ISO 9001 CERTIFIED BY DSCC M.S.KENNEDY CORP. 75 VOLT 5 AMP MOSFET H-BRIDGE PWM MOTOR DRIVER/AMPLIFIER 4200 4707 Dey Road Liverpool, N.Y. 13088 (315) 701-6751 MIL-PRF-38534 CERTIFIED FEATURES: Low Cost Complete H-Bridge 28 Volt, 5 Amp Capability, 75 Volt Maximum Rating Self-contained Smart Lowside/Highside Drive Circuitry Internal PWM Generation, Shoot-through Protection Isolated Case Allows Direct Heatsinking Four Quadrant Operation, Torque Control Capability Available Fully Screened To MIL-PRF-38534 Replaces SA-50 DESCRIPTION: The MSK 4200 is a complete H-Bridge hybrid to be used for DC brushed motor control or Class D switchmode amplifier. All of the drive/control circuitry for the lowside and highside switches are internal to the hybrid. The PWM circuitry is internal as well, leaving the user to only provide an analog signal for the motor speed/direction, or audio signal for switchmode audio amplification. The MSK 4200 is packaged in a space efficient isolated 8 pin TO-3 that can be directly connected to a heatsink. EQUIVALENT SCHEMATIC PIN-OUT INFORMATION TYPICAL APPLICATIONS 1 2 3 4 1 RSENSE B MOTOR B V+ MOTOR A 5 6 7 8 RSENSE A VCC GND INPUT Rev. B 7/02 ABSOLUTE MAXIMUM RATINGS V+ VCC IOUT IPK VOUT θJC High Voltage Supply 75V Logic Supply 16V Continuous Output Current 5A Peak Output Current 37A Output Voltage Range GND-2V min. To V+ max. Thermal Resistance @ 125°C 2.3°C/W (Output Switches) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Storage Temperature Range Lead Temperature Range (10 Seconds) Case Operating Temperature MSK4200 MSK4200B/E Junction Temperature ○ ○ ○ TC ○ ○ ○ ○ ○ ELECTRICAL SPECIFICATIONS Parameter TST TLD TJ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ -65°C to +150°C 300°C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ -40°C to +85°C -55°C to +125°C +175°C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ All Ratings: Tc= +25°C Unless Otherwise Specified Test Conditions Subgroup Group A ID=5A MSK 4200B/E 3 MSK 4200 2 Units 5 Min. Typ. Max. Min. Typ. Max. 1 - 1.5 1.8 - 1.5 2.16 V - V OUTPUT CHARACTERISTICS VDS(ON) Voltage (Each MOSFET) Instantaneous Forward Voltage, Each MOSFET IS=5A 1 (Intrinsic Diode) PWM Frequency - 2.2 2.4 - - 3 - 1.1 1.2 - - - V 1 - 1.0 2.1 - 1.0 2.2 V 2 - 0.9 2.0 - - - V - V 3 - 1.1 2.2 - - - - - 240 - - 240 nS V+=70V 1 - 1.0 25 - 1.0 30 uA V+=70V 2 - 2.0 250 - - - uA V+=70V 3 - 0.5 25 - - - uA VCC=12V 4 40 45 50 40 45 50 KHz VCC=12V 1 - 15 20 - 15 20 mA @ 50% Duty Cycle Output 2 - 15 20 - - - mA 3 - 15 20 - - - mA - 6 - - 6 - V - V Reverse Recovery Time (Intrinsic Diode) Leakage Current, Each MOSFET 2 1 Vcc SUPPLY CHARACTERISTICS Quiescent Bias Current INPUT SIGNALS CHARACTERISTICS Analog Input Voltage VCC=12V, Motor A,B=50% Duty Cycle - Analog Input Voltage VCC=12V, Motor A=100% Duty Cycle High - - 8 - - 8 Analog Input Voltage VCC=12V, Motor B=100% Duty Cycle High - - 4 - - 4 - V - 36 54 - 36 - nS - nS - nS SWITCHING CHARACTERISTICS 1 V+=28V, VCC=12V, I C=2A Rise-Time - Fall-Time - - 170 255 - 170 Dead-Time - - 100 - - 100 30 NOTES: 1 2 3 4 5 Guaranteed by design but not tested. Typical parameters are representative of actual device performance but are for reference only. Industrial grade and "E" suffix devices shall be tested to subgroups 1 and 4 unless otherwise specified. Military grade devices ("B" suffix) shall be 100% tested to subgroups 1,2,3 and 4. Subgroups 5 and 6 testing available upon request. Subgroup 1,4 TA=TC= +25°C 2 TA=TC= +125°C 3 TA=TC= -55°C 2 Rev. B 7/02 APPLICATION NOTES MSK 4200 PIN DESCRIPTION VCC - Is the low voltage supply for powering internal logic and drivers for the lowside and highside MOSFETS. The supplies for the highside drivers are derived from this voltage. V+ - Is the higher voltage H-bridge supply. The MOSFETS obtain the drive current from this supply pin. The voltage on this pin is limited by the drive IC. The MOSFETS are rated at 100 volts. Proper bypassing to GND with sufficient capacitance to suppress any voltage transients, and to ensure removing any drooping during switching, should be done as close to the pins on the hybrid as possible. MOTOR A - Is the output pin for one half of the bridge. Increasing the input voltage causes increased duty cycles at this output. MOTOR B - Is the output pin for the other half of the bridge. Decreasing the input voltage causes increased duty cycles at this output. IN RSENSE A - This is the connection for the bottom of the A half bridge. This can have a sense resistor connected to the V+ return ground for current limit sensing, or can be connected directly to ground. The maximum voltage on this pin is ±2 volts with respect to GND. GND - Is the return connection for the input logic and Vcc. RSENSE B - This is the connection for the bottom of the B half bridge. This can have a sense resistor connected to the V+ return ground for current limit sensing, or can be connected directly to ground. The maximum voltage on this pin is ±2 volts with respect to GND. INPUT - Is an analog input for controlling the PWM pulse width of the bridge. A voltage higher than Vcc/2 will produce greater than 50% duty cycle pulses out of MOTOR A. A voltage lower than Vcc/2 will produce greater than 50% duty cycle pulses out of MOTOR B. 3 Rev. B 7/02 TYPICAL SYSTEM OPERATION This is a diagram of a typical application of the MSK 4200. The design Vcc voltage is +12 volts and should have a good low ESR bypass capacitor such as a tantalum electrolytic. The analog input can be an analog speed control voltage from a potentiometer, other analog circuitry or by microprocessor and a D/A converter. This analog input gets pulled by the current control circuitry in the proper direction to reduce the current flow in the bridge if it gets too high. The gain of the current control amplifier will have to be set to obtain the proper amount of current limiting required by the system. Current sensing is done in this case by a 0.1 ohm sense resistor to sense current from both legs of the bridge separately. It is important to make the high current traces as big as possible to keep inductance down. The storage capacitor connected to the V+ and the hybrid should be large enough to provide the high energy pulse without the voltage sagging too far. A low ESR ceramic capacitor or large polypropylene capacitor will be required. Mount capacitor as close to hybrid as possible. The connection between GND and the V+ return should not be carrying any motor current. The sense resistor signal is common mode filtered as necessary to feed the limiting circuitry for the microprocessor. This application will allow full four quadrant torque control for a closed loop servo system. A snubber network is usually required, due to the inductance in the power loop. It is important to design the snubber network to suppress any positive spikes above 75V and negative spikes below -2V with respect to pin 5 (gnd). 4 Rev. B 7/02 MECHANICAL SPECIFICATIONS ALL DIMENSIONS ARE ±0.01 INCHES UNLESS OTHERWISE LABELED ORDERING INFORMATION Part Number Screening Level MSK4200 Industrial MSK4200E Extended Reliability MSK4200B Mil-PRF-38534 Class H M.S. Kennedy Corp. 4707 Dey Road, Liverpool, New York 13088 Phone (315) 701-6751 FAX (315) 701-6752 www.mskennedy.com The information contained herein is believed to be accurate at the time of printing. MSK reserves the right to make changes to its products or specifications without notice, however, and assumes no liability for the use of its products. Please visit our website for the most recent revision of this datasheet. 5 Rev. B 7/02