P-DUKE PDL03

FEATURES
• 3 WATTS MAXIMUM OUTPUT POWER
• OUTPUT CURRENT UP TO 700mA
• SIP PACKAGE, 0.86 x 0.36x 0.44 INCH
• HIGH EFFICIENCY UP TO 82%
• 4:1 ULTRA WIDE INPUT VOLTAGE RANGE
• SWITCHING FREQENCY (100KHz, min)
• LOW RIPPLE & NOISE
• UL94-V0 CASE POTTING MATERIALS
• INPUT TO OUTPUT ISOLATION UP TO 1.6KVdc
• CONTINUOUS SHORT CIRCUIT PROTECTION
• EXTERNAL ON/OFF CONTROL
• CE MARK MEETS 2006/95/EC, 93/68/EEC AND 2004/108/EC
• DESIGN MEETS UL60950-1, EN60950-1 AND IEC60950-1
• ISO9001 CERTIFIED MANUFACTURING FACILITIES
• COMPLIANT TO RoHS EU DIRECTIVE 2002/95/EC
APPLICATIONS
Wireless Network
Telecom/Datacom
Industry Control System
Measurement Equipment
Semiconductor Equipment
DESCRIPTION
The PDL03W series offer 3 watts of output power from a 0.86 x 0.36 x 0.44 inch package
without derating to 71ºC. The PDL03W series have 4:1 ultra wide input voltage of 4.5-18
9-36 and 18-75VDC and features 1600VDC of isolation, short-circuit protection.
T E C H N I C A L S P E C I F I C AT I O N
All specifications are typical at nominal input, full load and 25ºC otherwise noted
INPUT SPECIFICATIONS
OUTPUT SPECIFICATIONS
Output power
3 Watts, max
Voltage accuracy
Full load and nominal Vin
± 1%
Minimum load
0%
Line regulation
LL to HL at Full Load
± 0.2%
± 1%
No Load to Full load
Single
Load regulation
Dual
5% load to 100% load
± 0.5%
No Load to Full Load
± 1%
Cross regulation
(Dual)
Asymmetrical load 25%/100% FL
Ripple and noise
20MHz bandwidth
±5%
±0.02% / ºC, max
25% load step change
Short circuit protection
250uS, typ
Continuous, automatics recovery
GENERAL SPECIFICATIONS
Efficiency
See table
Isolation voltage
1600VDC, min
Isolation resistance
10 ohms, min
9
Isolation capacitance
Switching frequency
200pF, max
Full load to minimum load
Design meets safety standard
100KHz, min
IEC60950-1, UL60950-1, EN60950-1
Case material
Non-conductive black plastic
Base material
None
Potting material
Silicon (UL94-V0)
0.86 X 0.36 X 0.44 Inch
(21.8 X 9.2 X 11.1 mm)
Dimensions
Weight
MTBF(Note 1)
12V nominal input
24V nominal input
48V nominal input
Input filter
12V input
24V input
48V input
12V input
Input reflected ripple
24V input
current(Note 6)
48V input
Nominal Vin and
Start up time
constant resistive load
Remote ON/OFF
DC-DC ON
DC-DC OFF
Input surge voltage
100mS max
See table
Temperature coefficient
Transient response recovery time
Input voltage range
4.8g (0.17oz)
Bellcore TR-NWT-000332
MIL-HDBK-217F
6
3.963 x 10 hrs
6
1.707 x 10 hrs
Remote off state input current
Application circuit
DC-DC ON
+Input
1KΩ
3mA current
Source
4.5 – 18VDC
9 – 36VDC
18 – 75VDC
Capacitor type
36VDC
50VDC
100VDC
25mAp-p, typ
10mAp-p, typ
8mAp-p, typ
Power up
30mS, typ
Remote ON/OFF
30mS, typ
Open or high impedance
Control pin applied current
2 ~ 4mA max(via 1KΩ)
Nominal Vin
2.5mA, max
DC-DC OFF
+Input
Ctrl
-Input
1KΩ
3mA current
Source
Ctrl
-Input
ENVIRONMENTAL SPECIFICATIONS
Operating ambient temperature
-40ºC ~ +71ºC (without derating)
+71ºC ~ +100ºC (with derating)
Storage temperature range
-55ºC to +125ºC
Thermal shock
MIL-STD-810F
Vibration
MIL-STD-810F
Relative humidity
5% to 95% RH
EMC CHARACTERISTICS
EMI(Note6)
EN55022
Class A
Air
Contact
± 8KV
± 6KV
Perf. Criteria A
ESD
EN61000-4-2
Radiated immunity
EN61000-4-3
10 V/m
Perf. Criteria A
Fast transient(Note 7) EN61000-4-4
± 2KV
Perf. Criteria A
Surge (Note 7)
EN61000-4-5
± 1KV
Perf. Criteria A
Conducted immunity
EN61000-4-6
10 Vr.m.s
Perf. Criteria A
Model
Number
PDL03-12S3P3W
PDL03-12S05W
PDL03-12S09W
PDL03-12S12W
PDL03-12S15W
PDL03-12D05W
PDL03-12D12W
PDL03-12D15W
PDL03-24S3P3W
PDL03-24S05W
PDL03-24S09W
PDL03-24S12W
PDL03-24S15W
PDL03-24D05W
PDL03-24D12W
PDL03-24D15W
PDL03-48S3P3W
PDL03-48S05W
PDL03-48S09W
PDL03-48S12W
PDL03-48S15W
PDL03-48D05W
PDL03-48D12W
PDL03-48D15W
Input
Range
4.5 – 18 VDC
4.5 – 18 VDC
4.5 – 18 VDC
4.5 – 18 VDC
4.5 – 18 VDC
4.5 – 18 VDC
4.5 – 18 VDC
4.5 – 18 VDC
9 – 36 VDC
9 – 36 VDC
9 – 36 VDC
9 – 36 VDC
9 – 36 VDC
9 – 36 VDC
9 – 36 VDC
9 – 36 VDC
18 – 75 VDC
18 – 75 VDC
18 – 75 VDC
18 – 75 VDC
18 – 75 VDC
18 – 75 VDC
18 – 75 VDC
18 – 75 VDC
Output
Voltage
3.3 VDC
5 VDC
9 VDC
12 VDC
15 VDC
±5 VDC
±12 VDC
±15 VDC
3.3 VDC
5 VDC
9 VDC
12 VDC
15 VDC
±5 VDC
±12 VDC
±15 VDC
3.3 VDC
5 VDC
9 VDC
12 VDC
15 VDC
±5 VDC
±12 VDC
±15 VDC
Output Current
Min. load Full load
0mA
700mA
0mA
600mA
0mA
333mA
0mA
250mA
0mA
200mA
0mA
±300mA
0mA
±125mA
0mA
±100mA
0mA
700mA
0mA
600mA
0mA
333mA
0mA
250mA
0mA
200mA
0mA
±300mA
0mA
±125mA
0mA
±100mA
0mA
700mA
0mA
600mA
0mA
333mA
0mA
250mA
0mA
200mA
0mA
±300mA
0mA
±125mA
0mA
±100mA
(4)
Output
Ripple & Noise
30 mVp-p
30 mVp-p
30 mVp-p
30 mVp-p
30 mVp-p
30 mVp-p
30 mVp-p
30 mVp-p
30 mVp-p
30 mVp-p
30 mVp-p
30 mVp-p
30 mVp-p
30 mVp-p
30 mVp-p
30 mVp-p
30 mVp-p
30 mVp-p
30 mVp-p
30 mVp-p
30 mVp-p
30 mVp-p
30 mVp-p
30 mVp-p
Input Current
(3)
(2)
Full load
No load
35 mA
285 mA
40 mA
338 mA
40 mA
333 mA
40 mA
329 mA
40 mA
329 mA
40 mA
329 mA
40 mA
329 mA
40 mA
329 mA
20mA
140mA
20mA
165mA
19mA
165mA
20mA
160mA
19mA
160mA
25mA
167mA
25mA
162mA
25mA
162mA
12mA
71mA
12mA
82mA
13mA
82mA
14mA
81mA
14mA
81mA
14mA
84mA
14mA
81mA
14mA
81mA
(4)
(5)
Eff
(%)
74
78
79
80
80
80
80
80
75
80
80
82
82
79
81
81
74
80
80
81
81
79
81
81
Capacitor
Load max
1760uF
1000uF
470uF
170uF
110uF
±470uF
±100uF
±47uF
1760uF
1000uF
470uF
170uF
110uF
±470uF
±100uF
±47uF
1760uF
1000uF
470uF
170uF
110uF
±470uF
±100uF
±47uF
Note
O U T P U T P O W E R (% )
1. BELLCORE TR-NWT-000332. Case 1: 50% Stress, Temperature at 40ºC.
MIL-HDBK-217F Notice2 @Ta=25 ºC, Full load(Ground, Benign, controlled environment)
2. Maximum value at nominal input voltage and full load.
3. Typical value at nominal input voltage and no load.
4. Typical value at nominal input voltage and full load.
5. Test by minimum Vin and constant resistive load.
6. The PDL03W series meet EN55022 Class A and input reflected ripple current with external L-C filter before the input pins to the converter. (Connect
networks following Class B figure.)
Recommend: 12 Vin : C1=4.7uF/25V 1210 MLCC.
L1=2.2uH 0504 SMD Inductor P/N:PMT-059
24 Vin : C1=2.2μF/50V 1210 MLCC.
L1=10μH 0504 SMD Inductor P/N:PMT-047.
48 Vin : C1=2.2μF/100V 1210 MLCC. L1=10μH 0504 SMD Inductor P/N:PMT-047.
7. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.
The filter capacitor Power Mate suggest: Nippon chemi-con KY series, 100μF/100V, ESR 110mΩ.
120
PDL03-24S05W Derating Curve
100
80
60
40
20
0
-40
-20
0
20
40
60 71
80
100
AMBIENT TEMPERATURE(℃)
PDL03-24S05W
Efficiency VS Output Load
EFFICIENCY(%)
EFFICIENCY(%)
85%
PDL03-24S05W
Efficiency VS Input Voltage
80%
75%
70%
65%
60%
9
12
15
18
21
24
INPUT VOLTAGE (V)
27
30
33
36
85
80
75
70
65
60
55
50
45
40
10
20
30
40
50
60
70
80
90
100
OUTPUT LOAD (% of Full Load)
Page 1 of 3
Issued Date:2009/02/10
0.86(21.8)
FRONT VIEW
+Vin
-INPUT
LOAD
-Vin
-Vout
D/D Converter
1
2
3
5
6
7
8
0.100(2.54)
Recommended Filter for Class B Compliance
The components used in the above figure, together with the
.0.01(0.3)
Rectangular pin
0.13(3.3)
0.700(17.78)
0.36(9.1)
+Vout
C1
0.16(4.1)
0.002(0.50)
0.44 (11.2)
L1
+INPUT
BOTTOM VIEW
0.08(2.0)
0.02(0.5)
1. All dimensions in Inches (mm)
Tolerance: X.XX±0.02 (X.X±0.5)
X.XXX±0.01 (X.XX±0.25)
2. Pin pitch tolerance ±0.01(0.25)
3. Pin dimension tolerance ±0.004 (0.1)
PIN CONNECTION
PIN
SINGLE
DUAL
1
2
3
5
6
7
8
- INPUT
+ INPUT
CTRL
NC
+ OUTPUT
- OUTPUT
NC
- INPUT
+ INPUT
CTRL
NC
+ OUTPUT
COM
- OUTPUT
manufacturers’ part numbers for these components, are as
follows:
C1
L1
PDL03-12xxxW
10uF/25V
1812 MLCC
2.2uH 0504 SMD Inductor
PMT-059
PDL03-24xxxW
6.8μF/50V
1812 MLCC
18μH 0504 SMD Inductor
PMT-046
PDL03-48xxxW
2.2μF/100V
1812 MLCC
18μH 0504 SMD Inductor
PMT-046
PDL03W
SERIES
Page 1 of 3
Issued Date:2009/02/10