1 261G4 261G2 261G3 269G1 N/A 269G3 N/A 1385520-1 1725900-2 1424266-1 or or 1385520-1 [3-54500-1] [354578-1] 1385458-1 1385458-1 200G1L 200G3L 201G1H 201G3H 1385460-1 1385460-1 1830G1 1830G2 1385460-1 PP75 #6 13.3 #8 8.4 SECTION 2 1.3 / 0.52 262G1-LPBK 262G2-LPBK 16 / 20 N/A Powerpole® Tooling 16 / 20 1367G1 1309G2 or 1309G8 1307 5952 1309G4 1389G6 1387G1 5953 #10 / 12 5.3 / 3.3 265G5 1388G6 5900 N/A 1388G7 5915 1385523-1 2-565435-2 692655-1 N/A Single 265G6 1385522-1 1725900-2 1424266-1 or or [3-54500-1] [354578-1] PP120 1/0 53.5 1323G2 #1 42.4 1323G1 N/A #2 33.6 #4 21.2 1319G4 #6 13.3 1319G6 3/0 85 1328G2 2/0 53.5 1328G1 1319 1388G3 1368 1387G1 1389G4 Single N/A N/A N/A N/A 1388G4 PP180 1/0 53.5 #1 42.4 #2 33.6 #4 #6 1387G2 21.1 13.3 1347 1383 1384 1348 1304G32 Double 1389G3 Single 1303G13 1382 N/A 1303G12 1368 1387G1 1388G3 1387G2 1303G13 1304G32 Double 1387G1 Single 1388G3 1389G3 1387G2 1303G13 1304G32 Double 1387G1 Single 1388G4 1389G3 * All ATS applicators for APP® contacts are air feed style, (except 1385870) and require the press to have an air feed kit installed. NOTE: See website for the most current information. All Data Subject To Change Without Notice www.andersonpower.com - 43 - Overview of SBS®, SB® & SBX® / SBO® - Main Differentiating Features SBS ®: The “Storage Battery Safety” connector provides a compact connection with a touch safe interface. The newest series of the Multipole connector continues to add new features and capabilities. SB®: Based on the original “Storage Battery” connector that pioneered flat wiping contact technology over a half century ago. Two to three positions in a genderless mechanically-keyed housing are suitable for a wide array of power connection applications. SBX®: The addition of auxiliary positions to the SB® created the “Storage Battery Auxiliary” connector. Up to 8 auxiliary positions allow expanded capabilities for the Multipole family by allowing intelligent power switching, monitoring of battery charge status, and other signal functions to be integrated into a single connector. SECTION 3 Multipole Family SBE®: By modifying the SBX® housing the “Storage Battery European” connector was created. The SBE® housings are molded from a chemical resistant PBT resin and the SBE®320 features improved touch safety over the SBX®350 design. SBO®: Designed to meet the needs of connecting office equipment, the “Storage Battery Office” connector is molded out of durable PC like the original SB® but incorporates the auxiliary positions of the SBX® in a housing similar to the SBE®80. Hot Plugging AC or DC Contacts feature a sacrificial tip that allow high current circuit interrupt Genderless Housings Provide simplified assembly and minimize the number of components Low Resistance Connection Silver or tin plated contacts inside housings that strongly force the contacts together Keyed & Color Coded Housings Prevents accidental cross mating of circuits Self Securing Design Stainless steel springs create a robust force between the contacts that holds the connector in the mated condition Compact Power to Size Ratio Maximizes valuable PCB edge real estate with a compact high power design Auxiliary or Ground Positions For signal transmission or the added safety of a premate ground - 44 - www.andersonpower.com All Data Subject To Change Without Notice | MULTIPOLE FAMILY SELECTION GUIDE | SBS® Connector Page Number Amps Per Pole 49 50 - 110 SB® Connector SBX® / SBE® / SBO® Connectors 57 77 50 - 450 60 - 350 Volts (UL) Per Pole 600 600 600 Wire Gauge (AWG) 16 - 6 16 - 300 16 - 300 Wire Gauge (mm²) 1.3 - 13.3 1.3 - 152 13.3 - 152 Number of Power Circuits 2-3 2-3 2 Number of Auxiliary Circuits 4 0 8 PCB Mount ● ● Bus Bar ● Panel Mount ● ● Hot Plug ● ● Touch Safe ● Mechanically Keyed ● ● ● Handle ● ● ● ● ● Air Supply System ● SECTION 3 Multipole Family Actual Size - Connector Half SB®50 All Data Subject To Change Without Notice SB®120 SB®175 - 2 Pole www.andersonpower.com - 45 - SECTION 3 Multipole Family Actual Size - Connector Half SB®175 - 3 Pole SBE®60 - SBO®80 - 46 - www.andersonpower.com SB®350 SBE®160 - SBX®175 All Data Subject To Change Without Notice SBS®50 SECTION 3 Multipole Family SBE®320 - SBX®350 SBS®75X & SBS®75G Explanation of Mechanical Voltage Keys Features molded into the mating interface of the connector housing prevent accidental cross mating of circuits. This molded feature mechanically keys the connection so that only housings with the same mating interface can be mated together. Different mechanical keys can be easily recognized by the color of the housing. This color coding corresponds to a voltage that industrial trucks, batteries, and chargers have adopted as a standard to prevent incompatible voltages from cross mating. The same mechanical keying and color coding that is so successful for industrial trucks, is also widely used in power electronics applications. UPS systems, power supplies, personal mobility, and alternative energy applications have all used this feature to ensure user safety. Note: Some housings in the SB®50, SB®175, and SB®350 series have different colored housings with a shared mechanical keying feature. Please see the specific data sheet for details. All Data Subject To Change Without Notice www.andersonpower.com - 47 - SECTION 3 Multipole Family | Scratch Pad | - 48 - www.andersonpower.com All Data Subject To Change Without Notice SBS® Connectors - up to 105 amps The patented SBS® connector family is designed to provide high power in a compact ergonomic housing with protection against accidental contact with live circuits. This is of particular importance in applications where DC voltages exceed 30 volts and can be health threatening. SBS®75G SBS®75X Wire to Wire Wire-to-wire and wire-to-board configurations both provide power contacts rated up to 105 amps. The SBS®75X offers up to 4 mate-last break-first auxiliary power contacts rated up to 20 amps. The SBS®75G features a third first-mate last-break ground or power contact. All contact positions are rated for circuit interruption (hot plugging). • Touch Safe Interface - Can safely be used in through panel applications - Minimizes potential contact with live circuits per IEC 60950 • Wire-to-Wire and Wire-to-Board Configurations Allows one connector to meet multiple needs | SBS® ORDERING INFORMATION | SECTION 3 Meets all connection requirements in one compact connector housing SBS® • Ground or Auxiliary Contacts Integrated into the One Piece Housing SBS®50 Standard Housings Polycarbonate housings feature 2 positions all finger proof. Genderless design mates with itself. Mechanical keys are color coded. Voltage Color Description Code ----------- Part Numbers ----------Minimum Quantity ...... 500 50 ... Red 24V SBS50RED-BK SBS50RED Gray 36V SBS50GRA-BK SBS50GRA Blue 48V SBS50BLU-BK SBS50BLU Green 72V SBS50GRN-BK SBS50GRN Black 80V SBS50BLK-BK SBS50BLK Brown 96V SBS50BRN-BK SBS50BRN White 192V SBS50WHT-BK SBS50WHT SBS®50 Chemical Resistant (CR) Housings Same features as the standard housings, but molded out of a chemical resistant PBT/ PC blend. Suitable for use to -40°C. Voltage Color Description Code ------------ Part Numbers ------------Minimum Quantity ...... 500 50 ... Red 24V PSBS50RED-BK PSBS50RED Gray 36V PSBS50GRA-BK PSBS50GRA Blue 48V PSBS50BLU-BK PSBS50BLU Green 72V PSBS50GRN-BK PSBS50GRN Black 80V PSBS50BLK-BK PSBS50BLK Brown 96V PSBS50BRN-BK PSBS50BRN All Data Subject To Change Without Notice [ 19.1 ] 0.75 [ 3.6 ] 0.14 (2) [ 6.3 ] 0.25 [ 36.1 ] 1.42 [ 18.0 ] 0.71 Material ID P = Chemical Resistant [ 55.8 ] 2.20 [ 16.5 ] 0.65 [84.8] 3.34 www.andersonpower.com - 49 - SBS®75X Standard Housings Polycarbonate housings feature 4 auxiliary and 2 primary positions all finger proof. Genderless design mates with itself, or the PCB connector. Mechanical keys are color coded. Front View Primary Power Contacts Voltage Color Description Code ------------ Part Numbers ------------Minimum Quantity ..... 250 50 ... Black 80V SBS75XBLK-BK SBS75XBLK Brown 96V SBS75XBRN-BK SBS75XBRN [ 15.2 ] 0.60 Pin SBS®75X Chemical Resistant (CR) Housings [ 46.0 ] 1.81 Socket Bottom View [ 28.9 ] 1.14 Same features as the standard housings, but molded out of a chemical resistant PBT/ PC blend. Suitable for use to -40°C. Voltage Color Description Code ------------- Part Numbers -------------Minimum Quantity ..... 250 50 .... Green 72V PSBS75XGRN-BK PSBS75XGRN Black 80V PSBS75XBLK-BK PSBS75XBLK [ 32.5 ] 1.28 [ 55.9 ] 2.20 [ 84.8 ] 3.34 Mated Length [ 32.5 ± 0.13 ] 0.750 ± 0.005 Material ID P = Chemical Resistant SBS®75X Assembled PCB Connector Voltage Color Description Code ---------------- Part Numbers --------------Minimum Quantity ..... 100 50 ..... Black 80V SBS75XPRBLK-BK SBS75XPRBLK Mated Length Side View Back View [ 4.0 ] 0.16 (4) [ 56.8 ] 2.24 [ 15.7 ] 0.62 [ 46.1 ] 1.81 [ 4.1 ] 0.16 (4) [ 26.92 ] 1.06 [ 41.00 ] 1.614 [ 74.9 ] 2.95 See PCB connector drawing on website for further detail. SBS® SECTION 3 Fully assembled PCB connector is designed to mate with SBS®75X Wire connector. All positions are preloaded with contacts including standard mating length auxiliary positions. Press fit board locks help secure the connector to the PCB before and after soldering. SBS®75G Wire Housings Polycarbonate housings feature three finger proof positions. The center position can be used for pre-mate power or ground. Genderless design mates with itself, or the PCB connector. Mechanical keys are color coded. Inquire with customer service for chemical resistant housings. Voltage Color Description Code ------------ Part Numbers ------------Minimum Quantity ..... 250 50 ..... Gray 36V SBS75GGRA-BK SBS75GGRA Blue 48V SBS75GBLU-BK SBS75GBLU Black 80V SBS75GBLK-BK SBS75GBLK Brown 96V SBS75GBRN-BK SBS75GBRN [ 46.0 ] 1.81 [ 15.2 ] 0.60 [ 41.4 ] 1.63 [ 59.4 ] 2.34 Premate Ground / Power [ 28.9 ] 1.14 [ 14.5 ] 0.57 [ 84.8 ] 3.34 Mated Length Material ID P = Chemical Resistant SBS®75G Assembled PCB Connector Fully assembled PCB connector is designed to mate with SBS®75G Wire connector. Has press fit board locks to help secure the connector to the PCB before and after soldering. Voltage Color Description Code ---------------- Part Numbers --------------Minimum Quantity ..... 100 50 ...... Black 80V SBS75GPRBLK-BK SBS75GPRBLK Back View [ 56.8 ] 2.24 [ 4.0 ] 0.16 TYP Side View [ 5.7 ] 0.62 [ 3.4 ] 0.13 TYP [ 49.6] 1.95 Mated Length [ 74.9 ] 2.95 [ 19.1 ] 0.75 See PCB connector drawing on website for further detail. - 50 - www.andersonpower.com All Data Subject To Change Without Notice SBS® Silver Plated Primary Power Wire Contacts Use two silver plated contacts per housing for the best electrical performance and durability up to 10,000 mating cycles. Standard contacts are for use in all primary power positions for SBS® 50, 75X, & 75G wire housings. Dimensions Loose Piece -AType AWG mm² ------ Part Numbers ------ inches mm Minimum Quantity .................. 1,000 100 ................... Standard 6 16 1339G2-BK 1339G2 0.22 5.59 Standard 8 10 1339G5-BK 1339G5 0.19 4.83 Standard 12 to 10 4 to 6 1339G3-BK 1339G3 0.14 3.56 [ 7.6 ] 0.30 [ 39.4 ] 1.55 [ 12.4 ] 0.49 A [ 7.3 ] Ø 0.29 Ground Indicator SBS®75G Silver Plated Pre-Mate Wire Contacts Pre-Mate contacts are for the center Pre-Mate position on the SBS®75G wire housings. Loose Piece Type AWG mm² ------ Part Numbers ------ Minimum Quantity .................. 500 50 Pre-Mate 6 16 1340G1-BK 1340G1 Pre-Mate 8 10 1340G2-BK 1340G2 Pre-Mate 12 to 10 4 to 6 1340G3-BK 1340G3 Dimensions -Ainches mm ..................... 0.22 5.59 0.19 4.83 0.14 3.56 [ 7.6 ] 0.30 [ 41.9 +-1.5 ] 1.65 +-0.06 [ 12.4 ] 0.49 A [ 7.3 ] Ø 0.29 Pin Contacts for 1x4 Auxiliary Connector Retention Clip ID SECTION 3 SBS® Gold plated contacts are available in 4 lengths to allow sequencing of circuits. Description AWG mm² ----------------- Part Numbers ---------------Minimum Quantity .................................................... 500 50 ........... Standard Length 7.7mm 12 2.5 PM16P12S30 PM16P12S30-50 16 to 14 1.0 to 1.5 PM16P1416S30 PM16P1416S30-50 20 to 16 0.75 to 1.0 PM16P1620S30 PM16P1620S30-50 24 to 20 0.50 to 0.75 PM16P2024S30 PM16P2024S30-50 Pre-Mate 9.3mm 12 2.5 PM16P12A30 PM16P12A30-50 16 to 14 1.0 to 1.5 PM16P1416A30 PM16P1416A30-50 20 to 16 0.75 to 1.0 PM16P1620A30 PM16P1620A30-50 24 to 20 0.50 to 0.75 PM16P2024A30 PM16P2024A30-50 Pre-Mate 8.5mm 12 2.5 PM16P12B30 PM16P12B30-50 16 to 14 1.0 to 1.5 PM16P1416B30 PM16P1416B30-50 20 to 16 0.75 to 1.0 PM16P1620B30 PM16P1620B30-50 24 to 20 0.50 to 0.75 PM16P2024B30 PM16P2024B30-50 Post-Mate 6.4mm 12 2.5 PM16P12C30 PM16P12C30-50 16 to 14 1.0 to 1.5 PM16P1416C30 PM16P1416C30-50 20 to 16 0.75 to 1.0 PM16P1620C30 PM16P1620C30-50 24 to 20 0.50 to 0.75 PM16P2024C30 PM16P2024C30-50 [ 1.60 ] Ø 0.06 L1 L Auxiliary Pin Contact Lengths Standard Length 7.7mm Pre-Mate 9.3mm Pre-mate 8.5mm Post-Mate 6.6mm -Lin. mm 0.77 19.6 0.83 21.2 0.80 20.4 0.72 18.3 - L1 in. mm 0.30 7.7 0.37 9.3 0.33 8.5 0.25 6.4 Socket Contacts for 1x4 Auxiliary Connector Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles. Description AWG mm² -------------------- Part Numbers ------------------Minimum Quantity .................................. 500 50 ............. Socket Contact 12 2.5 PM16S12S32 PM16S12S32-50 16 to 14 1.0 to 1.5 PM16S1416S32 PM16S1416S32-50 20 to 16 0.75 to 1.0 PM16S1620S32 PM16S1620S32-50 24 to 20 0.50 to 0.75 PM16S2024S32 PM16S2024S32-50 [ 19.6 ] 0.77 ID Retention Clip Socket Insert [ 2.6 ] 0.10 Auxiliary Socket Contacts Crimp Barrel ID Wire Gauge #24 / 20 #20 / 16 #16 / 14 #12 All Data Subject To Change Without Notice in. 0.04 0.07 0.08 0.10 mm. 1.1 1.7 2.1 2.6 www.andersonpower.com - 51 - | SBS® CONNECTOR SPECIFICATIONS | Electrical Copper alloy, Au over Ni BeCu, Au over Ni Copper alloy, Sn bright over Ni Stainless Steel Brass - Tin Plated Protection SBS® SECTION 3 Materials Housing Standard Plastic Resin Chem. Resistant Resin Contact Retention Spring Housing Flammability Rating UL94 Wire Power & Ground Contact PCB Power & Ground Contact SBS75X Auxiliary Contacts Pin Socket Socket Body Retention Clip PCB Press Fit Retainers Contact Termination Methods Crimp³ Hand Solder Solder Dip Wave Solder Mechanical Wire Size Range AWG mm² Power Contacts 16 to 6 1.3 to 13.3 Auxiliary Contacts 24 to 12 0.25 to 3.3 Max. Wire Insulation Diameter in. mm 0.380 9.652 SBS®75G Power & Ground 0.410 10.414 SBS®50 & SBS®75X Power Contacts 0.140 3.600 SBS®75X Auxiliary Contacts Operating Temperature² °F °C Standard -4° to 221° -20° to 105° Chemical Resistant -40 to 221° -40° to 105° Mating Cycles No Load by Plating Silver (Ag) Tin (Sn) Gold (Au) Power & Ground Contacts Wire 10,000 Power & Ground Contacts PCB 1,500 Auxiliary Contacts 10,000 Avg. Mating / Unmating Force Lbf. N 16 70 SBS®75X and SBS®75G Wire to Wire 8 36 SBS®50 Wire to Wire 8 36 SBS®75X and SBS®75G Wire to PCB Min. Contact / Spring Retention Force Lbf. N Power, Standard Housing 50 222 Power, Chem. Resistant Housing 30 133 Aux. Standard Housing 15 67 Aux. Chem. Resistant Housing 10 44 PCB Specifications Mounting Style Plated Through Hole Max PCB Thickness- in. [mm] 0.093 [2.4] Recommended Traces Power & Ground #6 AWG Cross Section Recommended Traces Auxiliary #12 AWG Cross Section Min. Creepage / Clearance Distance PCB in. mm 0.41 10.4 Power to Aux. Creepage SBS®75X 0.24 6.1 Power to Aux. Clearance SBS®75X 0.35 8.9 Power to Ground Creepage SBS®75G 0.26 6.7 Power to Ground Clearance SBS®75G 0.12 3.0 Auxiliary Creepage SBS®75X 0.12 3.0 Auxiliary Clearance SBS®75X Current Rating Amperes¹ UL 1977 CSA/TUV Primary Power (6 AWG) 110 75 Auxiliary (12 AWG) 20 10 Voltage Rating AC/DC UL 1977 600 Dielectric Withstanding Voltage Volts AC 2,200 Avg. Mated Contact Resistance Milliohms¹ Power & Ground: 1 1/4” of #6 AWG wire 0.200 Auxiliary: Wire & PCB 3.000 UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC Wire & PCB Power 50A Wire & PCB Auxiliary 5A UL Ground Short Time Current Test - SBS75G Wire & PCB 1530 Amps, #6 AWG Wire 6 seconds Polycarbonate Polycarbonate / PBT blend Stainless Steel V-0 Silver Plated Copper Alloy Tin Plated Copper Alloy Wire Contacts Wire and PCB Contacts PCB Contacts PCB Contacts Touch Safety with Wire Contacts & PCB Mating Interface IEC 60950 Pass IEC 60529 IP20 Auxiliary contacts are available for SBS®75X only. SBS®75X and SBS®75G PCB connectors are designed to mate only with the wire connector of the same series. ¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. ² Limited by the thermal properties of the connector plastic housing. ³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. - 52 - www.andersonpower.com All Data Subject To Change Without Notice | SBS® CONNECTOR TEMPERATURE CHARTS | 125.0 Temperature (°C) Temperature (°C) 50 40 30 20 SBS®75x Primary Contacts Only Derating vs. Ambient Temperature 50 100.0 75.0 50.0 10 0 25.0 0 0 10 20 30 40 50 60 70 80 90 100 110 120 20 40 6 AWG 10 AWG SBS®75x Auxiliary Contacts @ 10A Temperature Rise at Constant Current 125.0 Temperature (°C) 20 10 50.0 125.0 Temperature (°C) Temperature (°C) 0 10 20 30 40 50 60 70 80 90 100 110 8 AWG 12 AWG 40 60 80 Amperes Applied 6 AWG 8 AWG 12 AWG 10 AWG 100 120 12 AWG SBS®50 Derating vs. Ambient Temperature 125 100 75 50 25 0 20 40 60 80 100 120 140 Amperes Applied 6 AWG 10 AWG 12 AWG SBS®75x Auxiliary Contacts @ 20A Derating vs. Ambient Temperature 100.0 75.0 50.0 25.0 0 10 20 30 40 50 60 70 80 90 100110 Amperes Applied 6 AWG 10 AWG 20 Amperes Applied 50 10 0 8 AWG 12 AWG 75.0 6 AWG 10 AWG SBS®75x Auxiliary Contacts @ 20A Temperature Rise at Constant Current 20 0 140 100.0 8 AWG 12 AWG 30 120 SBS®75x Auxiliary Contacts @ 10A Derating vs. Ambient Temperature Amperes Applied 40 100 25.0 0 10 20 30 40 50 60 70 80 90 100 110 0 10 20 30 40 50 60 70 80 90 100 110 6 AWG 10 AWG 80 SECTION 3 30 0 20 SBS® Temperature (°C) 50 60 30 Amperes Applied 8 AWG 12 AWG 40 60 Temperature (°C) 6 AWG 10 AWG 0 40 10 Amperes Applied 60 SBS®50 Temperature Rise at Constant Current 60 Temperature (°C) 60 SBS®75x Primary Contacts Only Temperature Rise at Constant Current Amperes Applied 6 AWG 10 AWG 8 AWG 12 AWG NOTE: Temperature rise charts are based on a 25°C ambient temperature. All Data Subject To Change Without Notice www.andersonpower.com - 53 - SBS®75G All Contacts Powered Temperature Rise at Constant Current 60 60 30 20 10 20 40 60 80 Amperes Applied 100 20 50 0 20 40 60 80 100 Amperes Applied 6 AWG 10 AWG 120 Amperes Applied 6 AWG 10 AWG 50 0 20 8 AWG 12 AWG 40 60 80 Amperes Applied 6 AWG 10 AWG 100 8 AWG 12 AWG SBS®75G Primary Contacts Only No Power Center Contact Derating vs. Ambient Temperature 125 75 25 0 10 20 30 40 50 60 70 80 90 100 110 120 8 AWG 12 AWG 100 140 20 10 20 30 40 50 60 70 80 90 100 Amperes Applied SBS®75GPR All Contacts Powered Derating vs. Ambient Temperature 125 75 30 0 0 6 AWG 10 AWG SBS®75G All Contacts Powered Derating vs. Ambient Temperature 40 10 8 AWG 12 AWG 100 25 0 120 Temperature (°C) Temperature (°C) 30 Temperature (°C) 0 125 SBS® 40 10 6 AWG 10 AWG SECTION 3 50 Temperature (°C) 40 SBS®75G Primary Contacts Only No Power Center Contact Temperature Rise at Constant Current 60 50 Temperature (°C) Temperature (°C) 50 0 SBS®75GPR All Contacts Powered Temperature Rise at Constant Current 100 75 50 25 120 0 20 40 60 80 100 120 140 Amperes Applied 6 AWG 10 AWG 8 AWG 12 AWG 8 AWG 12 AWG NOTE: Temperature rise charts are based on 25 °C ambient temperature. | SBS® Accessories | Mounting Clamp for SBS®50 Mounting clamps can be used for fastening a SBS®50 series housings to a panel. Fastening hardware not included. Description --- Part Number --- Minimum Quantity .......................... 20 sets of 2 ..... 1466G1 Panel Mount Bracket for SBS®50 [ 20.8 ] 0.82 [ 20.8 ] 0.82 [ 25.1 ] 0.99 [ 20.8 ] 0.82 [ 4.6 ] Ø 0.18 TYP [ 1.5 ] 0.06 [ 26.4 ] 1.04 [ 33.5 ] 1.32 [ 50.0 ] 1.97 [ 28.2 ] 1.11 T-Handle for SBS®50 and SBS®75X The “T” handle makes mating and unmating the connector easier. The non-conductive red plastic material is strong and safe. (2) Self tapping screws are used to secure the handle to the connector housing. Description ---------- Part Numbers ---------Minimum Quantity ............................... 1,000 50 .......... Red “T” Handle + Hardware Bag - SBS50-HDL-RED Hardware Bag (2 Screws) - 104G17 Red “T” Handle Only 113899P1 - #8 x 5/8” Screw (Order 2 Per Handle) H1120P41 - - 54 - www.andersonpower.com All Data Subject To Change Without Notice T-Handle for SBS®75G The “T” handle makes mating and unmating the connector easier. The non-conductive red plastic material is strong and safe. (2) Machine screws and lock nuts. Description --- Part Number --- Minimum Quantity .............................. 50 ......... Red “T” Handle + Hardware Bag SBS75GHDL-RED Dust Cover SBS®50 Prevents dust and dirt from entering the mating interface of the connector when unmated. NOTE: Not a Hermetic Seal. Description ---- Part Number ---- Minimum Quantity ............................... 500 50 ... Dust Cover with Lanyard Strap, Red 113890P1 134G1 Shown with the SB®50 Slide cover over mating end. Cable Clamps for SBS®50 SECTION 3 SBS® Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging 5905 wire or contacts from the housing. Cable clamps are recommended for solder terminated wires. Cable Size AWG or mm² or Shown with the SB®50 Description (Inches O.D.) (mm O.D.) ----- Part Numbers ----Bolt on bundled Minimum Quantity ............................................................................................ 500 50 ... conductors. Self Attaching for Discrete Conductor 8 to 6 10 990-BK 990 Self Attaching for Discrete Conductor 12 to 10 4 to 6 990G2-BK 990G2 Bolt On for Discrete Conductor 12 to 6 4 to 10 990G1-BK 990G1 Bolt On for Bundled Conductor (0.320 to 0.450) (4.27 to 11.43) 5905-BK 5905 The given wire O.D. information is an estimate. Cable clamps should be evaluated for 990 performance with the actual wire to be used. Self attaching discrete conductor. Cable Clamps for SBS®75X with Integral Handle Rugged chemical resistant PBT/ PC plastic cable clamps securely hold cables to prevent accidental strain or pulls from dislodging wire or contacts from the housing. Cable clamps are recommended for solder terminated wires. Cable Size AWG or mm² or Description (Inches O.D.) (mm O.D.) ------------------ Part Numbers ------------------Minimum Quantity ..................................................................................................... 100 25 ..... Large Wire Clamp Kit w/ Hardware 12 to 6 (0.39 to 0.60) 4 to 10 (9.9 to 15.2) SBS75XCLP1-BK SBS75XCLP1 Small Wire Clamp Kit w/ Hardware 12 to 6 (0.34 to 0.55) 4 to 10 (8.6 to 14.0) SBS75XCLP2-BK SBS75XCLP2 [ 21.8 ] 0.86 [ 48.3 ] 1.90 [ 36.4 ] 1.44 [ 55.5 ] 2.18 The given wire O.D. information is an estimate. Cable clamps should [ 45.9 ] be evaluated for performance with 1.81 the actual wire to be used. Clamp hardware requires phillips or flat blade screwdriver to assemble. All Data Subject To Change Without Notice www.andersonpower.com - 55 - Reducing Bushings Use with contact part number 1339G2-BK or 1340G1-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID - - Length Contact Barrel Size Wire Size -------- Part Numbers -------- inches mm inches mm Minimum Quantity ...................................................... 3,000 1,000 100 ..................................................... #6 AWG [13.3 mm²] #8 AWG [8.4 mm²] - 5912-BK 5912 0.18 4.57 0.45 11.43 #6 AWG [13.3 mm²] #12- 10 AWG [3.3- 5.3 mm²] 5910-BK - 5910 0.14 3.56 0.47 11.94 #6 AWG [13.3 mm²] #16- 14 AWG [1.3- 2.1 mm²] 5913-BK - 5913 0.09 2.29 0.47 11.94 Length ID Wire Entrance SBS® - Tooling Information W ire Size Power Contact Part Number AWG mm² #6 13.3 1339G2 #8 8.4 1339G5 #10 / 12 5.3 / 3.3 1339G3 #6 13.3 1340G1 #8 8.4 1340G2 #10 / 12 5.3 / 3.3 1340G3 Pneumatic Bench Tool + Die 1388G6 + Locator 1388G6 Hand Tool Single 1309G4 1389G9 1388G7 1387G1 Number of Crimps 1389G20 1388G7 SBS® SECTION 3 W ire Size AWG mm² #12 / 24 2.5 / 0.25 Auxiliary Contact Part Number All Crimp Pins Mil Std. Hand Pneumatic Tool* Tool* M22520/1-01 Number of Crimps APP Hand Tool w/ Integral Locator PM1000G1 O R TM0001 O TP0001 R All Crimp Sockets Locator for: TM0001 & TP0001 TL0001 Single + TL0002 * TP0001 and TM0001 tools require locators TL0001 for Pins and TL0002 for Sockets. NOTE: See website for the most current information. - 56 - www.andersonpower.com All Data Subject To Change Without Notice SB® 50 Connectors - up to 120 amps Based off the design pioneered by Anderson in 1953, APP®’s two pole SB® connectors set the standard for DC power distribution and battery connections. SB®50 connectors feature a one piece plastic housing using stainless steel springs to hold low resistance contacts in place. Wires sizes from #16 (1.5 mm²) to #6 (13.3 mm²) are held in the smallest of the SB® series housings. • Low Resistance Silver or Tin Plated Copper Contacts Allows UL rated currents up to 120 amps • UL Rated for Hot Plugging up to 50 Amps Great for battery or other applications where the ability to interrupt circuits is required • Wire, PCB, and Busbar Contacts Allows one connection system to meet multiple needs SECTION 3 SB® 50 | SB50® ORDERING INFORMATION | SB®50 Standard Housings The smallest SB® housings work with wire contacts up to 6 AWG [10 mm²] as well as PCB, and busbar contacts. Genderless design mates with itself. Mechanical keys are color coded. Voltage Color Description Code ---- Part Numbers ---Minimum Quantity .... 500 100 ... Yellow 12V 992G5-BK 992G5 Orange 18V 992G7-BK 992G7 Red 24V 992G1-BK 992G1 Gray 36V 992-BK 992 Blue 48V 992G4-BK 992G4 Green 72V 992G6-BK 992G6 Black 80V 992G2-BK 992G2 NOTE: SB®50 Black and Gray housings have the same keying features and can be intermated. SB®50 Chemical Resistant Housings Same features as the Standard SB®50 but molded in a chemical resistant PBT/ PC blend. Suitable for use to -40°C. Voltage Color Description Code ---- Part Numbers ---Minimum Quantity .... 500 100 ... Red 24V P992G1-BK P992G1 Gray 36V P992-BK P992 Black 80V P992G2-BK P992G2 NOTE: SB®50 Black and Gray housings have the same keying features and can be intermated. All Data Subject To Change Without Notice Bottom View [ 35.1 ] 1.38 [ 3.7 ] Ø 0.14 (2) PLC’S Material ID P = Chemical Resistant [ 22.5 ] 0.89 [ 19.1 ] 0.75 [ 6.4 ] 0.25 [ 81.3 ] 3.20 [ 15.9 ] 0.63 Mated Length www.andersonpower.com - 57 - SB®50 Silver Plated Wire Contacts Use two silver plated contacts per housing for the best electrical performance and durability up to 10,000 mating cycles. Dimensions Mating Loose Piece -AAWG mm² Force --- Part Numbers --- inches mm Minimum Quantity ................... 1,000 100 ......................... 6 13.3 Low 1307-BK1307 0.22 5.59 6 13.3 High 5900-BK5900 0.22 5.59 8 8.4 High 5952-Bk 5952 0.19 4.83 12 to 10 3.3 to 5.3 Low 5953-BK5953 0.14 3.56 12 to 10 3.3 to 5.3 High 5915-BK5915 0.14 3.56 A D C [ 7.1 ] 0.28 B SB®50 Tin Plated Reeled Wire Contacts Use two reeled contacts per housing. Reeled contacts are for use with the recommended high volume press and applicator tooling. Rated for up to 1,500 mating cycles. Dimensions Mating Reeled - A - -BAWG mm² Force - Part Numbers - inches mm inches mm Minimum Quantity ...................... 2,000 ................................................. 8 to 6 8.4 to 13.3 High 265G5 0.26 6.60 0.36 9.14 12 to 10 3.3 to 5.3 High 265G6 0.17 4.32 0.29 7.37 A [ 32.2 ] 1.27 B SB®50 Silver Plated Busbar Contacts SB® 50 SECTION 3 Use 2 busbar contacts per housing to provide a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 75BBS includes lock nuts. Locknuts must be ordered separately for B01956P4. See Busbar contact drawing on website for further detail. Mating Type Thread Force ----------- Loose Piece Part Numbers ----------Minimum Quantity ................. 1,000 120 20 10 ... Busbar #10-24 High - B01956P4 - 75BBS Lock Nut #10-24 - H1216P8 - 110G54 - [ 2.0 ] 0.08 [ 69.1 ] 2.72 55A Right Angle Standard Powerclaw PCB Contacts Top View Standard Powerclaw contacts are for use inside a SB®50 housing and provide a color coded right angle connection to the PCB. Description - Loose Piece Part Numbers - Minimum Quantity .... 500 100 ....... Tin Plated PC5930T-BK PC5930T Silver Plated PC5930S-BK PC5930S [ 8.0 ] 0.32 [ 21.6 ] [ 19.05 ] 0.750 0.85 Right angle Mini Powerclaw contacts can be used on the PCB edge without a SB®50 housing on the PCB side. A self polarizing design only allow SB®50 wire housings to mate to PCB contacts one way. Description - Loose Piece Part Numbers Minimum Quantity .... 1,000 100 ....... Tin Plated PC5934T-BK PC5934T Silver Plated PC5934S-BK PC5934S - 58 - www.andersonpower.com [ 22.6 ] 0.89 Side View [ 23.7 ] 0.93 [x] x [ 15.6 ] 0.62 [ 35.0 ] 1.380 [ 27.4 ] 1.08 [ 11.4 ] 0.45 55A Right Angle Mini Powerclaw PCB Contacts [ 17.1 ] 0.68 [ 63.6 ] 2.51 [ 3.7 ] Ø 0.14 (2) [ 8.1 ] 0.32 [ 7.6 ] 0.30 [ 2.42 ] 0.095 [ 6.10 ] 0.240 See PCB contact drawing on website for further detail. [ 12.19 ] 0.480 [ 24.6 ] 0.97 [ 17.5 ] 0.69 [ 25.4 ] 1.00 [ 1.27 ] 0.050 All Data Subject To Change Without Notice 55A Vertical Mini Powerclaw PCB Contacts [ 12.2 ] 0.48 Vertical Mini Powerclaw contacts save space by not requiring a SB®50 housing on the PCB side. The guide housing is required for to provide a polarized connection. (See SB®50 accessories). Description - Loose Piece Part Numbers - Minimum Quantity .... 1,500 100 ......... Tin Plated PC5933T-BK PC5933T Silver Plated PC5933S-BK PC5933S [ 6.25 ] 0.246 [ 24.3 ] 0.96 [ 9.7 ] 0.38 [2.32] 0.091 [ 10.29 ] 0.405 [ 1.27 ] 0.050 [ 4.98 ] 0.196 | SB®50 CONNECTOR SPECIFICATIONS | Mechanical Electrical Housing Standard Plastic Resin Chem. Resistant Resin Contact Retention Spring Housing Flammability Rating UL94 Contact Base Wire Plating PCB Plating Contact Termination Methods Crimp³ Hand Solder Solder Dip* Wave Solder* Wrench / Socket All Data Subject To Change Without Notice Polycarbonate Polycarbonate / PBT blend Stainless Steel V-0 Copper Alloy Silver Sn or Ag over Ni Wire Contacts Wire and PCB Contacts PCB Contacts PCB Contacts Busbar Contacts SECTION 3 Materials Wire Size Range AWG mm² 16 to 6 1.3 to 13.3 Max. Wire Insulation Diameter in. mm 0.440 11.200 Operating Temperature² °F °C Standard -4° to 221° -20° to 105° Chemical Resistant* -40 to 221° -40° to 105° *Chemical resistant material not available for PCB guide housings Mating Cycles No Load by Plating Silver (Ag) Tin (Sn) Wire and PCB Contacts 10,000 1,500 Avg. Mating / Unmating Force Lbf. N Wire to Wire Low Force Contacts 10 44 Wire to Wire High Force Contacts 15 67 Standard Powerclaw to Wire 15 66 Mini Powerclaw to Wire 8 36 PCB Specifications Mounting Style Plated Through Hole Max PCB Thickness- in. [mm] Standard: 0.15 [0.381] Mini: 0.25 [0.635] Recommended Traces #8 AWG Cross Section Min. Contact / Spring Retention Force Lbf. N Wire Housing 50 222 Min. Creepage / [Clearance] Distance in. mm Standard Powerclaw 0.374 9.5 Mini Vert. Powerclaw 0.213 5.4 Mini Horz. Powerclaw 0.205 5.2 SB® 50 Current Rating Amperes¹ UL 1977 CSA Wire to Wire UL 1977(6 AWG) 120 50 Wire to PCB UL 1977(6 AWG) 50 Voltage Rating AC/DC UL 1977 600 PCB Connector Recommended Voltage per IEC 60950-1 Table 2L Pollution Degree2 Mini Vert. Contact 522 Mini Horiz. Contact 504 Standard Contact 950 Dielectric Withstanding Voltage Volts AC 2,200 Avg. Mated Contact Resistance Milliohms¹ 1 1/4” of #6 AWG wire 0.200 PCB Contact to Contact 0.500 UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC Wire- wire 50A PCB- wire 40A (Vertical Mini Powerclaw) Protection Touch Safety with Wire Contacts IEC 60529 IP10 ¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. ² Limited by the thermal properties of the connector plastic housing. ³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. www.andersonpower.com - 59 - | SB®50 CONNECTOR TEMPERATURE CHARTS | SB®50 Temperature Rise at Constant Current 60 125 Temperature (°C) Temperature (°C) 50 40 30 20 SB®50 Derating vs. Ambient Temperature 100 75 50 10 0 0 25 10 20 30 40 50 60 70 80 90 6 AWG 10 AWG 6 AWG 10 AWG 8 AWG 12 AWG Mini Powerclaw Temperature Rise at Constant Current 60 125 Temperature (°C) Temperature (°C) 50 40 30 20 SB® 50 SECTION 3 10 0 10 20 30 40 50 60 70 80 90 Amperes Applied SB50 8 AWG 12 AWG Mini Powerclaw Derating vs. Ambient Temperature 100 75 50 25 0 0 10 20 30 40 50 60 70 80 90 100 Amperes Applied Amperes Applied 0 10 20 30 40 50 60 70 80 90 100110 Amperes Applied SB50 NOTE: Temperature rise charts are based on a 25°C ambient temperature. Powerclaw charts are based on #8 AWG equivalent copper foil on board side, mated to #6 AWG conductor on wire side. | SB® Accessories | “T” Handle The “T” handle makes mating and unmating the connector easier. The non-conductive red plastic material is strong and safe. (2) Self tapping screws are used to secure the handle to the connector housing. (2) Self-tapping Screws Handle Connector Housing Description --------- Part Numbers --------- Minimum Quantity ............................... 1,000 50 ........ Red “T” Handle + Hardware Bag - SB50-HDL-RED Hardware Bag (2 Screws) - 104G17 Red “T” Handle Only 113899P1 #8 x 5/8” Screw (Order 2 Per Handle) H1120P41 Dust Cover Prevents dust and dirt from entering the mating interface of the connector when unmated. NOTE: Not a Hermetic Seal. Description ---- Part Numbers ---- Minimum Quantity .............................. 500 50 ... Dust Cover with Lanyard Strap, Red 113890P1 134G1 - 60 - www.andersonpower.com Slide cover over mating end. All Data Subject To Change Without Notice Guide Housings for Vertical Mini Powerclaw Contacts SB50 Connector Prevents polarity being reversed when a SB®50 is mated to vertical mini Powerclaw contacts. Description ------------ Part Numbers ----------- Minimum Quantity .... 1,000 50 ...... Black Guide Housing PC-HSG-SB-BK PC-HSG-SB Mini-vertical Powerclaw Contacts Guide Housing PCB Cable Clamps Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging wire or contacts from the housing. Cable clamps are recommended for solder terminated wires. Cable Size AWG or mm² or Description (Inches O.D.) (mm O.D.) ---- Part Numbers ---Minimum Quantity ........................................................................................... 500 50 ... Self Attaching for Discrete Conductor 8 to 6 10 990-BK 990 Self Attaching for Discrete Conductor 12 to 10 4 to 6 990G2-BK 990G2 Bolt on for Discrete Conductor 12 to 6 4 to 10 990G1-BK 990G1 Bolt on for Bundled Conductor (0.320 to 0.450) (4.27 to 11.43) 5905-BK 5905 SECTION 3 SB® 50 990 Self attaching discrete conductor. 990G1 Bolt on discrete conductor. 5905 Bolt on bundled conductors. The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. Reducing Bushings Use with contact part number 5900-BK or 1307-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID - - Length Contact Barrel Size Wire Size -------- Part Numbers -------- inches mm inches mm Minimum Quantity ...................................................... 3,000 1,000 100 ................................................... #6 AWG [13.3 mm²] #8 AWG [8.4 mm²] - 5912-BK 5912 0.18 4.57 0.45 11.43 #6 AWG [13.3 mm²] #12- 10 AWG [3.3- 5.3 mm²] 5910-BK - 5910 0.14 3.56 0.47 11.94 #6 AWG [13.3 mm²] #16- 14 AWG [1.3- 2.1 mm²] 5913-BK - 5913 0.09 2.29 0.47 11.94 Length ID Wire Entrance All Data Subject To Change Without Notice www.andersonpower.com - 61 - SB120® Connectors - up to 240 Amps Like the other Multipole connectors, the SB®120 offers color-coded mechanically keyed housings. Keys can be used to identify and separate different circuits, or prevent users from accidentally cross mating different voltages. Wires sizes from #10 (5.3 mm²) to #1 (42.4 mm²) are held in the second smallest SB® housing. • New extended range contacts expand wire size up to #1 AWG (42.4 mm²) Allows UL rated currents up to 240 amps • Chemical resistant housing option Extends temperature range down to -40°C, while offering enhanced UV and chemical resistance • Panel mounting grooves With use of mounting clamps, can be easily mounted through panels | SB®120 ORDERING INFORMATION | SB® 120 SECTION 3 SB®120 Standard Housings The second to smallest SB® housings work with wire contacts up to 1 AWG [35 mm²] as well as busbar contacts. Genderless design mates with itself. Mechanical keys are color coded. Voltage Color Description Code ----- Part Numbers ----Minimum Quantity ...... 250 50 .... Red 24V 6810G3-BK 6810G3 Gray 36V 6810G1-BK 6810G1 Blue 48V 6810G2-BK 6810G2 SB®120 Chemical Resistant (CR) Housings Same features as the Standard SB 120 but molded in a chemical resistant PBT/ PC blend. Suitable for use to -40°C. ® Voltage Color Description Code ------- Part Numbers ------- Minimum Quantity ...... 250 50 ..... Red 24V P6810G3-BK P6810G3 Gray 36V P6810G1-BK P6810G1 - 62 - www.andersonpower.com Bottom View [ 2.5 ] 0.10 [ 63.5 ] 2.50 [ 37.6 ] 1.48 [ 5.1 ] Ø 0.20 (2) PLC’S [ 46.4 ] 1.83 [ 19.1 ] 0.75 Material ID P = Chemical Resistant [ 8.6 ] 0.34 [ 104.6 ] 4.12 [ 20.6 ] 0.81 Mated Length All Data Subject To Change Without Notice SB®120 Silver Plated Wire Contacts Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. Dimensions Mating -A- -BAWG mm² Force ------- Loose Piece Part Numbers ------- inches mm inches mm Minimum Quantity ........... 600 500 50 ............................................... 1 42.4 Low 1323G1-BK - 1323G1 0.47 11.94 0.39 9.91 2 33.6 Low - 6811G6-BK 6811G6 0.44 11.18 0.22 5.59 2 33.6 High - 1319-BK 1319 0.44 11.18 0.22 5.59 4 21.1 Low - 6811G5-BK 6811G5 0.44 11.18 0.30 7.62 4 21.1 High - 1319G4-BK 1319G4 0.44 11.18 0.30 7.62 6 13.3 Low - 6811G4-BK 6811G4 0.44 11.18 0.34 8.64 6 13.3 High - 1319G6-BK 1319G6 0.44 11.18 0.34 8.64 [ 21.3 ] 0.84 [ 50.8 ] 2.0 B [ 10.4 ] 0.41 A SB®120 Silver Plated Busbar Contacts SECTION 3 Mating Type Thread Force ------------ Loose Piece Part Numbers -----------Minimum Quantity ............... 1,000 300 20 10 .... Busbar #10-24 High - B01997P1 - 120BBS Lock Nut #10-24 - H1216P8 - 110G54 - SB® 120 Use 2 busbar contacts per housing to provide a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 120BBS includes lock nuts. Locknuts must be ordered separately for B01997P1. See Busbar contact drawing on website for further detail. [ 77.0 ] 3.03 #10 - 24 THD [ 11.1 ] 0.44 [ 9.5 ] 0.38 [ 2.5 ] 0.10 All Data Subject To Change Without Notice www.andersonpower.com - 63 - | SB®120 CONNECTOR SPECIFICATIONS | Electrical Mechanical Current Rating Amperes¹ UL 1977 CSA Wire to Wire (1 AWG) 240 130 Wire to Busbar (2 AWG) 120 Voltage Rating AC/DC UL 1977 600 Dielectric Withstanding Voltage Volts AC 2,200 Avg. Mated Contact Resistance Milliohms¹ 5 1/2” of #2 AWG wire 0.136 Hot Plug Current Rating Amperes - Wire & Busbar 250 cycles at 120V DC 60A Wire Size Range AWG Wire Contacts with Bushings 10 - 1 Max. Wire Insulation Diameter in. 0.600 Operating Temperature² °F Standard -4° to 221° Chemical Resistant* -40 to 221° Mating Cycles No Load by Plating Silver (Ag) Wire and Busbar Contacts 10,000 Avg. Mating / Unmating Force Lbf. Wire to Wire 20 Min. Contact / Spring Retention Force lbf 75 N 333.6 Materials SECTION 3 Housing Standard Plastic Resin Chem. Resistant Resin Contact Retention Spring Housing Flammability Rating UL94 Wire & Busbar Contacts Base Plating Contact Termination Methods Crimp³ Hand Solder Wrench / Socket Polycarbonate Polycarbonate / PBT blend Stainless Steel mm² 5.3 - 42.4 mm 15.240 °C -20° to 105° -40° to 105° N 89 Protection Touch Safety with Wire Contacts IEC 60529 IP10 V-0 Copper Alloy Silver Wire Contacts Wire Contacts Busbar Contacts Only SB® 120 ¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. ² Limited by the thermal properties of the connector plastic housing. ³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. | SB®120 CONNECTOR TEMPERATURE CHARTS | SB®120 Temperature Rise at Constant Current 125 60 Temperature (°C) Temperature (°C) 50 40 30 20 10 0 0 25 50 75 100 125 150 175 200 225 Amperes Applied 1 AWG 2 AWG 4 AWG 6 AWG SB®120 Derating vs. Ambient Temperature 100 75 50 25 0 25 50 75 100 125 150 175 200 225 250 Amperes Applied 1 AWG 2 AWG 4 AWG 6 AWG NOTE: Temperature rise charts are based on a 25°C ambient temperature. - 64 - www.andersonpower.com All Data Subject To Change Without Notice | SB® 120 Accessories | 2.38 Mounting Clamp for SB®120 1.75 Mounting clamps can be used for fastening a SB®120 series housings to a panel. Fastening hardware not included. Description --- Part Number --- Minimum Quantity ............................ 20 sets of 2 .... 1467G1 Panel Mount Bracket for SBS®50 1.82 1.44 0.16 DIA. 4 Places Cable Clamps 0.88 High X 1.88 Wide Panel Cutout Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging wire or contacts from the housing. Cable clamps are recommended for solder terminated wires. Cable Size Min / Max Min / Max Description Inches O.D. mm O.D. - Part Numbers Minimum Quantity .......................................................................... 50 .......... Bolt on for Discrete Conductor 0.70 to 0.23 17.7 to 5.8 981G1 Bolt on for Bundled Conductor 0.73 to 0.29 18.5 to 7.3 981G2 981G1 The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. SECTION 3 SB® 120 981G2 “T” Handle The “T” handle makes mating and unmating the connector easier. The non-conductive red plastic material is strong and safe. (2) Self tapping screws are used to secure the handle to the connector housing. Description ----------- Part Numbers ----------- Minimum Quantity .................................. 1,000 50 ......... Red “T” Handle + Hardware Bag - SB120-HDL-RED Red “T” Handle Only 113899P1 #8 x 7/8” Screw (Order 2 Per Handle) H1120P43 Dust Cover Prevents dust and dirt from entering the mating interface of the connector when unmated. NOTE: Not a Hermetic Seal. Description ------ Part Numbers ------ Minimum Quantity ................................... 100 50 .... Dust Cover with Lanyard Strap, Black B02019P1 134G4 Slide cover over mating end. Reducing Bushings Use with contact part number 1319-BK or 6811G6-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID Contact Barrel Size Wire Size ---------- Part Numbers ---------- inches mm Minimum Quantity ....................................................... 2,000 1,000 100 ....................... #2 AWG [33.6 mm²] #4 AWG [21.2 mm²] 5919-BK - 5919 0.28 7.11 #2 AWG [33.6 mm²] #6 AWG [16 mm²] - 5920-BK 5920 0.23 5.84 #2 AWG [33.6 mm²] #10 - 8 AWG [5.3 - 8.4 mm²] 5921-BK 5921 0.18 4.57 All Data Subject To Change Without Notice [ 21.4 ] 0.84 ID Wire Entrance www.andersonpower.com - 65 - SB175® Connectors - up to 280 Amps 2 Pole 3 Pole Wires sizes from #12 (3.3 mm²) to 1/0 (50 mm²) fit in the second to largest connector in the SB® series. The 3 pole SB®175 adds an additional position for power or grounding. All Multipole wire connector housings are genderless and mate to themselves minimizing inventory and assembly complexity. • Silver Plated Wire Contacts up to 1/0 (50 mm²) Allows UL rated currents up to 280 amps • Chemical Resistant Housing Option Extends temperature range down to -40°C, while offering enhanced UV and chemical resistance • UL Rated for Hot Plugging up to 100 Amps | SB®175 ORDERING INFORMATION | Great for battery or other applications where the ability to interrupt circuits is required SB®175 Standard Housings SB® 175 SECTION 3 The second to largest SB® housings work with wire contacts up to 1/0 AWG [50 mm²] as well as busbar contacts. Genderless design mates with itself. Mechanical keys are color coded. NOTE: SB175 black is keyless and can be mated with all other colors. Voltage Color Description Code --- Part Numbers --Minimum Quantity .......... 200 50 ... Yellow 12V 943-BK 943 Orange 18V 942-BK 942 Red 24V 949-BK 949 Gray 36V 940-BK 940 Blue 48V 941-BK 941 Black (Keyless) 80V 2-7252G11 Brown 96V 940-BK 940 Bottom View [ 79.6 ] 3.13 [ 6.5 ] Ø 0.26 (2) PLC’S [ 55.6] 2.19 Material ID P = Chemical Resistant [ 28.6 ] 1.13 [ 11.3 ] 0.45 Mated Length SB 175 Chemical Resistant Housings ® Same features as the Standard SB®175 but molded in a chemical resistant PBT/ PC blend.Suitable for use to -40°C. Voltage Color Description Code ---- Part Numbers ---Minimum Quantity ...... 200 50 ... Red 24V P949-BK P949 Gray 36V P940-BK P940 - 66 - www.andersonpower.com [ 133.4 ] 5.25 [ 25.4 ] 1.00 All Data Subject To Change Without Notice Top View SB®175 3 Pole Housings & Hardware [ 79.4 ] 3.13 A three pole version of the standard SB®175 housing has a two piece housing with springs and hardware. Useful for DC 2 wire plus ground and AC single phase applications. Voltage Color Description Code --- Part Numbers --Minimum Quantity ....................................... 100 25 .... Gray Housing and Hardware Kit 36V - 902 Gray Housing Top Half - 2-5048 Gray Housing Bottom Half - 2-5049 Hardware Kit - - 110G34 [28.6] 1.13 [ 11.7 ] 0.46 [ 6.7 ] Ø 0.27 (4) [ 28.6 ] 1.13 Side View [ 25.4 ] 1.00 [ 82.6 ] 3.25 [ 26.2 ] 1.03 SB®175 Silver Plated Wire Contacts SECTION 3 D SB® 175 Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. Dimensions Mating Loose Piece -A- -B- C - -DAWG mm² Force - Part Numbers - inches mm inches mm inches mm inches mm Minimum Quantity ........... 500 50 .......................................................................................................... 1/0 53.5 High 1382-BK 1382 2.35 59.69 0.52 13.21 0.44 11.18 1.04 26.42 1 42.4 High 1347-BK 1347 2.35 59.69 0.52 13.21 0.39 9.91 1.04 26.42 2 33.6 High 1383-BK 1383 2.35 59.69 0.52 13.21 0.35 8.89 1.04 26.42 4 21.1 High 1384-BK 1384 2.35 59.69 0.52 13.21 0.30 7.62 1.04 26.42 6 13.3 High 1348-BK 1348 2.10 53.34 0.37 9.40 0.22 5.59 0.80 20.32 A C [ 12.7 ] 0.50 B SB®175 Silver Plated Busbar Contacts Provides a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 180BBS includes lock nuts. Locknuts must be ordered separately for 180BBS-BK. Mating Type Thread Force ------ Loose Piece Part Numbers ------ Minimum Quantity ..................... 1,000 120 10 .... Busbar 1/4-20 High - 180BBS-BK 180BBS Lock Nut 1/4-20 - H1216P7 110G56 110G55 See Busbar contact drawing on website for further detail. [ 109.0 ] 4.29 [ 12.7 ] 0.5 #¼- 20 THD B [ 25.4 ] 1.0 [ 4.57 ] 0.18 All Data Subject To Change Without Notice www.andersonpower.com - 67 - | SB®175 CONNECTOR SPECIFICATIONS | Electrical Current Rating Amperes¹ UL 1977 CSA Wire to Wire (1/0 AWG) 280 175 Wire to Busbar (1/0 AWG) 200 Voltage Rating AC/DC UL 1977 600 Dielectric Withstanding Voltage Volts AC 2,200 Avg. Mated Contact Resistance Milliohms¹ 6” of 1/0 AWG wire 0.100 UL Hot Plug Current Rating Amperes - Wire & Busbar 250 cycles at 120V DC 1/0 wire 100A Materials Polycarbonate Polycarbonate / PBT blend Stainless Steel Wire Size Range AWG mm² Wire Contacts with Bushings 12 to 1/0 3.3 to 53.5 Max. Wire Insulation Diameter in. mm 0.600 15.240 Operating Temperature² °F °C Standard -4° to 221° -20° to 105° Chemical Resistant* -40 to 221° -40° to 105° Mating Cycles No Load by Plating Silver (Ag) Wire and Busbar Contacts 10,000 Avg. Mating / Unmating Force Lbf. N 2 Pole 25 111 3 Pole 35 156 Min. Contact / Spring Retention Force lbf 150 N 667 Protection Touch Safety with Wire Contacts IEC 60529 IP10 V-0 Copper Alloy Silver Wire Contacts Wire Contacts Busbar Contacts ¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. ² Limited by the thermal properties of the connector plastic housing. ³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. SB® 175 SECTION 3 Housing Standard Plastic Resin Chem. Resistant Resin Contact Retention Spring Housing Flammability Rating UL94 Wire & Busbar Contacts Base Plating Contact Termination Methods Crimp³ Hand Solder Wrench / Socket Mechanical | SB®175 CONNECTOR TEMPERATURE CHARTS | SB®175 Temperature Rise at Constant Current 60 SB®175 Derating vs. Ambient Temperature 125 Temperature (°C) Temperature (°C) 50 40 30 20 10 0 0 25 50 75 100 125 150 175 200 225 250 Amperes Applied 1/0 AWG 2 AWG 100 75 50 25 0 25 50 75 100 125 150 175 200 225 250 275 300 Amperes Applied 1 AWG 4 AWG 1/0 AWG 2 AWG 1 AWG 4 AWG NOTE: Temperature rise charts are based on a 25°C ambient temperature. - 68 - www.andersonpower.com All Data Subject To Change Without Notice | SB® 175 Accessories | Cable Clamps Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging wire or contacts from the housing. Only Bolt On type clamps can be used with the handles. Cable clamps are recommended for solder terminated wires. Not for use with 3 pole housing. Cable Size Max / Min In. Max / Min mm Description Inches O.D. mm O.D. ---- Part Numbers ---Minimum Quantity ................................................................................... 100 50 .... Self Attaching for Discrete Conductor 0.55 to 0.24 14 to 6 105G3 945 Bolt On for Discrete Conductor 0.66 to 0.24 16.7 to 6.2 945G3-BK 945G3 Bolt On for Bundled Conductor 0.75 to 0.29 18.3 to 7.3 946G1-BK 946G1 946G1 945G3 "A" Frame Handle (not included). The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. "A" Frame Handle (not included). 945 Handles SECTION 3 SB® 175 Handles are made out of durable PC plastic. Hardware to attach to connector body included in kits. Not for use with 3 pole housing. Description ----- Part Numbers ----- Minimum Quantity .... 100 25 ... Gray Handle Kit 995G1-APP 995G1 Red Handle Kit 995G3-APP 995G3 Handle Only, Gray 3-5074P1 Handle Only, Red 3-5074P3 Handle Only, Black 3-5074P5 Hardware Bag - 105G8 995G1 Dust Cover Prevents dust and dirt from entering the mating interface of the connector when unmated. NOTE: Not a Hermetic Seal. Not for use with 3 pole housing. Description ----- Part Numbers ---- Minimum Quantity ............................. 500 50 ... Dust Cover with Lanyard Strap, Red 113890P2 134G2 Slide cover over mating end. SB®175 Lockout Works with standard lockout - tagout equipment to prevent access to the mating interface of the connector. Made from durable PC plastic. Can be used with 3 pole housing to lockout positive and negative positions only. Description --------- Part Numbers --------- Minimum Quantity .......... 50 25 ....... Red Lockout - Tagout Kit GA-175 SB175-LOCKOUT All Data Subject To Change Without Notice SB®175 Connector not included. www.andersonpower.com - 69 - Manual Release Bracket - Mounting Side Works with the Locking Side to ease mating and unmating connectors. Not for use with 3 pole housing. Description -------- Part Numbers -------Minimum Quantity ............ 96 25 10 ... Bracket and Hardware Kit - - 924 Bracket Only B00333P1 - Hardware Bag - 105G1 Mounting Plate Manual Release Bracket - Locking Side Works with the Mounting Side to ease mating and unmating connectors. Not for use with 3 pole housing. Cable Size Max / Min Max / Min Description Inches O.D. mm O.D. - Part Number Minimum Quantity ............................................................................. 10 ......... Bracket and Hardware Kit w/ Clamp 0.50 to 0.21 12.6 to 5.4 923 The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. Locking Plate Handle SB® 175 SECTION 3 Cable Clamp - 70 - Reducing Bushings: for Use with Contact # 1382 Use with contact part number 1382-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID Contact Barrel Size Wire Size ----------------- Part Numbers ------------------ inches mm Minimum Quantity ....................................................... 1,500 1,000 500 100 ...................... 1/0 AWG [53.5 mm²] #1 AWG [42.4 mm²] - - 5687-BK 5687 0.39 9.91 1/0 AWG [53.5 mm²] #2 AWG [33.6 mm²] 5690-BK - - 5690 0.34 8.64 1/0 AWG [53.5 mm²] #4 AWG [21.2 mm²] - 5693-BK - 5693 0.27 6.86 1/0 AWG [53.5 mm²] #6 AWG [13.3 mm²] - 5663-BK - 5663 0.22 5.59 1/0 AWG [53.5 mm²] #10 - 8 AWG [5.3 - 8.4 mm²] 5648-BK - - 5648 0.19 4.83 www.andersonpower.com [ 25.4 ] 1.00 ID Wire Entrance All Data Subject To Change Without Notice SB350® Connectors - up to 450 Amps The SB®350 is the largest connector in the series with power capabilities up to 450 amps with 4/0 wire. Wires ranging from #1/0 (50 mm²) to 300 mcm (152 mm²) fit into the one piece housing available in standard PC or a chemical resistant PBT/PC blend. Silver plated wire or busbar contacts minimize electrical resistance while offering supreme durability and reliability. • Up to 300 mcm (152 mm²) Wires Allows UL rated currents up to 450 amps with 4/0 wire • Chemical Resistant Housing Option Extends temperature range down to -40°C, while offering enhanced UV and chemical resistance | SB 350 ORDERING INFORMATION | ® SB®350 Standard Housings Enables color-coded mechanically keyed wire to busbar connections SECTION 3 SB® 350 The largest SB® housings work with wire contacts up to 300 mcm [150 mm²] as well as busbar contacts. Genderless design mates with itself. Mechanical keys are color coded. NOTE: SB350 Black and Blue Housings have the same keying features and can be intermated. Voltage Color Description Code --- Part Numbers --- Minimum Quantity ...... 50 25 ... Yellow 12V 914-BK 914 Orange 18V 932-BK 932 Red 24V 913-BK 913 Gray 36V 906-BK 906 Blue 48V 912-BK 912 Green 72V 931-BK 931 Black 80V 2-7250G8 • Same Housings Used for Wire and Busbar Contacts Bottom View [ 107.9 ] 4.25 [ 6.6 ] Ø 0.26 (2) PLC’S [ 69.9 ] 2.75 [ 28.6 ] 1.13 [ 34.9 ] 1.38 MATERIAL ID P = Chemical Resistant SB®350 Chemical Resistant Housings Same features as the Standard SB®350 but molded in a chemical resistant PBT/ PC blend.Suitable for use to -40°C. Voltage Color Description Code --- Part Numbers --Minimum Quantity ...... 50 25 .... Red 24V P913-BK P913 Gray 36V P906-BK P906 All Data Subject To Change Without Notice [ 182.6 ] 7.19 [ 33.3 ] 1.31 Mated Length www.andersonpower.com - 71 - SB®350 Silver Plated Wire Contacts Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. Dimensions Mating -A- -BAWG mm² Force - Loose Piece Part Numbers - inches mm inches mm Minimum Quantity .............. 200 150 50 ................................................... 300mcm 152 High - 910-BK 910 0.75 19.05 0.87 22.10 4/0 107.2 High 908-BK - 908 0.64 16.26 0.75 19.05 3/0 85 High 916-BK - 916 0.58 14.73 0.70 17.78 2/0 67.4 High 907-BK - 907 0.49 12.45 0.64 16.26 1/0 53.5 High 917-BK - 917 0.44 11.18 0.51 12.95 SB®350 Silver Plated Busbar Contacts Use 2 busbar contacts per housing to provide a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 350BBS includes lock nuts. Locknuts must be ordered separately for B01998P1. [ 32.8 ] 1.29 A [ 75.1 ] 2.96 [ 20.6 ] 0.81 B See Busbar contact drawing on website for further detail. Mating Type Thread Force - Loose Piece Part Numbers Minimum Quantity .................... 50 10 ............. Busbar 1/4-20 High B01998P1 350BBS Lock Nut 1/4-20 - H1216P9 110G73 [ 131.7 ] 5.19 [ 17.0 ] 0.67 # 3/8 - 16 THD B [ 2.5 ] 0.10 | SB®350 CONNECTOR SPECIFICATIONS | SB® 350 SECTION 3 Electrical Current Rating Amperes¹ UL 1977 Wire to Wire (4/0 AWG) 450 Voltage Rating AC/DC UL 1977 600 Dielectric Withstanding Voltage Volts AC 2,200 Avg. Mated Contact Resistance Milliohms¹ 2 1/2” of 300mcm wire 0.050 Hot Plug Current Rating Amperes - Wire & Busbar 250 cycles at 120V DC 100A CSA 350 Materials Housing Standard Plastic Resin Chem. Resistant Resin Contact Retention Spring Housing Flammability Rating UL94 Wire & Busbar Contacts Base Plating Contact Termination Methods Crimp³ Hand Solder Wrench / Socket - 72 - Polycarbonate Polycarbonate / PBT blend Stainless Steel V-0 Copper Alloy Silver Wire Contacts Wire Contacts Busbar Contacts www.andersonpower.com Mechanical Wire Size Range AWG Wire Contacts with Bushings 1/0 to 300 mcm Max. Wire Insulation Diameter in. 1.100 Operating Temperature² °F Standard -4° to 221° Chemical Resistant -40 to 221° Mating Cycles No Load by Plating Silver (Ag) Wire and Busbar Contacts 10,000 Avg. Mating / Unmating Force Lbf. 2 Pole 30 Min. Contact / Spring Retention Force lbf 150 N 667 mm² 53.5 to 152 mm 27.900 °C -20° to 105° -40° to 105° N 133 Protection Touch Safety with Wire Contacts IEC 60529 IP10 ¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. ² Limited by the thermal properties of the connector plastic housing. ³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. All Data Subject To Change Without Notice [ 22.3 ] 0.88 | SB®350 CONNECTOR TEMPERATURE CHARTS| SB®350 Temperature Rise at Constant Current 60 SB®350 Derating vs. Ambient Temperature 125 Temperature (°C) Temperature (°C) 50 40 30 20 10 0 0 50 100 150 200 250 300 350 400 450 500 Amperes Applied 300 MCM 4/0 AWG 2/0 AWG 1/0 AWG 100 75 50 25 3/0 AWG 0 50 100 150 200 250 300 350 400 450 500 550 300 MCM 2/0 AWG Amperes Applied 4/0 AWG 1/0 AWG 3/0 AWG NOTE: Temperature rise charts are based on a 25°C ambient temperature. | SB® 350 Accessories | Cable Clamps SECTION 3 The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. “A” frame handle (not included). 996G1 SB® 350 Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging wire or contacts from the housing. Cable clamps are recommended for solder terminated wires. Cable Size Min / Max Min / Max Description Inches O.D. mm O.D. - Part Number - Minimum Quantity ............................................................................... 10 ..... Bolt On for Discrete Conductor 1.00 to 0.35 25.4 to 8.8 996G1 Discrete Conductor w/ Integral Handle 0.76 to 0.32 19.3 to 8.2 911 911 Handle Handles Handles are made out of durable PC plastic. Hardware to attach to connector body included in kits. Description ----- Part Numbers ----Minimum Quantity .... 100 25 ... Gray Handle Kit 995G2-APP 995G2 Red Handle Kit 995G4-APP 995G4 Handle Only, Gray 3-5074P1 Handle Only, Red 3-5074P3 Handle Only, Black 3-5074P5 Hardware Bag - 106G7 Clamp Dust Cover Prevents dust and dirt from entering the mating interface of the connector when unmated. NOTE: Not a Hermetic Seal. Description ----- Part Numbers ----Minimum Quantity .............................. 500 50 ... Dust Cover with Lanyard Strap, Red 113890P3 134G3 All Data Subject To Change Without Notice Slide cover over mating end. www.andersonpower.com - 73 - SB®350 Lockout Works with standard lockout - tagout equipment to prevent access to the mating interface of the connector. Made from durable PC plastic. Description --------- Part Numbers --------Minimum Quantity ........... 50 25 ........... Red Lockout - Tagout Kit GA-350 SB350-LOCKOUT SB350 Connector not included. Manual Release Bracket - Mounting Side Works with the Locking Side to ease mating and unmating connectors. Description ----------- Part Numbers ---------- Minimum Quantity ........... 66 25 10 ... Bracket and Hardware Kit - - 922G1 Bracket Only B00229P1 - Hardware Bag - 106G6 - Mounting Half (charger). Manual Release Bracket - Locking Side with Cable Clamp Works with the Mounting Side to ease mating and unmating connectors. Cable Size Min / Max Min / Max Description Inches O.D. mm O.D. - Part Numbers Minimum Quantity ............................................................................... 10 .......... Bracket and Hardware Kit w/ Clamp Kit 0.94 to 0.61 23.7 to 15.5 919 Locking Half Components SB® 350 SECTION 3 The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. Mounting Half Manual Release Bracket - Locking Side no Cable Clamp Works with the Battery side to ease mating and unmating connectors. Description - Part Numbers - Minimum Quantity ................................... 10 ............. Bracket and Hardware Kit No Clamp Kit 919G1 Mounting Half Reducing Bushings: for Use with Contact # 907 Use with contact part number 907-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Contact Barrel Size Wire Size --- Part Numbers --Minimum Quantity ......................................... 500 100 ... 2/0 AWG [67.4 mm²] 1/0 AWG [53.5 mm²] 5918-BK 5918 [ 28.4 ] 1.12 [ 11.1 ] 0.44 Wire Entrance - 74 - www.andersonpower.com All Data Subject To Change Without Notice SB® - Tooling Information Wire Size AWG mm² Loose Piece Part Numbers Silver Plating Reeled Part Numbers Loose Piece Contact Crimp Tools Hand Tool or Pneumatic Bench Tool + Die + Locator Number of Crimps Reeled Contact Crimp Tools ATS Applicator ATS Press Air Feed Kit 265G5 1385523-1 2-565435-2 692655-1 265G6 1385522-1 1725900-2 or [3-54500-1] 1424266-1 or [354578-1] Tin Plating SB50 #6 #8 13.3 8.4 #10 / 12 5.3 / 3.3 1307 1388G6 5900 5952 1309G4 1387G1 5953 1389G6 Single 1388G7 5915 SB120 #1 42.4 1388G3 1323G1 #2 33.6 1319 #4 21.2 1319G4 #6 13.3 1319G6 1368 1387G1 1388G4 1389G4 Single N/A N/A SB175 1382 #1 42.4 1347 #2 33.6 1383 #4 21.1 1384 #6 13.3 1348 1368 1387G2 1303G13 1304G32 Double 1387G1 1388G3 1389G3 Single 1387G2 1303G13 1304G32 Double 1387G1 1388G3 1389G3 Single 1387G2 1303G13 1304G32 Double 1387G1 1388G4 1389G3 Single N/A N/A N/A N/A SB350 300mcm 152 910 4/0 107.2 908 3/0 85 916 2/0 67.4 907 1/0 53.5 917 N/A Single SECTION 3 53.5 SB® 1/0 1303G3 1368 1387G2 1303G12 1304G31 Double NOTE: See website for the most current informatmion. All Data Subject To Change Without Notice www.andersonpower.com - 75 - SECTION 3 SBE® 80 / SBO®60 | Scratch Pad | - 76 - www.andersonpower.com All Data Subject To Change Without Notice SBE®80 / SBO® 60 Connectors - up to 80 Amps SBE® and SBO® connectors build on the capability of the two pole SB® connectors by offering up to 8 auxiliary power / signal contacts along with an IEC 60950 touch safe housing. The center of the main connector features a connector holder for either: two PP15-45, two PPMX, or APP’s innovative 1x4 auxiliary connector. • Touch Safe Interface Minimizes potential contact with live circuits per IEC 60950 • Up to 8 Last Mate / First Break Auxiliary’s Enables intelligent power switching, CAN and interlock loop circuitry, as well as power up to 20 amps per pole • Silver Plated Wire Contacts up to #4 (25 mm²) Allows UL rated currents up to 80 amps per pole | SBE®80 / SBO®60 ORDERING INFORMATION | SECTION 3 The smallest size of SBE®, X, O style housing. SBE® housings are molded from a chemical resistant PBT. SBO® housings are molded from PC. SBE®80 and SBO®60 housings of the same Voltage Color Code can be mated but is not recommended as it invalidates UL approvals. SBO®60 housings do not meet EN1175-1 requirements for industrial trucks. Voltage Color Description Code ----- SBE®80 Part Numbers ----- ----- SBO®60 Part Numbers ----Minimum Quantity .... 400 25 400 25 ...... Yellow 12V SBE80YEL-BK SBE80YEL SBO60YEL-BK SBO60YEL Orange 18V SBE80ORN-BK SBE80ORN SBO60ORN-BK SBO60ORN Red 24V SBE80RED-BK SBE80RED SBO60RED-BK SBO60RED Gray 36V SBE80GRA-BK SBE80GRA N/A N/A White 144V N/A N/A SBO60WHT-BK SBO60WHT SBE® 80 / SBO®60 SBE®80 / SBO®60 Housings Mated Length [ 112.2 ] 4.42 Side View [ 26.3 ] 1.03 [ 58.9 ] 2.32 [ 69.6 ] 2.74 SBE®80 / SBO®60 Silver Plated Primary Power Wire Contacts Use two silver plated contacts per housing for the best electrical performance and durability up to 10,000 mating cycles. Top View [ 46.0 ] 1.81 [ 5.1 ] 0.20 [ 49.5 ] 1.95 [ 14.6 ] 0.58 Dimensions Mating -A-BAWG mm² Force - Loose Piece Part Numbers - inches mm inches mm Minimum Quantity ........... 1,000 100 ................................................... 4 25 Low 1339G4-BK 1339G4 0.28 7.11 0.35 9.0 6 16 High 1339G1-BK 1339G1 0.22 5.59 0.29 7.3 [ 13.0 ] 0.51 B [ 39.4 ] 1.55 [ 7.6 ] 0.30 A All Data Subject To Change Without Notice www.andersonpower.com - 77 - | SBE®80 / SBO®60 CONNECTOR SPECIFICATIONS | Mechanical Electrical Current Rating Amperes¹ SBO60 SBE80 Primary Power (6 AWG) 70 80 20 20 Powerpole® Auxiliary (12 AWG) 1x4 Auxiliary (12 AWG) 20 20 PPMX Auxiliary (20 AWG) 7 UL 5 CSA Voltage Rating AC/DC UL 1977 EN1175-1 Primary Power 600 1504 Powerpole® Auxiliary 600 1504 1x4 Auxiliary 200 PPMX Auxiliary 300 Dielectric Withstanding Voltage Primary Power Volts AC 2,200 Avg. Mated Contact Resistance Milliohms¹ 1 1/4” of #6 AWG wire 0.200 Hot Plug Current Rating Amperes - 250 cycles at 120V DC Power 60A 30A Powerpole® Auxiliary 1x4 Auxiliary 5A SECTION 3 SBE® 80 / SBO®60 Materials Housing SBO® and Powerpole® Plastic Resin SBE® and 1x4 Auxiliary Housing Contact Retention Spring Housing Flammability Rating UL94 Power & Powerpole® Contact 1x4 Auxiliary Contacts Pin Socket Socket Body Retention Clip PPMX Contacts Contact Termination Methods Crimp³ Hand Solder Polycarbonate Polycarbonate / PBT blend Stainless Steel V-0 Silver Plated Copper Alloy Wire Size Range AWG Power Contacts 16 to 6 Auxiliary Contacts 24 to 10 Max. Wire Insulation Diameter in. Power Contacts 0.440 0.175 Powerpole® Auxiliary 1x4 Auxiliary 0.140 Operating Temperature² °F -4° to 221° SBO® and SBE® Housings Mating Cycles No Load by Plating Silver (Ag) Power Contacts 10,000 10,000 Powerpole® Auxiliary 1x4 Auxiliary PPMX Auxiliary Avg. Mating / Unmating Force Lbf. Main Connnector Housing 16 5 Per Powerpole® Per Contact in 1x4 Auxiliary 0.7 Per PPMX Housing 4.50 Min. Contact / Spring Retention Force Lbf. Power Standard Housing 50 25 Powerpole® Housing 1x4 Auxiliary Housing 10 PPMX Housing 12 mm² 1.3 to 13.3 0.25 to 5.3 mm 11.200 4.450 3.600 °C -20° to 105° Gold (Au) 10,000 5,000 N 70 22 3.0 20.00 N 222 111 44.5 53 Protection Touch Safety Main Connector Housing IEC 60950 Pass IEC 60529 IP20 Copper alloy, Au over Ni BeCu, Au over Ni Copper alloy, Sn bright over Ni Stainless Steel Gold Plated Copper Alloy ¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. ² Limited by the thermal properties of the connector plastic housing. ³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 4 Voltage capability of SBE® housings is identical to SBO®, but derated to meet EN1175-1 requirements. - 78 - www.andersonpower.com All Data Subject To Change Without Notice | SBE®80 / SBO®60 CONNECTOR TEMPERATURE CHARTS| SBE®80 / SBO®60 Temperature Rise at Constant Current 60 125 Temperature (°C) Temperature (°C) 50 40 30 20 SBE®80 / SBO®60 Derating vs. Ambient Temperature 100 75 50 10 0 25 0 10 20 30 40 50 60 70 Amperes Applied 6 AWG 10 AWG 80 90 8 AWG 12 AWG 0 10 20 30 40 50 60 70 80 90 100 Amperes Applied 6 AWG 10 AWG 8 AWG 12 AWG NOTE: Temperature rise charts are based on a 25°C ambient temperature. | SBE®80 / SBO®60 Accessories | Cable Clamps SECTION 3 Cable Clamp SBE® 80 / SBO®60 Clamps are made out the same chemical resistant PBT material that is used in the SBE® housings. Clamp holds the cable between the clamp piece and the connector housing. Screws must be ordered separately for part numbers starting with “113”. Description -------------------------------- Part Numbers -------------------------------- Minimum Quantity ................... 100 25 ..................... Red Clamp and Hardware Kit - SBE80CLPRED or SBO60CLPRED Red Clamp Only 113953P1 Screws (2 per clamp) H1120P42 (Individual) - “T” Handle Handles are made out the same chemical resistant PBT material that is used in the SBE® housings. (2) screws and (2) nuts are required to attach each handle. Description -------------------------------------- Part Numbers -------------------------------------Minimum Quantity .................... 500 100 25 ..................... Red Handle and Hardware Kit - - SBE80HDLRED or SBO60HDLRED Red Handle Only 113952P1 - Hardware Bag - - 105G13 M5 x 35mm Screws - 113715P4 M5 Nut - 113716P3 - Handle Powerpole® Auxiliary Powerpole® auxiliary connectors are rated up to 30 amps 600 volts and can be used for auxiliary power, control or sensing. The auxiliary kit includes (1) each black and red Standard Powerpole® housing, (2) contacts, (2) zip cable straps, and (2) retaining pins. Description ----------- Part Numbers ----------- Minimum Quantity ............ 200 100 25 ... - 111822G1 6344 Powerpole® Auxiliary Kit - Black Powerpole® Housing 1327G6 - Red Powerpole® Housing 1327 #16 to #12 Contact 1331 - Retaining Pin - 110G9 - All Data Subject To Change Without Notice www.andersonpower.com - 79 - 1x4 Auxiliary Connector APP®’s unique 1x4 auxiliary connector allows up to 4 auxiliary circuits up to 20 amps 200 volts each in SBE®, SBO®, & SBX® housings. The genderless design holds two each of the gold plated pin & socket contacts. This innovation allows the very durable and cost effective design of SBE®,O,X connectors to substitute for DIN 43589-1 applications where 4 auxiliary contacts are required. Multiple pin lengths allow the further benefit of sequencing between circuits. (2) Retaining pins are required to hold the auxiliary housing in place. Auxiliary Kits include (1) Auxiliary Housing, (2) Standard Length Pin Contacts, and (2) Socket Contacts, (2) Retaining Pins and (1) Retaining Clip. Description AWG mm² ---------------- Part Numbers ---------------Minimum Quantity ............................................ 1,000 250 25 ... 1x4 Auxiliary Kit 12 4 - - 441G1 1x4 Auxiliary Kit 16 to 14 1.5 to 2.5 - - 441G2 1x4 Auxiliary Kit 20 to 16 0.5 to 1.5 - - 441G3 1x4 Auxiliary Housing Contacts Sold Separately 3-5956P1 444G1 - [ 8.4 ] 0.33 Socket Locations [ 10.9 ] 0.43 [ 41.3 ] 1.62 [ 3.8 ] 0.15 SECTION 3 SBE® 80 / SBO®60 Pin Contacts for 1x4 Auxiliary Connector Gold plated contacts are available in 4 lengths to allow sequencing of circuits. Description AWG mm² ----------------- Part Numbers ---------------Minimum Quantity .................................................... 500 50 ........... Standard Length 7.7mm 12 2.5 PM16P12S30 PM16P12S30-50 16 to 14 1.0 to 1.5 PM16P1416S30 PM16P1416S30-50 20 to 16 0.75 to 1.0 PM16P1620S30 PM16P1620S30-50 24 to 20 0.50 to 0.75 PM16P2024S30 PM16P2024S30-50 Pre-Mate 9.3mm 12 2.5 PM16P12A30 PM16P12A30-50 16 to 14 1.0 to 1.5 PM16P1416A30 PM16P1416A30-50 20 to 16 0.75 to 1.0 PM16P1620A30 PM16P1620A30-50 24 to 20 0.50 to 0.75 PM16P2024A30 PM16P2024A30-50 Pre-Mate 8.5mm 12 2.5 PM16P12B30 PM16P12B30-50 16 to 14 1.0 to 1.5 PM16P1416B30 PM16P1416B30-50 20 to 16 0.75 to 1.0 PM16P1620B30 PM16P1620B30-50 24 to 20 0.50 to 0.75 PM16P2024B30 PM16P2024B30-50 Post-Mate 6.4mm 12 2.5 PM16P12C30 PM16P12C30-50 16 to 14 1.0 to 1.5 PM16P1416C30 PM16P1416C30-50 20 to 16 0.75 to 1.0 PM16P1620C30 PM16P1620C30-50 24 to 20 0.50 to 0.75 PM16P2024C30 PM16P2024C30-50 Retention Clip [ 1.60 ] Ø 0.06 ID L1 L Auxiliary Pin Contact Lengths Standard Length 7.7mm Pre-Mate 9.3mm Pre-mate 8.5mm Post-Mate 6.6mm -Lin. mm 0.77 19.6 0.83 21.2 0.80 20.4 0.72 18.3 [ 19.6 ] 0.77 Auxiliary Socket Contacts Crimp Barrel ID - L1 in. mm 0.30 7.7 0.37 9.3 0.33 8.5 0.25 6.4 Socket Contacts for 1x4 Auxiliary Connector Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles. Description AWG mm² -------------------- Part Numbers ------------------Minimum Quantity .................................. 500 50 ............. ID Socket Contact 12 2.5 PM16S12S32 PM16S12S32-50 16 to 14 1.0 to 1.5 PM16S1416S32 PM16S1416S32-50 20 to 16 0.75 to 1.0 PM16S1620S32 PM16S1620S32-50 24 to 20 0.50 to 0.75 PM16S2024S32 PM16S2024S32-50 Retention Clip Wire Gauge #24 / 20 [ 2.6 ] 0.10 #20 / 16 #16 / 14 #12 Socket Insert in. 0.04 0.07 0.08 0.10 mm. 1.1 1.7 2.1 2.6 PPMX Auxiliary Connector The PPMX auxiliary connector allows up to 8 auxiliary circuits to be used in the SBE®, SBO®, & SBX® housings. There are 4 auxiliary circuits per PPMX connector and two PPMX housings fit into the auxiliary port in the main connector housing. Rated up to 7 amps 300 volts per contact, the genderless design holds two each gold plated pin & socket contacts. This innovation allows the very durable and cost effective equipment design of SBE®, O, X connectors to be used for applications requiring up to 8 battery monitoring or vehicle communication circuits. (2) Retaining pins or (1) Retaining clip is required to hold the auxiliary housing in place. 4803G3 4827G6 Auxiliary Kits include (1) Auxiliary Housing, (2) Pin Contacts, and (2) Socket Contacts. Description AWG mm² ------------- Part Numbers ------------- Minimum Quantity ................................................. 1,000 100 25 ..... PPMX Auxiliary Kit 24 to 20 0.50 to 0.25 - 4850G6 1x4 Auxiliary Housing Contacts Sold Separately 4827G6-BK - 4827G6 - 80 - www.andersonpower.com 4802G3 Socket Locations All Data Subject To Change Without Notice Pin & Socket Contacts for PPMX Auxiliary Connector Gold plated contacts are ideal for signal or low power use with durability up to 5,000 mating cycles. Description AWG mm² ------ Part Numbers -----Minimum Quantity ............................................... 2,000 50 ... Pin Contacts 24 to 20 0.50 to 0.25 4803G3-BK 4803G3 Socket Contacts 24 to 20 0.50 to 0.25 4802G3-BK 4802G3 4802G3 4803G3 NOTE: Contacts sold individually, not sold as a set of two. SBE® Air Tubes Air tubes fit into SBE® housings to allow electrolyte circulation while charging the battery. Genderless tube design allows the same part to be used on both sides. (2) Retaining pins are required to hold the air tube in place. Retaining pins are included in Air Tube Kit. Description ------ Part Numbers ----- Minimum Quantity .... 500 25 ....... Air Tube Kit, Black - 6396G1 Air Tube Only 3-5798P1 - Retaining Pins Retaining pins are used to hold accessories in the auxiliary port in SBE®, SBO®, & SBX® housings. Dimension “B” is +/- 0.015 in or 0.38 mm. A Zip Cable Straps Use cable ties to secure auxiliary contact leads to one of the main cables. Zip cable straps are used to secure auxiliary wires to the side of the main power cables. Description -- Part Number -Minimum Quantity .... 1,000 ...... White H1835P3 SECTION 3 B SBE® 80 / SBO®60 Dimensions - A - -BDescription --- Part Numbers --- inches mm inches mm Minimum Quantity ............ 1,000 100 .............................................................................. 110G9-BK 110G9 0.093 / 0.103 2.36 / 2.62 1.000 38.100 For SBE®80 & SB0®60 Retaining Pins Male Dovetail Powerpole® Housings With Crimped Contacts. Reducing Bushings Use with contact part number 1339G1 to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID - Length Contact Barrel Size Wire Size --------- Part Numbers -------- inches mm Inches mm Minimum Quantity ..................................................... 3,000 1,000 100 .................................................. #6 AWG [13.3 mm²] #8 AWG [8.4 mm²] - 5912-BK 5912 0.18 4.57 0.45 11.43 #6 AWG [13.3 mm²] #12- 10 AWG [3.3- 5.3 mm²] 5910-BK - 5910 0.14 3.56 0.47 11.94 #6 AWG [13.3 mm²] #16- 14 AWG [1.3- 2.1 mm²] 5913-BK - 5913 0.09 2.29 0.47 11.94 Length ID Wire Entrance All Data Subject To Change Without Notice www.andersonpower.com - 81 - SBE®160 / SBX®175 Connectors - up to 175 Amps SBX ® and SBE ® connectors can integrate up to 8 auxiliary power / signal contacts along with the two primary power circuits. SBE ® connectors feature an IEC 60950 touch safe housing molded from a chemical resistant PBT/PC blend resin. SBX ® are molded from a rugged PC resin and are rated IP20 per IEC 60529. • Touch Safe Interface Minimizes potential contact with live circuits per IEC 60950 & IEC 60529 • Up to 8 Last Mate / First Break Auxiliary’s Enables intelligent power switching, CAN and interlock loop circuitry, as well as power up to 20 amps per pole • Color-coded Mechanical Voltage Keys Like all Multipole connectors, the SBE® and SBX® offer an easy way to identify circuits and protect against cross mating | SBE®160 / SBX®175 ORDERING INFORMATION | SECTION 3 SBE® 160 / SBX®175 SBE®160 / SBX®175 Housings The middle size of SBE®, X, O style housing. SBE® housings are molded from a chemical resistant PBT. SBX® housings are molded from PC. SBE®160 and SBX®175 housings of the same Voltage Color Code can be mated but is not recommended as it invalidates UL approvals. SBX®175 housings do not meet EN1175-1 requirements for industrial trucks. Top View [ 49.2 ] 1.94 [ 28.6 ] 1.13 Voltage Color Description Code - SBE®160 Part Numbers - - SBX®175 Part Numbers - Minimum Quantity .... Yellow 12V Orange 18V Red 24V Gray 36V Blue 48V Green 72V Black 80V 100 2-8170G4 2-8170G3 2-8170G5 2-8170G1 2-8170G2 2-8170G7 2-8170G14 25 E6383G1 E6382G1 E6385G1 E6380G1 E6381G1 E6390G1 E6392G1 100 2-7251G4 2-7251G3 2-7251G5 2-7251G1 2-7251G2 2-7251G7 N/A Ø [ 6.7 ] 0.27 [ 71.2 ] 2.80 25 ...... 6383G1 6382G1 6385G1 6380G1 6381G1 6390G1 N/A [ 15.9 ] 0.63 [ 92.1 ] 3.63 [ 146.0 ] 5.75 [ 25.4 ] 1.00 Mated Length SBE®160 / SB®175 Silver Plated Primary Power Wire Contacts Use two silver plated contacts per housing for the best electrical performance and durability up to 10,000 mating cycles. Dimensions -AAWG mm² - Loose Piece Part Numbers - inches mm Minimum Quantity .... 500 50 ....................................... 1/0 50 6384G1-BK 6384G1 0.44 11.1 2 35 6384G2-BK 6384G2 0.38 9.7 [ 21.3 ] 0.84 [ 59.2 ] 2.33 A [ 13.0 ] 0.51 - 82 - www.andersonpower.com [ 12.7 ] 0.50 All Data Subject To Change Without Notice | SBE®160 / SBX®175 CONNECTOR SPECIFICATIONS | Electrical Current Rating Amperes¹ Primary Power (1/0 AWG) Powerpole® Auxiliary (12 AWG) 1x4 Auxiliary (12 AWG) PPMX Auxiliary (20 AWG) SBX175 175 20 20 7 UL SBE160 160 20 20 5 CSA Voltage Rating AC/DC UL 1977 EN1175-1 Primary Power 600 1504 Powerpole® Auxiliary 600 1504 1x4 Auxiliary 200 PPMX Auxiliary 300 Dielectric Withstanding Voltage Primary Power Volts AC 2,200 Avg. Mated Contact Resistance Milliohms¹ 6” of 1/0 AWG wire 0.100 UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC Power 75A 30A Powerpole® Auxiliary 1x4 Auxiliary 5A Materials mm² 5.3 to 53.5 0.25 to 5.3 mm 11.200 4.450 3.600 °C -20° to 105° Gold (Au) 10,000 5,000 N 134 22.00 3.00 20.00 N 533.7 111 44.5 53 Protection V-0 Silver Plated Copper Alloy Touch Safety Main Connector Housing Pass IEC 60950 SBE®160 Only IP20 IEC 60529 SBX®175 Only SECTION 3 PPMX Contacts Contact Termination Methods Crimp³ Hand Solder Polycarbonate Polycarbonate / PBT blend Stainless Steel Wire Size Range AWG Power Contacts 10 to 1/0 Auxiliary Contacts 24 to 10 Max. Wire Insulation Diameter in. Power Contacts 0.440 0.175 Powerpole® Auxiliary 1x4 Auxiliary 0.140 Operating Temperature² °F -4° to 221° SBX® and SBE® Housings Mating Cycles No Load by Plating Silver (Ag) Power Contacts 10,000 10,000 Powerpole® Auxiliary 1x4 Auxiliary PPMX Auxiliary Avg. Mating / Unmating Force Lbf. Main Connector Housing 30 5.00 Per Powerpole® Per Contact in 1x4 Auxiliary 0.70 Per PPMX Housing 4.50 Min. Contact / Spring Retention Force Lbf. Power Standard Housing 120 25 Powerpole® Housing 1x4 Auxiliary Housing 10 PPMX Housing 12 SBE® 160 / SBX®175 Housing SBX® and Powerpole® Plastic Resin SBE® and 1x4 Auxiliary Housing Contact Retention Spring Housing Flammability Rating UL94 Power & Powerpole® Contact 1x4 Auxiliary Contacts Pin Socket Socket Body Retention Clip Mechanical Copper alloy, Au over Ni BeCu, Au over Ni Copper alloy, Sn bright over Ni Stainless Steel Gold Plated Copper Alloy ¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. ² Limited by the thermal properties of the connector plastic housing. ³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 4 Voltage capability of SBE® housing is identical to SBX®, but derated to meet EN1175-1 requirements. All Data Subject To Change Without Notice www.andersonpower.com - 83 - | SBE®160 / SBX®175 CONNECTOR TEMPERATURE CHARTS| SBE®160 / SBX®175 Temperature Rise at Constant Current 60 125 Temperature (°C) Temperature (°C) 50 40 30 20 100 10 0 0 50 100 150 200 Amperes Applied 1/0 AWG 2 AWG SBE®160 / SBX®175 Derating vs. Ambient Temperature 250 1 AWG 4 AWG 75 50 25 0 50 100 150 200 250 Amperes Applied 1/0 AWG 2 AWG 1 AWG 4 AWG NOTE: Temperature rise charts are based on a 25°C ambient temperature. SECTION 3 SBE® 160 / SBX®175 | SBE®160 / SBX®175 Accessories | Cable Clamps Durable metal clamps adapt to a wide range of cable sizes. Cable Size Min / Max Min / Max Description Inches O.D. mm O.D. - Part Number Minimum Quantity ................................................. 25 ...... Cable Clamp Kit 0.62 to 0.22 15.7 to 5.6 945G2 The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. Handles Handles are made out of durable PC plastic. Hardware to attach to connector body included in kits. Description ----- Part Numbers ----- Minimum Quantity .... 100 25 .. Gray Handle Kit 995G1-APP 995G1 Red Handle Kit 995G3-APP 995G3 Handle Only, Gray 3-5074P1 Handle Only, Red 3-5074P3 Handle Only, Black 3-5074P5 Hardware Bag - 105G8 - 84 - www.andersonpower.com All Data Subject To Change Without Notice Powerpole® Auxiliary Powerpole® auxiliary connectors are rated up to 30 amps 600 volts and can be used for auxiliary power, control or sensing. The auxiliary kit includes (1) each black and red Standard Powerpole® housing, (2) contacts, (2) zip cable straps, and (2) retaining pins. (1) Retaining clip can be Substituted for (2) retaining pins. Description ----------- Part Numbers ----------Minimum Quantity ............. 200 100 25 ... - 111822G1 6344 Powerpole® Auxiliary Kit - Black Powerpole® Housing 1327G6 - Red Powerpole® Housing 1327 #16 to #12 Contact 1331 - - 1x4 Auxiliary Connector [ 8.4 ] 0.33 Socket Locations [ 10.9 ] 0.43 [ 41.3 ] 1.62 SECTION 3 [ 3.8 ] 0.15 SBE® 160 / SBX®175 APP®’s unique 1x4 auxiliary connector allows up to 4 auxiliary circuits up to 20 amps 150 volts each in SBE®, SBO®, & SBX® housings. The genderless design holds two each of the gold plated pin & socket contacts. This innovation allows the very durable and cost effective design of SBE®, O, X connectors to substitute for DIN 43589-1 applications where 4 auxiliary contacts are required. Multiple pin lengths allow the further benefit of sequencing between circuits. (2) Retaining pins or (1) Retaining clip is required to hold the auxiliary housing in place. Auxiliary Kits include (1) Auxiliary Housing, (2) Standard Length Pin Contacts, (2) Socket Contacts, (2) Retaining Pins and (1) Retaining Clip. Description AWG mm² ---------- Part Numbers --------- Minimum Quantity .................................................... 1,000 250 25 ... 1x4 Auxiliary Kit 12 4 - - 441G1 1x4 Auxiliary Kit 16 to 14 1.5 to 2.5 - - 441G2 1x4 Auxiliary Kit 20 to 16 0.5 to 1.5 - - 441G3 1x4 Auxiliary Housing Contacts Sold Separately 3-5956P1 444G1 - Pin Contacts for 1x4 Auxiliary Connector Gold plated contacts are available in 4 lengths to allow sequencing of circuits. Description AWG mm² ----------------- Part Numbers ---------------Minimum Quantity .................................................... 500 50 ........... Standard Length 7.7mm 12 2.5 PM16P12S30 PM16P12S30-50 16 to 14 1.0 to 1.5 PM16P1416S30 PM16P1416S30-50 20 to 16 0.75 to 1.0 PM16P1620S30 PM16P1620S30-50 24 to 20 0.50 to 0.75 PM16P2024S30 PM16P2024S30-50 Pre-Mate 9.3mm 12 2.5 PM16P12A30 PM16P12A30-50 16 to 14 1.0 to 1.5 PM16P1416A30 PM16P1416A30-50 20 to 16 0.75 to 1.0 PM16P1620A30 PM16P1620A30-50 24 to 20 0.50 to 0.75 PM16P2024A30 PM16P2024A30-50 Pre-Mate 8.5mm 12 2.5 PM16P12B30 PM16P12B30-50 16 to 14 1.0 to 1.5 PM16P1416B30 PM16P1416B30-50 20 to 16 0.75 to 1.0 PM16P1620B30 PM16P1620B30-50 24 to 20 0.50 to 0.75 PM16P2024B30 PM16P2024B30-50 Post-Mate 6.4mm 12 2.5 PM16P12C30 PM16P12C30-50 16 to 14 1.0 to 1.5 PM16P1416C30 PM16P1416C30-50 20 to 16 0.75 to 1.0 PM16P1620C30 PM16P1620C30-50 24 to 20 0.50 to 0.75 PM16P2024C30 PM16P2024C30-50 All Data Subject To Change Without Notice Retention Clip ID [ 1.60 ] Ø 0.06 L1 L Auxiliary Pin Contact Lengths Standard Length 7.7mm Pre-Mate 9.3mm Pre-mate 8.5mm Post-Mate 6.6mm -Lin. mm 0.77 19.6 0.83 21.2 0.80 20.4 0.72 18.3 - L1 in. mm 0.30 7.7 0.37 9.3 0.33 8.5 0.25 6.4 www.andersonpower.com - 85 - Socket Contacts for 1x4 Auxiliary Connector Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles. Description AWG mm² -------------------- Part Numbers ------------------Minimum Quantity .................................. 500 50 ............. Socket Contact 12 2.5 PM16S12S32 PM16S12S32-50 16 to 14 1.0 to 1.5 PM16S1416S32 PM16S1416S32-50 ID 20 to 16 0.75 to 1.0 PM16S1620S32 PM16S1620S32-50 24 to 20 0.50 to 0.75 PM16S2024S32 PM16S2024S32-50 [ 19.6 ] 0.77 Retention Clip Auxiliary Socket Contacts Crimp Barrel ID [ 2.6 ] 0.10 Socket Insert Wire Gauge #24 / 20 #20 / 16 #16 / 14 #12 in. 0.04 0.07 0.08 0.10 mm. 1.1 1.7 2.1 2.6 PPMX Auxiliary Connector The PPMX auxiliary connector allows up to 8 auxiliary circuits to be used in the SBE®, SBO®, & SBX® housings. There are 4 auxiliary circuits per PPMX connector and two PPMX housings fit into the auxiliary port in the main connector housing. Rated up to 7 amps 300 volts per contact, the genderless design holds two each gold plated pin & Socket contacts. This innovation allows the very durable and cost effective design of SBE®, O, X connectors to be used for applications requiring up to 8 battery monitoring or equipment vehicle communication circuits. (2) Retaining pins or (1) Retaining clip is required to hold the auxiliary housing in place. Auxiliary Kits includes: (1) Auxiliary Housing, (2) Pin Contacts, and (2) Socket Contacts. 4803G3 4827G6 SECTION 3 SBE® 160 / SBX®175 Description AWG mm² ----------- Part Numbers ------------- Minimum Quantity ................................................. 1,000 100 25 ..... PPMX Auxiliary Kit 24 to 20 0.50 to 0.25 - 4850G6 1x4 Auxiliary Housing Contacts Sold Separately 4827G6-BK - 4827G6 Pin & Socket Contacts for PPMX Auxiliary Connector 4802G3 Socket Locations Gold plated contacts are ideal for signal or low power use with durability up to 5,000 mating cycles. Description AWG mm² ------ Part Numbers -----Minimum Quantity ............................................... 2,000 50 ... Pin Contacts 24 to 20 0.50 to 0.25 4803G3-BK 4803G3 Socket Contacts 24 to 20 0.50 to 0.25 4802G3-BK 4802G3 SBE® Air Tubes Air tubes fit into SBE® housings to allow electrolyte circulation while charging the battery. Genderless tube design allows the same part to be used on both sides. (2) Retaining pins or (1) Retaining clip is required to hold the air tube in place. Retaining pins are included in Air Tube Kit. Description ---- Part Numbers ---Minimum Quantity .... 500 25 ... Air Tube Kit, Black - 6396G1 Air Tube Only 3-5798P1 - Retaining Clip Retaining clips can be used in place of two retaining pins to hold auxiliary connectors or air tubes. Allows easier removal of auxiliary modules. Description - Part Number - Minimum Quantity ........... 100 ..... 2-8675P2 For SBE®160 & SBX®175 - 86 - www.andersonpower.com All Data Subject To Change Without Notice Retaining Pins Retaining pins are used to hold accessories in the auxiliary port in SBE®, SBO®, & SBX® housings. Dimension “B” is +/- 0.015 in or 0.38 mm. Dimensions - A - -BDescription --- Part Numbers --- inches mm inches mm Minimum Quantity ................ 1,000 100 ............................................................................. 110G9-BK 110G9 0.093 / 0.103 2.36 / 2.62 1.000 38.100 For SBE®160 & SBX®175 B A Zip Cable Straps Zip cable straps are used to secure auxiliary wires to the side of the main power cables. Use cable ties to secure auxiliary contact leads to one of the main cables. Description - Part Number Minimum Quantity .. 1,000 ..... White H1835P3 Retaining Pins Male Dovetail Manual Release - Battery Side Works with the Charger / Truck side to ease mating and unmating connectors. Powerpole® Housings With Crimped Contacts. Description ---- Part Numbers ---Minimum Quantity ............. 88 25 ... Bracket and Hardware Kit - 993G2 Battery Bracket Only 111961P2 Hardware Bag - 105G1 Works with the Battery side to ease mating and unmating connectors. Description ------ Part Numbers ------ Minimum Quantity ............. 60 25 ... Bracket and Hardware Kit - 994G2 Bracket / Lever Only B00511G2 Hardware Bag - 105G1 Open Position SECTION 3 Manual Release - Charger / Truck Side SBE® 160 / SBX®175 Battery Bracket Charger / Truck Bracket & Handle Reducing Bushings: for Use with Contact # 6384G1 Use with contact part number 6384G1-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID Contacts Barrel Size Wire Size ---------------- Part Numbers ---------------- inches mm Minimum Quantity .................................................. 1,500 1,000 500 100 ........................ 1/0 AWG [53.5 mm²] #1 AWG [42.4 mm²] - - 5687-BK 5687 0.39 9.91 1/0 AWG [53.5 mm²] #2 AWG [33.6 mm²] 5690-BK - - 5690 0.34 8.64 1/0 AWG [53.5 mm²] #4 AWG [21.2 mm²] - 5693-BK - 5693 0.27 6.86 1/0 AWG [53.5 mm²] #6 AWG [13.3 mm²] - 5663-BK - 5663 0.22 5.59 1/0 AWG [53.5 mm²] #10 - 8 AWG [5.3 - 8.4 mm²] 5648-BK - - 5648 0.19 4.83 [ 25.4 ] 1.00 ID Wire Entrance Reducing Bushings: for Use with Contact # 6384G2 Use with contact part number 6384G2-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Contact Barrel Size Wire Size ------ Part Numbers ------- Minimum Quantity ........................ 1,000 100 ........... 35 mm² 16 mm² 5920-BK 5920 All Data Subject To Change Without Notice [ 21.3 ] 0.84 [ 5.8 ] 0.23 Wire Entrance www.andersonpower.com - 87 - SBE®320 / SBX®350 Connectors - up to 350 Amps SBX® and SBE® connectors can integrate up to 8 auxiliary power / signal contacts along with the two primary power circuits. Sequencing within auxiliary positions is possible using the 4 pin lengths available in the 1x4 auxiliary connector. The SBE® touch safety rating is equivalent to that of the SBS® connector line. • Silver Plated Wire Contacts up to 300 mcm (152 mm²) Allows low resistance UL rated currents up to 350 amps per pole • Up to 8 Last-mate / First-break Auxiliary’s Enables intelligent power switching, CAN and interlock loop circuitry, as well as power up to 20 amps per pole • Durable Housings and Contacts Like all Multipole connectors, the silver plated power contacts are rated up to 10,000 mating cycles SECTION 3 SBE® 320 / SBX®350 | SBE®320 / SBX®350 ORDERING INFORMATION | SBE®320 / SBX®350 Housings The largest size of SBE®, X, O style housing. SBE® housings are molded from a chemical resistant PBT. SBX® housings are molded from PC. SBE®320 and SBX®350 housings of the same Voltage Color Code cannot be mated. SBX®350 housings do not meet EN1175-1 requirements for industrial trucks. Voltage Color Description Code - SBE®320 Part Numbers - - SBX®350 Part Numbers Minimum Quantity .......... 100 25 100 25 ........... Yellow 12V 2-8171G6 E6362 2-7249G6 6362 Orange 18V 2-8171G7 E6339 2-7249G7 6339 Red 24V 2-8171G3 E6352 2-7249G3 6352 Gray 36V 2-8171G1 E6380G1 2-7249G1 6350 Blue 48V 2-8171G2 E6351 2-7249G2 6351 Green 72V 2-8171G4 E6353 2-7249G4 6353 Black 80V 2-8171G5 E6361 2-7249G5 6361 Brown 96V 2-8171G8 E6336 N/A N/A Purple 120V 2-8171G9 E6349 N/A N/A [ 61.9 ] 2.44 [ 28.6 ] 1.13 Top View Ø [ 6.7 ] 0.27 [ 83.4 ] 3.28 [ 15.9 ] 0.63 [ 125.4 ] 4.94 [ 200.0 ] 7.88 Mated Length [ 33.3 ] 1.31 SBE®320 / SBX®350 Silver Plated Primary Power Wire Contacts Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. Dimensions - A - - B - - C - -DAWG mm² - Loose Piece Part Numbers - inches mm inches mm inches mm inches mm Minimum Quantity ...... 200 150 50 .............................................................................................................. 300 mcm 150 - 6358-BK 6358 3.03 76.96 0.88 22.35 0.75 19.05 0.88 22.35 4/0 120 6356-BK - 6356 3.10 78.74 0.75 19.05 0.64 16.26 0.81 20.57 3/0 95 6355-BK - 6355 3.10 78.74 0.70 17.78 0.58 14.73 0.81 20.57 2/0 70 6354-BK - 6354 3.10 78.74 0.64 16.26 0.49 12.45 0.81 20.57 2 35 6394-BK - 6394 3.03 76.96 0.51 12.95 0.38 9.65 0.81 20.57 D A C B - 88 - www.andersonpower.com [ 20.6 ] 0.81 All Data Subject To Change Without Notice SBE®320 DIN Standard Silver Plated Primary Power Wire Contacts Crimp barrel O.D. are compliant with DIN standard tooling. Will also fit into SBX®350 housings. Not recommended for cross mating with above typical contacts for SBE® & SBX®. Dimensions Loose Piece - A - - B - - C - -DAWG mm² ----- Part Numbers ----- inches mm inches mm inches mm inches mm Minimum Quantity ... 200 50 ............................................................................................................... 3/0 95 1341G3-BK 1341G3 2.89 73.41 0.78 19.81 0.59 14.99 0.94 23.88 2/0 70 1341G2-BK 1341G2 2.74 69.60 0.68 17.27 0.51 12.95 0.79 20.07 1/0 50 1341G1-BK 1341G1 2.65 67.31 0.57 14.48 0.43 10.92 0.79 20.07 D A C B [ 20.6 ] 0.81 | SBE®320 / SBX®350 CONNECTOR SPECIFICATIONS | Wire Size Range AWG Power Contacts 1/0 to 300 mcm Auxiliary Contacts 24 to 10 Max. Wire Insulation Diameter in. Power Contacts 0.440 0.175 Powerpole® Auxiliary 1x4 Auxiliary 0.140 Operating Temperature² °F SBX and SBE Housings -4° to 221° Mating Cycles No Load by Plating Silver (Ag) Power Contacts 10,000 10,000 Powerpole® Auxiliary 1x4 Auxiliary PPMX Auxiliary Avg. Mating / Unmating Force Lbf. Main Connnector Housing 55 5.00 Per Powerpole® Per Contact in 1x4 Auxiliary 0.70 Per PPMX Housing 4.50 Min. Contact / Spring Retention Force Lbf. Power Standard Housing 150 25 Powerpole® Housing 1x4 Auxiliary Housing 10 PPMX Housing 12 Materials Housing SBX® and Powerpole® Plastic Resin SBE® and 1x4 Auxiliary Housing Contact Retention Spring Housing Flammability Rating UL94 Power & Powerpole® Contact 1x4 Auxiliary Contacts Pin Socket Socket Body Retention Clip PPMX Contacts Contact Termination Methods Crimp³ Hand Solder All Data Subject To Change Without Notice Polycarbonate Polycarbonate / PBT blend Stainless Steel V-0 Silver Plated Copper Alloy Copper alloy, Au over Ni BeCu, Au over Ni Copper alloy, Sn bright over Ni Stainless Steel Gold Plated Copper Alloy mm² 53.5 to 152 0.25 to 5.3 mm 11.200 4.450 3.600 SECTION 3 Mechanical Current Rating Amperes¹ SBX350 SBE320 Primary Power (300 mcm) 350 320 20 20 Powerpole® Auxiliary (12 AWG) 1x4 Auxiliary (12 AWG) 20 20 PPMX Auxiliary (20 AWG) 7 UL 5 CSA Voltage Rating AC/DC UL 1977 EN1175-1 Primary Power 600 1504 Powerpole® Auxiliary 600 1504 1x4 Auxiliary 200 PPMX Auxiliary 300 Dielectric Withstanding Voltage Primary Power Volts AC 2,200 Avg. Mated Contact Resistance Milliohms¹ 2 1/2” of 300mcm wire 0.050 UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC Power 100A 30A Powerpole® Auxiliary 1x4 Auxiliary 5A SBE® 320 / SBX®350 Electrical °C -20° to 105° Gold (Au) 10,000 5,000 N 245 22.00 3.00 20.00 N 667.2 111 44.5 53 Protection Touch Safety Main Connector Housing Pass IEC 60950 SBE®320 Only IP20 IEC 60529 SBE®320 & SBX®350 ¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. ² Limited by the thermal properties of the connector plastic housing. ³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 4 Voltage capability of SBE® housings is identical to SBX®, but derated to meet EN1175-1 requirements. www.andersonpower.com - 89 - | SBE®320 / SBX®350 CONNECTOR TEMPERATURE CHARTS| SBE®320 / SBX®350 Temperature Rise at Constant Current 60 125 Temperature (°C) Temperature (°C) 50 40 30 20 SBE®320 / SBX®350 Derating vs. Ambient Temperature 100 75 50 10 0 0 50 100 150 200 250 300 350 400 450 Amperes Applied 300 MCM 4/0 AWG 2/0 AWG 1/0 AWG 3/0 AWG 25 0 100 200 300 400 Amperes Applied 300 MCM 4/0 AWG 2/0 AWG 1/0 AWG 500 3/0 AWG | SBE®320 / SBX®350 Accessories | SECTION 3 SBE® 320 / SBX®350 Cable Clamps Durable metal clamps adapt to a wide range of cable sizes. Cable clamp kit includes Clamp Top and Bottom as well as the Hardware Bag. Cable Size Min / Max Min / Max Description Inches O.D. mm O.D. - Part Number Minimum Quantity ..................................................... 25 ......... Cable Clamp Kit 0.85 to 0.67 21.6 to 17.1 911G2 The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. Handles Handles are made out of durable PC plastic. Hardware to attach to connector body included in kits. Description Minimum Quantity .... Gray Handle Kit Red Handle Kit Handle Only, Gray Handle Only, Red Handle Only, Black Hardware Bag - 90 - ----- Part Numbers -----100 25 ... 995G2-APP 995G2 995G4-APP 995G4 3-5074P1 3-5074P3 3-5074P5 - 106G7 www.andersonpower.com All Data Subject To Change Without Notice Powerpole® Auxiliary Powerpole® auxiliary connectors are rated up to 30 amps 600 volts and can be used for auxiliary power, control or sensing. The auxiliary kit includes (1) each black and red Standard Powerpole® housing, (2) contacts, (2) zip cable straps, and (2) retaining pins. (1) Retaining clip can be substituted for (2) retaining pins. Description ----------- Part Numbers ---------Minimum Quantity ......................................... 200 100 25 ... - 114360G1 6305G1 Powerpole® Auxiliary Kit #16 to #12 Contact - - 6310G1 Powerpole® Auxiliary Kit #20 to #16 Contact 1327G6 - Black Powerpole® Housing 1327 - Red Powerpole® Housing #16 to #12 Contact 1331 - #20 to #16 Contact 1332 - - 1x4 Auxiliary Connector APP®’s unique 1x4 auxiliary connector allows up to 4 auxiliary circuits up to 20 amps 150 volts each in SBE®, SBO®, & SBX® housings. The genderless design holds two each of the gold plated pin & socket contacts. This innovation allows the very durable and cost effective design of SBE®,O,X connectors to substitute for DIN 43589-1 applications where 4 auxiliary contacts are required. Multiple pin lengths allow the further benefit of sequencing between circuits. (2) Retaining pins or (1) Retaining clip is required to hold the auxiliary housing in place. Auxiliary Kits include (1) Auxiliary Housing, (2) Standard Length Pin Contacts, (2) Socket Contacts, (2) Retaining Pins and (1) Retaining Clip. [ 10.9 ] 0.43 [ 41.3 ] 1.62 [ 3.8 ] 0.15 SECTION 3 SBE® 320 / SBX®350 Description AWG mm² ----------- Part Numbers ----------Minimum Quantity .................................................. 1,000 250 25 .... 1x4 Auxiliary Kit 12 4 - - 440G1 1x4 Auxiliary Kit 16 to 14 1.5 to 2.5 - - 440G2 1x4 Auxiliary Kit 20 to 16 0.5 to 1.5 - - 440G3 1x4 Auxiliary Housing Contacts Sold Seperately 3-5956P1 444G1 - Socket Locations [ 8.4 ] 0.33 Pin Contacts for 1x4 Auxiliary Connector Gold plated contacts are available in 4 lengths to allow sequencing of circuits. Description AWG mm² ----------------- Part Numbers ---------------Minimum Quantity .................................................... 500 50 ........... Standard Length 7.7mm 12 2.5 PM16P12S30 PM16P12S30-50 16 to 14 1.0 to 1.5 PM16P1416S30 PM16P1416S30-50 20 to 16 0.75 to 1.0 PM16P1620S30 PM16P1620S30-50 24 to 20 0.50 to 0.75 PM16P2024S30 PM16P2024S30-50 Pre-Mate 9.3mm 12 2.5 PM16P12A30 PM16P12A30-50 16 to 14 1.0 to 1.5 PM16P1416A30 PM16P1416A30-50 20 to 16 0.75 to 1.0 PM16P1620A30 PM16P1620A30-50 24 to 20 0.50 to 0.75 PM16P2024A30 PM16P2024A30-50 Pre-Mate 8.5mm 12 2.5 PM16P12B30 PM16P12B30-50 16 to 14 1.0 to 1.5 PM16P1416B30 PM16P1416B30-50 20 to 16 0.75 to 1.0 PM16P1620B30 PM16P1620B30-50 24 to 20 0.50 to 0.75 PM16P2024B30 PM16P2024B30-50 Post-Mate 6.4mm 12 2.5 PM16P12C30 PM16P12C30-50 16 to 14 1.0 to 1.5 PM16P1416C30 PM16P1416C30-50 20 to 16 0.75 to 1.0 PM16P1620C30 PM16P1620C30-50 24 to 20 0.50 to 0.75 PM16P2024C30 PM16P2024C30-50 Retention Clip [ 1.60 ] Ø 0.06 ID L1 L Auxiliary Pin Contact Lengths Standard Length 7.7mm Pre-Mate 9.3mm Pre-mate 8.5mm Post-Mate 6.6mm -Lin. mm 0.77 19.6 0.83 21.2 0.80 20.4 0.72 18.3 - L1 in. mm 0.30 7.7 0.37 9.3 0.33 8.5 0.25 6.4 Socket Contacts for 1x4 Auxiliary Connector Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles. Description AWG mm² -------------------- Part Numbers ------------------Minimum Quantity .................................. 500 50 ............. Socket Contact 12 2.5 PM16S12S32 PM16S12S32-50 16 to 14 1.0 to 1.5 PM16S1416S32 PM16S1416S32-50 ID 20 to 16 0.75 to 1.0 PM16S1620S32 PM16S1620S32-50 24 to 20 0.50 to 0.75 PM16S2024S32 PM16S2024S32-50 All Data Subject To Change Without Notice [ 19.6 ] 0.77 Retention Clip Socket Insert Auxiliary Socket Contacts Crimp Barrel ID Wire Gauge #24 / 20 [ 2.6 ] 0.10 #20 / 16 #16 / 14 #12 in. 0.04 0.07 0.08 0.10 www.andersonpower.com mm. 1.1 1.7 2.1 2.6 - 91 - SBE® Air Tubes Air tubes fit into SBE® housings to allow electrolyte circulation while charging the battery. Genderless tube design allows the same part to be used on both sides. (2) Retaining pins or (1) Retaining clip is required to hold the air tube in place. Retaining pins are included in Air Tube Kit. Description ---- Part Numbers ---- Minimum Quantity .... 500 25 ... Air Tube Kit, Black - 6396G1 Air Tube Only 3-5798P1 - PPMX Auxiliary Connector The PPMX auxiliary connector allows up to 8 auxiliary circuits to be used in the SBE®, SBO®, & SBX® housings. There are 4 auxiliary circuits per PPMX connector and two PPMX housings fit into the auxiliary port in the main connector housing. Rated up to 7 amps 300 volts per contact, the genderless design holds two each gold plated pin & socket contacts. This innovation allows the very durable and cost effective design of SBE®, O, X connectors to be used for applications requiring up to 8 battery monitoring or equipment vehicle communication circuits. (2) Retaining pins or (1) Retaining clip is required to hold the auxiliary housing in place. Auxiliary Kits includes: (1) Auxiliary Housing, (2) Pin Contacts, and (2) Socket Contacts. 4803G3 Description AWG mm² ----------- Part Numbers ------------- Minimum Quantity ................................................. 1,000 100 25 ..... PPMX Auxiliary Kit 24 to 20 0.50 to 0.25 - 4850G6 1x4 Auxiliary Housing Contacts Sold Seperately 4827G6-BK - 4827G6 4827G6 SECTION 3 SBE® 320 / SBX®350 Pin & Socket Contacts for PPMX Auxiliary Connector Gold plated contacts are ideal for signal or low power use with durability up to 5,000 mating cycles. Description AWG mm² ------ Part Numbers -----Minimum Quantity ............................................... 2,000 50 ... Pin Contacts 24 to 20 0.50 to 0.25 4803G3-BK 4803G3 Socket Contacts 24 to 20 0.50 to 0.25 4802G3-BK 4802G3 4802G3 Socket Locations Retaining Clip Retaining clips can be used in place of two retaining pins to hold auxiliary connectors or air tubes. Allows easier removal of auxiliary modules. Description -- Part Number -- Minimum Quantity ............. 100 ....... 2-8675P1 For SBE®320 & SBX®350 Retaining Pins Retaining pins are used to hold acessories in the auxiliary port in SBE®, SBO®, & SBX® housings. Dimension “B” is +/- 0.015 in or 0.38 mm. Dimensions - A - -BDescription - Part Number inches mm inches mm Minimum Quantity ............... 1,000 ............................................................................... 110G59-BK 0.093 / 0.103 2.36 / 2.62 1.000 38.100 For SBE®320 & SBX®350 B A - 92 - www.andersonpower.com All Data Subject To Change Without Notice Zip Cable Straps Use cable ties to secure auxiliary contact leads to one of the main cables. Zip cable straps are used to secure auxiliary wires to the side of the main power cables. Retaining Pins Description --- Part Number --- Minimum Quantity .... 1,000 ....... White H1835P3 Male Dovetail Powerpole® Housings With Crimped Contacts. Manual Release - Battery Side Works with the Charger / Truck side to ease mating and unmating connectors. Description ---- Part Numbers --Minimum Quantity ........... 72 25 .... Bracket and Hardware Kit - 993G1 Battery Bracket Only 111961P1 Hardware Bag - 106G6 Battery Bracket Charger / Truck & Handle Bracket Assembly Manual Release - Charger/ Truck Side SECTION 3 SBE® 320 / SBX®350 Works with the Battery side to ease mating and unmating connectors. Description - Part Numbers Minimum Quantity ............. 25 .......... Bracket and Hardware Kit 994G1 Bracket / Lever Only B00511G4 Hardware Bag 106G6 Reducing Bushings: for Use with Contact # 6354 and Bushing # 5918 Use with contact part number 6354-BK and bushing part number 5918-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID Bushing # 5918 Barrel Size Wire Size ---------------- Part Numbers --------------- inches mm Minimum Quantity ................................................ 1,500 1,000 500 100 ...................... 1/0 AWG [53.5 mm²]#1 AWG [42.4 mm²] - - 5687-BK 5687 0.39 9.91 1/0 AWG [53.5 mm²]#2 AWG [33.6 mm²] 5690-BK - - 5690 0.34 8.64 1/0 AWG [53.5 mm²]#4 AWG [21.2 mm²] - 5693-BK - 5693 0.27 6.86 1/0 AWG [53.5 mm²]#6 AWG [13.3 mm²] - 5663-BK - 5663 0.22 5.59 1/0 AWG [53.5 mm²]#10 - 8 AWG [5.3 - 8.4 mm²] 5648-BK - - 5648 0.19 4.83 [ 25.4 ] 1.00 ID Wire Entrance Reducing Bushings: for Use with Contact # 6354 Use with contact part number 6354-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. [ 21.4 ] 0.84 Contact Barrel Size Wire Size --- Part Number --- Minimum Quantity ................................... 500 100 ... 2/0 AWG [67.4 mm²]1/0 AWG [53.5 mm²] 5918-BK 5918 ID Wire Entrance Reducing Bushings: for Use with Contact # 6394 Use with contact part number 6394-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID Contact Barrel Size Wire Size -- Part Numbers -- inches mm Minimum Quantity ...................... 1,000 100 ............................. 35 mm² 16 mm² 5920-BK 5920 0.23 5.8 All Data Subject To Change Without Notice [ 21.4 ] 0.84 ID [ 8.4 ] 0.33 www.andersonpower.com - 93 - SBO® / SBE® / SBX® - Tooling Information W ire Size Loose Piece Part Numbers AWG mm² Contacts 300 MCM 152 6358 4/0 AWG 107.2 6356 3/0 AWG 85 6355 2/0 AWG 67.4 6354 Loose Piece Contact Crimp Tool Pneumatic Bench Tool + Die + Locator Number of Crimps or Hand Tool SBE 320 / SBX 350 N/A 95 mm² 1341G3 N/A 70 mm² 1341G2 N/A 50 mm² 1341G1 N/A N/A N/A N/A 1387G2 1303G12 1304G28 Double 1303G17 1304G35 1303G12 1304G34 1303G8 1304G36 1387G2 1368 Double SBE 160 / SBX 175 1/0 AWG 53.5 6384G1 #2 35 mm² 6384G2 1387G2 1303G2 1304G2 1387G1 1388G3 1389G3 1387G2 1303G2 1304G2 Single 1368 SBO 60 / SBE 80 #4 25 1339G4 #6 16 1339G1 #16 / 20 1.3 / .52 1332 #12 / 16 3.3 / 1.3 1331 1387G1 1388G7 1389G9 1388G6 Powerpole 15/45 Auxiliary Contacts ** 1367G1 N/A N/A Single Single N/A 1309G4 1309G2 or 1309G8 PowerMod 1x4 Auxiliary Contacts #12 / 24 2.5 / .25 All Crimp Pins All Crimp Sockets TP0001* N/A TL0001 TL0002 Single TM0001* PM1000G1 PPMX Auxiliary Contacts #20 / 24 0.50 / 0.25 4803G3 4802G3 TP0001* N/A TL0005 Single TM0001* or PM1000G1 SECTION 4 SBO® / SBE® / SBX® * TP0001 and TM0001 tools require locators to properly position contacts. ** See Powerpole® family tooling chart for other Powerpole® contacts NOTE: See website for the most current information. - 94 - www.andersonpower.com All Data Subject To Change Without Notice Why Use of APP® Recommended Crimp Tooling is so Important APP® connectors are designed to achieve the highest levels of durability, reliability, and performance as shown on the connector data sheets. Crimp tooling is a critical link between the designed performance of an APP® connector and the realization of that performance by our customers. As part of the connector design and testing process, APP® recommends a limited number of crimp solutions that have proven to deliver the intended connector performance in a process that is repeatable. Only these solutions tested by APP® are listed in the conditions of acceptability from safety agencies such as UL, CSA, and TUV. Use of tooling solutions not tested by APP® can affect not only performance but safety agency approvals. Problems attributable to use of tools not recommended by APP® include: Mechanical • Contacts not able to fit inside connector housings. • Contacts not seated properly in connector housings causing: shorts, intermittent circuits, abnormally high or low mating and unmating force, & low retention force of the contact in the housing. Electrical and Thermal • High electrical resistance • Failure to realize designed current and voltage carrying capability • Overheating • Melting of connector housings PP15-45 SB®50 & PP75 SBS® PP120, PP180, SB®, SBE®, SBX® & SBO® Detail tooling charts are available at the end of each connector family (Powerpole®, SB®, etc.). 1309 Series SBE®, SBX® & SBO® Auxiliary PM1000G1 TM0001 TP0001 SBS®75 Auxiliary SBE®, SBX® & SBO® Auxiliary SBS®75 Auxiliary SBE®, SBX® & SBO® Auxiliary SBS®75 Auxiliary SBE®, SBX® & SBO® Auxiliary SECTION 4 SBE®, SBX® & SBO® Auxiliary Tooling ATS Applicators 1387G1 & 1387G2 1368 All Data Subject To Change Without Notice www.andersonpower.com - 95 - | 1387G1 & G2 Pneumatic Bench Tools | Versatile & heavy duty tools manufactured by Pico Tools, use fixed depth dies and spring bottom locators designed specifically to crimp APP® contacts. Dies and locators are not interchangeable between the 1387G1 and the 1387G2. These pneumatic full cycle tools operate on clean and dry shop air pressures of 80 – 125 psi (5 – 8.6 BAR). See connector family tooling charts at the end of each section for the specific dies and locators recommended for crimping each contact. Dies and locators are available from Pico Tools for a variety of other terminal types including lugs, insulated terminals, and a variety of turned pin and socket contacts. 1387G1: #12 – 2/0 (4 – 70 mm²) Pico Tools Model 400-BHD Compatible with M22520/23 dies and locators 1387G2: #12 – 250 mcm (4 – 120 mm²) Pico Tools Model: 500-D Locator Die 1391G1: Foot Pedal Control Locator 1387G1 Die 1387G2 TA0002: Air regulator / filter for pneumatic tools. Keeps air clean and dry for long lasting tool performance. Dial knob adjusts air pressure going to the tool. TA0002 1391G1 | 1368 Series Hydraulic Tools| The dieless 4 indent head crimps full cycle until a minimum hydraulic pressure is reached. Good for crimping nearly all APP® contacts for wire sizes #4 – 4/0, 300mcm. The dieless system offers a highly flexible crimping system that does not require the purchase of separate dies and locators. Pressure based crimp depth allows these tools to be adapted to a broad range of large wire crimping needs including lugs, ring terminals, and splices. Tooling SECTION 4 1368: Hubbell VC7 dieless 4 indent tool with attached manual hydraulic pump. Tool includes a custom turret locator for positioning of PP120, PP180, SB®120, SB®175, SB®350 contacts. The innovative design provides two separate crimp positions for the PP180, SB®175 and SB®350 contacts. Both the tool and locator ship in black plastic carrying cases. - 96 - 1368-NL: Manufactured by DMC to APP® specifications, this 4 indent head with attached manual hydraulic pump offers the same crimping performance as the 1368, but with the cost savings of not having a custom turret locator. Includes black plastic carrying case. 1368-B: The same 4 indent head as the 1368-NL is mounted to a battery powered tool for effortless crimping. Includes 2 lithium-ion batteries and charger as well as a black plastic carrying case. www.andersonpower.com All Data Subject To Change Without Notice | 1309 Series Hand Tools| High quality hand tools are designed for crimping #6 – 20 AWG (13.3 – 0.52 mm²) wires for Powerpole®, SB®, SBS®, and SBE® / SBO® connectors. The extra long bright yellow handles provide significant crimping force while minimizing operator fatigue. Full cycle ratchet mechanism makes sure every crimp is fully completed. All tools except 1309G4 include a plastic locator piece that ensures proper positioning of the contacts for crimping. 1309G2: For crimping PP15/45 loose piece strip contacts and individual contacts. #16 – 20 AWG (1.3 – 0.5 mm²) #12 – 20 AWG (3.3 – 1.3 mm²) Upper Die Locator Lower Die 1309G3: For crimping PP15/45 loose piece strip contacts from #10 – 16 AWG (5.3 – 1.3 mm²) 1309G6: For crimping PP15/45 loose piece strip contacts from #10 – 14 AWG (6.0 – 2.1 mm²) including high strand count superflex wires. 1309G8: Includes 1 tool frame with the appropriate dies and locators to make the 1309G2, 1309G3, and 1309G6 tools. Dies and locators are color coded for easy identification and pairing. This combination allows the entire PP15/45 contact range to be crimped with one tool kit. Open Barrel Contact End of locator. 1309G4: For crimping PP75, SB®50, SBE®80, SBO®60, and SBS®50-75 power contacts. No locator included, follow crimp positioning specifications in assembly instructions. Tool is also used for crimping EBC auxiliary contacts. Correct Closed Barrel Contact To far out from locator. End of locator. Not Correct Correct To far out from locator. Not Correct | PM1000G1 Hand Tool | | Mil-Spec Hand & Bench Tools | Manual hand tools and pneumatic bench tools are available in this tool series. The hand and pneumatic tools both use the same turret locators designed specifically for APP® contacts. The interchangeable nature of the turret locators allow easy upgrades from prototyping to production volumes. All tools feature adjustable indenter depths to cover #12 through 26 AWG (3.3 – 0.25 mm²) capability. Full cycle mechanism makes sure every crimp is fully completed. See tooling charts at the end of each connector section for the appropriate turret locator part numbers. SECTION 4 Tooling Versatile 4 indent hand tool with built in multi-position turret locator. Adjustable indenter depth features 0.01 mm adjustment increments to define the perfect crimp depth for wire sizes 10 – 26 AWG (6 – 0.14 mm²). Full cycle ratchet mechanism makes sure every crimp is fully completed. Use to crimp PowerMod® contacts used as auxiliaries in SBS®75X and the 1x4 Auxiliary Connector as well as a wide range of other turned contacts including those for Power Drawer® and PPMX. TM0001: Rugged hand tool is qualified to MIL-DTL-22520/1. DMC Model AF8. Accessories shown are purchased separately. TP0001: Pneumatic full cycle bench tool operates on clean and dry shop air pressures of 80 – 120 psi (5 – 8.3 BAR). This DMC model WA27F is compatible with optional bench mount and foot pedal control to increase operator speed and efficiency. TA0001 TA0002 TP0001 TA0001: Foot pedal control for TP0001 TA0002: Air regulator / filter for pneumatic tools. Keeps air clean and dry for long lasting tool performance. Dial knob adjusts air pressure going to the tool. TA0003 TM0001 TA0003: Adjustable bench mount for TP0001 All Data Subject To Change Without Notice www.andersonpower.com - 97 - | Press and Applicator Tools | Anderson Power Products®, in partnership with Application Tooling Solutions, has engineered a line of application tooling for APP®’s reeled contacts. All applicators have been designed to meet or exceed UL requirements. See connector family tooling charts at the end of each section for the specific press, air feed kit, and applicator recommended for crimping each contact. • Designed Specifically For APP® Contacts Provides crimps that meet or exceed UL requirements • World-Wide On-Site Service Provided through ATS’s extensive field service network • Mini-Style Applicators Can Be Adapted To Most Existing Presses AMP, K & T presses, Kenco presses, and most other manufacturers • Contact ATS Directly to Purchase or Lease Tooling P.O. Box 6780, Harrisburg, PA 17112 USA T:877-671-2955 F:717-810-2862 www.applicationtooling.com | Crimping Technical Reference | Crimping, Soldering, and Assembly Best Practices. Instructions for proper assembly are available for each connector and should be followed. These best practices are for reference only. Stripping Wire Insulation Problems with cable harness and connector systems often begin with improper or accidental cutting of wire strands when stripping wire insulation. Each strand is important, and all of them must be included in the contact barrel to avoid unnecessary hot spots during later operation. When removing insulation, position a sharp blade at a right angle and apply a steady controlled pressure cutting only the cable insulation and not the copper wire strands. Wires should be stripped to the lengths specified in the specific connector assembly instruction. Cleaning Copper Wire Copper oxide, a non-conductive material accumulates on copper wires exposed to oxygen and moisture. Aged and badly tarnished copper wire needs to be thoroughly cleaned to realize the rated performance of the connector and wire. Heavy oxidation can be scraped off with a stiff wire brush that penetrates the entire bundle and cleans every strand. For light surface oxidation a 3M Scotch Bright™ pad is recommended. The wires are ready for insertion into the contact barrel when they are burnished to their original bright copper finish. Contact barrels are lined with silver or tin plating to assure consistently high conductivity which will be reduced if the barrel is crimped around aged or tarnished wire. Tooling SECTION 4 Crimping APP® connectors are designed to achieve the highest levels of durability, reliability, and performance as shown on the connector data sheets. Crimp tooling is a critical link between the designed performance of an APP® connector and the realization of that performance by our customers. As part of the connector design and testing process, APP® recommends a limited number of crimp solutions that have proven to deliver the intended connector performance in a process that is repeatable. Only these solutions tested by APP® are listed in the conditions of acceptability from safety agencies such as UL, CSA, and TUV. Use of tooling solutions not tested by APP® can affect not only performance but also safety agency approvals. Problems attributable to use of tools not recommended by APP® include: Electrical and Thermal • High electrical resistance • Failure to realize designed current and voltage carrying capability • Overheating • Melting of connector housings Mechanical • Contacts not able to fit inside connector housings. • Contacts not seated properly in connector housings causing: shorts, intermittent circuits, abnormally high or low mating and unmating force, & low retention force of the contact in the housing - 98 - www.andersonpower.com All Data Subject To Change Without Notice Soldering The alternative to crimping is to solder all cable strands within the contact barrel. When using an open flame, make sure that you are not in an area where explosive gasses are present. The right proportion of solder is essential if this procedure is employed. Use a quality 60/40 solder (60 percent tin, 40 percent lead) in wire form with a rosin flux core. Cable strands should be separately fluxed with rosin paste, and the contact should be held in a vise with the barrel end facing up. Apply heat to the outside of the barrel while the solder flows in beside the wire strands. Here are some things to avoid when soldering: A. Don’t use too much solder, to the point that it flows out of the contact barrel. B. Don’t allow flux or solder on the outside of the contact. This will interfere with contact mounting within the installation or with the contact connection to a mating connector. C. Don’t overheat and cause excessive solder to “wick” up into the cable and stiffen it. This could interfere with contact flexibility when connectors are mated. D. Don’t solder when contact is in the connector housing. Solder away from the housing and then insert the contact into the housing after it has cooled. NOTE: Underwriters Laboratories (UL) requires the use of a cable clamp for soldered connections to unsupported wires. | Determining If A Good Crimp Has Been Made | 1. Assure the correct wire size and type is used for the specific contact being crimped. 2. Follow the assembly instructions for the connector. Special attention should be paid to wire preparation and stripping. 3. Use the correct application tooling as recommended by Anderson Power Products® (tool, die, & locator). 4. Make several crimps for testing, and record crimp dimensions in both “x” and “y” planes. 5. Test the electrical resistance across a mated pair of connectors to the standard of the information provided on the data sheet. a. The electrical resistance values should be similar to (or less than) what we publish for that connector in our catalogs. Please see the “Avg. Mated Contact Resistance” on the data sheet for the specific connector. All Data Subject To Change Without Notice 22 8 - 12 kgf Contact Retention Force Range 3.6 - 5.4 20 13 - 16 5.9 - 7.3 18 20 - 30 9.1 - 13.6 16 30 - 40 13.6 - 18.1 14 50 - 60 22.7 - 27.2 12 70 - 85 31.8 - 38.6 10 80 - 125 36.3 - 56.7 8 90 - 180 40.8 - 81.6 6 100 - 200 45.4 - 90.7 4 140 - 280 63.5 - 127 3 160 - 320 72.3 - 145.1 2 180 - 360 81.6 - 163.3 1 200 - 400 90.7 - 181.4 1/0 250 - 500 113.4 - 226.8 2/0 300 - 600 136.1 - 272.2 3/0 350 - 700 158.8 - 317.5 4/0 450 - 775 204.1 - 351.5 250 500 - 800 226.8 - 362.9 300 550 - 800 249.5 - 362.9 www.andersonpower.com SECTION 4 7. If crimps are within electrical and mechanical specifications then the crimp dimensions are suitable to be used as a secondary inspection criteria. Lbf Contact Retention Force Range Tooling 6. Test the pull out strength per the table to the right. a. To achieve the electrical performance published in our literature the pull out values at minimum should meet the UL 486A values for the wire size being used. The first column (lower value) pull out is the minimum per UL486A. The second column is what APP tries to achieve when designing our crimp solutions. Any force within this range is acceptable. Wire Size AWG or MCM - 99 - | Why Crimp Dimensions Are Not Suitable as Primary Inspection Criteria | Crimp dimensions are not an adequate or reliable means to evaluate if a good crimp has been made. For this reason they should not be relied upon as a primary inspection method. When you crimp a contact, the material is forced down to the size of the fully closed die. This die closure on most tools is a fixed dimension. When the die is released, the material (contact and wire) will expand back out when they are no longer restrained by the die. The amount that it expands outwards or “bounces back” is dependant on the resistance or force that the material in the contact and wire places against the crimp die. The resistance of the material to being formed by the crimp will vary with wire type and stranding, hardness of the metal (both contact and wire), as well as the temperature. It is for this reason that the crimp height is a variable and cannot be relied upon solely to determine if a crimp is good or not. | Crimp Dimensions as Secondary Inspection Criteria | Crimp dimensions should only be used as secondary inspection criteria due to the above variables. These variables make it is impossible for Anderson Power Products to determine what the correct crimp dimension should be without evaluation of the specific instance. Accordingly harness manufacturers are responsible for determining the appropriate crimp dimensions to be used and only as a secondary inspection method. Crimp dimensions are an acceptable means of short interval inspection for determining homogeneity within a batch provided: 1. Electrical resistance and pull out strength are tested on samples from the batch to ensure the crimp dimensions are indicative of a good crimp. 2. The same tooling is used throughout the batch and operated in the same manner, at the same calibration level. 3. The same wire is used throughout the batch. (Wire can vary significantly by factors ranging from class to manufacturer). 4. Assembly instructions are closely followed, especially wire stripping and preparation. | Other Critical Crimp Dimensions | The geometry of the contact blade and its relative angle to the crimp barrel must be maintained after the contact is crimped. If these dimensions are not maintained the contact will not latch properly in the housing. This can impact how well the contact is secured in the housing as well as the normal force (measurement of the opposing force that pushes the contacts together) between the mating blades of two mating contacts. The normal force is directly related to the electrical properties of the connector and poor normal force can lead to higher electrical resistance, overheating, and reduced current capability. These geometries can only be assured by using the correct crimp tool, with proper die and locator. Nose Up Tooling SECTION 4 There are other critical crimp dimensions that impact if a crimp is good or not. All APP® contacts are designed to work with a specific crimping solution to minimize the distortion of crimping force on the critical geometries of the contact. If the incorrect crimp solution is used or the correct crimp solution is improperly used, then this will distort the intended geometries of the contact. OK Nose Down - 100 - www.andersonpower.com All Data Subject To Change Without Notice P/N Page # P/N Page # P/N 902 906 907 908 910 911 912 913 914 916 917 919 923 924 931 932 940 941 942 943 945 949 990 992 1307 1309 1319 1321 1327 1331 1332 1347 1348 1368 1381 1382 1383 1384 5648 5663 5687 5690 5693 5900 5905 5910 5912 5913 5915 5916 5918 5919 5920 5921 5952 5953 6339 6344 6350 6351 6352 6353 6354 67 71 72, 75 72, 75 72, 75 73 71 71 71 72, 75 72, 75 74 70 70 71 71 66 66 66 66 69 66 55, 61 57 31, 43, 58, 75 95 36, 43, 63, 75 36 20, 79, 85, 91 21, 43, 79, 85, 91, 94 21, 43, 91, 94 39, 43, 67, 75 39, 43, 67, 75 43, 75, 94, 95 39 39, 43, 67, 75 39, 43, 67, 75 39, 43, 67, 75 42, 70, 87, 93 42, 70, 87, 93 42, 70, 87, 93 42, 70, 87, 93 42, 70, 87, 93 31, 43, 58, 75 55, 61 35, 56, 61, 81 35, 56, 61, 81 35, 56, 61, 81 31, 43, 58, 75 30 74, 93 38, 65 38, 65, 87, 93 38, 65 31, 43, 58, 75 31, 43, 58, 75 88 79, 85 88 88 88 88 88, 94 6355 6356 6358 6361 6362 6394 104G17 105G1 105G13 105G3 105G8 106G6 106G7 106G8 110G10 110G12 110G16 110G17 110G18 110G19 110G20 110G21 110G34 110G50 110G51 110G54 110G55 110G56 110G59-BK 110G68 110G73 110G9 110G9-BK 111812P5 111812P6 111812P7 111812P8 111822G1 111961P1 111961P2 113715P4 113716P3 113890P1 113890P2 113890P3 113899P1 113952P1 113953P1 114360G1 114411P1 114411P2 114411P3 114555P1 114555P10 114555P11 114555P12 114555P13 114555P14 114555P2 114555P3 114555P4 114555P6 114555P7 88, 94 88, 94 88, 94 88 88 88 54, 60 70, 87 79 69 69, 84 74, 93 73, 90 74 24 29 28 28 35, 42 35, 38 38, 42 29 67 25 25 31, 58, 63 40, 67 40, 67 92 29 72 24, 79, 81 24, 81, 87 28 35, 42 35, 38 38, 42 79, 85 93 87 79 79 55, 60 69 73 54, 60, 65 79 79 91 34 34 34 29 29 29 29 29 29 29 29 29 29 29 114555P8 114555P9 11536G2 115G1 115G1-BK 115G2 115G2-BK 115G3 115G3-BK 115G4 115G4-BK 115G7 115G7-BK 115G8 115G8-BK 120BBS 1303G12 1303G13 1303G17 1303G2 1303G3 1303G8 1304G2 1304G28 1304G31 1304G32 1304G34 1304G35 1304G36 1307-BK 1309G2 1309G3 1309G4 1309G6 1309G8 1317G1 1317G11 1317G11-BK 1317G12 1317G12-BK 1317G13 1317G13-BK 1317G1-BK 1317G2 1317G2-BK 1317G3 1317G3-BK 1317G4 1317G4-BK 1319-BK 1319G4 1319G4-BK 1319G6 1319G6-BK 1321-BK 1321G1 1321G1-BK 1321G2 1321G2-BK 1321G3 1321G3-BK 1321G4 1321G4-BK 29 29 74 24 24 24 24 24 24 24 24 24 24 24 24 63 43, 75, 94 43, 75 94 94 75 94 94 94 75 43, 75 94 94 94 31, 58 43, 94 43 43, 56, 75, 94 43 43, 94 21 21 21 21 21 21 21 21 21 21 21 21 21 21 36, 63 36, 43, 63, 75 36, 63 36, 43, 63, 75 36, 63 36 36 36 36 36 36 36 36 36 1321G8 36 1321G8-BK 36 1323G1 36, 43, 63, 75 1323G1-BK 36, 63 1323G2 36, 43 1323G2-BK 36 1327-BK 20 1327FP 20 1327FP-BK 20 1327G16 20 1327G16-BK 20 1327G16FP 20 1327G16FP-BK20 1327G17 20 1327G17-BK 20 1327G18 20 1327G18-BK 20 1327G21 20 1327G21-BK 20 1327G22 20 1327G22-BK 20 1327G23 20 1327G23-BK 20 1327G5 20 1327G5-BK 20 1327G5FP 20 1327G5FP-BK 20 1327G6 20, 79, 85, 91 1327G6-BK 20 1327G6FP 20 1327G6FP-BK 20 1327G7 20 1327G7-BK 20 1327G7FP 20 1327G7FP-BK 20 1327G8 20 1327G8-BK 20 1327G8FP 20 1327G8FP-BK 20 1328G1 39, 43 1328G1-BK 39 1328G2 39, 43 1328G2-BK 39 1331-BK 21 1332-BK 21 1335G1 21 1336G1 21 1337G1 21 1339G1 77, 94 1339G1-BK 77 1339G2 51, 56 1339G2-BK 51 1339G3 51, 56 1339G3-BK 51 1339G4 77, 94 1339G4-BK 77 1339G5 51, 56 1339G5-BK 51 1340G1 51, 56 1340G1-BK 51 1340G2 51, 56 1340G2-BK 51 1340G3 51, 56 All Data Subject To Change Without Notice Page # www.andersonpower.com SECTION 5 Page # P/N Page Reference P/N - 101 - P/N Page Reference SECTION 5 - 102 - P/N Page # P/N Page # P/N Page # P/N Page # 1340G3-BK 1341G1 1341G1-BK 1341G2 1341G2-BK 1341G3 1341G3-BK 1347-BK 1348-BK 134G1 134G2 134G3 134G4 1367G1 1377G1 1377G11 1377G11-BK 1377G12 1377G12-BK 1377G13 1377G13-BK 1377G1-BK 1377G2 1377G2-BK 1377G3 1377G3-BK 1377G4 1377G4-BK 1381-BK 1381G1 1381G1-BK 1381G2 1381G2-BK 1381G3 1381G3-BK 1381G4 1381G4-BK 1382-BK 1383-BK 1384-BK 1385458-1 1385460-1 1385519-1 1385520-1 1385522-1 1385523-1 1387G1 1387G2 1388G3 1388G4 1388G6 1388G7 1389G20 1389G3 1389G4 1389G6 1389G9 1399G1 1399G10 1399G10-BK 1399G13 1399G13-BK 1399G14 51 89, 94 89 89, 94 89 89, 94 89 39, 67 39, 67 55, 60 69 73 65 43, 94 21 21 21 21 21 21 21 21 21 21 21 21 21 21 39 39 39 39 39 39 39 39 39 39, 67 39, 67 39, 67 43 43 43 43 43, 75 43, 75 43, 56, 75, 94, 95 43, 75, 94, 95 43, 75, 94 43, 75 43, 56, 75, 94 43, 56, 75, 94 56 43, 75, 94 43, 75 43, 75 56, 94 28 28 28 28 28 28 1399G14-BK 1399G17 1399G17-BK 1399G1-BK 1399G2 1399G20 1399G20-BK 1399G2-BK 1399G6 1399G6-BK 1399G7 1399G7-BK 1399G8 1399G8-BK 1399G9 1399G9-BK 1424266-1 1441G1 1442G1 1460G1 1460G1-BK 1460G2 1460G2-BK 1460G3 1460G3-BK 1460G4 1460G4-BK 1461G1 1461G1-BK 1461G2 1461G2-BK 1461G3 1461G3-BK 1462G1 1462G2 1462G3 1463G1 1463G2 1464G1 1464G2 1465G1 1465G2 1466G1 1467G1 1470G1 1470G1-BK 1470G2 1470G2-BK 1470G3 1470G3-BK 1470G4 1470G4-BK 1725900-2 180BBS 180BBS-BK 1827G1 1827G1-BK 1830G1 1830G1-LPBK 1830G2 1830G2-LPBK 1836G1 20-01 28 28 28 28 28 34 34 28 28 28 34 34 28 28 28 28 43, 75 29 29 23 23 23 23 23 23 23 23 23 23 23 23 23 23 28 28 28 35 35 38 38 42 42 54 65 24 24 24 24 24 24 24 24 43, 75 40, 67 40, 67 20 20 21, 43 21, 43 21, 43 21, 43 22 25 200G1L 200G1L-LPBK 200G2L 200G2L-LPBK 200G3L 200G3L-LPBK 200G4L 200G4L-LPBK 201G1H 201G1H-LPBK 201G3H 201G3H-LPBK 2-5048 2-5049 2-565435-2 26-01 261G1 261G1-LPBK 261G2 261G2-LPBK 261G3 261G3-LPBK 261G4 261G4-LPBK 262G1 262G1-LPBK 262G2 262G2-LPBK 265G5 265G6 269G1 269G1-LPBK 269G2 269G2-LPBK 269G3 269G3-LPBK 27-01 2-7249G1 2-7249G2 2-7249G3 2-7249G4 2-7249G5 2-7249G6 2-7249G7 2-7250G8 2-7251G1 2-7251G2 2-7251G3 2-7251G4 2-7251G5 2-7251G7 2-7252G11 2-8170G1 2-8170G14 2-8170G2 2-8170G3 2-8170G4 2-8170G5 2-8170G7 2-8171G1 2-8171G2 2-8171G3 2-8171G4 20, 43 20, 43 20, 43 20, 43 21, 43 21, 43 21, 43 43 21, 43 21, 43 21, 43 43 67 67 43, 75 25 20, 43 20, 43 20, 43 20, 43 21, 43 21, 43 21, 43 21, 43 20, 43 20, 43 21, 43 21, 43 31, 43, 58, 75 31, 43, 58, 75 20, 43 20, 43 20, 43 20, 43 20, 43 20, 43 25 88 88 88 88 88 88 88 71 82 82 82 82 82 82 66 82 82 82 82 82 82 82 88 88 88 88 2-8171G5 2-8171G6 2-8171G7 2-8171G8 2-8171G9 2-8675P1 2-8675P2 3-5074P1 3-5074P3 3-5074P5 350BBS 3-54500-1 354578-1 3-5798P1 3-5911P1 3-5912P1 3-5913P1 3-5952P1 3-5956P1 440G1 440G2 440G3 441G1 441G2 441G3 444G1 4802G3 4802G3-BK 4803G3 4803G3-BK 4827G6 4827G6-BK 4850G6 5648-BK 5663-BK 5687-BK 5690-BK 5693-BK 5900-BK 5905-BK 5910-BK 5912-BK 5913-BK 5915-BK 5916-BK 5916G14 5916G14-BK 5916G15 5916G15-BK 5916G16 5916G16-BK 5916G4 5916G4-BK 5916G5 5916G5-BK 5916G6 5916G6-BK 5916G7 5916G7-BK 5918-BK 5919-BK 5920-BK 5921-BK 88 88 88 88 88 92 86 69, 73, 84, 90 69, 73, 84, 90 69, 73, 84, 90 72 43, 75 43, 75 81, 86, 92 21 21 21 22 80, 85, 91 91 91 91 80, 85 80, 85 80, 85 80, 85, 91 81, 86, 92, 94 81, 86, 92 81, 86, 92, 94 81, 86, 92 80, 86, 92 80, 86, 92 80, 86, 92 42, 70, 87, 93 42, 70, 87, 93 42, 70, 87, 93 42, 70, 87, 93 42, 70, 87, 93 31, 58 55, 61 35, 56, 61, 81 35, 56, 61, 81 35, 56, 61, 81 31, 58 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 74, 93 38, 65 38, 65, 87, 93 38, 65 www.andersonpower.com All Data Subject To Change Without Notice P/N Page # P/N Page # P/N Page # 931-BK 932-BK 940-BK 941-BK 942-BK 943-BK 945G2 945G3 945G3-BK 946G1 946G1-BK 949-BK 981G1 981G2 990-BK 990G1 990G1-BK 990G2 990G2-BK 992-BK 992G1 992G1-BK 992G2 992G2-BK 992G4 992G4-BK 992G5 992G5-BK 992G6 992G6-BK 992G7 992G7-BK 993G1 993G2 994G1 994G2 995G1 995G1-APP 995G2 995G2-APP 995G3 995G3-APP 995G4 995G4-APP 996G1 ASMFP30-1X2-KR ASMFP30-1X2-RK ASMFP30-1X3-KER ASMFP30-1X3-KEW ASMFP30-2X1-KR ASMFP30-2X1-RK ASMFP30-2X2-KRWE ASMFP30-2X2-WEKR ASMFR45-1X2-KR ASMFR45-1X2-RK ASMFR45-1X3-KER ASMFR45-1X3-KEW ASMFR45-2X1-KR ASMFR45-2X1-RK ASMFR45-2X2-WEKR ASMFV45-1X2-KR ASMFV45-1X2-RK ASMFV45-1X3-KEW 71 71 66 66 66 66 84 69 69 69 69 66 65 65 55, 61 55, 61 55, 61 55, 61 55, 61 57 57 57 57 57 57 57 57 57 57 57 57 57 93 87 93 87 69, 84 69, 84 73, 90 73, 90 69, 84 69, 84 73, 90 73, 90 73 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 ASMFV45-2X1-KR ASMFV45-2X1-RK ASMFV45-2X2-WEKR ASMPP30-1X2-KR ASMPP30-1X2-RK ASMPR45-1X2-KR ASMPR45-1X2-RK ASMPV45-1X2-KR ASMPV45-1X2-RK B00229P1 B00333P1 B00511G2 B00511G4 B01956P4 B01997P1 B01998P1 B02019P1 BMHSG-P BMHSG-R BMPP10-45P BMPP10-45R E6336 E6339 E6349 E6351 E6352 E6353 E6361 E6362 E6380G1 E6381G1 E6382G1 E6383G1 E6385G1 E6390G1 E6392G1 GA-175 GA-350 H1120P41 H1120P42 H1120P43 H1216P7 H1216P8 H1216P9 H1507P38 H1835P3 P5916-BK P5916G4-BK P5916G5-BK P5916G7-BK P6810G1 P6810G1-BK P6810G3 P6810G3-BK P906 P906-BK P913 P913-BK P940 P940-BK P949 P949-BK P992 22 22 22 22 22 22 22 22 22 74 70 87 93 31, 58 63 72 65 25 25 25 25 88 88 88 88 88 88 88 88 82, 88 82 82 82 82 82 82 69 74 54, 60 79 65 40, 67 31, 58, 63 72 28 81, 87, 93 30 30 30 30 62 62 62 62 71 71 71 71 66 66 66 66 57 P992-BK P992G1 P992G1-BK P992G2 P992G2-BK PC5930S PC5930S-BK PC5930T PC5930T-BK PC5933S PC5933S-BK PC5933T PC5933T-BK PC5934S PC5934S-BK PC5934T PC5934T-BK PC-HSG-PP PC-HSG-PP-BK PC-HSG-SB PC-HSG-SB-BK PCSTAPLE-1 PCSTAPLE-2 PM1000G1 PM16P12A30 PM16P12A30-50 PM16P12B30 PM16P12B30-50 PM16P12C30 PM16P12C30-50 PM16P12S30 PM16P12S30-50 PM16P1416A30 PM16P1416A30-50 PM16P1416B30 PM16P1416B30-50 PM16P1416C30 PM16P1416C30-50 PM16P1416S30 PM16P1416S30-50 PM16P1620A30 PM16P1620A30-50 PM16P1620B30 PM16P1620B30-50 PM16P1620C30 PM16P1620C30-50 PM16P1620S30 PM16P1620S30-50 PM16P2024A30 PM16P2024A30-50 PM16P2024B30 PM16P2024B30-50 PM16P2024C30 PM16P2024C30-50 PM16P2024S30 PM16P2024S30-50 PM16S12S32 PM16S12S32-50 PM16S1416S32 PM16S1416S32-50 PM16S1620S32 PM16S1620S32-50 PM16S2024S32 57 57 57 57 57 31, 58 31, 58 31, 58 31, 58 32, 59 32, 59 32, 59 32, 59 32, 58 32, 58 32, 58 32, 58 35 35 61 61 35 35 56, 94, 95 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 85, 91 51, 80, 86, 91 51, 80, 86, 91 51, 80, 86, 91 51, 80, 86, 91 51, 80, 86, 91 www.andersonpower.com SECTION 5 All Data Subject To Change Without Notice Page # P/N Page Reference 5952-BK 31, 58 5953-BK 31, 58 6305G1 91 6310G1 91 6354-BK 88 6355-BK 88 6356-BK 88 6358-BK 88 6380G1 82 6381G1 82 6382G1 82 6383G1 82 6384G1 82, 94 6384G1-BK 82 6384G2 82, 94 6384G2-BK 82 6385G1 82 6390G1 82 6394-BK 88 6396G1 81, 86, 92 6810G1 62 6810G1-BK 62 6810G2 62 6810G2-BK 62 6810G3 62 6810G3-BK 62 6811G4 36, 63 6811G4-BK 36 6811G4-BK 63 6811G5 36, 63 6811G5-BK 36, 63 6811G6 36, 63 6811G6-BK 36, 63 692655-1 43, 75 75BBS 31, 58 75LOKBLK 31 75LOKBLK-BK 31 75LOKBLU 31 75LOKBLU-BK 31 75LOKGRA 31 75LOKGRA-BK 31 75LOKGRN 31 75LOKGRN-BK 31 75LOKRED 31 75LOKRED-BK 31 75LOKSMTBLU 34 75LOKSMTBLU-BK 34 75LOKWHT 31 75LOKWHT-BK 31 75LOKWNGBLU-BK 34 75LOKWNGBLU-R-BK 34 906-BK 71 907-BK 72 908-BK 72 910-BK 72 911G2 90 912-BK 71 913-BK 71 914-BK 71 916-BK 72 917-BK 72 919G1 74 922G1 74 P/N - 103 - SECTION 5 P/N Page Reference P/N - 104 - PM16S2024S32-50 PSBS50BLK PSBS50BLK-BK PSBS50BLU PSBS50BLU-BK PSBS50BRN PSBS50BRN-BK PSBS50GRA PSBS50GRA-BK PSBS50GRN PSBS50GRN-BK PSBS50RED PSBS50RED-BK PSBS75XBLK PSBS75XBLK-BK PSBS75XGRN PSBS75XGRN-BK SB120-HDL-RED SB175-LOCKOUT SB350-LOCKOUT SB50-HDL-RED SBE80CLPRED SBE80GRA SBE80GRA-BK SBE80HDLRED SBE80ORN SBE80ORN-BK SBE80RED SBE80RED-BK SBE80YEL SBE80YEL-BK SBO60CLPRED SBO60HDLRED SBO60ORN SBO60ORN-BK SBO60RED SBO60RED-BK SBO60WHT SBO60WHT-BK SBO60YEL SBO60YEL-BK SBS50BLK SBS50BLK-BK SBS50BLU SBS50BLU-BK SBS50BRN SBS50BRN-BK SBS50GRA SBS50GRA-BK SBS50GRN SBS50GRN-BK SBS50-HDL-RED SBS50RED SBS50RED-BK SBS50WHT SBS50WHT-BK SBS75GBLK SBS75GBLK-BK SBS75GBLU SBS75GBLU-BK SBS75GBRN SBS75GBRN-BK SBS75GGRA Page # 51, 80, 86, 91 49 49 49 49 49 49 49 49 49 49 49 49 50 50 50 50 65 69 74 60 79 77 77 79 77 77 77 77 77 77 79 79 77 77 77 77 77 77 77 77 49 49 49 49 49 49 49 49 49 49 54 49 49 49 49 50 50 50 50 50 50 50 www.andersonpower.com P/N Page # SBS75GGRA-BK SBS75GHDL-RED SBS75GPRBLK SBS75GPRBLK-BK SBS75XBLK SBS75XBLK-BK SBS75XBRN SBS75XBRN-BK SBS75XCLP1-BK SBS75XCLP2-BK SBS75XPRBLK SBS75XPRBLK-BK TL0001 TL0002 TL0005 TM0001 TP0001 50 55 50 50 50 50 50 50 55 55 50 50 56,94 56,94 94 56, 94, 95 56, 94, 95 P/N Page # P/N Page # All Data Subject To Change Without Notice This page is blank.