LED Tipped Actuators Series M2100 Distinctive Characteristics Industry’s first LED illumination at tip of toggle and paddle switches. Single color LEDs of red, yellow, and green, plus bicolor red/green, to meet varied design requirements. LEDs can operate independently from or synchronously with switching operation. Antijamming feature to protect contacts from damage due to excessive downward force on the toggle. High torque bushing prevents the bushing from rotating or separating from the metal frame during installation. Stainless steel frame resists corrosion. Silver contacts are of specially composed alloy for hardness. High insulating barriers protect against crossover in double pole devices. Terminals are molded in and epoxy sealed to lock out flux, dust, and other contaminants. 1,500V dielectric strength between switch contacts and case is accomplished by clinching the frame away from the terminals. Actual Size NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 03-07 LED Tipped Actuators Series M2100 General Specifications Electrical Capacity (Resistive Load) Power Level (code W): Logic Level (code G): Other Ratings Contact Resistance: Insulation Resistance: Dielectric Strength: Mechanical Life: Electrical Life: Nominal Operating Force: Angle of Throw: Materials & Finishes Bushing: Housing: Mounting Bracket: Movable Contacts: Stationary Contacts: Lamp Contacts: Base: Switch Terminals: Lamp Terminals: Environmental Data Operating Temp Range: Humidity: Vibration: Shock: Installation Mounting Torque: Soldering Time & Temp: Cleaning: Standards & Certifications Flammability Standards: UL Recognized: CSA Certified: 6A @ 125V AC or 3A @ 250V AC or 3A @ 30V DC 0.4VA maximum @ 28V AC/DC maximum (Applicable Range 0.1mA ~ 0.1A @ 20mV ~ 28V) Note: Find additional explanation of operating range in Supplement section. 10 milliohms maximum for silver; 20 milliohms maximum for gold 1,000 megohms minimum @ 500V DC 1,000V AC minimum between contacts for 1 minute minimum; 1,500V AC minimum between contacts & case for 1 minute minimum 50,000 operations minimum 25,000 operations minimum On-to-On Position Off-to-On Position Toggles & Paddles Single Pole 3.19N 3.92N Double Pole 4.41N 7.06N Rockers Single Pole 6.37N 9.80N Double Pole 13.73N 17.65N 20° Brass with nickel plating Stainless steel Steel with tin plating Silver alloy or silver alloy with gold plating Silver with silver plating or copper or brass with gold plating Phosphor bronze Diallyl phthalate (UL94V-0) Copper with silver or gold plating Brass with silver or gold plating –10°C through +55°C (+14°F through +131°F) for toggles & rockers –25°C through +70°C (–13°F through +158°F) for paddles 90 ~ 95% humidity for 96 hours @ 40°C (104°F) 10 ~ 55Hz with peak-to-peak amplitude of 1.5mm traversing the frequency range & returning in 1 minute; 3 right angled directions for 2 hours 50G (490m/s2) acceleration (tested in 6 right angled directions, with 5 shocks in each direction) 1.47Nm (13 lb•in) for double nut; .67Nm (6 lb•in) for single nut Wave Soldering (PC version): See Profile B in Supplement section. Manual Soldering: See Profile B in Supplement section. Note: Lever must be in center position while soldering. PC mountable device is not process sealed. Hand clean locally using alcohol based solution. UL94V-0 base Single pole toggles & rockers with synchronous circuits & solder lug or PC recognized at 6A @ 125V AC; UL File No. WOYR2.E44145; add “/U” to end of part number to order UL mark on switch. All single pole toggles & rockers with synchronous circuits certified at 6A @ 125V AC; CSA File No. 023535-0-000; add “/C” to end of part number to order CSA mark on switch. NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 03-07 LED Tipped Actuators Series M2100 TYPICAL SWITCH ORDERING EXAMPLE M21 1 POLES 1 SPDT *2 DPDT C T 2 W CONTACT MATERIALS & RATINGS LED COLORS Single Color * Available only w/ Toggles & Rockers w/Terminals 01, 02, 03 C Red E Yellow F Green 01 W Silver; Rated 6A @ 125V AC G Gold; Rated 0.4VA max @ 28V AC/DC max Bicolor CF CIRCUITS 2 ON NONE ON 3 ON OFF ON Red/Green LED CIRCUITS & ACTUATOR TYPES Toggle TERMINALS & MOUNTING TYPES 01 Solder Lug with Threaded Bushing L Isolated 02 Quick Connect with Threaded Bushing T Synchronous 03 Straight PC with Threaded Bushing 30 Right Angle PC with Smooth Bushing (available with gold contacts only) Rocker 01 Solder Lug with Flat Frame R Isolated 02 Quick Connect with Flat Frame N Synchronous 03 Straight PC with Flat Frame 13 Straight PC with Bracket Mount 01 Solder Lug with Snap-in Frame Paddle OPTIONAL BEZEL & COLORS P Isolated 02 Quick Connect with Snap-in Frame J Synchronous 03 Straight PC with Snap-in Frame For Snap-in Frame 13 Straight PC with Bracket Mount A Black B White DESCRIPTION FOR TYPICAL ORDERING EXAMPLE C Red M2112TCW01 E Yellow F Green G Blue H Gray Red LED IMPORTANT: Switches are supplied without UL & CSA marking unless specified. Specific models & ratings noted on General Specifications page. Synchronous LED Circuit in Toggle Actuator SPDT ON-NONE-ON Switch Circuit Silver Contacts with 6-amp Rating Solder Lug Terminals NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 03-07 Series M2100 LED Tipped Actuators POLES & CIRCUITS & LED ILLUMINATION Toggle Position & Terminal Numbers Down Center Up ON 2-3 NONE NONE ON 2-1 Isolated LEDs (see schematics) Connected LED Terminals ON 4-6 NONE NONE ON 4-6 Synchronous Single Color LED Connected LED Terminals ON 4-6 NONE NONE OFF OPEN Synchronous Bicolor LED Connected LED Terminals Red 5-6 NONE NONE Green 5-4 ON 2-3 OFF OPEN ON 2-1 Isolated LEDs (see schematics) Connected LED Terminals ON 4-6 ON 4-6 ON 4-6 Synchronous Single Color LED Connected LED Terminals ON 4-6 OFF OPEN ON 4-6 Synchronous Bicolor LED Connected LED Terminals Red 5-6 OFF OPEN Green 5-4 ON 2-3 5-6 NONE NONE ON 2-1 5-4 Isolated LEDs (see schematics) Connected LED Terminals ON 7-9 NONE NONE ON 7-9 Synchronous Single Color LED Connected LED Terminals ON 7-9 NONE NONE OFF OPEN Synchronous Bicolor LED Connected LED Terminals Red 8-9 NONE NONE Green 8-7 ON 2-3 5-6 OFF OPEN ON 2-1 5-4 Isolated LEDs (see schematics) Connected LED Terminals ON 7-9 ON 7-9 ON 7-9 Synchronous Single Color LED Connected LED Terminals ON 7-9 OPEN OFF ON 7-9 Synchronous Bicolor LED Connected LED Terminals Red 8-9 OFF OPEN Green 8-7 Notes: Terminal numbers are not actually on the switch. LEDs require an external power source. Keyway Model Pole & Throw M2112 SPDT LED Circuit Connected Power Terminals M2113 SPDT LED Circuit Connected Power Terminals M2122 DPDT LED Circuit Connected Power Terminals M2123 DPDT LED Circuit Connected Power Terminals Schematics Isolated Single Color LED 2 (COM) L(+) 3 Isolated Bicolor LED 1 L(-) 4 6 2 (COM) Red Green 3 1 Synchronous Single Color LED (+) Red 6 ( ) Green 4 COM 2 (COM) L(+) 3 1 Synchronous Bicolor LED L(-) 4 6 2 (COM) Red Green 3 Isolated Single Color LED 1 2 (COM) 4 5 COM (+) 6 5 L(+) 3 1 Isolated Bicolor LED 6 4 2 (COM) 3 Synchronous Single Color LED Red Green 6 2 (COM) 4 (+) Red 9 ( ) Green 7 COM 5 1 Synchronous Bicolor LED 9 5 1 3 L(-) 7 6 4 2 (COM) 7 L(+) 9 5 L(-) Red Green 3 1 6 4 7 8 COM (+) 9 LED COLORS & SPECIFICATIONS Single Element LED Toggles & Rockers Toggles Rockers Single Color Bicolor Bicolor CF CF LED factory assembled Not available separately Bicolor is white in OFF state. C E F Single Color C Red E Bicolor F CF Red Forward Peak Current I FM 25 30 30 25 25 10 30 30 30/25 mA Continuous Forward Current IF 20 20 20 10 20 8 24 24 20/20 mA Forward Voltage VF 2.1 2.1 2.1 1.9 2.1 1.9 2.0 2.1 2.0/2.2 V Reverse Peak Voltage VRM 4 4 4 ––– ––– 5 5 5 ––– V Current Reduction Rate Above 25°C ∆I F 0.33 0.40 0.40 0.33/0.33 0.33/0.33 0.13 –10° ~ +55°C Yellow Green Red/Green Units Color Ambient Temperature Range Yellow Green Red/Green Red/Green Paddles 0.40 0.40 0.43/0.38 mA/°C –25° ~ +70°C NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 03-07 Series M2100 LED Tipped Actuators LED CIRCUIT, TOGGLE, & MOUNTING TYPE COMBINATIONS L T (5.0) Dia .197 (5.0) Dia .197 Toggle with Synchronous LED Circuit Max. Panel Thickness with Standard Hardware .102” (2.6mm) 20° 20° Toggle with Isolated LED Circuit (14.7) .579 (14.7) .579 Max. Panel Thickness without Locking Ring .134” (3.4mm) Finish: Brushed aluminum Standard Hardware: 2 AT513H Hex Nuts, 1 AT507H Locking Ring, 1 AT509 Lockwasher Standard & optional hardware details in Accessories & Hardware section. (6.2) Dia .244 1/4-40 Thd Threaded Bushing combines with Terminal codes 01, 02, & 03. Smooth Bushing combines with Terminal code 30. (6.5) Dia .256 (2.2) Dia .087 (5.6) .220 (6.5) .256 (6.5) Dia .256 (0.6) .024 TYPICAL TOGGLE SWITCH DIMENSIONS Solder Lug Single Pole Keyway (4.8) .189 1/4-40 Thd 20° (2.5) Dia .098 (5.0) Dia .197 (12.7) .500 (4.7) Typ .185 (14.7) .579 M2112TCFW01 (0.8) Typ .031 (8.0) .315 (0.9) .035 (20.3) .799 (6.35) .250 (1.17) Typ .046 3 5 2 4 1 (13.0) .512 (2.0) Typ .079 (4.8) .189 Single color LED switch does not have terminal 5. Solder Lug Double Pole (6.35) .250 Keyway (4.8) .189 1/4-40 Thd 20° (2.5) Dia .098 (5.0) Dia .197 (0.8) Typ .031 (4.7) Typ .185 (14.7) .579 (17.5) .689 M2122TCFW01 (8.0) .315 (0.9) .035 (20.3) .799 9 6 3 8 5 2 7 4 1 (13.0) .512 (2.0) Typ .079 (4.8) Typ .189 (1.17) Typ .046 (6.35) .250 Single color LED switch does not have terminal 8. Right Angle PC Single Pole Only (2.5) Dia .098 Keyway (6.2) Dia .244 (5.0) Dia .197 (2.9) .114 (1.4) .055 M2112TCFG30 6 4 5 6 1 2 3 (12.7) .500 (4.3) .169 (5.1) .201 (13.0) .512 (14.7) .579 (7.6) .299 (0.4) .016 (1.1) .043 Single color LED switch does not have terminal 5. (16.4) .646 (1.27) Typ .050 (3.81) .150 (0.8) Typ .031 (4.7) Typ .185 Gold contact material only NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 03-07 Series M2100 LED Tipped Actuators LED CIRCUIT, ROCKER, & MOUNTING TYPE COMBINATIONS R Rocker with Isolated LED Circuit N Rocker with Synchronous LED Circuit (16.8) .661 (13.5) .531 20° (12.0) .472 (9.8) .386 Material: Polyamide Finish: Matte (17.8) .701 (12.0) .472 (9.8) .386 (23.8) .937 (3.5) .138 (3.5) .138 (0.6) .024 Color: Black Max. Panel Thickness .126” (3.2mm) (16.8) .661 (13.5) .531 20° Bracket combines with Terminal code 13. Flat Frame combines with Terminal codes 01, 02, & 03. (10.1) .398 (2.6) Dia Typ .102 TYPICAL ROCKER SWITCH DIMENSIONS Solder Lug Single Pole (2.4) Dia Typ .094 (12.0) .472 (0.6) .024 (4.8) .189 (23.8) .937 20° (0.8) Typ .031 (4.7) Typ .185 (29.5) 1.161 6 3 5 2 4 1 (13.0) .512 (2.5) Dia .098 (6.9) .272 (9.3) .366 (9.8) .386 (3.5) .138 (20.3) .799 (1.17) Typ .046 (6.35) .250 M2112NCFW01 Single color LED switch does not have terminal 5. Solder Lug (6.35) .250 (2.4) Dia Typ .094 Double Pole (12.0) .472 (0.6) .024 (4.8) .189 (23.8) .937 20° (29.5) 1.161 (0.8) Typ .031 (4.7) Typ .185 (2.5) Dia .098 (9.8) .386 Straight PC • Bracket 9 6 3 8 5 2 7 4 1 (3.5) .138 (20.3) .799 (6.35) .250 (13.0) .512 (2.0) Typ .079 (4.8) Typ .189 (1.17) Typ .046 (6.9) .272 (9.3) .366 M2122NCFW01 (17.5) .689 Single color LED switch does not have terminal 8. Single Pole Only (0.8) Typ .031 (4.7) Typ (15.8) .622 .185 20° (2.5) Dia .098 (9.3) .366 (9.0) .354 (4.5) .177 (9.8) .386 (3.5) .138 (20.3) .799 (6.35) .250 (0.5) Typ .020 (1.17) Typ .046 (3.2) Typ .126 6 3 5 2 4 1 (4.8) .189 (12.7) .500 (17.8) .701 (13.0) .512 (1.17) Typ .046 Direction of Actuation (12.0) .472 M2112NCFW13 (2.0) Typ .079 (4.8) .189 (12.7) .500 (10.1) .398 Single color LED switch does not have terminal 5. Silver contact material is standard. NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 03-07 Series M2100 LED Tipped Actuators LED CIRCUIT, PADDLE, & MOUNTING TYPE COMBINATIONS P Paddle with Isolated LED Circuit J Paddle with Synchronous LED Circuit 20° (3.2) .126 (13.7) .539 (4.5) .177 (3.2) .126 (5.9) R .232 (0.5) .020 (7.1) .280 Material: Polyamide Maximum Panel Thickness .039” ~ .126” (1.0 ~ 3.2mm) without Bezel .039” ~ .098” (1.0 ~ 2.5mm) with Bezel (4.5) .177 (5.9) R .232 (20.1) .791 (15.9) .626 (2.8) .110 Finish: Matte (12.7) .500 (3.5) .138 Color: Black (13.1) .516 Snap-in combines with Terminal codes 01, 02, & 03 Maximum Panel Thickness .126” (3.2mm) 20° Bracket combines with Terminal code 13 (12.4) .490 TYPICAL PADDLE SWITCH DIMENSIONS Solder Lug • Snap-in Single Pole Only (4.8) .189 (0.5) .020 (18.0) .709 20° (2.0) .079 M2112JCFW01 (4.7) Typ .185 (3.2) .126 (5.0) .197 (11.5) .453 (12.2) .480 (0.8) Typ .031 (2.8) .110 (13.7) .539 (7.1) .280 3 5 2 4 1 (1.17) Typ .046 (6.35) .250 (26.5) 1.043 6 (4.8) .189 (12.7) .500 (13.0) .512 (2.0) Typ .079 Single color LED switch does not have terminal 5. Straight PC • Bracket Single Pole Only (4.5) .177 (0.8) Typ .031 (4.7) Typ (15.8) .622 .185 20° (2.0) .079 (3.2) .126 (5.0) .197 (9.0) .354 (11.5) .453 M2112JCFW13 (9.0) .354 (6.35) .250 (3.5) .138 (20.1) .791 (1.17) Typ .046 (0.5) Typ .020 (20.2) .795 (3.2) Typ .126 6 3 5 2 4 1 (4.8) .189 (12.7) .500 (13.0) .512 (1.17) Typ .046 Silver contact material is standard. Single color LED switch does not have terminal 5. OPTIONAL BEZEL & COLORS AT2107 Bezel for Snap-in Panel Frame (11.8) .465 Material: Polyamide Finish: Matte Colors Available: (15.9) .626 (2.2) .087 (12.0) .472 (15.6) .614 A Black B White (13.1) .516 (21.5) .846 C Red E Yellow F Green G Blue H NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com Gray 03-07 Series M2100 LED Tipped Actuators CONTACT MATERIALS & RATINGS W Silver over Silver G Gold over Brass or Copper Power Level 6A @ 125V AC & 3A @ 250V AC Logic Level 0.4VA maximum @ 28V AC/DC maximum Complete explanation of operating range in Supplement section. TERMINALS 01 Solder Lug with Turret LED Terminal 02 (2.0) .079 (4.0) .157 Epoxy Seal (6.35) (4.8) .250 .189 Quick Connect (6.35) (4.8) .250 .189 (2.0) .079 (1.1) .043 (1.17) .046 (4.8) .189 Thk = (0.8) Typ .031 (4.8) .189 Thk = (0.8) Typ .031 03 Straight PC with Turret LED Terminal Single Pole (4.8) .189 (6.35) (4.8) .250 .189 Epoxy Seal (1.17) Typ .046 (4.8) .189 Thk = (0.8) Typ .031 13 3 6 2 5 1 4 (4.7) Typ .185 Double Pole Single color LED switch does not have terminal 5. 3 6 9 2 5 8 1 4 7 (1.6) Typ .063 (2.4) Typ .095 3 6 2 5 1 4 CL (7.9) Typ .311 (4.7) Typ .185 (4.8) Typ .189 (4.7) Typ .185 (1.8) Dia Typ .073 (1.8) Dia Typ .073 Straight PC with Bracket & Turret LED Terminal Epoxy Seal (1.57) Typ .062 30 Single color LED switch does not have terminal 8. (4.7) Typ .185 Right Angle PC 6 5 4 3 2 1 Single color LED switch does not have terminal 5. (3.81) .150 (16.4) .646 (1.8) Dia Typ .073 (2.54) Typ .100 (1.8) Dia Typ .073 (1.5) Dia Typ .059 STANDARD MOUNTING HARDWARE AT513H Hexagon Nuts (2 per switch) Material: Brass with nickel plating AT507H Locking Ring (1 per switch) Material: Steel with chromate over zinc (6.35) Dia .250 1/4-40 Thd (8.0) .315 AT509 Lockwasher (1 per switch) Material: Steel with chromate over zinc (12.0) Dia .472 (2.0) .079 (6.4) Dia (10.2) Dia .252 .402 (5.5) or .229 (9.0) .354 (1.5) .059 (1.7) .067 (0.8) .031 (0.5) .020 Optional Hardware: Knurled nuts, dress nuts, and ON-OFF plates are available; see details in Accessories & Hardware section. NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 03-07