® ® INNOVATION and EXCELLENCE Single Output UNR Series Non-Isolated, 1.8/2.5/3.3VOUT 8 and 10 Amp DC/DC Converters Features Input ranges of 4.75-5.5V or 10.8-13.6V Output voltages of 1.8/2.5/3.3V 8 and 10 Amp output current models Non-isolated, full synchronous topology 1" x 2" through-hole package High efficiency to 91%; Low noise 200kHz switching frequency –40 to +40/50/60°C ambient operation with no derating Remote on/off control; Output overcurrent detection IEC950/EN60950/UL1950 approval As supply voltages trend lower and load currents increase, centralized power becomes more impractical. The tight accuracy, low noise and quick transient response demanded by today's low voltage CPU's, ASIC's and DSP's make power processing at the point of use the only viable solution. The UNR 18-33W series provides a complete line of non-isolated DC/DC converters to satisfy this requirement. With input voltages of 5V (-D5 models) and 12V (-D12 models) these converters offer standard output voltages of 1.8, 2.5 and 3.3 Volts and up to 10 Amps of output current in through-hole 1" x 2" metal cases. With on/off control as a standard feature, these non-isolated converters exploit full synchronous rectification, and 100% automated assembly to deliver high efficiencies (to 91%) and low noise at low cost. These versatile DC/DC’s are fully line and load regulated. They feature quick transient response (50µsec), user-optional on/off control (for power sequencing), and output overcurrent detection and shutdown ("hiccup" technique with autorecovery). Their impressive guaranteed efficiencies enable them to deliver fully rated output power from +40/50/60°C (ambient) without supplemental cooling. If your high current requirements have made the use of inefficient linear regulators impractical, take a look at one of DATEL’s switching buck regulators. Their high efficiency, ease-of-use, long-term reliability, and overall cost effectiveness will impress you. Safety agency approvals and EMC characterizations are currently in progress. +VIN +VOUT INPUT RETURN OUTPUT RETURN ➀ LOGIC GROUND VOLTAGE BOOST OVERCURRENT DETECTION +VCC ON/OFF CONTROL PWM CONTROLLER REFERENCE & ERROR AMP ➀ -D5 models only. Figure 1. Simplified Schematic DATEL, Inc., Mansfield, MA 02048 (USA) • Tel: (508)339-3000, (800)233-2765 Fax: (508)339-6356 • Email: [email protected] • Internet: www.datel.com UNR Series N O N - I S O L AT E D , 1 8 - 3 3 W, 5 & 1 2 V- I N P U T D C / D C C O N V E R T E R S Performance Specifications and Ordering Guide ➀ Output Input Load ➂ VIN Nom. (Volts) Range (Volts) IIN ➃ (mA/A) Min. Typ. Package (Case, Pinout) ±0.5% 5 4.75-5.5 150/4190 82% 86% C5A2, P9 ±0.1% ±0.5% 5 4.75-5.5 100/4440 86% 90% C5A1, P9 80 ±0.1% ±0.5% 5 4.75-5.5 150/5620 85% 89% C5A2, P9 R/N (mVp-p) ➁ Regulation (Max.) VOUT (Volts) IOUT (Amps) Typ. Max. Line UNR-1.8/10-D5 1.8 10 70 100 ±0.1% UNR-2.5/8-D5 2.5 8 40 80 UNR-2.5/10-D5 2.5 10 40 Model Efficiency UNR-3.3/8-D5 3.3 8 40 80 ±0.1% ±0.5% 5 4.75-5.5 100/5740 88% 92% C5A1, P9 UNR-3.3/10-D5 3.3 10 40 80 ±0.1% ±0.5% 5 4.75-5.5 100/7250 86% 91% C5A2, P9 UNR-2.5/8-D12 2.5 8 40 80 ±0.1% ±0.625% 12 10.8-13.6 100/1890 85% 88% C5A1, P9 UNR-2.5/10-D12 2.5 10 40 80 ±0.1% ±0.625% 12 10.8-13.6 100/2410 83% 86% C5C2, P9 UNR-3.3/8-D12 3.3 8 60 120 ±0.1% ±0.625% 12 10.8-13.6 50/2440 86% 91% C5A1, P9 UNR-3.3/10-D12 3.3 10 60 120 ±0.1% ±0.625% 12 10.8-13.6 50/3090 86% 89% C5C2, P9 ➁ Ripple/Noise (R/N) is tested/specified over a 20MHz bandwidth. Output noise may be further reduced by installing additional external output caps. See I/O Filtering and Noise Reduction. ➂ These devices have no minimum-load requirements and will regulate under no-load conditions. ➃ Nominal line voltage, no-load/full-load conditions. ➀ Typical at TA = +25°C under nominal line voltage and full-load conditions, unless otherwise noted. All models are tested and specified with an external 22µF output capacitor with a 200mΩ ESR and a 470µF input capacitor with 6Arms ripple-current rating and 20mΩ ESR. See I/O Filtering and Noise Reduction for more details. PART NUMBER STRUCTURE MECHANICAL SPECIFICATIONS 2.00 (50.80) U NR - 1.8 / 10 - D5 METAL CASE Case C5A1, A2, C2 * Output Configuration: U = Unipolar Input Voltage Range: D5 = 4.75 to 5.5 Volts (5V nominal) D12 = 10.8 to 13.6 Volts (12V nominal) Non-Isolated Nominal Output Voltage: 1.8, 2.5 or 3.3 Volts INSULATED BASE 0.20 MIN (5.08) Maximum Rated Output Current in Amps 1.800 (45.72) 0.300 (7.62) 1 0.10 (2.54) 3 2 0.800 (20.32) 1.00 (25.40) 4 TEMPERATURE DERATING 0.400 (10.16) 5 6 BOTTOM VIEW 12 0.10 (2.54) UNR-2.5/10-D5 UNR-3.3/10-D5 Output Current (Amps) 10 8 *CASE HEIGHT: 0.39 (9.91) PIN DIAMETERS: PINS 1-7: 0.040 ±0.002 (1.016 ±0.051) UNR-2.5/8-D5 CASE C5A2 *CASE HEIGHT: 0.39 (9.91) PIN DIAMETERS: PINS 1-2: 0.040 ±0.002 (1.016 ±0.051) PINS 3-6: 0.062 ±0.002 (1.575 ±0.051) 6 UNR-1.8/8-D5 UNR-2.5/8-D12 UNR-3.3/8-D12 CASE C5C2 *CASE HEIGHT: 0.48 (12.19) PIN DIAMETERS: PINS 1-2: 0.040 ±0.002 (1.016 ±0.051) PINS 3-6: 0.062 ±0.002 (1.575 ±0.051) 2 0 –40 0 10 20 30 0.200 (5.08) CASE C5A1 UNR-2.5/10-D12 UNR-3.3/10-D12 4 DIMENSIONS ARE IN INCHES (MM) 40 50 60 70 80 90 100 Ambient Temperature (˚C) 2 I/O Connections Pin 1 2 3 4 5 6 Function P23 Logic Ground On/Off Control +Output Output Return Input Return +Input UNR Models N O N - I S O L AT E D, 1 8 - 3 3 W, 5 & 1 2 V- I N P U T D C / D C C O N V E RT E R S Performance/Functional Specifications Absolute Maximum Ratings Typical @ TA = +25°C under nominal line voltage and full-load conditions unless noted. ➀ Input Voltage: Continuous: D5 Models D12 Models Input Input Voltage Range D5 Models D12 Models 4.75-5.5 Volts (5V nominal) 10.8-13.6 Volts (12V nominal) Input Reverse-Polarity Protection None Input Current ➁ See Ordering Guide Input/Output Overvoltage Protection None Input Filter Type Capacitive Output Current Overvoltage Protection None Reverse-Polarity Protection None Current limited. Devices can withstand a sustained output short circuit without damage. On/Off Control: ➂ ➃ TTL high (or open) = on, low = off 7 Volts 15 Volts Storage Temperature –40 to +105°C Lead Temperature (Soldering, 10 sec.) +300°C Output VOUT Accuracy (50% load): 1.8VOUT Models 2.5/3.3VOUT Models ±2% of VOUT maximum ±1% of VOUT maximum Ripple/Noise (20MHz BW) ➄ See Ordering Guide Line/Load Regulation See Ordering Guide Efficiency See Ordering Guide Overcurrent Protection: ➁ 8 Amp -D5 Models 10 Amp -D5 Models 8 Amp -D12 Models 10 Amp -D12 Models 9-15 Amps (12 Amps typical) 11-18 Amps (15 Amps typical) 9-15 Amps (12 Amps typical) 11-19 Amps (14 Amps typical) These are stress ratings. Exposure of devices to any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those listed in the Performance/Functional Specifications Table is not implied. TECHNICAL NOTES Return Current Paths These are non-isolated DC/DC converters. The Input Return, Output Return and Logic Ground pins are all connected together internally. To the extent possible, all input and load currents should be returned through the Input Return and Output Return, respectively (via low-impedance runs). Any control signals applied to the On/Off Control pin should be referenced to Logic Ground. The internal trace leading to Logic Ground is not designed to carry high current. Consequently, devices should never be installed in a manner that results in high current flow through Logic Ground (i.e., the Input/Output Return pins should never be left open or connected via high-impedance paths). Dynamic Characteristics Transient Response (50-100% load): 1.8VOUT -D5 Models 2.5-3.3VOUT -D5 Models 2.5-3.3VOUT -D12 Models 60µsec to 2.5% VOUT 50µsec to 2.5% VOUT 50µsec to 1% VOUT Switching Frequency 200kHz (±20kHz) Environmental Operating Temperature (Ambient): Without Derating With Derating Storage Temperature I/O Filtering and Noise Reduction See Derating Curves All models in the UNR 18-33W Series converters are tested and specified with external 470µF input capacitors (20mΩ ESR, 6Arms ripple-current rating) and external 22µF output capacitors (200mΩ ESR). In critical applications, input/output ripple/noise may be further reduced by installing additional I/O caps. to +100°C (See Derating Curves) –40 to +105°C Physical Dimensions: D5 Models 2.5V -D12 Models 3.3/8 -D12 Models 3.3/10 -D12 Models 2" x 1" x 0.39" (51 x 25 x 9.9mm) 2" x 1" x 0.48" (51 x 25 x 12.2mm) 2" x 1" x 0.39" (51 x 25 x 9.9mm) 2" x 1" x 0.48" (51 x 25 x 12.2mm) Shielding 5 sided Case Connection Pin 5 (Input Return) Case Material Corrosion-resistant steel with non-conductive, epoxy-based, black enamel finish and plastic baseplate Pin Material Brass, solder coated Weight C5A1, C5A2 Cases C5C2 Case 1.4 ounces (39.7 grams) 1.76 ounces (49.4 grams) External input capacitors serve primarily as energy-storage elements. They should be selected for bulk capacitance (at appropriate frequencies), low ESR, and high rms-ripple-current ratings. Input capacitors compensate for I·R drops on input lines and power sources. Providing a solid input voltage will greatly reduce the need for capacitors. The switching nature of modern DC/DC converters requires that dc input voltage sources have low ac impedance, as highly inductive source impedances can affect system stability. Your specific system configuration may necessitate additional considerations. Output ripple/noise (also referred to as periodic and random deviations or PARD) can be reduced below published specifications by using filtering techniques, the simplest of which is the installation of additional external output capacitors. Output capacitors function as true filter elements and should be selected for bulk capacitance, low ESR, and appropriate frequency response. Any scope measurements of PARD should be made directly at the DC/DC output pins with scope probe ground less than 0.5" in length. ➀ All models are tested and specified with an external 470µF input capacitor rated for 6Arms ripple current and an external 22µF output capacitor with an ESR lower than 200mΩ. These devices have no minimum-load requirements and will regulate under no-load conditions. ➁ No-load/full-load conditions. When the unit is off, the input "standby" current is typically 10mA. ➂ Applying an external voltage to the On/Off Control pin when no input voltage is applied can cause permanent damage to the converter. ➃ See On/Off Control Functionality. ➄ Output noise may be further reduced with additional external capacitors across the output terminals. Caps should have low ESR (typically 60mΩ) and be located as close to the unit as possible. ➅ Current limiting initiates at approximately 30% above rated load. Under short-circuit conditions, output current folds back to approximately 1A and remains there until the short is removed. All external capacitors should have appropriate voltage ratings and be located as close to the converters as possible. Temperature variations for all relevant parameters should be taken into consideration. 3 UNR Series N O N - I S O L AT E D , 1 8 - 3 3 W, 5 & 1 2 V- I N P U T D C / D C C O N V E R T E R S The most effective combination of external I/O capacitors will be a function of your line voltage and source impedance, as well as your particular load and layout conditions. Our Applications Engineers can recommend potential solutions and discuss the possibility of our modifying a given device’s internal filtering to meet your specific requirements. Contact our Applications Engineering Group for additional details. Input Overvoltage and Reverse-Polarity Protection UNR 18-33W Series DC/DC converters do not incorporate either input overvoltage or input reverse-polarity protection. Input voltages in excess of the listed absolute maximum ratings and input polarity reversals of longer than "instantaneous" duration can cause permanent damage to these devices. On/Off Control Functionality The On/Off Control pin has an internal 5kΩ pull-up resistor to +VIN. It can be driven with any logic circuit capable of meeting the following requirements: Logic "0" = 0 to +0.8V; Logic "1" = +2.0V to +VIN; IH (@VIN = +2.0V) = –0.7mA; IIL (@VIN = 0V) = –1.1mA. Open collector logic or a single NPN drive transistor can be used. The drive circuit should be rated for more than 5.5V. Applying a voltage to pin 2 when no input power is applied to the converter can cause permanent damage to the converter. ® ® INNOVATION and EXCELLENCE ISO 9001 REGISTERED DS-0504 9/01 DATEL (UK) LTD. Tadley, England Tel: (01256)-880444 DATEL S.A.R.L. Montigny Le Bretonneux, France Tel: 01-34-60-01-01 DATEL GmbH München, Germany Tel: 89-544334-0 DATEL KK Tokyo, Japan Tel: 3-3779-1031, Osaka Tel: 6-6354-2025 DATEL, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 Tel: (508) 339-3000 (800) 233-2765 Fax: (508) 339-6356 Internet: www.datel.com Email: [email protected] DATEL makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. The DATEL logo is a registered DATEL, Inc. trademark. 4