IXYS CPC1593G

CPC1593
Single-Pole, Normally Open OptoMOS® Relay
INTEGRATED CIRCUITS DIVISION
Parameter
Load Voltage
Load Current
On-Resistance (max)
Input Control Current
Rating
600
±120
35
2
Integrated Current Limit with Voltage and Thermal Protection
Description
Units
VP
mA

mA
Features
• Integrated Active Current-Limit with
Over-Voltage Protection
• Thermal Regulation
• 600VP Blocking Voltage
• Guaranteed Turn-On: 2mA Input Control Current
• 3750Vrms Input/Output Isolation
• Low Drive Power Requirements
(TTL/CMOS Compatible)
• Arc-Free With No Snubbing Circuits
• No EMI/RFI Generation
Applications
•
•
•
•
•
•
•
•
•
•
In-Rush Current Control
Heating, Ventilation, Air Conditioning Control (HVAC)
Security Systems
Power Supplies
Home Appliances
IC Equipment Protection
Instrumentation
Medical Equipment—Patient/Equipment Isolation
Aerospace
Industrial Controls
The CPC1593 is a normally open (1-Form-A)
Solid State Relay that incorporates load current
limiting with over-voltage protection and thermal
management. This self-resetting triple protection
scheme protects not only the CPC1593’s load,
but also the CPC1593 itself, thus creating a highly
effective switching mechanism that is designed to
survive in the harshest operating environments.
Over-voltage protection is activated when the voltage
across the switch is greater than 21V and the
device is in current limit. The over-voltage protection
deactivates the switch while allowing a restricted
load current of less than 100A to flow. When the
voltage across the switch falls below the over-voltage
threshold, the switches reactivate. If the fault persists,
then these responses will repeat.
The CPC1593 is designed for use in AC
environments where fault conditions can persist for
long periods of time, and where, upon removal of
the fault, return to normal operation is expected. The
CPC1593 is designed to survive extended power
cross conditions.
Approvals
• UL Recognized Component: File E76270
• CSA Certified Component: Certificate 1172007
• EN/IEC 60950-1 Certified Component:
TUV Certificate: B 10 05 49410 006
Ordering Information
Block Diagram
LOAD
Part #
CPC1593G
CPC1593GS
CPC1593GSTR
Gate Drive
Control
+
VF
-
Description
6-Pin DIP (50/Tube)
6-Pin Surface Mount (50/Tube)
6-Pin Surface Mount, Tape & Reel (1000/Reel)
Switching Characteristics of
Normally Open Devices
Current Limit
and
Over-Voltage
Protection
Form-A
Thermal
Management
IF
90%
LOAD
10%
ILOAD
ton
Pb
DS-CPC1593-R01
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RoHS
2002/95/EC
toff
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1
INTEGRATED CIRCUITS DIVISION
CPC1593
Absolute Maximum Ratings @ 25ºC
Parameter
Blocking Voltage
Reverse Input Voltage
Input Control Current
Peak (10ms)
Input Power Dissipation 1
Total Power Dissipation 2
Isolation Voltage, Input to Output (60 Seconds)
Operational Temperature (TA)
Storage Temperature
1
2
Ratings Units
600
VP
5
V
50
mA
1
A
150
mW
800
mW
3750
Vrms
-40 to +85
°C
-40 to +125
°C
Absolute Maximum Ratings are stress ratings. Stresses in
excess of these ratings can cause permanent damage to
the device. Functional operation of the device at conditions
beyond those indicated in the operational sections of this
data sheet is not implied.
Derate linearly 1.33 mW / ºC
Derate linearly 6.67 mW / ºC
Recommended Operating Conditions
Parameter
Load Current, Continuous
Symbol
Configuration
AC/DC
DC-Only
-
IL
Input Control Current
Operating Temperature
IF
TA
Min
3
-40
Typ
5
-
Max
120
250
10
+85
Units
mArms / mADC
mADC
mA
ºC
Electrical Characteristics @ 25ºC
Parameter
Output Characteristics
Current Limit
AC/DC Configuration
DC Configuration
Over-Voltage Threshold
On-Resistance
AC/DC Configuration
DC Configuration
Off-State Leakage Current
Switching Speeds
Turn-On
Turn-Off
Output Capacitance
Conditions
Symbol
IF=5mA, VL=13V, t=5ms
IF=5mA, VL=6.5V, t=5ms
IF=5mA
ILMT
VTH
IF=5mA, IL=120mA
IF=5mA, IL=220mA
VL=600V
RON
ILEAK
Do Not Use
2
Units
±190
360
17.5
±225
430
21
±285
570
-
15
3.75
-
23
7.38
-
35
11.75
1
A
mA
V

-
1.2
0.3
2
ms
IF=0mA, VL=20V
CO
-
18
-
pF
IL=100mA
IL<1A
IF=5mA
IF
IF
VF
0.2
0.9
0.56
0.389
1.24
2
1.4
mA
mA
V
VF = -5V
IR
-
-
10
A
-
CI/O
-
0.5
-
pF
AC/DC Configuration
–
Max
ton
toff
Reverse Input Current
Common Characteristics
Input to Output Capacitance
+
Typ
IF=5mA, IL=100mA
Input Characteristics
Input Control Current to Activate
Input Control Current to Deactivate
LED Forward Voltage
VF
Min
1
6
2
5
3
4
DC Only Configuration
Load
VF
Do Not Use
Load
+
–
Do Not Use
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1
6
2
5
3
4
+ Load
– Load
R01
INTEGRATED CIRCUITS DIVISION
CPC1593
CPC1593 Waveforms: RL=0
Over Voltage De-Activation Delay
Over Voltage Re-Activation Delay
VTH
ILMT
Time
ILMT
VTH
Current Through Switch
Line Voltage
PERFORMANCE DATA @25ºC (Unless Otherwise Noted)*
Typical LED Forward Voltage Drop
vs. Temperature
(IF=5mA, IL=100mA)
2.5
Typical Turn-Off Time
vs. LED Forward Current
(IL=1mA)
0.5
TA=85ºC
1.25
1.20
1.15
1.5
TA=25ºC
1.0
TA=-40ºC
0.5
0.0
1.10
-20
0
20
40
60
Temperature (ºC)
80
100
Typical IF for Switch Operation
vs. Temperature
(IL=100mA)
0.5
2
3
Turn-On Time (ms)
0.3
0.2
0.1
4
5
6
7
8
LED Current (mA)
9
10
2.5
2.0
1.5
1.0
-20
0
20
40
60
Temperature (ºC)
80
100
0.2
TA=-40ºC
0.1
1
2
3
4
5
6
7
8
LED Current (mA)
9
10
11
Typical Turn-Off Time
vs. Temperature
(IF=5mA, IL=1mA)
0.8
0.6
0.4
0.2
0.0
0.0
-40
TA=25ºC
1.0
0.5
0.0
0.3
11
Typical Turn-On Time
vs. Temperature
(IF=5mA, IL=100mA)
3.0
0.4
TA=85ºC
0.4
0.0
1
Turn-Off Time (ms)
-40
LED Current (mA)
2.0
Turn-Off Time (ms)
1.30
Turn-On Time (ms)
LED Forward Voltage (V)
1.35
Typical Turn-On Time
vs. LED Forward Current
(IL=100mA)
-40
-20
0
20
40
60
Temperature (ºC)
80
100
-40
-20
0
20
40
60
Temperature (ºC)
80
100
*The Performance data shown in the graphs above is typical of device performance. For guaranteed parameters not indicated in the written specifications, please contact our application
department.
R01
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INTEGRATED CIRCUITS DIVISION
CPC1593
PERFORMANCE DATA @25ºC (Unless Otherwise Noted)*
350
AC/DC Configuration Current Limit
vs. Temperature
(IF=5mA)
On-Resistance vs. Temperature
(IF=5mA, IL=100mA)
30
0.15
250
200
0.10
Load Current (A)
On-Resistance (:)
Current Limit (mA)
28
300
26
24
22
20
16
-20
20
40
60
Temperature (ºC)
80
-0.15
-40
100
Typical Load Current
vs. Temperature
(IF=5mA)
-20
120
110
100
90
80
70
0
20
40
60
Temperature (ºC)
80
100
-20
0
20
40
60
Temperature (ºC)
680
660
640
620
100
-2
-1
0
1
Load Voltage (V)
2
3
4
Typical Leakage Current
vs. Temperature
(VL=600V)
6
5
4
3
2
1
0
-40
-20
0
20
40
60
Temperature (ºC)
Input to Output Capacitance
vs. Applied Voltage
(IF=0mA, f=1MHz)
0.8
0.6
0.4
0.2
0.0
80
100
-40
-20
0
20
40
60
Temperature (ºC)
80
100
Switch Capacitance
vs. Applied Voltage
(IF=0mA, f=1MHz)
200
Switch Capacitance (pF)
1.0
I/O Capacitance (pF)
80
-3
7
600
-40
-4
Switch Blocking Voltage
vs. Temperature
(IF=0mA, IL=1PA)
700
Breakdown Voltage (V)
130
Load Current (mA)
0
0.00
-0.05
Leakage Current (nA)
-40
0.05
-0.10
18
150
Typical Load Current
vs. Load Voltage
(IF=5mA)
150
100
50
0
0
5
10
15
Applied Voltage (V)
20
0
5
10
15
Applied Voltage (V)
20
*The Performance data shown in the graphs above is typical of device performance. For guaranteed parameters not indicated in the written specifications, please contact our application
department.
4
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R01
INTEGRATED CIRCUITS DIVISION
CPC1593
Functional Description
The CPC1593 is an optically coupled Solid State
Relay composed of an input LED, two output
MOSFET switches, and a photovoltaic array with
operational management circuitry that integrates
switch control, an active current limit with excess
power regulation and thermal supervision circuitry.
Designed specifically for switching AC loads, the
CPC1593 is ideal for controlling in-rush current
by means of it’s integrated active current limit with
excess power regulation feature. The CPC1593 may
also be used for switching low voltage DC loads.
Active current limiting circuitry within the CPC1593
provides protection for itself, the printed circuit board
(PCB) traces and the load by restricting the surge
current to a tolerable level. Limiting the fault load
current regulates the maximum power across all of
the load components external to the CPC1593. The
consequence of limiting the power dissipation in the
external load components is that the power load is
shifted to the CPC1593. This is easily observed by
monitoring the increasing voltage across the load
terminals while in current limit.
Biasing the input LED to activate the output
switches while providing for proper performance
over the operating temperature range and during
load faults is dependent on adherence to the limits
given for the Input Control Current parameter in
the Recommended Operating Conditions table.
Configuring the input drive circuit to provide a
nominal LED current approximately equal to the
typical value listed in the table will provide best
overall performance.
Under these conditions the maximum power
dissipation rating of the CPC1593 can be exceeded.
To prevent this, the device must regulate the
power dissipation of the output switches. This is
accomplished by a significant reduction of the load
current anytime the current limit function is active
and the voltage across the load terminals exceeds
the internally set Over-Voltage Threshold (VTH). The
load current is then reduced to less than 100A and
held at this level until the voltage across the load
terminals decreases to less than VTH at which point
the outputs will resume normal operation. Should the
fault condition persist, current limiting will begin again
and the process will repeat. Continually cycling into
current limit and over-voltage load current throttling
(IL<100A) with a long duration fault can result in
excessive temperature rise within the device, driving
it into thermal supervision.
The CPC1593 has two different operating
configurations: (1) unidirectional “DC Only”, and
(2) bidirectional “AC/DC”. When configured for
unidirectional DC-only operation, the device is limited
to switching load voltages having a known fixed
polarity but when configured for AC/DC operation,
the CPC1593 is capable of polarity independent
voltage switching. The advantage of operating the
device in the AC/DC configuration is the flexibility of
switching AC load voltages while restricting in-rush
current to the maximum current limit value shown in
the Electrical Characteristics table without sacrificing
fault protection.
Releasing the input control to deactivate the relay
during current limiting or over-voltage load current
throttling will reset these functions causing the relay
to resume normal operation when the input control is
re-asserted.
Fault tolerance management at the CPC1593 load
terminals is accomplished using a combination
of current limiting, switch power regulation and
thermal supervision. These features autonomously
provide protection during fault conditions, then
disengage once the fault clears allowing the device
to automatically resume normal operation without
external intervention.
Faults originate from a number of causes ranging
from equipment malfunctions such as load
integrity failure or load voltage supply failure to
environmentally initiated events such as power line
contact with outside cabling or ground bounce due to
a nearby lightning strike. Generally when a potentially
damaging fault condition occurs, it presents itself as
an elevated voltage resulting in excess load current
through the switch. Therefore, in this situation, the
first line of defense is to limit the increasing load
current.
R01
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INTEGRATED CIRCUITS DIVISION
CPC1593
Manufacturing Information
Moisture Sensitivity
All plastic encapsulated semiconductor packages are susceptible to moisture ingression. IXYS Integrated
Circuits Division classified all of its plastic encapsulated devices for moisture sensitivity according to
the latest version of the joint industry standard, IPC/JEDEC J-STD-020, in force at the time of product
evaluation. We test all of our products to the maximum conditions set forth in the standard, and guarantee proper
operation of our devices when handled according to the limitations and information in that standard as well as to any
limitations set forth in the information or standards referenced below.
Failure to adhere to the warnings or limitations as established by the listed specifications could result in reduced
product performance, reduction of operable life, and/or reduction of overall reliability.
This product carries a Moisture Sensitivity Level (MSL) rating as shown below, and should be handled according
to the requirements of the latest version of the joint industry standard IPC/JEDEC J-STD-033.
Device
Moisture Sensitivity Level (MSL) Rating
CPC1593G / CPC1593GS
MSL 1
ESD Sensitivity
This product is ESD Sensitive, and should be handled according to the industry standard JESD-625.
Reflow Profile
This product has a maximum body temperature and time rating as shown below. All other guidelines of J-STD-020
must be observed.
Device
Maximum Temperature x Time
CPC1593G / CPC1593GS
250ºC for 30 seconds
Board Wash
IXYS Integrated Circuits Division recommends the use of no-clean flux formulations. However, board washing to
remove flux residue is acceptable. Since IXYS Integrated Circuits Division employs the use of silicone coating as
an optical waveguide in many of its optically isolated products, the use of a short drying bake could be necessary
if a wash is used after solder reflow processes. Chlorine- or Fluorine-based solvents or fluxes should not be used.
Cleaning methods that employ ultrasonic energy should not be used.
Pb
6
RoHS
2002/95/EC
e3
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R01
INTEGRATED CIRCUITS DIVISION
CPC1593
MECHANICAL DIMENSIONS
CPC1593G
8.382 ± 0.381
(0.330 ± 0.015)
PCB Hole Pattern
7.239 TYP
(0.285 TYP)
2.54 ± 0.127
(0.100 ± 0.005)
6 - 0.800 DIA.
(6 - 0.031 DIA.)
9.144 ± 0.508
(0.360 ± 0.020)
6.350 ± 0.127
(0.250 ± 0.005)
2.540 ± 0.127
(0.100 ± 0.005)
7.620 ± 0.127
(0.300 ± 0.005)
Pin 1
7.620 ± 0.254
(0.300 ± 0.010)
1.651 ± 0.254
(0.065 ± 0.010)
3.302 ± 0.051
(0.130 ± 0.002)
0.254 ± 0.0127
(0.010 ± 0.0005)
6.350 ± 0.127
(0.250 ± 0.005)
5.080 ± 0.127
(0.200 ± 0.005)
4.064 TYP
(0.160 TYP)
Dimensions
mm
(inches)
0.457 ± 0.076
(0.018 ± 0.003)
CPC1593GS
8.382 ± 0.381
(0.330 ± 0.015)
9.524 ± 0.508
(0.375 ± 0.020)
Pin 1
0.635 ± 0.127
(0.025 ± 0.005)
PCB Land Pattern
2.54 ± 0.127
(0.100 ± 0.005)
2.54
(0.10)
6.350 ± 0.127
(0.250 ± 0.005)
0.457 ± 0.076
(0.018 ± 0.003)
1.651 ± 0.254
(0.065 ± 0.010)
7.620 ± 0.254
(0.300 ± 0.010)
0.254 ± 0.0127
(0.010 ± 0.0005)
8.90
(0.3503)
1.65
(0.0649)
0.65
(0.0255)
3.302 ± 0.051
(0.130 ± 0.002)
4.445 ± 0.254
(0.175 ± 0.010)
Dimensions
mm
(inches)
1.651 ± 0.254
(0.065 ± 0.010)
R01
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7
INTEGRATED CIRCUITS DIVISION
CPC1593
MECHANICAL DIMENSIONS
CPC1593GSTR Tape & Reel
330.2 Dia
(13.00 Dia)
Top Cover
Tape Thickness
0.102 Max
(0.004 Max)
W=16.00
(0.63)
B0 = 10.10
(0.398)
K0 = 4.90
(0.19)
K1 = 3.80
(0.15)
P = 12.00
(0.472)
User Direction of Feed
Embossed
Carrier
Embossment
A0 = 10.10
(0.398)
Dimensions
mm
(inches)
NOTES:
1. All dimensions carry tolerances of EIA Standard 481-2
2. The tape complies with all “Notes” for constant dimensions listed on page 5 of EIA-481-2
For additional information please visit our website at: www.ixysic.com
IXYS Integrated Circuits Division makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication and reserves the right to make
changes to specifications and product descriptions at any time without notice. Neither circuit patent licenses nor indemnity are expressed or implied. Except as set forth in IXYS Integrated
Circuits Division’s Standard Terms and Conditions of Sale, IXYS Integrated Circuits Division assumes no liability whatsoever, and disclaims any express or implied warranty, relating to its
products including, but not limited to, the implied warranty of merchantability, fitness for a particular purpose, or infringement of any intellectual property right.
The products described in this document are not designed, intended, authorized or warranted for use as components in systems intended for surgical implant into the body, or in other
applications intended to support or sustain life, or where malfunction of IXYS Integrated Circuits Division’s product may result in direct physical harm, injury, or death to a person or severe
property or environmental damage. IXYS Integrated Circuits Division reserves the right to discontinue or make changes to its products at any time without notice.
8
Specification: DS-CPC1593-R01
©Copyright 2012, IXYS Integrated Circuits Division
OptoMOS® is a registered trademark of IXYS Integrated Circuits Division
All rights reserved. Printed in USA.
9/11/2012