FEATURES • 3 WATTS MAXIMUM OUTPUT POWER • OUTPUT CURRENT UP TO 700mA • SIP PACKAGE, 0.86 x 0.36x 0.44 INCH • HIGH EFFICIENCY UP TO 82% • 4:1 ULTRA WIDE INPUT VOLTAGE RANGE • SWITCHING FREQENCY (100KHz, min) • LOW RIPPLE & NOISE • UL94-V0 CASE POTTING MATERIALS • INPUT TO OUTPUT ISOLATION UP TO 1.6KVdc • CONTINUOUS SHORT CIRCUIT PROTECTION • EXTERNAL ON/OFF CONTROL • CE MARK MEETS 2006/95/EC, 93/68/EEC AND 2004/108/EC • DESIGN MEETS UL60950-1, EN60950-1 AND IEC60950-1 • ISO9001 CERTIFIED MANUFACTURING FACILITIES • COMPLIANT TO RoHS EU DIRECTIVE 2002/95/EC APPLICATIONS Wireless Network Telecom/Datacom Industry Control System Measurement Equipment Semiconductor Equipment DESCRIPTION The PDL03W series offer 3 watts of output power from a 0.86 x 0.36 x 0.44 inch package without derating to 71ºC. The PDL03W series have 4:1 ultra wide input voltage of 4.5-18 9-36 and 18-75VDC and features 1600VDC of isolation, short-circuit protection. T E C H N I C A L S P E C I F I C AT I O N All specifications are typical at nominal input, full load and 25ºC otherwise noted INPUT SPECIFICATIONS OUTPUT SPECIFICATIONS Output power 3 Watts, max Voltage accuracy Full load and nominal Vin ± 1% Minimum load 0% Line regulation LL to HL at Full Load ± 0.2% ± 1% No Load to Full load Single Load regulation Dual 5% load to 100% load ± 0.5% No Load to Full Load ± 1% Cross regulation (Dual) Asymmetrical load 25%/100% FL Ripple and noise 20MHz bandwidth ±5% ±0.02% / ºC, max 25% load step change Short circuit protection 250uS, typ Continuous, automatics recovery GENERAL SPECIFICATIONS Efficiency See table Isolation voltage 1600VDC, min Isolation resistance 10 ohms, min 9 Isolation capacitance Switching frequency 200pF, max Full load to minimum load Design meets safety standard 100KHz, min IEC60950-1, UL60950-1, EN60950-1 Case material Non-conductive black plastic Base material None Potting material Silicon (UL94-V0) 0.86 X 0.36 X 0.44 Inch (21.8 X 9.2 X 11.1 mm) Dimensions Weight MTBF(Note 1) 12V nominal input 24V nominal input 48V nominal input Input filter 12V input 24V input 48V input 12V input Input reflected ripple 24V input current(Note 6) 48V input Nominal Vin and Start up time constant resistive load Remote ON/OFF DC-DC ON DC-DC OFF Input surge voltage 100mS max See table Temperature coefficient Transient response recovery time Input voltage range 4.8g (0.17oz) Bellcore TR-NWT-000332 MIL-HDBK-217F 6 3.963 x 10 hrs 6 1.707 x 10 hrs Remote off state input current Application circuit DC-DC ON +Input 1KΩ 3mA current Source 4.5 – 18VDC 9 – 36VDC 18 – 75VDC Capacitor type 36VDC 50VDC 100VDC 25mAp-p, typ 10mAp-p, typ 8mAp-p, typ Power up 30mS, typ Remote ON/OFF 30mS, typ Open or high impedance Control pin applied current 2 ~ 4mA max(via 1KΩ) Nominal Vin 2.5mA, max DC-DC OFF +Input Ctrl -Input 1KΩ 3mA current Source Ctrl -Input ENVIRONMENTAL SPECIFICATIONS Operating ambient temperature -40ºC ~ +71ºC (without derating) +71ºC ~ +100ºC (with derating) Storage temperature range -55ºC to +125ºC Thermal shock MIL-STD-810F Vibration MIL-STD-810F Relative humidity 5% to 95% RH EMC CHARACTERISTICS EMI(Note6) EN55022 Class A Air Contact ± 8KV ± 6KV Perf. Criteria A ESD EN61000-4-2 Radiated immunity EN61000-4-3 10 V/m Perf. Criteria A Fast transient(Note 7) EN61000-4-4 ± 2KV Perf. Criteria A Surge (Note 7) EN61000-4-5 ± 1KV Perf. Criteria A Conducted immunity EN61000-4-6 10 Vr.m.s Perf. Criteria A Model Number PDL03-12S3P3W PDL03-12S05W PDL03-12S09W PDL03-12S12W PDL03-12S15W PDL03-12D05W PDL03-12D12W PDL03-12D15W PDL03-24S3P3W PDL03-24S05W PDL03-24S09W PDL03-24S12W PDL03-24S15W PDL03-24D05W PDL03-24D12W PDL03-24D15W PDL03-48S3P3W PDL03-48S05W PDL03-48S09W PDL03-48S12W PDL03-48S15W PDL03-48D05W PDL03-48D12W PDL03-48D15W Input Range 4.5 – 18 VDC 4.5 – 18 VDC 4.5 – 18 VDC 4.5 – 18 VDC 4.5 – 18 VDC 4.5 – 18 VDC 4.5 – 18 VDC 4.5 – 18 VDC 9 – 36 VDC 9 – 36 VDC 9 – 36 VDC 9 – 36 VDC 9 – 36 VDC 9 – 36 VDC 9 – 36 VDC 9 – 36 VDC 18 – 75 VDC 18 – 75 VDC 18 – 75 VDC 18 – 75 VDC 18 – 75 VDC 18 – 75 VDC 18 – 75 VDC 18 – 75 VDC Output Voltage 3.3 VDC 5 VDC 9 VDC 12 VDC 15 VDC ±5 VDC ±12 VDC ±15 VDC 3.3 VDC 5 VDC 9 VDC 12 VDC 15 VDC ±5 VDC ±12 VDC ±15 VDC 3.3 VDC 5 VDC 9 VDC 12 VDC 15 VDC ±5 VDC ±12 VDC ±15 VDC Output Current Min. load Full load 0mA 700mA 0mA 600mA 0mA 333mA 0mA 250mA 0mA 200mA 0mA ±300mA 0mA ±125mA 0mA ±100mA 0mA 700mA 0mA 600mA 0mA 333mA 0mA 250mA 0mA 200mA 0mA ±300mA 0mA ±125mA 0mA ±100mA 0mA 700mA 0mA 600mA 0mA 333mA 0mA 250mA 0mA 200mA 0mA ±300mA 0mA ±125mA 0mA ±100mA (4) Output Ripple & Noise 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p 30 mVp-p Input Current (3) (2) Full load No load 35 mA 285 mA 40 mA 338 mA 40 mA 333 mA 40 mA 329 mA 40 mA 329 mA 40 mA 329 mA 40 mA 329 mA 40 mA 329 mA 20mA 140mA 20mA 165mA 19mA 165mA 20mA 160mA 19mA 160mA 25mA 167mA 25mA 162mA 25mA 162mA 12mA 71mA 12mA 82mA 13mA 82mA 14mA 81mA 14mA 81mA 14mA 84mA 14mA 81mA 14mA 81mA (4) (5) Eff (%) 74 78 79 80 80 80 80 80 75 80 80 82 82 79 81 81 74 80 80 81 81 79 81 81 Capacitor Load max 1760uF 1000uF 470uF 170uF 110uF ±470uF ±100uF ±47uF 1760uF 1000uF 470uF 170uF 110uF ±470uF ±100uF ±47uF 1760uF 1000uF 470uF 170uF 110uF ±470uF ±100uF ±47uF Note O U T P U T P O W E R (% ) 1. BELLCORE TR-NWT-000332. Case 1: 50% Stress, Temperature at 40ºC. MIL-HDBK-217F Notice2 @Ta=25 ºC, Full load(Ground, Benign, controlled environment) 2. Maximum value at nominal input voltage and full load. 3. Typical value at nominal input voltage and no load. 4. Typical value at nominal input voltage and full load. 5. Test by minimum Vin and constant resistive load. 6. The PDL03W series meet EN55022 Class A and input reflected ripple current with external L-C filter before the input pins to the converter. (Connect networks following Class B figure.) Recommend: 12 Vin : C1=4.7uF/25V 1210 MLCC. L1=2.2uH 0504 SMD Inductor P/N:PMT-059 24 Vin : C1=2.2μF/50V 1210 MLCC. L1=10μH 0504 SMD Inductor P/N:PMT-047. 48 Vin : C1=2.2μF/100V 1210 MLCC. L1=10μH 0504 SMD Inductor P/N:PMT-047. 7. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The filter capacitor Power Mate suggest: Nippon chemi-con KY series, 100μF/100V, ESR 110mΩ. 120 PDL03-24S05W Derating Curve 100 80 60 40 20 0 -40 -20 0 20 40 60 71 80 100 AMBIENT TEMPERATURE(℃) PDL03-24S05W Efficiency VS Output Load EFFICIENCY(%) EFFICIENCY(%) 85% PDL03-24S05W Efficiency VS Input Voltage 80% 75% 70% 65% 60% 9 12 15 18 21 24 INPUT VOLTAGE (V) 27 30 33 36 85 80 75 70 65 60 55 50 45 40 10 20 30 40 50 60 70 80 90 100 OUTPUT LOAD (% of Full Load) Page 1 of 3 Issued Date:2009/02/10 0.86(21.8) FRONT VIEW +Vin -INPUT LOAD -Vin -Vout D/D Converter 1 2 3 5 6 7 8 0.100(2.54) Recommended Filter for Class B Compliance The components used in the above figure, together with the .0.01(0.3) Rectangular pin 0.13(3.3) 0.700(17.78) 0.36(9.1) +Vout C1 0.16(4.1) 0.002(0.50) 0.44 (11.2) L1 +INPUT BOTTOM VIEW 0.08(2.0) 0.02(0.5) 1. All dimensions in Inches (mm) Tolerance: X.XX±0.02 (X.X±0.5) X.XXX±0.01 (X.XX±0.25) 2. Pin pitch tolerance ±0.01(0.25) 3. Pin dimension tolerance ±0.004 (0.1) PIN CONNECTION PIN SINGLE DUAL 1 2 3 5 6 7 8 - INPUT + INPUT CTRL NC + OUTPUT - OUTPUT NC - INPUT + INPUT CTRL NC + OUTPUT COM - OUTPUT manufacturers’ part numbers for these components, are as follows: C1 L1 PDL03-12xxxW 10uF/25V 1812 MLCC 2.2uH 0504 SMD Inductor PMT-059 PDL03-24xxxW 6.8μF/50V 1812 MLCC 18μH 0504 SMD Inductor PMT-046 PDL03-48xxxW 2.2μF/100V 1812 MLCC 18μH 0504 SMD Inductor PMT-046 PDL03W SERIES Page 1 of 3 Issued Date:2009/02/10