Wide VIN 500mA Synchronous Buck Regulator ISL85415 Features The ISL85415 is a 500mA Synchronous buck regulator with an input range of 3V to 36V. It provides an easy to use, high efficiency low BOM count solution for a variety of applications. • Wide input voltage range 3V to 36V The ISL85415 integrates both high-side and low-side NMOS FET's and features a PFM mode for improved efficiency at light loads. This feature can be disabled if forced PWM mode is desired. The part switches at a default frequency of 500kHz but may also be programmed using an external resistor from 300kHz to 2MHz. The ISL85415 has the ability to utilize internal or external compensation. By integrating both NMOS devices and providing internal configuration options, minimal external components are required, reducing BOM count and complexity of design. With the wide VIN range and reduced BOM the part provides an easy to implement design solution for a variety of applications while giving superior performance. It will provide a very robust design for high voltage Industrial applications as well as an efficient solution for battery powered applications. The part is available in a small Pb free 4mmx3mm DFN plastic package with an operation temperature range of -40°C to +125°C • Synchronous Operation for high efficiency • No compensation required • Integrated High-side and Low-side NMOS devices • Selectable PFM or forced PWM mode at light loads • Internal fixed (500kHz) or adjustable Switching frequency 300kHz to 2MHz • Continuous output current up to 500mA • Internal or external Soft-start • Minimal external components required • Power-good and enable functions available. Applications • Industrial control • Medical devices • Portable instrumentation • Distributed Power supplies • Cloud Infrastructure Related Literature • See AN1859, “ISL85415EVAL1Z Wide VIN 500mA Synchronous Buck Regulator” 100 VIN = 15V 95 VIN = 12V VIN = 5V 1 2 3 CBOOT 100nF CVIN 10µF 5 VOUT COUT 10µF 4 L1 22µH 6 SS FS COMP SYNC 12 11 R2 10 BOOT FB GND VIN 9 VCC PHASE PG PGND EN R3 CVCC 1µF CFB EFFICIENCY (%) 90 85 80 75 70 VIN = 24V 65 VIN = 33V 60 55 INTERNAL DEFAULT PARAMETER SELECTION 50 0 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 OUTPUT LOAD (A) FIGURE 1. TYPICAL APPLICATION September 26, 2013 FN8373.2 1 FIGURE 2. EFFICIENCY vs LOAD, PFM, VOUT = 3.3V CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 1-888-468-3774 | Copyright Intersil Americas LLC 2013. All Rights Reserved Intersil (and design) is a trademark owned by Intersil Corporation or one of its subsidiaries. All other trademarks mentioned are the property of their respective owners. ISL85415 Table of Contents Typical Application Schematics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Absolute Maximum Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Thermal Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Recommended Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Efficiency Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Efficiency Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Typical Performance Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Detailed Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power-On Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Soft Start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power-Good . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PWM Control Scheme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Light Load Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Output Voltage Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 17 17 17 17 17 18 Protection Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overcurrent Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Negative Current Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Over-Temperature Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boot Undervoltage Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 18 18 19 19 Application Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Simplifying the Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Synchronization Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Output Inductor Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Buck Regulator Output Capacitor Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Loop Compensation Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Layout Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 19 19 19 19 19 20 21 Revision History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 About Intersil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Package Outline Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 2 FN8373.2 September 26, 2013 ISL85415 Pin Configuration ISL85415 (12 LD 4X3 DFN) TOP VIEW 12 FS SS 1 SYNC 2 11 COMP BOOT 3 10 FB VIN 4 9 VCC PHASE 5 8 PG 7 EN PGND 6 GND Pin Descriptions PIN NUMBER SYMBOL PIN DESCRIPTION 1 SS The SS pin controls the soft-start ramp time of the output. A single capacitor from the SS pin to ground determines the output ramp rate. See the “Application Guidelines” on page 19 for soft-start details. If the SS pin is tied to VCC, an internal soft-start of 2ms will be used. 2 SYNC Synchronization and light load operational mode selection input. Connect to logic high or VCC for PWM mode. Connect to logic low or ground for PFM mode. Connect to an external clock source for synchronization with positive edge trigger. Sync source must be higher than the programmed IC frequency. There is an internal 1MΩ pull-down resistor to prevent an undefined logic state if SYNC is left floating. 3 BOOT Floating bootstrap supply pin for the power MOSFET gate driver. The bootstrap capacitor provides the necessary charge to turn on the internal N-Channel MOSFET. Connect an external 100nF capacitor from this pin to PHASE. 4 VIN The input supply for the power stage of the regulator and the source for the internal linear bias regulator. Place a minimum of 4.7µF ceramic capacitance from VIN to GND and close to the IC for decoupling. 5 PHASE Switch node output. It connects the switching FET’s with the external output inductor. 6 PGND Power ground connection. Connect directly to the system GND plane. 7 EN Regulator enable input. The regulator and bias LDO are held off when the pin is pulled to ground. When the voltage on this pin rises above 1V, the chip is enabled. Connect this pin to VIN for automatic start-up. Do not connect EN pin to VCC since the LDO is controlled by EN voltage. 8 PG Open drain power-good output that is pulled to ground when the output voltage is below regulation limits or during the soft-start interval. There is an internal 5MΩ internal pull-up resistor. 9 VCC Output of the internal 5V linear bias regulator. Decouple to PGND with a 1µF ceramic capacitor at the pin. 10 FB Feedback pin for the regulator. FB is the inverting input to the voltage loop error amplifier. COMP is the output of the error amplifier. The output voltage is set by an external resistor divider connected to FB. In addition, the PWM regulator’s power-good and UVLO circuits use FB to monitor the regulator output voltage. 11 COMP COMP is the output of the error amplifier. When it is tied to VCC, internal compensation is used. When only an RC network is connected from COMP to GND, external compensation is used. See “Loop Compensation Design” on page 20 for more details. 12 FS EPAD GND Frequency selection pin. Tie to VCC for 500kHz switching frequency. Connect a resistor to GND for adjustable frequency from 300kHz to 2MHz. Signal ground connections. Connect to application board GND plane with at least 5 vias. All voltage levels are measured with respect to this pin. The EPAD MUST not float. 3 FN8373.2 September 26, 2013 ISL85415 Typical Application Schematics 1 2 3 CBOOT 100nF 4 CVIN 10µF 5 VOUT L1 22µH COUT 10µF 6 SS FS COMP SYNC 12 11 R2 CFB 10 BOOT FB GND 9 VIN R3 VCC PHASE CVCC 1µF PG PGND EN FIGURE 3. INTERNAL DEFAULT PARAMETER SELECTION 1 CSS SS FS 2 COMP SYNC 3 CBOOT 100nF 4 CVIN 10µF 5 VOUT COUT 10µF L1 22µH 6 12 RFS 11 R2 CFB 10 BOOT FB GND 9 VIN R3 VCC PHASE CVCC 1µF PG RCOMP PGND EN CCOMP FIGURE 4. USER PROGRAMMABLE PARAMETER SELECTION TABLE 1. EXTERNAL COMPONENT SELECTION VOUT (V) L1 (µH) COUT (µF) R2 (kΩ) R3 (kΩ) CFB (pF) RFS (kΩ) RCOMP (kΩ) CCOMP (pF) 12 45 10 90.9 4.75 22 115 100 470 5 22 2x22 90.9 12.4 100 120 100 470 3.3 22 2x22 90.9 20 100 120 100 470 2.5 22 2x22 90.9 28.7 100 120 100 470 1.8 22 22 100 50 22 120 50 470 4 FN8373.2 September 26, 2013 ISL85415 VIN PG EN SS Functional Block Diagram FB POWER GOOD LOGIC 5M VCC BIAS LDO EN/SOFT START FB FAULT LOGIC 600mV VREF FS SYNC 600mV/Amp Current Sense OSCILLATOR 5M PWM/PFM SELECT LOGIC PFM CURRENT SET BOOT FB GATE DRIVE AND PWM DEADTIME PWM s Q R Q Zero Current Detection PHASE PGND 450mV/T Slope Compensation (PWM only) gm 150k Internal 54pF Compensation GND PACKAGE PADDLE COMP Internal = 50µs External = 230µs Ordering Information PART NUMBER (Notes 1, 2, 3) PART MARKING ISL85415FRZ 5415 ISL85415EVAL1Z Evaluation Board TEMP. RANGE (°C) -40 to +125 PACKAGE (Pb-Free) 12 Ld DFN PKG. DWG. # L12.4x3 NOTES: 1. Add “T” suffix for Tape and Reel. Please refer to TB347 for details on reel specifications. 2. These Intersil Pb-free plastic packaged products employ special Pb-free material sets, molding compounds/die attach materials, and 100% matte tin plate plus anneal (e3 termination finish, which is RoHS compliant and compatible with both SnPb and Pb-free soldering operations). Intersil Pb-free products are MSL classified at Pb-free peak reflow temperatures that meet or exceed the Pb-free requirements of IPC/JEDEC J STD-020. 3. For Moisture Sensitivity Level (MSL), please see device information page for ISL85415. For more information on MSL please see techbrief TB363. 5 FN8373.2 September 26, 2013 ISL85415 Absolute Maximum Ratings Thermal Information VIN to GND. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to +42V PHASE to GND. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to VIN+0.3V (DC) PHASE to GND. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -2V to 43V (20ns) EN to GND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to +42V BOOT to PHASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to +5.5V COMP, FS, PG, SYNC, SS, VCC to GND . . . . . . . . . . . . . . . . . . -0.3V to +5.9V FB to GND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to +2.95V ESD Rating Human Body Model (Tested per JESD22-A114) . . . . . . . . . . . . . . . . . 3kV Charged Device Model (Tested per JESD22-C101E). . . . . . . . . . . . .1.5kV Machine Model (Tested per JESD22-A115). . . . . . . . . . . . . . . . . . . . 200V Latch Up (Tested per JESD-78A; Class 2, Level A) . . . . . . . . . . . . . . 100mA Thermal Resistance θJA (°C/W) θJC (°C/W) DFN Package (Notes 4, 5) . . . . . . . . . . . . . . 44 5.5 Maximum Junction Temperature (Plastic Package) . . . . . . . . . . . .+150°C Maximum Storage Temperature Range . . . . . . . . . . . . . .-65°C to +150°C Ambient Temperature Range . . . . . . . . . . . . . . . . . . . . . . .-40°C to +125°C Operating Junction Temperature Range . . . . . . . . . . . . . .-40°C to +125°C Pb-Free Reflow Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see link below http://www.intersil.com/pbfree/Pb-FreeReflow.asp Recommended Operating Conditions Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-40°C to +125°C Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3V to 36V CAUTION: Do not operate at or near the maximum ratings listed for extended periods of time. Exposure to such conditions may adversely impact product reliability and result in failures not covered by warranty. NOTES: 4. θJA is measured in free air with the component mounted on a high effective thermal conductivity test board with “direct attach” features. See Tech Brief TB379 for details. 5. For θJC, the “case temp” location is the center of the exposed metal pad on the package underside. Electrical Specifications TA = -40°C to +125°C, VIN = 3V to 36V, unless otherwise noted. Typical values are at TA = +25°C. Boldface limits apply over the junction temperature range, -40°C to +125°C PARAMETER SYMBOL TEST CONDITIONS MIN (Note 8) TYP MAX (Note 8) UNITS 36 V SUPPLY VOLTAGE VIN Voltage Range VIN 3 VIN Quiescent Supply Current IQ VFB = 0.7V, SYNC = 0V, FS = VCC 80 VIN Shutdown Supply Current ISD EN = 0V, VIN=36V (Note 6) 1.8 VCC Voltage VCC µA 2.5 µA IOUT = 0mA 4.8 5.15 5.5 V VIN = 6V; IOUT = 10mA 4.65 5 5.35 V 2.75 2.95 V POWER-ON RESET VCC POR Threshold Rising Edge Falling Edge 2.4 2.6 V FS = VCC 440 500 560 kHz Resistor from FS to GND = 340kΩ 240 300 360 kHz OSCILLATOR Nominal Switching Frequency FS Minimum Off-Time tOFF Minimum On-Time tON FS Voltage VFS Synchronization Frequency Resistor from FS to GND = 32.4kΩ 2000 kHz VIN = 3V 150 ns 90 FS = 100kΩ SYNC 0.39 0.4 300 SYNC Pulse Width ns 0.41 V 2000 kHz 100 ns ERROR AMPLIFIER Error Amplifier Transconductance Gain gm FB Leakage Current Current Sense Amplifier Gain External Compensation 6 230 50 VFB = 0.6V 1 RT FB Voltage 165 Internal Compensation 295 µA/V µA/V 100 nA 0.54 0.6 0.66 V/A TA = -40°C to +85°C 0.589 0.599 0.606 V TA = -40°C to +125°C 0.589 0.599 0.609 V FN8373.2 September 26, 2013 ISL85415 Electrical Specifications TA = -40°C to +125°C, VIN = 3V to 36V, unless otherwise noted. Typical values are at TA = +25°C. Boldface limits apply over the junction temperature range, -40°C to +125°C (Continued) PARAMETER SYMBOL TEST CONDITIONS MIN (Note 8) TYP MAX (Note 8) 90 94 UNITS POWER-GOOD Lower PG Threshold - VFB Rising Lower PG Threshold - VFB Falling 82.5 Upper PG Threshold - VFB Rising 86 116.5 Upper PG Threshold - VFB Falling 107 % % 120 112 % % PG Propagation Delay Percentage of the soft-start time 10 PG Low Voltage ISINK = 3mA, EN = VCC, VFB = 0V 0.05 0.3 % V 1.5 2 2.5 µA 1.7 2.4 3.1 ms TRACKING AND SOFT-START Soft-Start Charging Current ISS Internal Soft-Start Ramp Time EN/SS = VCC FAULT PROTECTION Thermal Shutdown Temperature Current Limit Blanking Time TSD Rising Threshold 150 °C THYS Hysteresis 20 °C 17 Clock pulses tOCON Overcurrent and Auto Restart Period tOCOFF Positive Peak Current Limit IPLIMIT PFM Peak Current Limit IPK_PFM 8 (Note 7) SS cycle 0.8 0.9 1 0.26 0.3 0.34 Zero Cross Threshold 10 Negative Current Limit INLIMIT (Note 7) -0.46 A A mA -0.40 -0.34 A 600 mΩ 330 mΩ 300 nA POWER MOSFET High-side RHDS IPHASE = 100mA, VCC = 5V 450 Low-side RLDS IPHASE = 100mA, VCC = 5V 250 PHASE Leakage Current EN = PHASE = 0V PHASE Rise Time tRISE VIN = 36V 10 ns EN/SYNC Input Threshold Falling Edge, Logic Low 0.4 Rising Edge, Logic High 1 V 1.2 1.4 V EN Logic Input Leakage Current EN = 0V/36V 0.5 µA SYNC Logic Input Leakage Current SYNC = 0V -0.5 10 100 nA SYNC = 5V 1.0 1.3 µA NOTES: 6. Test Condition: VIN = 36V, FB forced above regulation point (0.6V), no switching, and power MOSFET gate charging current not included. 7. Established by both current sense amplifier gain test and current sense amplifier output test @ IL = 0A. 8. Parameters with MIN and/or MAX limits are 100% tested at +25°C, unless otherwise specified. Temperature limits established by characterization and are not production tested. 7 FN8373.2 September 26, 2013 ISL85415 Efficiency Curves 100 100 VIN = 6V 90 90 85 85 80 75 V V V V V VIN = 33V VIN = 24V 70 65 VIN = 33V 70 65 60 55 50 0 100 VIN = 5V 90 90 85 85 80 75 70 VIN = 33V VIN = 24V 65 80 75 65 60 55 55 0 50 0 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.05 0.10 0.15 OUTPUT LOAD (A) 0.35 0.40 0.45 0.50 FIGURE 8. EFFICIENCY vs LOAD, PWM, VOUT = 3.3V 100 100 95 VIN = 15V VIN = 12V 90 95 VIN = 5V 85 80 75 70 65 VIN = 24V VIN = 33V 75 70 55 OUTPUT LOAD (A) FIGURE 9. EFFICIENCY vs LOAD, PFM, VOUT = 1.8V 8 VIN = 24V 65 55 0.50 VIN = 5V 80 60 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 VIN = 12V 85 60 0 VIN = 15V 90 EFFICIENCY (%) EFFICIENCY (%) 0.20 0.25 0.30 OUTPUT LOAD (A) FIGURE 7. EFFICIENCY vs LOAD, PFM, VOUT = 3.3V 50 VIN = 33V VIN = 24V 70 60 50 0.50 VIN = 5V VIN = 12V VIN = 15V 95 EFFICIENCY (%) EFFICIENCY (%) 95 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 FIGURE 6. EFFICIENCY vs LOAD, PWM, VOUT = 5V 100 VIN = 12V 0.05 OUTPUT LOAD (A) FIGURE 5. EFFICIENCY vs LOAD, PFM, VOUT = 5V VIN = 15V VIN = 6V VIN = 24V 75 55 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 OUTPUT LOAD (A) VIN = 12V 80 60 50 0 VIN = 15V 95 EFFICIENCY (%) EFFICIENCY (%) VIN = 12V VIN = 15V 95 FSW = 800kHz, TA = +25°C 50 0 VIN = 33V 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 OUTPUT LOAD (A) FIGURE 10. EFFICIENCY vs LOAD, PWM, VOUT = 1.8V FN8373.2 September 26, 2013 ISL85415 Efficiency Curves FSW = 800kHz, TA = +25°C (Continued) 5.018 5.020 VIN = 6V 5.012 5.010 VIN = 24V OUTPUT VOLTAGE (V) OUTPUT VOLTAGE (V) VIN = 12V 5.014 5.008 5.006 5.010 VIN = 33V 5.005 VIN = 24V 5.000 0 4.995 VIN = 15V 4.990 4.985 4.975 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 OUTPUT LOAD (A) FIGURE 11. VOUT REGULATION vs LOAD, PWM, VOUT = 5V VIN = 15V VIN = 12V VIN = 5V 3.330 3.328 VIN = 24V OUTPUT VOLTAGE (V) 3.332 3.326 VIN = 12V VIN = 5V 3.340 3.324 VIN = 33V 3.335 VIN = 24V 3.330 VIN = 15V 3.325 3.320 3.315 VIN = 33V 0 3.310 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0 OUTPUT LOAD (A) FIGURE 13. VOUT REGULATION vs LOAD, PWM, VOUT = 3.3V 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 OUTPUT LOAD (A) FIGURE 14. VOUT REGULATION vs LOAD, PFM, VOUT = 3.3V 1.777 1.785 1.776 1.780 VIN = 15V 1.775 1.774 VIN = 12V 1.773 1.772 VIN = 5V 1.771 OUTPUT VOLTAGE (V) OUTPUT VOLTAGE (V) 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 OUTPUT LOAD (A) 3.345 3.334 3.322 0 FIGURE 12. VOUT REGULATION vs LOAD, PFM, VOUT = 5V 3.336 VIN = 5V VIN = 15V 1.775 1.770 VIN = 12V VIN = 24V 1.765 VIN = 33V 1.760 1.770 1.769 VIN = 12V 4.980 VIN = 33V 5.004 OUTPUT VOLTAGE (V) VIN = 6V 5.015 VIN = 15V 5.016 0 VIN = 33V VIN = 24V 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 OUTPUT LOAD (A) FIGURE 15. VOUT REGULATION vs LOAD, PWM, VOUT = 1.8V 9 1.755 0 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 OUTPUT LOAD (A) FIGURE 16. VOUT REGULATION vs LOAD, PFM, VOUT = 1.8V FN8373.2 September 26, 2013 ISL85415 Efficiency Curves 100 FSW = 500kHz, TA = +25°C VIN = 12V 95 100 VIN = 6V 85 VIN = 24V 80 VIN = 15V 75 VIN = 33V 70 65 60 OUTPUT VOLTAGE (V) OUTPUT VOLTAGE (V) 90 90 85 VIN = 24V 80 75 VIN = 33V 70 65 55 0 50 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0 OUTPUT LOAD (A) FIGURE 17. EFFICIENCY vs LOAD, PFM, VOUT = 5V 100 VIN = 12V 95 85 80 VIN = 24V 75 70 VIN = 15V VIN = 33V 65 OUTPUT VOLTAGE (V) OUTPUT VOLTAGE (V) VIN = 5V 90 85 80 70 60 55 55 50 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 OUTPUT LOAD (A) VIN = 15V VIN = 33V 65 60 0 VIN = 24V 75 FIGURE 19. EFFICIENCY vs LOAD, PFM, VOUT = 3.3V 0 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 OUTPUT LOAD (A) FIGURE 20. EFFICIENCY vs LOAD, PWM, VOUT = 3.3V 100 100 95 95 VIN = 5V 85 80 75 VIN = 15V 70 VIN = 24V 65 60 VIN = 33V VIN = 12V 90 OUTPUT VOLTAGE (V) VIN = 12V 90 OUTPUT VOLTAGE (V) VIN = 12V 95 VIN = 5V 90 VIN = 5V 85 80 75 70 VIN = 15V VIN = 24V 65 60 55 50 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 OUTPUT LOAD (A) FIGURE 18. EFFICIENCY vs LOAD, PWM, VOUT = 5V 100 50 VIN = 15V 60 55 50 VIN = 6V VIN = 12V 95 55 0 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 OUTPUT LOAD (A) FIGURE 21. EFFICIENCY vs LOAD, PFM, VOUT = 1.8V 10 50 VIN = 33V 0 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 OUTPUT LOAD (A) FIGURE 22. EFFICIENCY vs LOAD, PWM, VOUT = 1.8V FN8373.2 September 26, 2013 ISL85415 Efficiency Curves FSW = 500kHz, TA = +25°C (Continued) 100 100 VIN = 24V 90 90 85 85 80 75 70 65 80 75 70 65 60 60 55 55 50 0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 VIN = 24V 95 EFFICIENCY (%) EFFICIENCY (%) 95 50 0.1 0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 OUTPUT LOAD (A) FIGURE 23. EFFICIENCY vs LOAD, PFM, VOUT = 1.8V FIGURE 24. EFFICIENCY vs LOAD, PFM, VOUT = 3.3V 5.022 100 VIN = 24V 95 5.020 OUTPUT VOLTAGE (V) 85 80 75 70 65 60 5.018 5.016 VIN = 12V VIN = 6V 5.014 5.012 5.010 VIN = 33V 5.008 55 0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 5.006 0.1 VIN = 15V VIN = 24V 0 OUTPUT LOAD (A) FIGURE 25. EFFICIENCY vs LOAD, PFM, VOUT = 5V 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 OUTPUT LOAD (A) FIGURE 26. VOUT REGULATION vs LOAD, PWM, VOUT = 5V 5.040 VIN = 12V 5.030 OUTPUT VOLTAGE (V) EFFICIENCY (%) 90 50 0.1 OUTPUT LOAD (A) VIN = 6V 5.020 5.010 5.000 VIN = 33V VIN = 15V 4.990 VIN = 24V 4.980 4.970 0 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 OUTPUT LOAD (A) FIGURE 27. VOUT REGULATION vs LOAD, PFM, VOUT = 5V 11 FN8373.2 September 26, 2013 ISL85415 Efficiency Curves FSW = 500kHz, TA = +25°C (Continued) 3.350 3.360 VIN = 15V OUTPUT VOLTAGE (V) OUTPUT VOLTAGE (V) 3.348 3.346 3.344 VIN = 12V 3.342 3.340 VIN = 33V 3.336 0 VIN = 24V VIN = 15V 3.345 VIN = 5V VIN = 24V 0 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 OUTPUT LOAD (A) FIGURE 29. VOUT REGULATION vs LOAD, PFM, VOUT = 3.3V 1.812 1.820 1.811 1.818 OUTPUT VOLTAGE (V) VIN = 15V 1.810 OUTPUT VOLTAGE (V) 3.350 3.335 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 OUTPUT LOAD (A) FIGURE 28. VOUT REGULATION vs LOAD, PWM, VOUT = 3.3V 1.809 1.808 VIN = 12V 1.807 1.806 1.805 VIN = 5V 1.804 1.803 VIN = 33V 3.340 VIN = 5V 3.338 VIN = 12V 3.355 VIN = 33V 0 VIN = 15V 1.816 1.814 VIN = 12V 1.812 1.810 1.808 VIN = 33V 1.806 VIN = 5V 1.804 VIN = 24V 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 OUTPUT LOAD (A) FIGURE 30. VOUT REGULATION vs LOAD, PWM, VOUT = 1.8V Typical Performance Curves 1.802 VIN = 24V 0 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 OUTPUT LOAD (A) FIGURE 31. VOUT REGULATION vs LOAD, PFM, VOUT = 1.8V VIN = 24V, VOUT = 3.3V, FSW = 800kHz, TA = +25°C. PHASE 20V/DIV PHASE 20V/DIV VOUT 2V/DIV VOUT 2V/DIV EN 20V/DIV EN 20V/DIV PG 2V/DIV PG 2V/DIV 5ms/DIV 5ms/DIV FIGURE 32. START-UP AT NO LOAD, PFM FIGURE 33. START-UP AT NO LOAD, PWM 12 FN8373.2 September 26, 2013 ISL85415 Typical Performance Curves VIN = 24V, VOUT = 3.3V, FSW = 800kHz, TA = +25°C. (Continued) PHASE 20V/DIV PHASE 20V/DIV VOUT 2V/DIV VOUT 2V/DIV EN 20V/DIV EN 20V/DIV PG 2V/DIV PG 2V/DIV 500ms/DIV 500ms/DIV FIGURE 34. SHUTDOWN IN NO LOAD, PFM FIGURE 35. SHUTDOWN AT NO LOAD, PWM PHASE 20V/DIV PHASE 20V/DIV VOUT 2V/DIV VOUT 2V/DIV IL 500mA/DIV IL 500mA/DIV PG 2V/DIV PG 2V/DIV 50µs/DIV 5ms/DIV FIGURE 36. START-UP AT 500mA, PWM FIGURE 37. SHUTDOWN AT 500mA, PWM PHASE 20V/DIV PHASE 20V/DIV VOUT 2V/DIV VOUT 2V/DIV IL 500mA/DIV IL 500mA/DIV PG 2V/DIV PG 2V/DIV 5ms/DIV FIGURE 38. START-UP AT 500mA, PFM 13 50µs/DIV FIGURE 39. SHUTDOWN AT 500mA, PFM FN8373.2 September 26, 2013 ISL85415 Typical Performance Curves VIN = 24V, VOUT = 3.3V, FSW = 800kHz, TA = +25°C. (Continued) PHASE 5V/DIV PHASE 5V/DIV 50ns/DIV 50ns/DIV FIGURE 40. JITTER AT NO LOAD, PWM FIGURE 41. JITTER AT 500mA, PWM PHASE 20V/DIV PHASE 20V/DIV VOUT 10mV/DIV VOUT 10mV/DIV IL 100mA/DIV IL 200mA/DIV 5ms/DIV 500ns/DIV FIGURE 42. STEADY STATE AT NO LOAD, PFM FIGURE 43. STEADY STATE AT NO LOAD, PWM PHASE 20V/DIV PHASE 20V/DIV VOUT 50mV/DIV VOUT 10mV/DIV IL 500mA/DIV IL 200mA/DIV 1µs/DIV 10µs/DIV FIGURE 44. STEADY STATE AT 500mA LOAD, PWM FIGURE 45. LIGHT LOAD OPERATION AT 20mA, PFM 14 FN8373.2 September 26, 2013 ISL85415 Typical Performance Curves VIN = 24V, VOUT = 3.3V, FSW = 800kHz, TA = +25°C. (Continued) PHASE 20V/DIV VOUT 100mV/DIV VOUT 10mV/DIV IL 500mA/DIV IL 100mA/DIV 1µs/DIV 200µs/DIV FIGURE 46. LIGHT LOAD OPERATION AT 20mA, PWM FIGURE 47. LOAD TRANSIENT, PFM PHASE 20V/DIV VOUT 50mV/DIV VOUT 2V/DIV IL 500mA/DIV IL 1A/DIV 2µs/DIV 200µs/DIV FIGURE 49. PFM TO PWM TRANSITION FIGURE 48. LOAD TRANSIENT, PWM PHASE 20V/DIV PHASE 20V/DIV VOUT 2V/DIV VOUT 2V/DIV IL 500mA/DIV IL 1A/DIV PG 2V/DIV 20µs/DIV FIGURE 50. OVERCURRENT PROTECTION, PWM 15 PG 2V/DIV 50ms/DIV FIGURE 51. OVERCURRENT PROTECTION HICCUP, PWM FN8373.2 September 26, 2013 ISL85415 Typical Performance Curves VIN = 24V, VOUT = 3.3V, FSW = 800kHz, TA = +25°C. (Continued) PHASE 20V/DIV PHASE 20V/DIV VOUT 5V/DIV SYNC 2V/DIV IL 0.5A/DIV PG 2V/DIV 200ns/DIV 10µs/DIV FIGURE 52. SYNC AT 500mA LOAD, PWM FIGURE 53. NEGATIVE CURRENT LIMIT, PWM PHASE 20V/DIV VOUT 5V/DIV VOUT 2V/DIV IL 0.5A/DIV PG 2V/DIV PG 2V/DIV 200µs/DIV FIGURE 54. NEGATIVE CURRENT LIMIT RECOVERY, PWM 16 500µs/DIV FIGURE 55. OVER-TEMPERATURE PROTECTION, PWM FN8373.2 September 26, 2013 ISL85415 Detailed Description The ISL85415 combines a synchronous buck PWM controller with integrated power switches. The buck controller drives internal high-side and low-side N-channel MOSFETs to deliver load current up to 500mA. The buck regulator can operate from an unregulated DC source, such as a battery, with a voltage ranging from +3V to +36V. An internal LDO provides bias to the low voltage portions of the IC. Peak current mode control is utilized to simplify feedback loop compensation and reject input voltage variation. User selectable internal feedback loop compensation further simplifies design. The ISL85415 switches at a default 500kHz. The buck regulator is equipped with an internal current sensing circuit and the peak current limit threshold is typically set at 0.9A. Power-On Reset The ISL85415 automatically initializes upon receipt of the input power supply and continually monitors the EN pin state. If EN is held below its logic rising threshold the IC is held in shutdown and consumes typically 1µA from the VIN supply. If EN exceeds its logic rising threshold, the regulator will enable the bias LDO and begin to monitor the VCC pin voltage. When the VCC pin voltage clears its rising POR threshold the controller will initialize the switching regulator circuits. If VCC never clears the rising POR threshold, the controller will not allow the switching regulator to operate. If VCC falls below its falling POR threshold while the switching regulator is operating, the switching regulator will be shut down until VCC returns. Soft Start To avoid large in-rush current, VOUT is slowly increased at startup to its final regulated value. Soft-start time is determined by the SS pin connection. If SS is pulled to VCC, an internal 2ms timer is selected for soft-start. For other soft-start times, simply connect a capacitor from SS to GND. In this case, a 2µA current pulls up the SS voltage and the FB pin will follow this ramp until it reaches the 600mV reference level. Soft-start time for this case is described by Equation 1: Time ( ms ) = C ( nF )∗ 0.3 pulse-by-pulse current limiting, as shown in the “Functional Block Diagram” on page 5. The current loop consists of the current sensing circuit, slope compensation ramp, PWM comparator, oscillator and latch. Current sense trans-resistance is typically 600mV/A and slope compensation rate, Se, is typically 450mV/T where T is the switching cycle period. The control reference for the current loop comes from the error amplifier’s output (VCOMP). A PWM cycle begins when a clock pulse sets the PWM latch and the upper FET is turned on. Current begins to ramp up in the upper FET and inductor. This current is sensed (VCSA), converted to a voltage and summed with the slope compensation signal. This combined signal is compared to VCOMP and when the signal is equal to VCOMP, the latch is reset. Upon latch reset the upper FET is turned off and the lower FET turned on allowing current to ramp down in the inductor. The lower FET will remain on until the clock initiates another PWM cycle. Figure 56 shows the typical operating waveforms during the PWM operation. The dotted lines illustrate the sum of the current sense and slope compensation signal. Output voltage is regulated as the error amplifier varies VCOMP and thus output inductor current. The error amplifier is a trans-conductance type and its output (COMP) is terminated with a series RC network to GND. This termination is internal (150k/54pF) if the COMP pin is tied to VCC. Additionally, the trans-conductance for COMP = VCC is 50µs vs 220µs for external RC connection. Its non-inverting input is internally connected to a 600mV reference voltage and its inverting input is connected to the output voltage via the FB pin and its associated divider network. VCOMP VCSA DUTY CYCLE IL VOUT (EQ. 1) FIGURE 56. PWM OPERATION WAVEFORMS Power-Good PG is the open-drain output of a window comparator that continuously monitors the buck regulator output voltage via the FB pin. PG is actively held low when EN is low and during the buck regulator soft-start period. After the soft-start period completes, PG becomes high impedance provided the FB pin is within the range specified in the “Electrical Specifications” on page 3. Should FB exit the specified window, PG will be pulled low until FB returns. Over-temperature faults also force PG low until the fault condition is cleared by an attempt to soft-start. There is an internal 5MΩ internal pull-up resistor. PWM Control Scheme The ISL85415 employs peak current-mode pulse-width modulation (PWM) control for fast transient response and 17 Light Load Operation At light loads, converter efficiency may be improved by enabling variable frequency operation (PFM). Connecting the SYNC pin to GND will allow the controller to choose such operation automatically when the load current is low. Figure 57 shows the DCM operation. The IC enters the DCM mode of operation when 8 consecutive cycles of inductor current crossing zero are detected. This corresponds to a load current equal to 1/2 the peak-to-peak inductor ripple current and set by the following Equation 2: V OUT ( 1 – D ) I OUT = ----------------------------------2LF s (EQ. 2) where D = duty cycle, FS = switching frequency, L = inductor value, IOUT = output loading current, VOUT = output voltage. FN8373.2 September 26, 2013 ISL85415 PWM DCM PULSE SKIP DCM PWM CLOCK 8 CYCLES IL LOAD CURRENT 0 VOUT FIGURE 57. DCM MODE OPERATION WAVEFORMS While operating in PFM mode, the regulator controls the output voltage with a simple comparator and pulsed FET current. A comparator signals the point at which FB is equal to the 600mV reference at which time the regulator begins providing pulses of current until FB is moved above the 600mV reference by 1%. The current pulses are approximately 300mA and are issued at a frequency equal to the converters programmed PWM operating frequency. Due to the pulsed current nature of PFM mode, the converter can supply limited current to the load. Should load current rise beyond the limit, VOUT will begin to decline. A second comparator signals an FB voltage 1% lower than the 600mV reference and forces the converter to return to PWM operation. Output Voltage Selection The regulator output voltage is easily programmed using an external resistor divider to scale VOUT relative to the internal reference voltage. The scaled voltage is applied to the inverting input of the error amplifier; refer to Figure 57. The output voltage programming resistor, R3, depends on the value chosen for the feedback resistor, R2, and the desired output voltage, VOUT, of the regulator. Equation 3 describes the relationship between VOUT and resistor values. R 2 x0.6V R 3 = ---------------------------------V OUT – 0.6V (EQ. 3) If the desired output voltage is 0.6V, then R3 is left unpopulated and R2 is 0Ω. VOUT FB + - EA R2 R3 0.6V REFERENCE FIGURE 58. EXTERNAL RESISTOR DIVIDER 18 Protection Features The ISL85415 is protected from overcurrent, negative overcurrent and over-temperature. The protection circuits operate automatically. Overcurrent Protection During PWM on-time, current through the upper FET is monitored and compared to a nominal 0.9A peak overcurrent limit. In the event that current reaches the limit, the upper FET will be turned off until the next switching cycle. In this way, FET peak current is always well limited. If the overcurrent condition persists for 17 sequential clock cycles, the regulator will begin its hiccup sequence. In this case, both FETS will be turned off and PG will be pulled low. This condition will be maintained for 8 soft-start periods after which, the regulator will attempt a normal soft-start. Should the output fault persist, the regulator will repeat the hiccup sequence indefinitely. There is no danger even if the output is shorted during soft-start. If VOUT is shorted very quickly, FB may collapse below 5/8ths of its target value before 17 cycles of overcurrent are detected. The ISL85415 recognizes this condition and will begin to lower its switching frequency proportional to the FB pin voltage. This insures that under no circumstance (even with VOUT near 0V) will the inductor current run away. Negative Current Limit Should an external source somehow drive current into VOUT, the controller will attempt to regulate VOUT by reversing its inductor current to absorb the externally sourced current. In the event that the external source is low impedance, current may be reversed to unacceptable levels and the controller will initiate its negative current limit protection. Similar to normal overcurrent, the negative current protection is realized by monitoring the current through the lower FET. When the valley point of the inductor current reaches negative current limit, the lower FET is turned off and the upper FET is forced on until current reaches the POSITIVE current limit or an internal clock signal is issued. At this point, the lower FET is allowed to operate. Should the current again be pulled to the negative limit on the next cycle, the upper FET will again be forced on and current will be forced to 1/6th of the positive current FN8373.2 September 26, 2013 ISL85415 Over-Temperature Protection 300 RFS (kΩ) limit. At this point the controller will turn off both FET’s and wait for COMP to indicate return to normal operation. During this time, the controller will apply a 100Ω load from PHASE to PGND and attempt to discharge the output. Negative current limit is a pulse-by-pulse style operation and recovery is automatic. Negative current limit protection is disabled in PFM operating mode because reverse current is not allowed to build due to the diode emulation behavior of the lower FET. Over-temperature protection limits maximum junction temperature in the ISL85415. When junction temperature (TJ) exceeds +150°C, both FET’s are turned off and the controller waits for temperature to decrease by approximately 20°C. During this time PG is pulled low. When temperature is within an acceptable range, the controller will initiate a normal soft-start sequence. For continuous operation, the +125°C junction temperature rating should not be exceeded. 200 100 0 500 750 1000 1250 1500 1750 2000 FS (kHz) FIGURE 59. RFS SELECTION vs FS Boot Undervoltage Protection Synchronization Control If the Boot capacitor voltage falls below 1.8V, the Boot undervoltage protection circuit will turn on the lower FET for 400ns to recharge the capacitor. This operation may arise during long periods of no switching such as PFM no load situations. In PWM operation near dropout (VIN near VOUT), the regulator may hold the upper FET on for multiple clock cycles. To prevent the boot capacitor from discharging, the lower FET is forced on for approximately 200ns every 10 clock cycles. The frequency of operation can be synchronized up to 2MHz by an external signal applied to the SYNC pin. The rising edge on the SYNC triggers the rising edge of PHASE. To properly sync, the external source must be at least 10% greater than the programmed free running IC frequency. Application Guidelines Simplifying the Design While the ISL85415 offers user programmed options for most parameters, the easiest implementation with fewest components involves selecting internal settings for SS, COMP and FS. Table 1 on page 4 provides component value selections for a variety of output voltages and will allow the designer to implement solutions with a minimum of effort. Operating Frequency The ISL85415 operates at a default switching frequency of 500kHz if FS is tied to VCC. Tie a resistor from FS to GND to program the switching frequency from 300kHz to 2MHz, as shown in Equation 4. R FS [ kΩ ] = 108.75kΩ∗ ( t – 0.2μs ) ⁄ 1μs Where: t is the switching period in µs. 19 (EQ. 4) Output Inductor Selection The inductor value determines the converter’s ripple current. Choosing an inductor current requires a somewhat arbitrary choice of ripple current, ΔI. A reasonable starting point is 30% of total load current. The inductor value can then be calculated using Equation 5: L= VIN - VOUT FS x DI x VOUT (EQ. 5) VIN Increasing the value of inductance reduces the ripple current and thus, the ripple voltage. However, the larger inductance value may reduce the converter’s response time to a load transient. The inductor current rating should be such that it will not saturate in overcurrent conditions. For typical ISL85415 applications, inductor values generally lies in the 10µH to 47µH range. In general, higher VOUT will mean higher inductance. Buck Regulator Output Capacitor Selection An output capacitor is required to filter the inductor current. The current mode control loop allows the use of low ESR ceramic capacitors and thus supports very small circuit implementations on the PC board. Electrolytic and polymer capacitors may also be used. While ceramic capacitors offer excellent overall performance and reliability, the actual in-circuit capacitance must be considered. Ceramic capacitors are rated using large peak-to-peak voltage swings and with no DC bias. In the DC/DC converter application, these conditions do not reflect reality. As a result, the actual capacitance may be considerably lower than the advertised value. Consult the manufacturers data sheet to determine the actual in-application capacitance. Most manufacturers publish capacitance vs DC bias so that this effect can be easily accommodated. The effects of AC voltage are not FN8373.2 September 26, 2013 ISL85415 frequently published, but an assumption of ~20% further reduction will generally suffice. The result of these considerations may mean an effective capacitance 50% lower than nominal and this value should be used in all design calculations. Nonetheless, ceramic capacitors are a very good choice in many applications due to their reliability and extremely low ESR. Vo R2 C3 VFB R3 VREF + The following equations allow calculation of the required capacitance to meet a desired ripple voltage level. Additional capacitance may be used. R6 C7 C6 For the ceramic capacitors (low ESR): ΔI V OUTripple = --------------------------------------8∗ F SW∗ C OUT (EQ. 6) where ΔI is the inductor’s peak-to-peak ripple current, FSW is the switching frequency and COUT is the output capacitor. If using electrolytic capacitors then: V OUTripple = ΔI*ESR (EQ. 7) Loop Compensation Design When COMP is not connected to VCC, the COMP pin is active for external loop compensation. The ISL85415 uses constant frequency peak current mode control architecture to achieve a fast loop transient response. An accurate current sensing pilot device in parallel with the upper MOSFET is used for peak current control signal and overcurrent protection. The inductor is not considered as a state variable since its peak current is constant, and the system becomes a single order system. It is much easier to design a type II compensator to stabilize the loop than to implement voltage mode control. Peak current mode control has an inherent input voltage feed-forward function to achieve good line regulation. Figure 60 shows the small signal model of the synchronous buck regulator. ^ Vin + ^ iin ILd^ 1:D ^ iL LP GAIN (VLOOP (S(fi)) vo^ RLP RT Ro K Fm Tv(S) He(S) v^comp S ⎞⎛ S ⎛ 1 + ------------ 1 + -------------⎞ ⎝ GM ⋅ R 3 ω cz1⎠ ⎝ ω cz2⎠ vˆ COMP 8 - = -------------------------------------------------------- --------------------------------------------------------------(EQ. A v ( S ) = ------------------( C6 + C7 ) ⋅ ( R2 + R3 ) ⎛ S S vˆ FB S 1 + -------------⎞ ⎛ 1 + -------------⎞ ⎝ ⎠⎝ ⎠ ω ω cp1 cp2 where, R2 + R3 C6 + C7 1 1 ω cz1 = --------------- , ω cz2 = ---------------, ω cp1 = -----------------------, ω cp2 = ----------------------R6 C6 C7 C3 R2 R3 R6 C6 R2 C3 Compensator design goal: High DC gain Choose Loop bandwidth fc less than 100kHz Gain margin: >10dB Phase margin: >40° 2πf c V o C o R t 3 R 6 = ---------------------------------- = 27.3 ×10 ⋅ f c V o C o GM ⋅ V FB Ti(S) d^ Figure 61 shows the type II compensator and its transfer function is expressed, as shown in Equation 8: The loop gain at crossover frequency of fc has a unity gain. Therefore, the compensator resistance R6 is determined by Equation 9. Rc Co FIGURE 61. TYPE II COMPENSATOR The compensator design procedure is as follows: Vind^ + + VCOMP GM -Av(S) FIGURE 60. SMALL SIGNAL MODEL OF SYNCHRONOUS BUCK REGULATOR (EQ. 9) Where GM is the trans-conductance, gm, of the voltage error amplifier in each phase. Compensator capacitor C6 is then given by Equation 10. Ro Co Vo Co Rc Co 1 C 6 = --------------- = --------------- ,C 7 = max (--------------,----------------) R6 Io R6 R 6 πf s R 6 (EQ. 10) Put one compensator pole at zero frequency to achieve high DC gain, and put another compensator pole at either ESR zero frequency or half switching frequency, whichever is lower in Equation 10. An optional zero can boost the phase margin. ωCZ2 is a zero due to R2 and C3. Put compensator zero 2 to 5 times fc 1 C 3 = ---------------πf c R 2 20 (EQ. 11) FN8373.2 September 26, 2013 ISL85415 Layout Considerations Example: VIN = 12V, VO = 5V, IO = 500mA, fs = 500kHz, R2 = 90.9kΩ, Co = 22µF/5mΩ, L = 39µH, fc = 50kHz, then compensator resistance R6: 3 (EQ. 12) R 6 = 27.3 ×10 ⋅ 50kHz ⋅ 5V ⋅ 22μF = 157kΩ It is acceptable to use 150kΩ as the closest standard value for R6. 5V ⋅ 22 μF C 6 = ------------------------------------------- = 1.46nF 500mA ⋅ 150kΩ (EQ. 13) 5mΩ ⋅ 22μF-,--------------------------------------------------1 C 7 = max (--------------------------------) = (0.7pF,4.2pF) (EQ. 14) 150kΩ π ⋅ 500kHz ⋅ 150kΩ It is also acceptable to use the closest standard values for C6 and C7. There is approximately 3pF parasitic capacitance from VCOMP to GND; Therefore, C7 is optional. Use C6 = 1500pF and C7 = OPEN. 1 C 3 = -------------------------------------------------- = 70pF π ⋅ 50kHz ⋅ 90.9kΩ (EQ. 15) Use C3 = 68pF. Note that C3 may increase the loop bandwidth from previous estimated value. Figure 62 shows the simulated voltage loop gain. It is shown that it has a 75kHz loop bandwidth with a 61° phase margin and 6dB gain margin. It may be more desirable to achieve an increased gain margin. This can be accomplished by lowering R6 by 20% to 30%. 60 Proper layout of the power converter will minimize EMI and noise and insure first pass success of the design. PCB layouts are provided in multiple formats on the Intersil web site. In addition, Figure 63 will make clear the important points in PCB layout. In reality, PCB layout of the ISL85415 is quite simple. A multi-layer printed circuit board with GND plane is recommended. Figure 63 shows the connections of the critical components in the converter. Note that capacitors CIN and COUT could each represent multiple physical capacitors. The most critical connections are to tie the PGND pin to the package GND pad and then use vias to directly connect the GND pad to the system GND plane. This connection of the GND pad to system plane insures a low impedance path for all return current, as well as an excellent thermal path to dissipate heat. With this connection made, place the high frequency MLCC input capacitor near the VIN pin and use vias directly at the capacitor pad to tie the capacitor to the system GND plane. The boot capacitor is easily placed on the PCB side opposite the controller IC and 2 vias directly connect the capacitor to BOOT and PHASE. Place a 1µF MLCC near the VCC pin and directly connect its return with a via to the system GND plane. Place the feedback divider close to the FB pin and do not route any feedback components near PHASE or BOOT. If external components are used for SS, COMP or FS the same advice applies. CSS 45 CVIN 15 CVCC GAIN (dB) 30 RFS 0 -15 -30 100 1k 10k 100k 1M FREQUENCY (Hz) 180 L1 COUT 150 PHASE (°) 120 90 FIGURE 63. PRINTED CIRCUIT BOARD POWER PLANES AND ISLANDS 60 30 0 100 1k 10k FREQUENCY (Hz) 100k 1M FIGURE 62. SIMULATED LOOP GAIN 21 FN8373.2 September 26, 2013 ISL85415 Revision History The revision history provided is for informational purposes only and is believed to be accurate, but not warranted. Please go to web to make sure you have the latest revision. DATE REVISION CHANGE September 26, 2013 FN8373.2 Removed Table of key differences from page 1. Equation 9 on page 20 and Equation 12 on page 21 changed coefficient from 31.4 to 27.3. September 5, 2013 FN8373.1 Figure 38 on page 13 changed "PWM" to "PFM" in the title. All LX notations changed to PHASE in Typical Performance Curves beginning on page 12. July 15, 2013 FN8373.0 Initial Release. 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No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries. For information regarding Intersil Corporation and its products, see www.intersil.com 22 FN8373.2 September 26, 2013 ISL85415 Package Outline Drawing L12.4x3 12 LEAD DUAL FLAT NO-LEAD PLASTIC PACKAGE Rev 2, 7/10 3.30 +0.10/-0.15 4.00 6 PIN 1 INDEX AREA 2X 2.50 A B PIN #1 INDEX AREA 6 10X 0.50 1 12 X 0.40 ±0.10 6 1.70 +0.10/-0.15 3.00 (4X) 0.15 7 12 TOP VIEW 0.10M C A B 4 12 x 0.23 +0.07/-0.05 BOTTOM VIEW SEE DETAIL "X" ( 3.30) 6 0.10 C 1 C 1.00 MAX SEATING PLANE 0.08 C SIDE VIEW 2.80 ( 1.70 ) C 0.2 REF 5 12 X 0.60 7 12 0 . 00 MIN. 0 . 05 MAX. ( 12X 0.23 ) ( 10X 0 . 5 ) DETAIL "X" TYPICAL RECOMMENDED LAND PATTERN NOTES: 1. Dimensions are in millimeters. Dimensions in ( ) for Reference Only. 2. Dimensioning and tolerancing conform to AMSE Y14.5m-1994. 3. Unless otherwise specified, tolerance : Decimal ± 0.05 4. Dimension applies to the metallized terminal and is measured between 0.15mm and 0.30mm from the terminal tip. 5. Tiebar shown (if present) is a non-functional feature. 23 6. The configuration of the pin #1 identifier is optional, but must be located within the zone indicated. The pin #1 identifier may be either a mold or mark feature. 7. Compliant to JEDEC MO-229 V4030D-4 issue E. FN8373.2 September 26, 2013 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Intersil: ISL85415FRZ-T ISL85415FRZ