MAP200 Series Contactor With 1 Form A (SPST-NO) Contacts Rated up to 500 Amps, 12-900VDC Product Facts ■ Designed to be the smallest, lightest weight, lowest cost sealed contactor in the industry with its current rating. ■ Built-in coil economizer (models requiring external economizer also available). ■ Optional auxiliary contact for easy monitoring of power contact position. ■ Hermetically sealed – intrinsically safe, operates in explosive/harsh environments with no oxidation or contamination of coils or contacts, including long periods of non-operation. ■ Versatile coil and power connections. ■ MIL-PRF-32085 versions in development For factory-direct application assistance, dial 800-253-4560, ext. 2053, or 805-220-2053. Performance Data Parameter Units Value for MAP200 Series Contact Arrangement, power contacts 1 Form A (SPST-NO) Rated Operating Voltage VDC 12 - 900 Continuous (Carry) Current, Typical A 500 @ 85°C, 400 mcm conductors Consult Factory for required conductors for higher currents Make/Break Current at Various Voltages 1/ A See next page Break Current at 320VDC 1/ A 2,000, 1 cycle Contact Resistance, Typ. (@200A) mohms 0.2 Load Life Cycles See next page Mechanical Life Cycles 1 million Contact Arrangement, auxiliary contacts 1 Form A (SPST-NO) Aux. Contact Current, Max. A 2A @ 30VDC / 3A @ 125VAC Aux. Contact Current, Min. mA 100mA @ 8V Aux. Contact Resistance, Max. ohms 0.417@ 30VDC / .150 @ 125VAC Dielectric Withstanding Voltage Vrms 2,200 @ sea level Insulation Resistance @ 500VDC megohms 100 2/ Shock, 11ms 1/2 sine, peak, operating G 20 Vibration, sine, 80-2000Hz., peak G 20 Operating Temperature °C -55 to +85 Weight, Nominal lb.(kg) .95 (.43) 1/ Main power contacts 2/ 50 at end of life 3/ Use with AMP LOUVERTAC 5-192013-9. Consult factory for threaded mount socket. © 2004 by Tyco Electronics Corporation. All Rights Reserved. KILOVAC, AMP, LOUVERTAC and TYCO are trademarks. Other products and company names mentioned herein may be trademarks of their respective owners. Coil Operating Voltage (valid over temperature range) Voltage (will operate) Voltage (Max.) Pickup (close) Voltage Max. Hold Voltage (Min.) Dropout (open) Voltage (Min.) Inrush Current (Max.) Holding Current (Avg.) Inrush Time (Max.) 18-32VDC 32VDC 18VDC 10VDC 2VDC 4.5A 0.5A 100ms Part Numbering System Typical Part Number MAP200 A R D E Series: MAP200 = 500 Amp, 12-900VDC Contactor Contact Form: A = Normally Open H = Normally Open with Aux. Contacts Coil Voltage: R = 18-32VDC Coil Wire Length: A = 15.3 in (390 mm) B = 6.0 in (152 mm) D = Coil connector on relay (requires option “E” or “X” in next step). Coil Terminal Connector: N = No connector E = 9-pin subminiature “D” plug mounted on contactor housing F = 9-pin subminiature “D” plug mounted on 15.3 in (390 mm) flying leads. X = Special configuration (consult factory) Mounting & Power Terminals: A = Bottom Mount & Male M8 x 1.25 Thread Terminals B = Bottom Mount & Female 1/4-20 Thread Terminals C = Bottom Mount & Plug-in Terminals 3/ D = Bottom Mount & Female M6 x 1 Thread Terminals A 1 Catalog 1654857 Issued 6-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 500 Amp, 12-900VDC Contactor with 1 Form A (SPST-NO) Contacts MAP200 Series (Continued) Outline Dimensions 2.688 ± .01 (68.28 ± .26) 1.05 ± .01 (26.67 ± .26) LABEL 2 X M6 x 1 THREAD .45 (11.43) MIN DEPTH (11 THREADS) TORQUE VS THREAD ENGAGEMENT 8 TO 11 THREADS: 80 TO 100 IN-LB (9.1 TO 11.3 NM) 7 TO 8 THREADS: 70 TO 80 IN-LB (7.9 TO 9.1 NM) 5 TO 7 THREADS: 60 TO 70 IN-LB (6.8 TO 7.9) .800 ± .01 (20.3 ± .26) 3.289 ± .025 (83.54 ± .635) 2 X 10-32 THREAD THRU TORQUE: 15 TO 30 IN-LB (1.7 TO 3.3 NM) 1.65 ± .01 (42.0 ± .26) WIRE VIEW REMOVED FOR CLARITY 2.245 ± .025 (57.02 ± .635) 2.523 ± .025 (64.08 ± .635) 1.431 ± .025 (36.35 ± .635) 2.20 ± .025 (55.81 ± .63) .546 ± .01 (13.87 ± .26) 3.17 ± .01 (80.48 ± .26) Estimated Make & Break Power Switching Ratings Electrical Load Life Ratings for Typical Applications Continuous Current Carry Region 200A Non-continuous Current Carry Region 100,000 Make/Break Life Capacitive & Resistive Loads at 320VDC (1) (2) 28 VDC 270 C VD DC VDC 0V C VD VDC 120 400 VDC 100 Cycles 50,000 @80% capacitive pre-charge (make only) see chart below Cycles 50 @200A make/break (2 consecutive, reverse polarity) (1) Cycles 12 2,000A (break only) (1) Cycles 1* (1) Resistive load includes inductance L = 25µH. Load @ 2500A tested @ 200µH. (2) Life based on projected Weibull Life with 95% teliability. * Does not meet dielectric and IR after test. 900 1,000 600 180 Estimated Life (Cycles) 10,000 @90% capacitive pre-charge (make only) see chart below 700 MAP200 CAPACITIVE MAKE TEST CURVES 650 Amps 10 600 80% Minimum Pre Charge 550 500 1 1 10 100 1,000 10,000 NOTES: Load Current (Amps) 1) FOR RESISTIVE LOADS WITH 300µH MAXIMUM INDUCTANCE. 2) ESTIMATES BASED ON EXTRAPOLATED DATA. USER IS ENCOURAGED TO VERIFY RATING IN ACTUAL APPLICATION. 3) END OF LIFE WHEN DIELECTRIC STRENGTH BETWEEN TERMINALS FALLS BELOW 50MEGOHMS @ 500VDC. 4) THE MAXIMUM CONTACT MAKE AND BREAK POWER IS ESTIMATED AT 208KW. BREAK ONLY ABOVE 208KW TO AVOILD CONTACT WELDING. 450 90% Nominal Pre Charge 400 350 300 250 200 150 100 50 0 0.0 0.5 1.0 1.5 mS 2.0 For factory-direct application assistance, dial 800-253-4560, ext. 2053, or 805-220-2053. 1654857 – 2.5M – KRG – FP – 6-04 Printed in U.S.A. 2 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967