COMPACT "SLIM" AND "FLAT" 16A RELAYS WITH HIGH HEAT RESISTANCE 22.8 .898 JL-RELAYS FEATURES 12.3 .484 27.8 1.094 28.5 1.112 23 .906 13 .512 • "Slim" and "Flat" types Use the slim type when PCB real estate is limited, and the flat type when headroom is limited. • High switching capacity AC switching capacity is a high 16 A 277 V, and the #187 tab terminals allow quick connection. • Operates at high temperatures The relays can be used at ambient temperatures of up to 85°C 185°F. This satisfies UL Insulation Class B (consulf with our sales representative) mm inch SPECIFICATIONS Contact Arrangement Initial contact resistance, max. (By voltage drop 6 V DC 1A) Contact material Nominal switching capacity Rating Max. switching power (resistive Max. switching voltage load) Max. switching current Mechanical (at 180 cpm) Expected life (min. Electrical (at 20 cpm) operations) (Resistive load) Characteristics Slim type Slim type Flat type 1 Form A Max. operating speed (at rated load) Initial insulation resistance 100 mΩ Silver alloy 16 A 277 V AC 4,432 VA 277 VAC 16 A 2×106 Min. 100 MΩ (at 500 V DC) 1,000 Vrms for 1 min. 5,000 Vrms for 1 min. Min. 10,000 V Approx. 7 ms Release time (without diode)*3 (at nominal voltage)(at 20°C) Coil Nominal operating power 20 cpm Between open Initial contacts breakdown Between convoltage*1 tacts and coil Surge voltage between contact and coil*2 Operate time*3 (at nominal voltage)(at 20°C) 105 500 mW Temperature rise (at nominal voltage) Remarks * Specifications will vary with foreign standards certification ratings. *1 Detection current: 10mA *2 Wave is standard shock voltage of ±1.2 × 50µs according to JEC-212-1981 *3 Excluding contact bounce time *4 Half-wave pulse of sine wave: 11ms; detection time: 10µs *5 Half-wave pulse of sine wave: 6ms *6 Detection time: 10µs *7 Refer to 5. Conditions for operation, transport and storage mentioned in AMBIENT ENVIRONMENT (Page 24). Functional*4 Destructive*5 Shock resistance Functional*6 Vibration resistance Destructive Ambient Conditions for operation, transport and storage*7 temp. (Not freezing and condensHumidity ing at low temperature) Unit weight Flat type Approx. 2 ms Max. 55°C (resistance method, contact current 16 A, rated coil voltage, 20°C) Min. 98 m/s2 {10 G} Min. 980 m/s2 {100 G} 10 to 55 Hz at double amplitude of 1.0 mm 10 to 55 Hz at double amplitude of 2.0 mm –40°C to +85°C –40°F to +185°F 5 to 85% R.H. Approx. 17 g .60 oz Approx. 18 g .63 oz TYPICAL APPLICATIONS ORDERING INFORMATION Microwave ovens, rice cookers, irons, fan heaters and hot water units. Ex. JL Contact arrangement 1a: 1 Form A 1a G F Relay type Protective construction G: Slim type Z: Flat type F: Flux tight type Note: Standard packing: Note: <Slim type> Carton: 100pcs. Case: 500pcs. Note: <Flat type> Carton: 50pcs. Case: 500pcs. 102 TMP1 9V Terminals Coil voltage (DC) TMP1: TMP type, #187 tab teminals 5, 6, 9, 12, 18, 24 V JL TYPES AND COIL DATA (at 20°C 68°F) Part No. JL1aGF-TMP1-5V JL1aZF-TMP1-5V 5 3.5 0.25 Normal operating current, mA (±10%) 100 JL1aGF-TMP1-6V JL1aGF-TMP1-9V JL1aGF-TMP1-12V JL1aGF-TMP1-18V JL1aGF-TMP1-24V JL1aZF-TMP1-6V JL1aZF-TMP1-9V JL1aZF-TMP1-12V JL1aZF-TMP1-18V JL1aZF-TMP1-24V 6 9 12 18 24 4.2 6.3 8.4 12.6 16.8 0.3 0.45 0.6 0.9 1.2 83.3 55.6 41.7 27.8 20.8 Slim type Flat type Nominal voltage, V DC Pick-up voltage, V DC (max.) Drop-out voltage, V DC (min.) Coil resistance, Ω (±10%) Normal operating power, mW Max. allowable voltage, (at 60°C 140°F) 500 130% of nominal voltage (100% of nominal voltage at 85°C 185°F) 50 72 162 288 648 1,152 REFERENCE DATA 1. Operate/release time 2. Coil temperature rise Sample: JL1aZF-TMP1-12V, 20 pcs. Ambient temperature: 25°C 77°F Sample: JL1aGF-TMP1-12V, 5 pcs. Point measured: inside the coil Ambient temperature: 26°C 79°F 3. Ambient temperature characteristics (Contact carrying current: 16 A) Sample: JL1aGF-TMP1-12V, 6 pcs. 200 Operate time 6 Max. x Min. 4 Release time Temperature rise, °C Operation/release time, ms 60 8 Max. x Min. 2 Contact carrying current 16A 13A 8A 0A 50 40 30 Coil applied voltage, %V 10 Contact carrying current: 16 A 0 A Allowable ambient temperature against % coil voltage (max. set as 115°C 239°F) 180 160 140 120 20 100 10 80 Pick-up voltage with hot-start condition of 100%V on the coil. Pick-up voltage 80 90 0 100 110 120 130 Coil applied voltage, %V 0 80 90 4. Life curve 5-(1). Electrical life test Operation frequency: 20 times/min. (ON/OFF = 1.5s:1.5s) Ambient temperature: Room temperature Sample: JL1aGF-TMP1-12V, 6 pcs. Load: AC 277 V, 16 A, resistive load Opetation frequency: 20 cpm (ON:OFF = 1.5 s:1.5 s) Ambient temperature : 26°C 79°F 100 Life, ×104 277 V AC 12 V DC 20 10 11 12 13 14 15 60 80 Ambient temperature, °C Welding and mis-contact detection 10 8 Pick-up voltage 4 0 16 Max. x Min. 6 2 1 40 12 125V AC resistive load 10 0 Change of pick-up and Drop-out voltage circuit: 250V AC resistive load 0 100 110 120 130 Coil applied voltage, %V Pick-up/drop-out voltage, V 0 Drop-out voltage 5 Max. x Min. 10 NO. of operations, ×104 Contact current, A 5-(2). Electrical life test Change of pick-up and Drop-out voltage Sample: JL1aZF-TMP1-12V, 5 pcs. Load: AC 125 V, 12 A Opetation frequency: 20 cpm (ON:OFF = 1.5s:1.5 s) Ambient temperature : 80°C 176°F Circuit: (with coil diode protection) 125 V AC 12 V DC Welding and mis-contact detection Pick-up/drop-out voltage, V 12 10 8 Pick-up voltage Max. x Min. 6 4 2 0 Drop-out voltage 5 Max. x Min. 10 NO. of operations, ×104 103 JL 5-(3). Electrical life test Change of pick-up and Drop-out voltage Sample: JL1aGF-TMP1-12V, 5 pcs. Load: AC 125 V, 13 A Opetation frequency: 20 cpm (ON:OFF = 1.5 s:1.5 s) Ambient temperature : 90°C 194°F Pick-up/drop-out voltage, V 12 Circuit: (with coil diode protection) Welding and mis-contact detection 125 V AC 12 V DC 10 8 Pick-up voltage Max. x Min. 6 4 Drop-out voltage Max. x Min. 2 0 5 10 NO. of operations, ×10 DIMENSIONS 4 mm inch 2.2 .087 1. Slim type 6 .236 4.75 .187 Schematic (Bottom view) 8.4 .331 27.3 1.075 N.O. COM PC board pattern (Bottom view) 17.2 .677 4.5 .177 22.8 .898 1.8 .071 0.5 .020 1.5 .060 0.5 .020 3-2 dia. 3-.079 dia. 7.5 .295 0.6 .024 7.5 .295 12.3 .484 Tolerance ±0.1 ±.004 0.5 .020 1.5 .060 17.2 .677 General tolerance ±0.3 ±.012 2.75 .108 2. Flat type Schematic (Bottom view) 28.5 1.122 N.O. COM 10.6 .417 PC board pattern (Bottom view) 23 .906 10 .394 7 7 2-2 dia. .276 .276 2-.079 dia. 12.15 .478 7.5 .295 37 1.457 33.5 1.319 C1 3.2 8.4 6.35 .126 .331 .250 7.5 .295 4.75 .187 1.4 dia. .055 dia. 12.6 .496 19.2 .756 12.5 .492 4.5 .177 0.5 .020 0.8 .031 0.5 .020 8.9 .350 0.8 .031 0.5 .020 5.1 .201 1.5 .060 8.5 .335 10 .394 11 .433 3-1.2 dia. 3-.047 dia. This product should only be used when there is no patterned metal surface (other than the terminal pattern) on the PC board facing the marked area . 0.8 .031 General tolerance ±0.3 ±.012 Tolerance ±0.1 ±.004 NOTES The rated contact capacity and life are typical values. Since contact phenomena and life vary depending on kinds of load and other conditions, please examine them through actual conditions. Take particular care with the load in the following cases: • When switching an alternating load, if the switching phase is synchrono with the load, locking and welding may occur. • When switching loads at high frequency, arcing during switching may produce gases that can corrode metal parts. For Cautions for Use, see Relay Technical Information (Page 11 to 39). 104