™ Installation and Operating Manual Guided Wave Radar-based Liquid-Liquid Interface Measurement 7xxx 6xxx 5xxx 4xxx 3xxx 2xxx 1xxx ® 707 UNPACKING Unpack the instrument carefully. Make sure all components have been removed from the foam protection. Inspect all components for damage. Report any concealed damage to the carrier within 24 hours. Check the contents of the carton/crates against the packing slip and report any discrepancies to Magnetrol. Check the nameplate model number (Model number/approvals as per inserted separate sheet) to be sure it agrees with the packing slip and purchase order. Check and record the serial number for future reference when ordering parts. Amplifier nameplate: - partnumber - serial n° - temperature/pressure These units are in conformity with the provisions of: 1. The EMC Directive: 89/336/EEC. 0038 The units have been tested to EN 0344 61000-6-4/2001 and EN 61000-62/2001. 2. Directive 94/9/EC for Equipment or protective system for use in potentially explosive atmospheres. EC-type examination certificate number KEMA99ATEX0518X (intrinsic safe units) or KEMA99ATEX5311 (EEx d units) or KEMA99ATEX5014 (Non sparking units). 3. The PED directive 97/23/EC (pressure equipment directive). Safety accessories per category IV module H1. Probe nameplate - partnumber - serial n° MOUNTING min. 1" - 150 lbs DN 25 PN 16 3/4" Size: 38 mm (1 1/2") or adjustable wrench Not important min 25 mm (1") from tank bottom Customer supplied brackets are recommended per each 3 m length. Insulation Do not insulate the high frequency connector in case of high temperature applications WRONG 2 Max +150 °C (+300 °F) Max +100 °C (+212 °F) for EEx d unit GOOD Transmitter Remote Integral Max. rotation 270° 360° rotatable: Position for optimum wiring/viewing Size: 38 mm (1 1/2") or adjustable wrench Recommended torque 20 Nm (15 ft-lbs) (a) Remove protection Remove protection (b) CAUTION: be careful not to bend or dirty the gold, high frequency male connector (a) and its female connector (b). Clean with isopropyl alcohol and cotton swabs, if necessary WIRING CAUTION: power must be switched OFF before wiring the unit. Current loop test point – – LOOP CURRENT Positive supply to (+) terminal/HART connection Negative supply to (-) terminal/HART connection min. 11 V DC required (min. 13,5 V DC for explosion proof models) – max 36 V DC + ® IS IS Shield wire to green grounding screw (resistance to ground must be < 1 Ω). Use certified flameproof cable gland(s) and cable for Explosion proof area Standard shielded twisted pair cable (recommended but not needed when wired as per NAMUR NE 21 for field strenghts up to 10 V/m). 100 % 0% Customer supplied local current meter Ex Ex Ex Non Ex Non Ex Non Ex Galvanic Barrier: max: 28,6 V DC @ 140 mA for intrinsically safe units (not needed for GP and explosion proof models). ANALOG I/O or DIGITAL I/O (only for units with HART) Do not connect shield 3 WIRING LOOP RESISTANCE 1200 1200 20 mA 1000 1000 20 mA 23 mA 800 Ω 800 Ω 650 600 600 525 400 23 mA 400 200 200 24 Vdc 0 0 10 24 Vdc 0 11 20 30 40 Vdc 0 GENERAL PURPOSE (GP) INTRINSICALLY SAFE (IS) 10 13,5 20 30 40 Vdc EXPLOSION PROOF (XP) CONFIGURATION NOTE: When connected to an approved barrier, the intrinsically safe electronics of the Eclipse allow to remove the covers with power switched on – even if the area is known to be hazardous 2 line – 8 characters LCD Default display cycles every 5 s through Level «LEVEL» / % output «% OUTPUT» / Loop «LOOP» Returns to default display if after 5 minutes no keystrokes are sensed Up/Down and Enter pushbuttons IMPORTANT: The Eclipse amplifier can be bench configured without GWR probe connected. Ignore the start up message in this case. Display 4 Comment : The last character on the first line of the display changes to «!». This sign confirms that the values/choices of the second line can be modified via the and push buttons. Units! cm Press Units! cm Press * Scroll through the choices or increase/decrease the values on the second line of the display by and pushbuttons. pushbutton. * Accept values/choices as selected by Units cm Press Scroll through the menu. CONFIGURATION TERMINOLOGY Offset 4 mA Level Inch or cm 20 mA Level (100%-point) = cm or inches The offset is the distance between reference point (e.g. bottom of tank) and end of probe. From the reference point both 4 mA and 20 mA levels are calibrated. When offset is set at zero, the end of the probe is the reference point. = cm or inches or zero level point, is measured from the reference point. The unit has a transition zone at the bottom of the probe. Min. level to enter for media with: εr = 2.0: 150 mm (6") + Offset εr = 80: 25 mm (1") + Offset Probe Type 20 mA Level = cm or inches or 100 % level point, is measured from the reference point. The unit has no transition zone at the top of the probe. Probe length = cm or inches, record the exact probe length as printed on the nameplate Dielectric = εr of upper liquid layer. The dielectrics of the upper liquid layer needs to be ≥ 1,4 and ≤ 5,0. The lower liquid is ≥ 15 and does not need to be specified. Probe Length Dielectric of medium 4 mA Level (0%-point) Offset Reference point PASSWORD Display Action Comment Access Menu with Factory default password "1" Ent Pass 0 Enter 1 with Factory default setting Ent Pass! 1 Enter factory default with Menu is activated and configuration can be modified. The unit will automatically save all entered modifications. Changing/Disabling Password New Pass 4096➀ Toggle with press and until screen «New Pass» appears, Ent Pass 0 Enter 1 or old password with Ent Pass! 1 Enter new password to desired value (between 0-255) with and or enter value "0" to disable the password function and and press Changing password Menu is activated and configuration can be modified. Changing or disabling password New password is accepted or disabled. Access Menu with Factory default password "1" Ent Pass! 4096 New Pass 0000 ➀ Display shows an encrypted value, enter your password or call Magnetrol for assistance to recoop your password if necessary Data is protected by a valid Password Protect data by new password Data is not protected encrypted value, can be any value. 5 MENU: STEP BY STEP PROCEDURE Configuration Run mode Screen Action Comment Transmitter Display Transmitter default display. Interface Level «IfcLvl», % Output «%0utput», Loop «Loop» and Upper Level «UprLvl»values cycle every 5 seconds. 1 *IfcLvl* *%Output* *Loop* *UprLvl* 2 IfcLvl xx.x cm Transmitter Display Transmitter displays Level measurement in cm or in. 3 %Output xx.x% Transmitter Display Transmitter displays % Output measurement derived from 20 mA span. 4 Loop xx.xx mA Transmitter Display Transmitter displays Loop measurement (mA). 5 UprLvl xx.x cm Transmitter Display Transmitter displays the upper level measurement in cm or inch. 6 Units xxx Select units for level measurement readout. cm «cm» or inches «inches». 7 Prb Model Select the type of probe used. «7xT-x» (default selection) 8 Prb Mount xxx.x Select the type of probe mounting. Select NPT «NPT», Flange «Flange» or BSP «BSP». 9 Prb Ln xxx.x Enter the exact length of probe. Probe length is printed on the nameplate and order information. It is the last three digits of the model number. 10 Offset xxx.x Enter the offset value. When entering configuration values from the end of the probe is cumbersome, an offset can be introduced to determine a new reference point. This reference point can be either below the probe (positive offset) or at the probe (negative offset). See the example below. 11 Upr Diel xxx.x Enter the dielectric range value of the upper media. Enter the dielectrics of the upper layer liquid (between 1,4 and 5,0) – only upper layer dielectrics need to be entered. 12 Set 4mA xxx.x Enter the level value for the 4 mA point. A small transition zone (0-150 mm [0-6']) may exist at the bottom of the probe. See Functional Specifications Probe, See page 13. 13 Set 20mA xxx.x Enter the level value for the 20 mA point. Enter the desired 20 mA point. 14 Damping xx sec Enter the damping factor. A Damping factor (1-45 seconds) may be added to smooth a noisy display and/or output due to turbulence. 15 Fault Enter the default value. Select «3.6 mA», «22 mA» or Hold last value «HOLD». 3.6 mA is not valid if unit includes both digital display and HART. 16 Poll Adr xx Enter HART ID number. Select a HART poll address (0-15). Enter 0 for a single transmitter installation. 17 Trim 4 xxxx Fine tune the 4 mA point. Attach a mA meter to the output. If the output does not equal 4.0 mA, adjust the value on the display to equal 4.00 mA. 18 Trim 20 xxxx Fine tune the 20 mA point. Attach a mA meter to the output. If the output does not equal 20.0 mA, adjust the value on the display to equal 20.00 mA. = min. required calibration No offset (Offset at 0 cm) 100 % 20 mA = 75 cm 0% 4 mA = 15 cm Positive offset (Offset at 10 cm) Negative offset (Offset at -15 cm) 20 mA = 85 cm 20 mA = 60 cm 4 mA = 25 cm 4 mA = 0 cm 75 cm 15 cm 10 cm 6 MENU: STEP BY STEP PROCEDURE Diagnostics Screen Action Comment Enter a mA Output value. Set mA Output to any given value to perform loop test. None, do not adjust. Diagnostic, factory setting. <Window> xxx None, do not adjust. Diagnostic, factory setting. 22 Range xxx None, do not adjust. Diagnostic, factory setting. 23 Ifc Gain xxx None, do not adjust. Diagnostic, factory setting. 24 Upr Gain xxx None, do not adjust. Diagnostic, factory setting. 25 Conv Fct xxxx None, do not adjust. Diagnostic, factory setting. 26 Scl Offs xxx None, do not adjust. Diagnostic, factory setting. 27 Ifc Ticks xxxx None, do not adjust. Diagnostic, factory setting. 28 Upr Ticks xxxx None, do not adjust. Diagnostic, factory setting. 29 Medium None, do not adjust. Diagnostic, factory setting. 30 Model 707 Ver xx.xx None, do not adjust. Factory setting. Ver refers to software version. 31 New Pass xxx Enter new password. Use arrows to select desired value. Values between 0 and 255. 19 Loop Tst xx.x mA 20 Fid Tick 21 7 CONFIGURATION USING HART® CONNECTIONS - Connection of your Hart communicator: • at power terminals (+) and (-) in wiring compartment • at first junction box between unit and control room. + IMPORTANT: The digital HART® communication is superimposed on the 4-20 mA loop and requires a min. load resistance of 250 Ω and a max load resistance of 450 Ω. Junction CHECK HART® 250 Ω < RL < 450 Ω + Control Room Display Power Supply Current Meter Before starting the HART® configuration procedure – check if your HART® communicator (Rosemount Model 275) is equipped with the proper Eclipse Device Descriptors (DD’s). I/O Select NO: Select 4: Select 5: Check manufacturer: start up the communicator go offline utility simulation Magnetrol Communicator Eclipse software (see “MENU: STEP BY STEP PROCEDURE” – page 7, item 30) Model 707 Ver. 1.x When the proper software version is not found, consult your local HART® Service Center to load the correct Eclipse DD’s. HART MENU I/O Start up the device 1 Enter Device Set Up «DEVICE SET UP» Press one of the following alphanumeric keys (if no key is sensed after 5 s, the unit will automatically jump to RUN mode and alternatively show Level/% Output and Loop signal 1 for entering Basic Set Up «BASIC SET UP» – general HART 2 for Advanced Set Up «ADVANCED SET UP» (see page 5 for additional information) 3 for entering Diagnostics «DIAGNOSTICS» (see page 5 for additional information) 4 for entering Review «REVIEW» to review all settings. 8 CONFIGURATION USING HART® Model 707 1.X 1 Device Setup 2 Ifc Level 3 % Output 4 Upr Lvl 1 Units 2 Probe Model 3 Probe Mount 4 Probe Length 5 Probe Offset 6 Upper Dielectric 7 4 mA Set Point 8 20 mA Set Point 9 Damping 10 Fault State 11 Date/Time/Initials 2 Basic Setup 1 Tag 2 Descriptor 3 Date 4 Message 5 Final Asmbly Num 6 Poll Address 3 Advanced Setup 1 Trim 4 mA Point 2 Trim 20 mA Point 3 New Password 4 Magnetrol S/N 5 Dev id 6 New user password 4 Factory Settings 1<Window> 2 Range 3 Ifc Gain 4 Upr Gain 5 Conversion Factor 6 Scale Offset 1 Calibration 5 Diagnostics 1 Loop Test 2 Fiducial Ticks 3 Ifc Level Ticks 4 Upr Level Ticks 5 State of Medium 6 Error Codes 6 Review 1 Model 2 Manufacturer 3 Magnetrol S/N 4 Firmware Version 5 Tag 6 Descriptor 7 Date 8 Message 9 Final Asmbly Num 10 Poll Addr 11 Units 12 Probe Model 13 Probe Mount 14 Probe Length 1 3.6 mA 2 4.0 mA 3 20 mA 4 22 mA 5 Other 6 End 15 Probe Offset 16 Upper Dielectric 17 4 mA Set Point 18 20 mA Set Point 19 Damping 20 Fault State 21 Date/Time/Initials 22 4 mA Trim Value 23 20 mA Trim Value 24 Universal Rev 25 Field Dev Rev 26 Software Rev 27 Num Req Preams 9 MAINTENANCE TROUBLESHOOTING SYSTEM PROBLEMS Symptom Problem Solution LEVEL, % OUTPUT and LOOP values are all inaccurate. Basic configuration data is questionable. Reconfigure the Probe Length «Prb Ln» and Offset «Offset». Check also the Probe Model «Prb Model» / Probe Mount «Prb Mount» 1) Ensure the Level is accurate. 2) Reconfigure Loop values. LEVEL readings are repeatable but consistently high or low from actual by a fixed amount. Configuration data does not accurately match probe length or tank height. Ensure proper Probe Length «Prb Ln» & Probe Model «Prb Model». Adjust the Offset value by the amount of noted inaccuracy. LEVEL, % OUTPUT and LOOP values fluctuate. Turbulence. Increase the Damping «Damping» factor until the readings stabilize. High frequency connection. Check Fiducial Ticks «Fid Ticks» (should be stable within ± 10 counts. Dielectric of upper liquid too high. Increase Upper Liquid «Upr Diel» Coating, clumping or buildup on probe. Expected inaccuracies due to affect on pulse propagation. Dense, water based foam. Expected inaccuracies due to affect on pulse propagation. LEVEL reading on Display is correct but LOOP is stuck on 4 mA Basic configuration data is questionable. Set Hart Poll Address «Poll Adr» to 0. If not using HART® multi drop HART device only: handheld will only read Universal Commands. Most current Device Descriptors (DDs) are not installed in handheld. Contact local HART service center for the latest DDs. (see page 8) LEVEL reading on display is stuck at full scale, LOOP is stuck at 20,5 mA. Software believes probe is flooded (level near very top of probe). Check actual level. If probe is not flooded, check for build up or obstructions near top of probe. Select higher dielectric range. LEVEL, % OUTPUT and LOOP values all reading low vs. actual. ERROR MESSAGES Symptom Problem Solution «NO FIDUCIAL» (HART error code = 0x80) Poor circuit board/cable/probe connection or malfunctioning cable between electronics and probe. Check all of the connections from the electronics to the probe. Consult factory. «NO LEVEL SIGNAL» (HART error code = 0x40) Improper dielectric range chosen. Check dielectric of media vs. software choice. Dielectric too low for probe type. Confirm the probe choice is proper for the dielectric of the media. Level in transition zone. Mount probe so that material does not enter transition zone. Malfunctioning analog board and/or 32 pin connector. Replace electronic module. Consult Factory - verify Conversion Factor «Conv Fct» and Scale Offset «Scl Offs» values. Change one parameter. «CORRUPT PARAMTRS» (HART error code = 0x10) Internal parameters corrupted. «OUT OF CALIB» (not a fault) Displayed when at least one parameter has been modified after corruption. All parameters went to default values. Consult factory. Recalibration may be required. «BAD CAL PARAMTRS» (HART error code = 0x20) Probe Length entered in software is not equal to value measured by electronics; possible media build-up on probe. Verify Probe Length «Prb Ln» and Probe Type «Prb Model» entered in software is correct. Clean media off probe. NOTE: When consulting the factory concerning improper operation, use the table on page 17. Enter all data when the transmitter is working correctly and incorrectly. 10 MAINTENANCE TROUBLESHOOTING APPLICATIONS Most frequent application problems that may occur, media buildup on the probe and emulsion layers, are covered here. Media buildup on the probe is not a problem in most cases–Eclipse circuitry typically works very effectively. Media buildup should be viewed as two types – Film Coating and Bridging. • Continuous Film Coating The most typical of coating problems where the media forms a continuous coating on the probe. Eclipse will continue to measure effectively with some small degradation in performance. A problem can develop if the product begins to buildup on the spacers that separate the probe elements. • Bridging Applications with media that is viscous or solid enough to form a clog, or bridge, should be avoided with Eclipse. • Emulsion layers It is not uncommon for interface applications to have an emulsion layer form between the two media. This emulsion layer may pose problems for Guided Wave Radar as it may decrease the strength of the reflected signal. Since the properties of this emulsion layer are difficult to quantify, applications with emulsion layer should be avoided with Eclipse. Bridging Film Coating ε 2.0 Oil r Emulsion Layer Outer tube ε 80 Water r Inner rod REPLACEMENT PARTS No. Description 1 Electronic module Display and HART® - English Display and HART® - Spanish Display and HART® - French Display and HART® - German HART® only Display only - English Display only - Spanish Display only - French Display only - German Terminal board General Purpose (GP) Intrinsically Safe (IS) Explosion Proof (XP) O-Ring (neoprene) Housing cover without glass ➀ 4 3 5 2 2 3 1 3 4 5 ➀ Housing cover with glass (GP/IS)➀ Housing cover with glass (XP)➀ Part Number Z31-2829-001 Z31-2829-021 Z31-2829-031 Z31-2829-041 Z31-2829-002 Z31-2829-003 Z31-2829-023 Z31-2829-033 Z31-2829-043 Z30-9127-001 Z30-9127-001 Z30-9127-003 012-2201-237 004-9193-003 036-4410-001 036-4410-003 For stainless steel housing covers – consult factory. CAUTION: the electronic module connects to the antenna via the “High frequency connector”. This part is extremely sensitive and brittle and requires to be handled very careful. It is recommended to exchange complete amplifier heads instead of electronic modules in the field. 11 TRANSMITTER SPECIFICATIONS FUNCTIONAL/PHYSICAL Description Power (at terminals) Signal Output Interface Level and interface Span Resolution Loop Resistance (see tables at page 12) Damping Diagnostic Alarm User Interface Display Menu Language Housing Material Approvals Electrical Data Equivalent Data Shock/Vibration Class Net and Gross Weight Overall Dimensions ➀ Specification General Purpose / ATEX Intrinsically Safe: 11 to 28,6 V DC ATEX Explosion Proof (with Intrinsically Safe electronics) 13,5 to 36 V DC 4-20 mA or 4-20 mA with HART®/AMS® 3,8 to 20,5 mA useable (meets NAMUR NE 43) HART®/AMS® digital communication 150 to 3600 mm (6" to 120") Analog: 0,01 mA Display: 0,1 cm (inch). Difference between display/analog: max 0,05 mA Intrinsically Safe/General Purpose: 620 Ω @ 20,5 mA - 24 V DC Explosion Proof (with Intrinsically Safe probe): 510 Ω @ 20,5 mA - 24 V DC Adjustable 0-45 s Adjustable 3,6 mA, 22 mA, HOLD (3,6 mA is not valid if unit includes both digital display and HART®) 3-button keypad and/or HART® communicator 2-line x 8-character LCD English/Spanish/French/German IP 66/Aluminium A356T6 (< 0.20 % copper) or stainless steel ATEX II 1G EEx ia II C T4, ATEX II 1/2G EEx d[ia] II C T6,➀ ATEX II 3G EEx nA II T6, FM and CSA Ui = 28,6 V, li = 140 mA, Pi = 1 W Ci = 2,1 nF, Li = 385 µH ANSI/ISA-571.03 SA1 (Shock), ANSI/ISA-571.03 VC2 (Vibration) 2,70 kg net; 3,20 kg gross H 214 mm (8.43") x W 111 mm (4.38") x D 188 mm (7.40") ATEX, explosion proof units use EEx d bushing material BARTEC (part n° 03-3200-0001) PERFORMANCE Description Reference Conditions with a 1,8 m (72") coaxial type GWR probe Linearity Measured error Resolution Repeatability Hysteresis Response Time Warm-up Time Ambient Temp. Operating Temp. Effect Humidity Electromagnetic Compatibility ➀ Specification Reflection from liquid, with dielectric in center of selected range, at +20 °C (70 °F) < 13 mm (0.5") Upper liquid: ± 25 mm (1") – Lower liquid ± 25 mm (1") ± 2,5 mm (0.1") < 13 mm (0.5") < 13 mm (0.5") < 1 second < 5 seconds -40 °C to +80 °C (-40 °F to +175 °F) – blind transmitter -20 °C to +70 °C (-5 °F to +160 °F) – with digital display -40 °C to +70 °C (-40 °F to +160 °F) – for EEx ia and EEx d[ia] with blind transmitter -20 °C to +70 °C (-5 °F to +160 °F) – for EEx ia and EEx d[ia] with digital display Approx. +0,02 % of probe length/°C for probes ≥ 2,5 m (8')➀ 0-99 %, non-condensing Meets CE requirements (EN-61000-6-4, EN 61000-6-2) and NAMUR NE 21 Accuracy may degrade slightly < 2,5 m (8') (max 1 mm/°C) TEMPERATURE-PRESSURE RATING FOR ECLIPSE PROBE SEALS Process Pressure (bar) 70 60 50 40 30 20 10 0 -40 -20 0 20 40 60 80 100 120 140 160 180 Process Temperature (°C) 7MT: coaxial GWR probe for interface 12 200 PROBE SPECIFICATIONS Description Materials Probe Process seal Probe diameter Mounting Process Connection Probe length Transition Zone➀ Top Bottom max min max min Process Temp Process Pressure Max. Viscosity Dielectric Range Upper layer thickness Emulsion layer thickness 7MT: coaxial GWR probe for interface 316/316L (1.4401/1.4404) TFE with Viton GFLT, EPDM or Kalrez 4079 (Consult factory for alternatives) Inside rod: 8 mm (0.3125") – Outer tube: 22 mm (0.875") In-tank mounting / external cage mounting – overfill safe Threaded: 3/4" NPT or 1" BSP (G1) Flanged: Various ANSI, DIN or torque tube mating flanges From 600 mm to 3600 mm (24" to 144") 0 mm (0") εr: 1,4 = 150 mm (6")/εr: 80 = 25 mm (1") +200 °C @ 18 bar (+400 °F @ 270 psi) -40 °C @ 50 bar (-40 °F @ 750 psi) 70 bar @ +20 °C (1000 psi @ +70 °F) – see table at page 12 vacuum service (not hermetic) @ +200 °C (+ 400 °F) 500 cP 1,4 to 5,0 upper liquid – 15 to 100 lower liquid min 50 mm (2") max 50 mm (2") PROBE SPECIFICATIONS “O”-ring material max process temperature 200°C @ 16 bar (400 °F @ 230 psi) min process temperature -40 °C (-40 °F) max process pressure 70 bar @ 20 °C (1000 psi @ 70 °F) Neoprene 150 °C @ 20 bar (300 °F @ 290 psi) -55 °C (-65 °F) 70 bar @ 20 °C (1000 psi @ 70 °F) EPDM 125 °C @14 bar (250 °F @ 200 psi) 200 °C @ 16 bar (400 °F @ 232 psi) -50 °C (-60 °F) 70 bar @ 20 °C (1000 psi @ 70 °F) 70 bar @ 20 °C (1000 psi @ 70 °F) petroleum oils, di-ester base lubricant, steam hot water/steam, hot aliphatic amines, ethylene oxide, propylene oxide acetaldehyde, ammonia + lithium metal solution, butyraldehyde, di-water, freon, ethylene oxide, liquors, isobutyraldehyde halogenated hydrocarbons, nitro hydrocarbons, phosphate ester hydraulic fluids, ketones (MEK, acetone), strong acids, ozone, automotive brake fluid acids, ketones, chlorinated hydrocarbons Viton GFLT Kalrez 4079 -40 °C (-40 °F) Chemraz 505 200 °C @ 14 bar (400 °F @ 200 psi) -30 °C (-20 °F) 70 bar @ 20 °C (1000 psi @ 70 °F) Buna-N 135 °C @ 22 bar (275 °F @ 320 psi) -20 °C (-4 °F) 70 bar @ 20 °C (1000 psi @ 70 °F) Polyurethane 95 °C @29 bar (200 °F @ 420 psi) -55 °C (-65 °F) 70 bar @ 20 °C (1000 psi @ 70 °F) HSN (Highly Saturated Nitrile) 135 °C @ 22 bar (275 °F @ 320 psi) -20 °C (-4 °F) 70 bar @ 20 °C (1000 psi @ 70 °F) Aegis PF128 200 °C @ 16 bar (400 °F @ 232 psi) -20 °C (-4 °F) 70 bar @ 20 °C (1000 psi @ 70 °F) not recommended for applications ketones (MEK, acetone), skydrol fluids, amines, anhydrous ammonia, low molecular weight esters and ethers, hot hydrofluoric or chlorosulfonic acids, sour hydrocarbons phosphate ester fluids, ketones (MEK, acetone) halogenated hydrocarbons, nitro hydrocarbons, phosphate ester hydraulic fluids, ketones (MEK, acetone), strong acids, ozone, automotive brake fluid, steam black liquor, freon 43, freon 75, galden, KEL-F liquid, molten potassium, molten sodium recommended for applications general purpose, steam, ethylene refrigerants, high anline point petroleum oils, silicate ester lubricants acetone, MEK, skydrol fluids inorganic and organic acids (including hydro fluids and nitric), aldehydes, ethylene, organic oils, glycols, silicone oils, vinegar, sour hydrocarbons, ammonia inorganic and organic acids, alkalines, ketones, esters, aldehydes, fuels, steam, hot water general purpose sealing, petroleum oils and fluids, cold water, silicone greases and oils, di-ester base lubricants, ethylene glycol base fluids hydraulic systems, petroleum oils, hydrocarbon fuel, oxygen, ozone NACE applications inorganic and organic acids (including hydro fluids and nitric), aldehydes, ethylene, organic oils, glycols, silicone oils, vinegar, sour hydrocarbons, steam, amines, ethylene oxide, propylene oxide 13 DIMENSIONS in mm (inches) 83 (3.28) 105 (4.12) Proprietary flanges 45° View Ø 229 (9.0) 102 (4.00) Ø 184 (7.25) 45° 2 cable entries 60 (2.37) 76 (3.00) 51 (2.00) 89 (3.50) 45° 95 (3.75) 214 (8.43) 840 (33.00) 2 holes Ø 22 (.875) 32 (1.125) 126 (4.94) 108 (4.25) 133 6 (5.23) (.22) Fisher 249B/259B (600 lbs), carbon steel Ø 143 (5.625) 111 (4.38) Ø 121 (4.750) Eclipse® Housing, (45° View) 45° Ø 11 (.438) 29 (1.125) 83 (3.28) 105 (4.12) 83 (3.28) 105 (4.12) 83 (3.28) 102 (4.00) 102 (4.00) Ø 191 (7.50) 256 (10.08) 45° 5 (.188) Fisher 249C (600 lbs), 316 stainless steel 102 (4.00) 256 (10.08) Ø 149 (5.875) 256 (10.08) 45° 45° 45° 2 cable entries 2 cable entries 86 (3.375) 105 (4.12) Ø 22 (.875) 2 cable entries 29 (1.125) 137 (5.39) 144 (5.68) 102 (4.00) 168 (6.61) Mounting Flange 317 (12.48) 6 (.25) Masoneilan (600 lbs), 316 carbon steel 143 (5.62) Probe Insertion Length 3/4" NPT Process Conn. Probe Insertion Length 1" BSP (G1) Process Conn. 7MT with threaded connection 14 Probe Insertion Length Ø 22 O.D. (0.88) Add 143 (5.62) for complete probe insertion length Ø 8 (0.31") 7MT with flanged connection 7MT with top hat flanged connection Coaxial GWR Probe, End View MODEL IDENTIFICATION Code for ECLIPSE® 705 transmitter head/electronics BASIC MODEL NUMBER 7 0 7 Eclipse® 707 guided wave radar transmitter for level/interface measurement POWER 5 24 V DC, two wire SIGNAL OUTPUT 1 0 4-20 mA with HART® communication 4-20 mA only (requires local display and keypad - Accessories code A) MENU LANGUAGE (Hart® communication is only available in English language) 1 2 3 4 English – default selection for blind transmitters Spanish French German ACCESSORIES A 0 Digital display and keypad Blind transmitter (no display/keypad) – only for units with HART® communication MOUNTING/CLASSIFICATION (Consult factory for FM/CSA approvals) 1 2 A B C D E F Integral, General Purpose (& I.S. FM/CSA) Remote, General Purpose (& I.S. FM/CSA) Integral, ATEX II 1 G EEx ia IIC T4 Remote, ATEX II 1 G EEx ia IIC T4 Integral, ATEX II 1/2 G EEx d[ia] IIC T6 Remote, ATEX II 1/2 G EEx d[ia] IIC T6 Integral, ATEX II 3 G EEx nA II T6 Remote, ATEX II 3 G EEx nA II T6 MATERIAL OF CONSTRUCTION 1 2 Cast aluminium dual compartiment housing Stainless steel dual compartiment housing CABLE ENTRY 1 0 2 3 7 0 7 5 M20 x 1.5 (2 entries - one plugged) 3/4" NPT (2 entries - one plugged) PG 13.5 (2 entries - one plugged) – not available for explosion proof version PG 16 (2 entries - one plugged) – not available for explosion proof version complete code for ECLIPSE® 707 transmitter head/electronics 15 Code for ECLIPSE® 707 Coaxial GWR probe 7 M T Overfill safe Coaxial GWR probe for level/interface measurement MATERIAL OF CONSTRUCTION - wetted parts (including process connection flange when applicable) A 316/316L (1.4401/1.4404) stainless steel PROCESS CONNECTION - SIZE/TYPE (consult factory for other process connections) Threaded 1 1 3/4" NPT thread 2 2 1" BSP (G1) thread ANSI flanges 2 2 2 3 3 3 4 4 3 4 5 3 4 5 3 4 1" 1" 1" 1 1/2" 1 1/2" 1 1/2" 2" 2" 150 300 600 150 300 600 150 300 lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. ANSI ANSI ANSI ANSI ANSI ANSI ANSI ANSI RF RF RF RF RF RF RF RF 4 5 5 5 6 6 6 5 3 4 5 3 4 5 2" 3" 3" 3" 4" 4" 4" E E E E F F F F A B D E A B D E DN DN DN DN DN DN DN DN 600 150 300 600 150 300 600 lbs. lbs. lbs. lbs. lbs. lbs. lbs. ANSI ANSI ANSI ANSI ANSI ANSI ANSI RF RF RF RF RF RF RF DIN flanges B B B C C C D D D D A B C A B C A B D E DN DN DN DN DN DN DN DN DN DN 25, 25, 25, 40, 40, 40, 50, 50, 50, 50, PN PN PN PN PN PN PN PN PN PN 16 25/40 64/100 16 25/40 64/100 16 25/40 64 100 DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN 2527 2527 2527 2527 2527 2527 2527 2527 2527 2527 form form form form form form form form form form B B E B B E B B E E Top Hat (Modulevel type) flanges in carbon steel 4 4 5 5 R S R S 2" 2" 3" 3" 150 300 150 300 lbs lbs lbs lbs ANSI ANSI ANSI ANSI Raised Raised Raised Raised Face Face Face Face flange flange flange flange Torque tube mating flanges with top hat T T U U V W V W 600 lbs Fisher (249B/259B) with top hat in carbon steel 600 lbs Fisher (249C) with top hat in stainless steel 600 lbs Masoneilan flange with top hat in carbon steel 600 lbs Masoneilan flange with top hat in stainless steel 80, 80, 80, 80, 100, 100, 100, 100, PN PN PN PN PN PN PN PN 16 25/40 64 100 16 25/40 64 100 DIN DIN DIN DIN DIN DIN DIN DIN 2527 2527 2527 2527 2527 2527 2527 2527 form form form form form form form form B B E E B B E E Top Hat (Modulevel type) flanges in stainless steel 4 4 5 5 W Y W Y 2" 2" 3" 3" 150 300 150 300 lbs lbs lbs lbs ANSI ANSI ANSI ANSI Raised Raised Raised Raised Face Face Face Face flange flange flange flange Torque tube mating flanges T T U U T U T U 600 lbs Fisher (249B/259B) in carbon steel 600 lbs Fisher (249C) in stainless steel 600 lbs Masoneilan flange in carbon steel 600 lbs Masoneilan flange in stainless steel PROCESS SEAL - MATERIAL ➀ 0 1 2 Viton GFLT seal - for universal use / steam applications EPDM (Ethylene Propylene) - for caustic soda applications Kalrez 4079 seal - for aggressive media ➀ Min. -40 °C (-40 °F) Min. -50 °C (-60 °F) Min. -40 °C (-40 °F) Viton GFLT and Kalrez are rated to a max. process temperature of +200 °C (+400 °F) / EPDM is rated to +125 °C (+250 °F). Consult factory for alternative seal materials INSERTION LENGTH – specify per 1 cm (0.39") increments 0 6 0 3 6 0 min 0.6 m (24") insertion length max 3.6 m (120") insertion length Note: Add 143 mm (5.62") to the probe insertion length to obtain the complete GWR probe length for units with top hat process connection. 7 M T 16 A complete code for ECLIPSE® 707 Coaxial GWR probe ® 707 Eclipse Guided Wave Radar Transmitter Configuration Data Sheet Copy blank page and store calibration data for future reference and troubleshooting. Item Screen Value Value Vessel Name Vessel # Media & Dielectric Tag # Electronics Serial # TROUBLESHOOTING Probe Serial # Correct Value Interface Level «IfcLvl» Upper Level «UprLvl» Units «Units» Probe Model «Prb Model» Probe Mount «Prb Mount» Probe Length «Prb Ln» Offset «Offset» Dielectrics Upper Layer «Upr Diel» Set 4mA «Set 4 mA» Set 20mA «Set 20 mA» Damping «Damping» Fault «Fault» HART Poll Address «Poll Adr» Trim 4mA «Trim 4 mA» Trim 20mA «Trim 20 mA» Fiducial Tick «Fid <Window> «Window» Range «Range» Interface Gain «Ifc Gain» Upper Gain «Upr Gain» Conversion Factor «Conv Scale Offset «Scl Offs» # of Ticks (Interface) «Ifc Ticks» # of Ticks (Upper Layer) «Upr Ticks» Incorrect Value Tick» Fct» Medium «Medium» Software Version «Model New Password «New 707» Pass» Name Date Time 17 18 19 IMPORTANT SERVICE POLICY Owners of Magnetrol products may request the return of a control; or, any part of a control for complete rebuilding or replacement. They will be rebuilt or replaced promptly. Magnetrol International will repair or replace the control, at no cost to the purchaser, (or owner) other than transportation cost if: a. Returned within the warranty period; and, b. The factory inspection finds the cause of the malfunction to be defective material or workmanship. If the trouble is the result of conditions beyond our control; or, is NOT covered by the warranty, there will be charges for labour and the parts required to rebuild or replace the equipment. In some cases, it may be expedient to ship replacement parts; or, in extreme cases a complete new control, to replace the original equipment before it is returned. If this is desired, notify the factory of both the model and serial numbers of the control to be replaced. In such cases, credit for the materials returned, will be determined on the basis of the applicability of our warranty. No claims for misapplication, labour, direct or consequential damage will be allowed. RETURNED MATERIAL PROCEDURE So that we may efficiently process any materials that are returned, it is essential that a “Return Material Authorisation” (RMA) form will be obtained from the factory. It is mandatory that this form will be attached to each material returned. This form is available through Magnetrol’s local representative or by contacting the factory. Please supply the following information: 1. 2. 3. 4. 5. 6. Purchaser Name Description of Material Serial Number and Ref Number Desired Action Reason for Return Process details All shipments returned to the factory must be by prepaid transportation. Magnetrol will not accept collect shipments. All replacements will be shipped FOB factory. UNDER RESERVE OF MODIFICATIONS BULLETIN N°: EFFECTIVE: SUPERSEDES: BE 57-607.1 DECEMBER 2003 February 2003