PCB Relay G6RL Low-profile power relay with maximum switching of 10 A • Low profile: 12.3 mm in height • Max. switching capacity: 2,500 VA (NO) • IEC 60947-5-1, AC-15, DC13 • Clearance and creepage distance: 10 mm. • Models with high shock resistance (250 m/s2) are available. • Models for P1 load (2 × 200 W lamps parallel to ignition transformer) are available. • RoHS Compliant Applications: Boilers, PLCs, I/O ports, timers, and temperature controllers Ordering Information Classification Enclosure rating Standard P1 Load AgSnIn AgNi Flux protection SPST-NO G6RL-1A-ASI G6RL-1A SPDT G6RL-1-ASI G6RL-1 Fully sealed SPST-NO G6RL-1A4-ASI --- SPDT G6RL-14-ASI --- SPST-NO G6RL-1A-ASI-PL --- SPDT G6RL-1-ASI-PL --- Flux protection SPST-NO --- --- SPDT G6RL-1-SR-ASI --- Fully sealed SPST-NO --- --- SPDT G6RL-14-SR-ASI --- Flux protection Shock resistance Contact material Contact form Note: When ordering, add the rated coil voltage to the model number. Examples: G6RL-1A DC12 Rated coil voltage ■ Model Number Legend: G6RL-@@@-@-@-@ DC@ 1 2 3 4 5 6 7 1. Number of Poles 1: 1 pole 2. Contact Form/Contact Construction None: SPDT A: SPST-NO 3. Enclosure Rating None: Flux protection 4: Fully sealed 4. Special Function 1 SR: Shock resistance of 25G 5. Contact material None: AgNi ASI: AgSnIn 6. Special Function 2 PL: P1 load (See note.) 7. Rated Coil Voltage 3, 5, 6, 12, 24, or 48 Note: Please refer to Endurance Under Real Load table in this datasheet. PCB Relay G6RL 179 Specifications ■ Coil Ratings Classification Standard, P1 load Shock resistance Rated voltage 3 VDC 5 VDC 6 VDC 12 VDC 24 VDC 48 VDC 3 VDC 5 VDC 6 VDC 12 VDC 24 VDC Rated current 73.3 mA 44 mA 36.7 mA 18.3 mA 9.2 mA 5 mA 101 mA 60.2 mA 50.1 mA 25.2 mA 12.6 mA Coil resistance 40 Ω 113 Ω 163 Ω 654 Ω 2,618 Ω 9,600 Ω 30 Ω 83 Ω 120 Ω 476 Ω 1,912 Ω Must operate voltage 70% max. of rated voltage 80% max. of rated voltage Must release voltage 10% min. of rated voltage 10% min. of rated voltage Max. voltage 150% of rated voltage 150% of rated voltage (23°C) Power consumption Approx. 220 mW Approx. 240 mW Approx. 300 mW Note: 1. The above items are measured at a coil temperature of 23°C. 2. The tolerance of the rated current is ±10%. ■ Contact Ratings Load Resistive load (cos φ = 1) Rated load (See note 1.) 10 A at 250 VAC, NO resistive load 8 A at 250 VAC, resistive load 5 A at 30 VDC, resistive load Rated carry current 10 A at 250 VAC 5 A at 30 VDC Max. switching voltage 400 VAC, 300 VDC Max. switching current NO: 10 A, NC: 8 A Max. switching power NO: 2,500 VA, NC: 2,000 VA 150 W Failure rate (reference value) 10 mA at 5 VDC (P level) (See note 2.) Note: 1. G6RL-1(A), G6RL-1(A)4-ASI: 8 A 250 VAC, resistive load; 5 A 24 VDC resistive load. 2. P level: λ 60 = 0.1 × 10−6 / operations ■ Characteristics Contact resistance 100 mΩ max. Operate time 10 ms max. (SR Models: 15 ms max.) Release time 5 ms max. Insulation resistance 1,000 MΩ min. (at 500 VDC) Dielectric strength 5,000 VAC, 50/60 Hz for 1 min between coil and contacts 1,000 VAC, 50/60 Hz for 1 min between contacts of same polarity Impulse withstand voltage 10 kV between coil and contacts (1.2 × 50 μs) Vibration resistance Destruction: Malfunction: Shock resistance Destruction: 1,000 m/s2 Malfunction: NO: 200 m/s2, NC: 50 m/s2 when not energized SR Models: 250 m/s2 (NO and NC) when not energized Endurance Mechanical: 10,000,000 operations min. (at 18,000 operations/hr) Ambient temperature Operating: −40°C to 85°C (with no icing) Ambient humidity Operating: 5% to 85% Weight Approx. 7.8 g 180 PCB Relay G6RL 10 to 55 to 10 Hz, 1.5-mm double amplitude 10 to 55 to 10 Hz, 0.825-mm single amplitude (1.65-mm double amplitude) when energized. 10 to 55 to 10 Hz, 0.4-mm single amplitude (0.8-mm double amplitude) when not energized. ■ Other Data Construction of protection Flux protection Fully sealed Insulation material group IIIa Rated insulation voltage 250 V Pollution degree 3 2 Rated voltage system 250 V 400 V Overvoltage category III Creepage distance 10 mm Clearance distance 10 mm RoHS Compliant Tracking index of relay base PTI 250 Flammability class according to UL94 V-0 Flammability-flame GWFI (IEC 60695-2-12) 850°C GWIT (IEC 60695-2-13) 750°C Ball pressure test (IEC 60695-10-2) 170°C ■ Approved Standards UL Recognized (File No. E41643) - - Ambient Temp. = 85°C Models G6RL-1A Contact form SPST-NO G6RL-1 SPDT G6RL-1A(4)-ASI SPST-NO G6RL-1(4)-ASI SPDT G6RL-1(4)-SR-ASI SPDT Coil rating 3 to 48 VDC Contact rating 10 A at 250 VAC (NO) (Resistive) 6,000 operations 8 A at 250 VAC (Resistive) 5 A at 30 VDC (Resistive) 3 to 24 VDC VDE (EN61810-1) (Certificate No.C266) Models Contact form G6RL-1A-(ASI) SPST-NO G6RL-1-(ASI) SPDT G6RL-1A4-ASI (See note.) SPST-NO G6RL-14-ASI (See note.) SPDT G6RL-1(4)-SR-ASI SPDT Coil rating Contact rating Model 3, 5, 6, 12, 24, or 48 VDC 10 A at 250 VAC (NO) 10,000 operations at 85°C 8 A at 250 VAC 30,000 operations at 85°C 5 A at 30 VDC 50,000 operations at 85°C 3, 5, 6, 12, 24, or 48 VDC 10 A at 250 VAC (NO) 10,000 operations at 85°C 3, 5, 6, 12 or 24 VDC 8 A at 250 VAC 10,000 operations at 85°C 5 A at 30 VDC 10,000 operations at 85°C 10 A at 250 VAC (NO) 10,000 operations at 85°C 8 A at 250 VAC 10,000 operations at 85°C 5 A at 30 VDC 10,000 operations at 85°C Note: In progress PCB Relay G6RL 181 VDE (60947-5-1) (Certificate No. C266) Contact rating Models G6RL-1(A) Utilization category AC15 (NO) G6RL-1(A)-ASI G6RL-1(A)4-ASI (See note.) G6RL-1(4)-SR-ASI Rated voltage (V) Ie: 3 A, Ithe: 10 A (A300) AC240 Operations 6,000 AC15 (NO) Ie: 3 A, Ithe: 5 A (B300) AC120 6,000 AC15 (NO) Ie: 1.5 A, Ithe: 5 A (B300) AC240 6,000 DC13 Ie: 0.22A, Ithe: 1A (R150) DC125 6,000 DC13 (See note.) Ie: 0.1 A, Ithe: 1 A (R300) DC250 6,000 AC15 Ie: 3 A, Ithe: 10 A (A300) AC240 6,000 AC15 Ie: 3 A, Ithe: 5 A (B300) AC120 6,000 AC15 Ie: 1.5 A, Ithe: 5 A (B300) AC240 6,000 DC13 Ie: 0.22 A, Ithe: 1 A (R150) DC125 6,000 DC13 (See note.) Ie: 0.1 A, Ithe: 1 A (R300) DC250 6,000 Note: 1. In progress 2. All ratings are valid at Room Temperature VDE (60947-4-1) (Certificate No. C266) Contact rating Models G6RL-1(A) G6RL-1(A)-ASI (See note.) Utilization category Rated voltage (V) Operations AC1 8A AC250 6,000 AC3 2A AC250 6,000 DC1 5A DC24 6,000 DC3 2A DC24 6,000 Note: 1. In progress 2. All ratings are valid at Room Temperature VDE (EN60730-1) (Certificate No. C266) Contact rating Models G6RL-1(A) G6RL-1(A)-ASI (See note.) Utilization category PCB Relay Operations 2 (2) A 65°C AC250 100,000 8 (4) A (NO) 85°C AC250 100,000 6 (4) A (NO) 85°C (See note.) AC250 100,000 6 (4)A (NO) 65°C AC250 100,000 6 (4) A (NC) 65°C AC250 100,000 2 (2) A 65°C AC250 100,000 8 (4) A (NO) 85°C AC250 100,000 6 (4) A (NO) 85°C AC250 100,000 6 (4) A (NC) 65°C AC250 100,000 Note: In progress 182 Rated voltage (V) G6RL Electrical Endurance Data G6RL-1(A) 8 A at 250 VAC (cosφ = 1) NO G6RL-1(A)-(SR)-ASI-(PL) G6RL-1(A)4-ASI G6RL-14-SR-ASI 50,000 operations min. 8 A at 250 VAC (cosφ = 1) NC 50,000 operations min. 5 A at 24 VDC 50,000 operations min. 10 A at 250 VAC (cosφ = 1) NO 100,000 operations min. 8 A at 250 VAC (cosφ = 1) 100,000 operations min. 5 A at 30 VDC 50,000 operations min. 8 A at 250 VAC (cosφ = 1) NO 50,000 operations min. 8 A at 250 VAC (cosφ = 1) NC 50,000 operations min. 5 A at 24 VDC 50,000 operations min. 8 A at 250 VAC (cosφ = 1) NO 50,000 operations min. 3 A at 250 VAC (cosφ = 1) NC 100,000 operations min. 5 A at 24 VDC NO 50,000 operations min. 5 A at 24 VDC NC 30,000 operations min. Endurance Under Real Load (Reference Only) G6RL-1(A)-ASI-PL Rated voltage 230 VAC Condition P1 load (2 × 200 W lamps parallel to ignition transformer) Frequency 1.5 s ON/4.5 s OFF Electrical life 250,000 operations Note: The results shown reflect values measured using very severe test conditions, i.e., Duty: 1 s ON/OFF. Electrical endurance will vary depending on the test conditions. Contact your OMRON representative if you require more detailed information for the electrical endurance under your test conditions. PCB Relay G6RL 183 Engineering Data Endurance Switching operations ( 103 operations) G6RL-1(A) Maximum Switching Capacity Switching current (A) G6RL-1(A)(4)-(SR)-(ASI)-(PL) 100 50 AC resistive load (N.O.) AC resistive load (N.C.) DC resistive load 10 5 1 1,000 250-VAC inductive load (cos φ = 0.4) 500 300 250-VAC resistive load (N.O.) 100 50 24-VDC resistive load 30 0.5 10 0 0.1 1 3 5 10 30 50 100 300 500 1,000 2 4 6 8 10 Switching current (A) Switching voltage (V) G6RL-1(A)(4)-(ASI)-(PL) Ambient Temperature vs. Maximum Coil Voltage Ambient Temperature vs. Must Operate or Must Release Voltage 200 On the basis of rated voltage (%) Maximum coil voltage (%) G6RL-1(A)(4)-(SR)-(ASI)-(PL) 180 G6RL-1 (220 mW) 160 150 140 120 G6RL-1-SR (300 mW) 120 Sample: G6RL 24 VDC Number of relays: 5 Must operate voltage Must release voltage 100 max. X min. 80 60 40 max. X min. 100 20 80 60 −40 20 23 30 40 50 60 70 80 0 −40 90 100 −20 0 20 40 60 80 100 Ambient temperature (°C) Ambient temperature (°C) Note: The “maximum coil voltage” refers to the maximum value in a varying range of operating voltage, not a continuous voltage. Dimensions Note: All units are in millimeters unless otherwise indicated. G6RL-1A(-ASI) G6RL-1A4(-ASI) Terminal Arrangement/ Internal Connections (Bottom View) 5±0.1 18.9±0.1 (1.7) 1 2 5 0.8 1 0. G6RL-1(-ASI) G6RL-14(-ASI) Fo Note: Indicates average dimensions. Terminal Arrangement/ Internal Connections (Bottom View) Mounting Holes (Bottom View) (1.5) 18.9±0.1 3.2±0.1 3.2±0.1 10.0 max. 28.5 max. a. di ± .3 ,1 ur 7.62±0.1 0.8 12.3 max. 0.4 3 3.2 0.24 (2.9) 10.0 max. 28.5 max. 0.4 Mounting Holes (Bottom View) (1.7) 2 1 3 184 PCB Relay G6RL 0.8 0.8 7.62±0.1 0.4 Fiv e, 1 0.24 3.2 0.4 12.3 max. 0.4 .3± 0.1 dia . 5 4 Note: Indicates average dimensions. Omron Electronic Components, LLC Terms and Conditions of Sales I. GENERAL 1. Definitions: The words used herein are defined as follows. (a) Terms: These terms and conditions (b) Seller: Omron Electronic Components LLC and its subsidiaries (c) Buyer: The buyer of Products, including any end user in section III through VI (d) Products: Products and/or services of Seller (e) Including: Including without limitation 2. Offer; Acceptance: These Terms are deemed part of all quotations, acknowledgments, invoices, purchase orders and other documents, whether electronic or in writing, relating to the sale of Products by Seller. Seller hereby objects to any Terms proposed in Buyer's purchase order or other documents which are inconsistent with, or in addition to, these Terms. 3. Distributor: Any distributor shall inform its customer of the contents after and including section III of these Terms. II. SALES 1. Prices; Payment: All prices stated are current, subject to change without notice by Seller. Buyer agrees to pay the price in effect at the time the purchase order is accepted by Seller. Payments for Products received are due net 30 days unless otherwise stated in the invoice. Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice. 2. 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Suitability: IT IS THE BUYER’S SOLE RESPOINSIBILITY TO ENSURE THAT ANY OMRON PRODUCT IS FIT AND SUFFICIENT FOR USE IN A MOTORIZED VEHICLE APPLICATION. BUYER SHALL BE SOLELY RESPONSIBLE FOR DETERMINING APPROPRIATENESS OF THE PARTICULAR PRODUCT WITH RESPECT TO THE BUYER’S APPLICATION INCLUDING (A) ELECTRICAL OR ELECTRONIC COMPONENTS, (B) CIRCUITS, (C) SYSTEM ASSEMBLIES, (D) END PRODUCT, (E) SYSTEM, (F) MATERIALS OR SUBSTANCES OR (G) OPERATING ENVIRONMENT. Buyer acknowledges that it alone has determined that the Products will meet their requirements of the intended use in all cases. Buyer must know and observe all prohibitions of use applicable to the Product/s. 2. Use with Attention: The followings are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible use of any Product, nor to imply that any use listed may be suitable for any Product: (a) Outdoor use, use involving potential chemical contamination or electrical interference. (b) Use in consumer Products or any use in significant quantities. (c) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (d) Systems, machines, and equipment that could present a risk to life or property. 3. Prohibited Use: NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 4. 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Change In Specifications: Product specifications and descriptions may be changed at any time based on improvements or other reasons. It is Seller’s practice to change part numbers when published ratings or features are changed, or when significant engineering changes are made. However, some specifications of the Product may be changed without any notice. 5. Errors And Omissions: The information on Seller’s website or in other documentation has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 6. Export Controls: Buyer shall comply with all applicable laws, regulations and licenses regarding (a) export of the Products or information provided by Seller; (b) sale of Products to forbidden or other proscribed persons or organizations; (c) disclosure to noncitizens of regulated technology or information. VI. MISCELLANEOUS 1. Waiver: No failure or delay by Seller in exercising any right and no course of dealing between Buyer and Seller shall operate as a waiver of rights by Seller. 2. Assignment: Buyer may not assign its rights hereunder without Seller's written consent. 3. Law: These Terms are governed by Illinois law (without regard to conflict of laws). Federal and state courts in Cook County, Illinois have exclusive jurisdiction for any dispute hereunder. 4. Amendment: These Terms constitute the entire agreement between Buyer and Seller relating to the Products, and no provision may be changed or waived unless in writing signed by the parties. 5. Severability: If any provision hereof is rendered ineffective or invalid, such provision shall not invalidate any other provision. PCB Relay G6RL Certain Precautions on Specifications and Use 1. Suitability for Use. Seller shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in Buyer's application or use of the Product. At Buyer's request, Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer shall take application responsibility in all cases but the following is a nonexhaustive list of applications for which particular attention must be given: (i) Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. (ii) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (iii) Use in consumer products or any use in significant quantities. (iv) Systems, machines and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 2. Programmable Products. Seller shall not be responsible for the user's programming of a programmable product, or any consequence thereof. 3. Performance Data. Performance data given in this publication is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to Seller's Warranty and Limitations of Liability. 4. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Seller representative at any time to confirm actual specifications of purchased Product. 5. Errors and Omissions. The information in this publication has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors, or omissions. 6. RoHS Compliance. Where indicated, our products currently comply, to the best of our knowledge as of the date of this publication, with the requirements of the European Union's Directive on the Restriction of certain Hazardous Substances ("RoHS"), although the requirements of RoHS do not take effect until July 2006. These requirements may be subject to change. Please consult our website for current information. Complete “Terms and Conditions of Sale” for product purchase and use are on Omron’s website at http://www.components.omron.com – under the “About Us” tab, in the Legal Matters section. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. OMRON ON-LINE OMRON ELECTRONIC COMPONENTS LLC 55 E. Commerce Drive, Suite B Schaumburg, IL 60173 Global - http://www.omron.com USA - http://www.components.omron.com 847-882-2288 Cat. No. X301-E-1 PCB Relay 06/09 G6RL Specifications subject to change without notice Printed in USA