Test Report: HLG-185-24 185W Single Output Switching Power Supply DESIGN VERIFY TEST Output Function Test Input Function Test Protection Function Test Other Test Component Stress Test SAFETY & E.M.C. TEST Safety Test E.M.C. Test RELIABILITY TEST HLG-185 series DESIGN VERIFY TEST OUTPUT FUNCTION TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RESULT RIPPLE & NOISE V1: 150 mVp-p (Max ) I/P: 230 VAC V1: 29.4 VERDICT mVp-p (Max ) O/P:FULL LOAD P Ta:25℃ 2 OUTPUT VOLTAGE CH1: 22V~27 V ADJUST RANGE I/P: 230 VAC 21.40 V~27.57 V /230VAC I/P:115VAC 21.45 V~27.57 V/115VAC P O/P:MIN LOAD Ta:25℃ 3 CURRENT ADJ RANGE 3.9A~7.8A I/P: 230 VAC 3.13 A~ 8.81 A P O/P:FULL LOAD Ta:25℃ 4 CONSTANT CURRENT REGION 12V~24V I/P: 230 VAC O/P=12V: 8.32 A O/P:CV MODE O/P=23V: 8.31 A P Ta:25℃ 5 OUTPUT VOLTAGE V1: -1 % ~ 1 % (Max) TOLERANCE I/P: 100 VAC /264VAC V1: -0.18 %~ 0.18 % P O/P:FULL/ 0 % LOAD Ta:25℃ 6 LINE REGULATION V1: - 0.5% ~ 0.5 % (Max) I/P:100 VAC ~264 VAC V1: 0 %~ 0 % P O/P:FULL LOAD Ta:25℃ 7 LOAD REGULATION V1: - 0.5% ~ 0.5 % (Max) I/P: 230 VAC V1: -0.18 %~ 0.18 % P O/P:FULL ~MIN LOAD Ta:25℃ 8 SET UP TIME 230VAC/ 2500 ms (Max) I/P: 230 VAC 230VAC/ 885 ms 115VAC/ 2500 ms (Max) I/P: 115 VAC 115 VAC/ 1770 ms P O/P:FULL LOAD Ta:25℃ 9 RISE TIME 230VAC/ 80 ms (Max) I/P: 230 VAC 230VAC/ 7 ms 115VAC/ 80 ms (Max) I/P: 115 VAC 115 VAC/ 7 ms P O/P:FULL LOAD Ta:25℃ 10 HOLD UP TIME 230VAC/ 16 ms (Typ) I/P: 230 VAC 230VAC/ 21 ms 115VAC/ 16 ms (Typ) I/P: 115 VAC 115 VAC/ 21 ms P O/P:FULL LOAD Ta:25℃ 11 OVER/UNDERSHOOT TEST < +5% I/P: 230 VAC TEST:< 5 % P O/P:FULL LOAD Ta:25℃ 12 DYNAMIC LOAD V1: 2400 mVp-p I/P: 230 VAC O/P:(1)FULL /Min LOAD 712 mVp-p 1300 mVp-p 90%DUTY/1KHZ P (2)FULL /Min LOAD 90%DUTY/120HZ Ta:25℃ Model: HLG-185-24 Test Report 2 / 8 HLG-185 series 13 DIMMER TEST (B Type only) SPEC: *Reference resistance value for output current adjustment (Typical) Resistance value Output current 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% *1 ~ 10V dimming function for output current adjustment (Typical) Dimming value Output current 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% *10V PWM signal for output current adjustment (Typical) Duty value 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Output current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% TEST RESULT: I/P： 230 VAC ;Ta：25℃ 1 Resistance value Output current % 2 Dimming value Output current % 3 Duty value Output current % P 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K 0.822A 1.660A 2.416A 3.167A 3.920A 4.664A 5.412A 6.162A 6.915A 7.669A 10.54% 21.28% 30.97% 40.60% 50.26% 59.79% 69.38% 79.00% 88.65% 98.32% 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V 0.926A 1.688A 2.442A 3.212A 3.979A 4.750A 5.514A 6.286A 7.052A 7.811A 11.87% 21.64% 31.31% 41.18% 51.01% 60.90% 70.69% 80.59% 90.41% 100.14% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 0.894A 1.665A 2.432A 3.197A 3.962A 4.928A 5.493A 6.260A 7.027A 7.719A 11.46% 21.35% 31.18% 40.99% 50.79% 63.18% 70.42% 80.26% 90.09% 98.96% Model: HLG-185-24 Test Report 3 / 8 HLG-185 series INPUT FUNCTION TEST NO 1 TEST ITEM SPECIFICATION INPUT VOLTAGE RANGE 90VAC~264 VAC TEST CONDITION RESULT I/P:TESTING VERDICT 71 V~264V O/P:FULL LOAD Ta:25℃ I/P: TEST: OK (1)LOW-LINE-3V=87 V P (2)HIGH-LINE=264 V O/P:FULL/MIN LOAD ON: 30 Sec . OFF: 30 Sec 10MIN ( AC POWER ON/OFF NO DAMAGE ) 2 INPUT FREQUENCY RANGE 47HZ ~63 HZ I/P: 100 VAC ~264VAC NO DAMAGE OSC O/P:FULL~MIN LOAD OK P Ta:25℃ 3 POWER FACTOR 0.95/ 230 VAC FULL LOAD (TYP) I/P: 230 VAC PF=0.971 /230V/100%LOAD 0.98/ 115 VAC FULL LOAD (TYP) I/P: 115 VAC PF=0.997 /115V/100%LOAD P O/P:FULL LOAD Ta:25℃ 4 EFFICIENCY 94% (TYP) I/P: 230 VAC 94.11 % P O/P:FULL LOAD Ta:25℃ 5 INPUT CURRENT 230 V/ 0.9 A I/P: 230 VAC I = 0.89 A/ 230VAC 115 V/ 2.1 A I/P: 115 VAC I = 1.76 A/ 115VAC I = 59 A/ 230VAC P O/P:FULL LOAD Ta:25℃ 6 INRUSH CURRENT 230 V/ 75A (Typ) I/P: 230 VAC COLD START O/P:FULL LOAD P Ta:25℃ PROTECTION FUNCTION TEST NO 1 TEST ITEM OVER LOAD PROTECTION SPECIFICATION 95 %~108 % TEST CONDITION RESULT VERDICT I/P: 264VAC 106 %/264VAC I/P: 230 VAC 106 %/ 230VAC I/P: 100 VAC 106 %//100VAC O/P:TESTING Constant current limiting, recovers Ta:25℃ automatically after fault condition is P removed 2 3 OVER VOLTAGE PROTECTION OVER TEMPERATURE PROTECTION V1: 28V~ 34V I/P: 264VAC 29.90 V/ 264VAC I/P: 230 VAC 30.25 V/ 230VAC I/P: 90 VAC 30.29 V/ 100VAC O/P:MIN LOAD Shut down o/p voltage with auto Ta:25℃ recovery or re-power on to recovery SPEC: I/P: 230 VAC RTH2: 100±10℃ O.T.P. O/P:FULL LOAD NO DAMAGE 4 SHORT PROTECTION P O.T.P. Active Shut down o/p voltage with auto recovery or re-power on to recovery SHORT EVERY OUTPUT I/P: 264VAC NO DAMAGE 1 HOUR NO DAMAGE O/P: FULL LOAD Hiccup Mode P Ta:25℃ Model: HLG-185-24 P Test Report 4 / 8 HLG-185 series COMPONENT STRESS TEST NO 1 TEST ITEM Power Transistor ( D to S) or (C to E) Peak Voltage SPECIFICATION TEST CONDITION RESULT Q5 Rated STF13NM50N 12A/500V I/P：High-Line +3V = 267V (1) 478 V (2) 450 V (3) 456 V I/P：High-Line +3V =267V (1) 62.4 V O/P： (1)Full Load Turn on (2) 13.6 V (3) 58.8 V I/P：High-Line +3V = 267 V (1) 62.4 V O/P： (1)Full Load Turn on (2) 28.6 V (3) 58.4 V I/P：High-Line +3V = 267V (1) 437 V O/P： (1)Full Load Turn on /Off (2) 437.3 V (2) Min load Turn on /Off (3) 437.2 V I/P：High-Line +3V = 267V (1) 12.709 V O/P： (1)Full Load Turn on /Off (2) 12.637 V (2) Min load Turn on /Off (3) 12.632 V I/P：High-Line +3V = 267 V (1) 486 V O/P： (1)Full Load Turn on (2) 454 V (3) 460 V O/P： (1)Full Load Turn on (2) Output Short VERDICT P (3)Fulll load continue Ta：25℃ 2 Diode Peak Voltage Q101 Rated IRFB3607PBF 80A/75V (2)Output Short (3)Fulll load continue Ta：25℃ Q102 Rated IRFB3607PBF 80A/75V (2)Output Short P (3)Fulll load continue Ta：25℃ 3 Input Capacitor Voltage C5 Rated: 120u/450V 105℃ CXW P (3)Full Load /Min load Change Ta：25℃ 4 Control IC Voltage Test U 900 Rated L6599AD 8.85V~16V P (3)Full Load /Min load Change Ta：25℃ 5 P.F.C Transistor ( D to S) or (C to E) Peak Voltage Q1 RatedI STP21NM60N 17A/600V (2)Output Short P (3)Fulll load continue Ta：25℃ Model: HLG-185-24 Test Report 5 / 8 HLG-185 series SAFETY & EMC TEST SAFETY TEST NO 1 2 TEST ITEM SPECIFICATION TEST CONDITION RESULT WITHSTAND VOLTAGE IEC60950-1 I/P-O/P: 4 KVAC/min I/P-O/P: 2.617 mA I/P-O/P: 3.75KVAC/min<10mA I/P-FG: 2.256KVAC/min I/P-FG: mA I/P-FG:1.88 KVAC/min<10mA O/P-FG: 1.8 KVAC/min O/P-FG: 3.36 O/P-FG:1.5KVAC/min<10mA Ta:25℃ NO DAMAGE I/P-O/P:500VDC>100MΩ I/P-O/P: 500 VDC I/P-O/P: 30 GΩ I/P-FG: 500VDC>100MΩ I/P-FG: 500 VDC I/P-FG: 30 GΩ O/P-FG:500VDC>100MΩ O/P-FG: 500 VDC O/P-FG: 30 ISOLATION RESISTANCE Ta:25℃ 3 GROUNDING CONTINUITY IEC60950-1 OR TRACE < 4 LEAKAGE CURRENT 2.315 P mA P GΩ NO DAMAGE 40A / 2min FG(PE) TO CHASSIS VERDICT 9 mΩ Ta:25℃ P 100 mΩ IEC60950-1 I/P: 240 VAC L-FG: 0.22 mA < 0.75 mA / 240VAC O/P:Min LOAD N-FG: 0.22 mA P Ta:25℃ 5 APPROVAL TUV: Certificate NO ： E334940 P UL: File NO ：R50185176 E.M.C TEST NO 1 2 TEST ITEM SPECIFICATION TEST CONDITION RESULT HARMONIC EN61000-3-2 I/P: 240VAC/50HZ PASS CLASS A LOAD:LED/ELECTRONIC LOAD CLASS C O/P:100%/50% LOAD CLASS D Ta:25℃ EN55022 EN55015 I/P: 230 VAC (50HZ) PASS CLASS B O/P:FULL/50% LOAD Test by certified Lab CONDUCTION VERDpICT P P Ta:25℃ 3 4 5 RADIATION E.S.D E.F.T EN55022 EN55015 I/P: 230 VAC (50HZ) CLASS B O/P:FULL LOAD SURGE P Ta:25℃ Test by certified Lab EN61000-4-2 I/P: 230 VAC/50HZ CRITERIA A INDUSTRY O/P:FULL LOAD AIR:8KV / Contact:4KV Ta:25℃ EN61000-4-4 I/P: 230 VAC/50HZ INDUSTRY O/P:FULL LOAD INPUT: 2KV 6 PASS CRITERIA A P Ta:25℃ IEC61000-4-5 I/P: 230 VAC/50HZ INDUSTRY O/P:FULL LOAD L-N :2KV P CRITERIA A P Ta:25℃ L,N-PE:4KV Model: HLG-185-24 Test Report 6 / 8 HLG-185 series Reliability Test ENVIRONMENT TEST NO 1 TEST ITEM SPECIFICATION TEMPERATURE RISE TEST MODEL：HLG-185H-24 TEST CONDITION RESULT VERDICT 1. ROOM AMBIENT BURN-IN：15.5 HRS I/P： 230VAC O/P： FULL LOAD Ta= 29 ℃ 2. HIGH AMBIENT BURN-IN： 7 HRS I/P： 230VAC O/P： FULL LOAD Ta= 61.1 ℃ NO 2 OVER LOAD BURN-IN TEST Position ROOM AMBIENT HIGH AMBIENT Ta= 29 ℃ Ta= 61.1 ℃ P/N 1 V1 24V 24.05V 23.96V 6 BD1 59.0℃ 81.6℃ 7 Q1 64.6℃ 85.9℃ 8 L2 66.5℃ 87.4℃ 9 Q5 67.3℃ 87.7℃ 10 D2 70.1℃ 89.7℃ 11 RTH2 61.9℃ 83.0℃ 12 T1 4A/800V GLASS GBU408 STP21NM60N 17A/600V TO220 TF2071 STF13NM50N 12A/500V TO220F YG971S6R 8A/600V TO220F NTC 330KΩ 3Φ TTC3A334F4573EY 1% TF2065 74.9℃ 94.8℃ 13 Q101 IRFB3607PBF 80A/75V TO220 65.8℃ 87.9℃ 14 D9 64.3℃ 84.9℃ 15 C102 60.7℃ 83.3℃ 16 C201 BYV26EGP 1A/1KV DO-204AC 1000u/35V UL10Kh 12.5*20 ZLH 47u/50V UL10Kh 6.3*11 YXM 61.1℃ 83.5℃ 17 C16 47u/50V UL10Kh 6.3*11 YXM 63.0℃ 84.3℃ 18 C106 220u/35V UL8Kh 8*11.5 ZLH 55.3℃ 78.9℃ 19 C38 100u/25V UL10Kh 6.3*11 YXM 66.5℃ 87.0℃ TR891-R1 57.6℃ 80.8℃ 20 LF100 21 U900 L6599AD SO-16N 62.1℃ 83.4℃ 22 U1 60.8℃ 83.7℃ 23 C5 NCP1608B SOIC-8 100u/450V 5Kh 105℃ 18*35 KXG 46.4℃ 78.5℃ NO DAMAGE I/P： 264 VAC 1 HOUR ( MIN ) O/P：O/P SHORT TEST p TEST：OK p Ta：25℃ 3 LOW TEMPERATURE TURN ON AFTER 2 HOUR I/P： 264 VAC/100VAC TEST：OK O/P：95% LOAD TURN ON TEST p Ta= -40 ℃ 4 5 AFTER 12 HIGH TEMPERATURE O/P：95% LOAD HIGH VOLTAGE IN CHAMBER ON CONTROL 60 ℃ TURN ON TEST NO DAMAGE HUMIDITY= TEMPERATURE COEFFICIENT HOURS I/P： 264 VAC HIGH HUMIDITY + 0.03 %(0~50℃) TEST：OK p Ta= 60 ℃ 95 %R.H I/P： 230 VAC + 0.012 %(0~50℃) O/P：FULL LOAD p Model: HLG-185-24 Test Report 7 / 8 HLG-185 series 6 STORAGE TEMPERATURE TEST 1. Thermal shock Temperature： -45℃~ +90℃ OK 2. Temperature change rate ：25℃ / MIN 3. Dwell time low and high temperature ： 30 MIN/EACH p 4. Total test cycle：5 CYCLE 5. Input/Output condition： STATIC 7 1. Thermal shock Temperature： -35℃~ +65℃ THERMAL SHOCK TEST OK 2. Temperature change rate ：25℃ / MIN 3. Dwell time low and high temperature ： 30 MIN/EACH p 4. Total test cycle：10 CYCLE 5. Input/Output condition： 230VAC/Full Load AC ON/OFF TEST turn on 58sec；turn off 2sec 8 VIBRATION TEST TEST：OK 1 Carton & 1 Set (1) Waveform： Sine Wave (2) Frequency：10~500Hz (3) Sweep Time：12min/sweep cycle p (4) Acceleration：5G (5) Test Time：72min in each axis (X.Y.Z) (6) Ta：25℃ 9 CAPACITOR LIFE CYCLE 10 11 MTBF DMTBF/Accelerated Life Test DATE HLG-185H-24:SUPPOSE C102 IS THE MOST CRITICAL COMPONENT (1) I/P： 230VAC O/P：FULL LOAD Ta= 25 ℃ LIFE TIME (1) 349243 HRS (2) I/P： 230VAC (2) 59681 HRS (3) 85469 HRS (4) 103889 HRS O/P：FULL LOAD Ta= 60 ℃ LIFE TIME (3) I/P： 230VAC O/P：75% LOAD Ta= 60 ℃ LIFE TIME (4) I/P： 230VAC O/P：50% LOAD Ta= 60 ℃ LIFE TIME MIL-HDBK-217F NOTICES2 PARTS COUNT TOTAL FAILURE RATE： 192.2 K HRS OK Demonstration Mean Time Between Failure(Expected Life) : 50,000 hours @ Tcase 75℃ OK P p P SAMPLE TEST RESULT TESTER APPROVAL 2010/3/3 RD SAMPLE PASS SANFORD SU VINCENT TSENG 2010/5/10 PRODUCT SAMPLE PASS SANFORD SU VINCENT TSENG 2003/12/12 Model: HLG-185-24 A50-F023 Test Report 8 / 8