(800) 531-5782 For assistance or to order, call PT6120 Series • • • • • • Low Voltage Input (7V) 89% Efficiency Adjustable Output Voltage Internal Short Circuit Protection Over-Temperature Protection On/Off Control (Ground Off) The PT6120 series is a low voltage input (typically 7V) version of Power Trends’ high-performance 1A, 12 pin SIP Integrated Switching Pin-Out Information Pin Standard Application VOADJ 12 VIN 2,3,4 PT6120 VOUT 9,10,11 1 5,6,7,8 C1 INH C2 + Q1 GND GND C1 = Optional 1µF ceramic Q1 = NFET C2 = Required 100µF electrolytic Specifications 1 2 3 4 5 6 7 8 9 10 11 12 SLTS081 1 AMP ADJUSTABLE LOW VOLTAGE INPUT INTEGRATED SWITCHING REGULATOR Function Inhibit (30V max) (Revised 6/4/98) Regulators (ISRs). These ISRs are designed with premium low threshold FETs for those applications requiring very low input/output voltage differentials such as battery powered equipment. This highperformance ISR family offers a unique combination of features combining 89% typical efficiency with open-collector on/ off control and adjustable output voltage. Quiescent current in the shutdown mode is less than 100µA. Ordering Information PT Series Suffix (PT1234X) PT6121! = +5 Volts PT6122! = +3.3 Volts Case/Pin Configuration Vertical Through-Hole Horizontal Through-Hole Horizontal Surface Mount Vin Vin Vin GND GND GND GND Vout Vout Vout Vout Adj N A C Pkg Style 200 PT6120 PT6120 SERIES Characteristics (Ta =25°C unless noted) Symbols Conditions Min Typ Max Units Output Current Io Over Vin range 0.1* — 1.0 A Short Circuit Current Isc Vin = Vin min — 3.5 — Apk Input Voltage Range Vin 0.1 ≤ Io ≤ 1.0 A 7 — 26 V 7 — 30/38** V ∆Vo Over Vin Range, Io = 1.0 A Ta = 0°C to +60°C — ±1.0 ±2.0 %Vo Line Regulation Regline Over Vin range — ±0.25 ±0.5 %Vo Load Regulation Regload 0.1 ≤ Io ≤ 1.0 A — ±0.25 ±0.5 %Vo Vo Ripple/Noise Vn Vin=Vin min, Io=1.0 A — ±2 — %Vo Transient Response with Co = 100µF ttr Vos 50% load change Vo over/undershoot — — 100 5.0 200 — µSec %Vo Efficiency η Vin=9V, Io=0.5A, Vo=3.3V Vin=9V, Io=0.5A, Vo=5V — — 84 89 — — % % Switching Frequency ƒo Over Vin and Io ranges 400 500 600 kHz Shutdown Current Isc Vin = 15V — 100 — µA Quiescent Current Output Voltage Adjustment Range Inl Vo Io = 0A, Vin =10V Below Vo Above Vo — 10 — See Application Notes. mA Absolute Maximum Operating Temperature Range Ta -40 — +85 °C Recommended Operating Temperature Range Ta Free Air Convection, Vo= 3.3V (40-60LFM) Vo= 5V -40 -40 — — +85*** +85*** °C Thermal Resistance θja Free Air Convection (40-60LFM) — — 50 40 — — °C/W Storage Temperature Ts -40 — +125 °C (Note: inhibit function cannot be used with Vin above 30V) Output Voltage Tolerance Vo = 3.3V Vo = 5V Vo = 3.3V Vo = 5V Mechanical Shock Per Mil-STD-883D, Method 2002.3 1 msec, Half Sine, mounted to a fixture Mechanical Vibration Per Mil-STD-883D, Method 2007.2 20-2000 Hz, Soldered in a PC board Weight — 500 — 10 — 5.0 — — — G’s G’s grams * ISR will operate down to no load with reduced specifications. ** Input voltage cannot exceed 30V when the inhibit function is used. ***See Thermal Derating chart. Note: The PT6120 Series requires a 100µF electrolytic or tantalum output capacitor for proper operation in all applications. 4 Power Trends, Inc. 27715 Diehl Road, Warrenville, IL 60555 (800) 531-5782 Fax: (630) 393-6902 http://www.ti.com/powertrends (800) 531-5782 For assistance or to order, call PT6120 CHARACTERISTIC DATA PT6122, 3.3 VDC PT6121, 5.0 VDC (See Note 1) (See Note 1) Efficiency vs Output Current Efficiency vs Output Current 100 100 90 Efficiency - % Efficiency - % 90 Vin 80 9.0V 12.0V 70 15.0V 18.0V 26.0V 60 Vin 80 9.0V 12.0V 18.0V 24.0V 30.0V 38.0V 70 60 50 50 40 40 0 0.2 0.4 0.6 0.8 0 1 0.2 0.4 0.6 Iout-(Amps) 0.8 1 Iout-(Amps) Ripple vs Output Current Ripple vs Output Current 90 180 80 160 70 140 Vin 60 26.0V 18.0V 50 15.0V 12.0V 40 Ripple-(mV) Ripple-(mV) Series Vin 120 38.0V 30.0V 100 24.0V 18.0V 80 12.0V 9.0V 30 60 20 40 10 20 9.0V 0 0 0 0.2 0.4 0.6 0.8 0 1 0.2 0.4 Iout-(Amps) Thermal Derating (Ta) 0.6 0.8 1 Iout-(Amps) Thermal Derating (Ta) (See Note 2) 1 (See Note 2) 1 70°C 0.8 Iout-(Amps) 0.8 Iout-(Amps) 70°C 85°C 0.6 0.4 0.2 85°C 0.6 0.4 0.2 0 0 9 12 15 18 21 24 27 Vin-(Volts) 9 12 15 18 21 24 27 30 33 36 39 Vin-(Volts) (n Power Dissipation vs Output Current Power Dissipation vs Output Current 1.4 1 0.9 1.2 0.8 PD-(Watts) 26.0V 0.6 18.0V 0.5 15.0V 12.0V 0.4 9.0V 0.3 PD-(Watts) Vin 0.7 Vin 1 38.0V 30.0V 24.0V 18.0V 12.0V 9.0V 0.8 0.6 0.4 0.2 0.2 0.1 0 0 0.2 0.4 0.6 0.8 1 0 Iout-(Amps) 0 0.2 0.4 0.6 0.8 1 Iout-(Amps) Note 1: All data listed in the above graphs, except for derating data, has been developed from actual products tested at 25°C. This data is considered typical data for the ISR. Note 2: Thermal derating graphs are developed in free air convection cooling of 40-60 LFM. (See Thermal Application Notes.) Power Trends, Inc. 27715 Diehl Road, Warrenville, IL 60555 (800) 531-5782 Fax: (630) 393-6902 http://www.ti.com/powertrends 5 (800) 531-5782 For assistance or to order, call Application Notes PT6100/6120/6210/6220/6300/6320 Series More Application Notes Adjusting the Output Voltage of Power Trends’ Wide Input Range Bus ISRs The output voltage of the Power Trends’ Wide Input Range Series ISRs may be adjusted higher or lower than the factory trimmed pre-set voltage with the addition of a single external resistor. Table 1 accordingly gives the allowable adjustment range for each model for either series as Va (min) and Va (max). Adjust Up: An increase in the output voltage is obtained by adding a resistor R2, between pin 12 (Vo adjust) and pins 5-8 (GND). Figure 1 2,3,4 Vin PT6100/6200/6300 Vin Vo GND 9,10,11 Vo Vo(adj) 5,6,7,8 12 (R1) Adj Down C1 1µF Ceramic (Optional) C2 100 µF (Req'd) + R2 Adjust Up COM COM Adjust Down: Add a resistor (R1), between pin 12 (Vo adjust) and pins 9-11(Vout). Refer to Figure 1 and Table 2 for both the placement and value of the required resistor; either (R1) or R2 as appropriate. The values of (R1) [adjust down], and R2 [adjust up], can also be calculated using the following formulae. Notes: 1. Use only a single 1% resistor in either the (R1) or R2 location. Place the resistor as close to the ISR as possible. 2. Never connect capacitors from Vo adjust to either GND or Vout. Any capacitance added to the Vo adjust pin will affect the stability of the ISR. 4. Adjustments to the output voltage may place additional limits on the maximum and minimum input voltage for the part. The revised maximum and minimum input voltage limits must comply with the following requirements. Note that the minimum input voltage limits are also model dependant. Vin (max) = (8 x Va)V or *30/38V, whichever is less. (R1) = Ro (Va – 1.25) Vo – Va kΩ R2 = 1.25 Ro Va – Vo kΩ Where: Vo = Original output voltage Va = Adjusted output voltage Ro = The resistance value fromTable 1 Table 1 ISR ADJUSTMENT RANGE AND FORMULA PARAMETERS 1Adc Rated *Limit is 30V when inhibit function is active. 2Adc Rated PT6x0x/PT6x1x series: Vin (min) = (Va + 4)V or 9V, whichever is greater. PT6x2x series: Vo <10V; Vin (min) = (Va + 2.0)V or 7.0V, whichever is greater. Vo ≥10V; Vin (min) = (Va + 2.5)V 3Adc Rated PT6102 PT6122 PT6213 PT6223 PT6303 PT6323 PT6101 PT6121 PT6103 PT6212 PT6222 PT6302 PT6322 PT6214 PT6304 Vo (nom) Va (min) 3.3 5.0 5.0 12.0 1.89 1.88 2.18 2.43 Va (max) Ω) Ro (kΩ 6.07 11.25 8.5 22.12 66.5 150.0 90.9 243.0 Power Trends, Inc. 27715 Diehl Road, Warrenville, IL 60555 (800) 531-5782 Fax: (630) 393-6902 http://www.powertrends.com 3 For assistance or to order, call (800) 531-5782 Application PT6100/6120/6210/6220/6300/6320 Series Notes Table 2 ISR ADJUSTMENT RESISTOR VALUES 1Adc Rated 2Adc Rated 3Adc Rated Vo (nom) Va (req.d) PT6102 PT6122 PT6213 PT6223 PT6303 PT6323 PT6101 PT6121 3.3 5.0 1Adc Rated PT6212 PT6222 PT6302 PT6322 5.0 PT6101 PT6121 PT6214 PT6212 PT6222 PT6302 PT6322 2Adc Rated PT6304 3Adc Rated 12.0 PT6103 Vo (nom) Va (req.d) 5.0 5.0 PT6214 PT6304 12.0 1.9 (30.9)kΩ (31.5)kΩ 6.2 156.0kΩ 94.7kΩ (207.0)kΩ 2.0 (38.4)kΩ (37.5)kΩ 6.4 134.0kΩ 81.2kΩ (223.0)kΩ 2.1 (47.1)kΩ (44.0)kΩ 6.6 117.0kΩ 71.0kΩ (241.0)kΩ 2.2 (57.4)kΩ (50.9)kΩ (30.8)kΩ 6.8 104.0kΩ 63.1kΩ (259.0)kΩ 2.3 (69.8)kΩ (58.3)kΩ (35.4)kΩ 7.0 93.8kΩ 56.8kΩ (279.0)kΩ 2.4 (85.0)kΩ (66.3)kΩ (40.2)kΩ 7.2 85.2kΩ 51.6kΩ (301.0)kΩ 2.5 (104.0)kΩ (75.0)kΩ (45.5)kΩ (32.0)kΩ 7.4 78.1kΩ 47.3kΩ (325.0)kΩ 2.6 (128.0)kΩ (84.4)kΩ (51.1)kΩ (34.9)kΩ 7.6 72.1kΩ 43.7kΩ (351.0)kΩ 2.7 (161.0)kΩ (94.6)kΩ (57.3)kΩ (37.9)kΩ 7.8 67.0kΩ 40.6kΩ (379.0)kΩ 2.8 (206.0)kΩ (106.0)kΩ (64.0)kΩ (40.9)kΩ 8.0 62.5kΩ 37.9kΩ (410.0)kΩ 2.9 (274.0kΩ (118.0)kΩ (71.4)kΩ (44.1)kΩ 8.2 58.6kΩ 35.5kΩ (444.0)kΩ 3.0 (388.0)kΩ (131.0)kΩ (79.5)kΩ (47.3)kΩ 8.4 55.1kΩ 33.4kΩ (483.0)kΩ 3.1 (615.0)kΩ (146.0)kΩ (88.5)kΩ (50.5)kΩ 8.6 52.1kΩ (525.0)kΩ 3.2 (1300.0)kΩ (163.0)kΩ (98.5)kΩ (53.8)kΩ 8.8 49.3kΩ (573.0)kΩ (181.0)kΩ (110.0)kΩ (57.3)kΩ 9.0 46.9kΩ (628.0)kΩ 3.3 3.4 831.0kΩ (202.0)kΩ (122.0)kΩ (60.8)kΩ 9.5 41.7kΩ (802.0)kΩ 3.5 416.0kΩ (225.0)kΩ (136.0)kΩ (64.3)kΩ 10.0 37.5kΩ (1060.0)kΩ 3.6 227.0kΩ (252.0)kΩ (153.0)kΩ (68.0)kΩ 10.5 34.1kΩ (1500.0)kΩ 3.7 208.0kΩ (283.0)kΩ (171.0)kΩ (71.7)kΩ 11.0 31.3kΩ 3.8 166.0kΩ (319.0)kΩ (193.0)kΩ (75.6)kΩ 11.5 3.9 139.0kΩ (361.0)kΩ (219.0)kΩ (79.5)kΩ 12.0 4.0 119.0kΩ (413.0)kΩ (250.0)kΩ (83.5)kΩ 12.5 608.0kΩ 4.1 104.0kΩ (475.0)kΩ (288.0)kΩ (87.7)kΩ 13.0 304.0kΩ 4.2 92.4kΩ (533.0)kΩ (335.0)kΩ (91.9)kΩ 13.5 203.0kΩ 4.3 83.1kΩ (654.0)kΩ (396.0)kΩ (96.3)kΩ 14.0 152.0kΩ 4.4 75.6kΩ (788.0)kΩ (477.0)kΩ (101.0)kΩ 14.5 122.0kΩ 4.5 69.3kΩ (975.0)kΩ (591.0)kΩ (105.0)kΩ 15.0 101.0kΩ 4.6 63.9kΩ (1260.0)kΩ (761.0)kΩ (110.0)kΩ 15.5 86.8kΩ 4.7 59.4kΩ (1730.0)kΩ (1050.0)kΩ (115.0)kΩ 16.0 75.9kΩ 4.8 55.4kΩ (1610.0)kΩ (120.0)kΩ 16.5 67.5kΩ 4.9 52.0kΩ (125.0)kΩ 17.0 60.8kΩ 5.0 48.9kΩ (130.0)kΩ 17.5 55.2kΩ 5.1 46.2kΩ 1880.0kΩ 1140.0kΩ (136.0)kΩ 18.0 50.6kΩ 5.2 43.8kΩ 937.0kΩ 568.0kΩ (141.0)kΩ 18.5 46.7kΩ 5.3 41.6kΩ 625.0kΩ 379.0kΩ (147.0)kΩ 19.0 43.4kΩ 5.4 39.6kΩ 469.0kΩ 284.0kΩ (153.0)kΩ 19.5 40.5kΩ 5.5 37.8kΩ 375.0kΩ 227.0kΩ (159.0)kΩ 20.0 38.0kΩ 5.6 36.1kΩ 313.0kΩ 189.0kΩ (165.0)kΩ 20.5 35.7kΩ 5.7 34.6kΩ 268.0kΩ 162.0kΩ (172.0)kΩ 21.5 33.8kΩ 5.8 33.3kΩ 234.0kΩ 142.0kΩ (178.0)kΩ 21.5 32.0kΩ 5.9 32.0kΩ 208.0kΩ 126.0kΩ (185.0)kΩ 22.0 30.4kΩ 30.8kΩ R2 = Black 188.0kΩ 114.0kΩ (192.0)kΩ 6.0 R1 = (Red) 4 ISR ADJUSTMENT RESISTOR VALUES (Cont) PT6103 Power Trends, Inc. 27715 Diehl Road, Warrenville, IL 60555 (800) 531-5782 Fax: (630) 393-6902 http://www.powertrends.com (800) 531-5782 For assistance or to order, call Application Notes PT6100/6120/6210/6220/6300/6320 Series More Application Notes For applications requiring output voltage On/Off control, the 12pin ISR products incorporate an inhibit function. The function has uses in areas such as battery conservation, power-up sequencing, or any other application where the regulated output from the module is required to be switched off. The On/Off function is provided by the Inhibit control, pin 1. The ISR functions normally with pin 1 open-circuit, providing a regulated output whenever a valid source voltage is applied to Vin, (pins 2, 3, & 4). When a low-level2 ground signal is applied to pin 1 the regulator output is disabled, and the input current to the ISR is reduced to about 100µA 3/. Figure 1 shows an application schematic, which details the typical use of the inhibit function. Note the discrete transistor, Q1. The inhibit control has its own internal pull-up with a maximum open-circuit voltage of 8.3VDC. Only devices with a true opencollector or open-drain output can be used to control this pin. A discrete bipolar transistor or MOSFET is recommended. Notes: 1. The inhibit control logic is similar for all Power Trends’ modules, but the flexibility and threshold tolerances will be different. For specific information on the inhibit function of other ISR models, consult the applicable application note. 2. Use only a true open-collector device (preferably a discrete transistor) for the inhibit input. Do Not use a pull-up resistor, or drive the input directly from the output of a TTL or other logic gate. To disable the output voltage, the control pin should be pulled low to less than +1.5VDC. 3. The following equation may be used to determine the approximate current drawn from the input supply at Vin, and through Q1 when the inhibit is active. Istby = Vin ÷ 155kΩ ± 20% 4. When the inhibit control pin is active, i.e. pulled low, the maximum input voltage is limited to +30Vdc. Figure 1 2,3,4 V in PT6100/6210/6300 Vin Vo GND Inh V out 12 C2 100 µF Q1 2N7002 Inh 9,10,11 Vo(adj) 5,6,7,8 1 C1, 1 µF (Optional) + COM COM Turn-On Time: The output of the ISR is enabled automatically when external power is applied to the input. The Inhibit control pin is pulled high by its internal pull-up resistor. The ISR produces a fully regulated output voltage within 1-msec of either the release of the Inhibit control pin, or the application of power. The actual turn-on time will vary with the input voltage, output load, and the total amount of capacitance connected to the output Using the circuit of Figure 1, Figure 2 shows the typical rise in output voltage for the PT6101 following the turn-off of Q1 at time t =0. The waveform was measured with a 9Vdc input voltage, and 5-Ohm resistive load. Figure 2 6 5 4 Vo (Vdc) Using the Inhibit Function on Power Trends’ Wide Input Range Bus ISRs 3 2 1 0 5. Do not control the inhibit input with an external DC voltage. This will lead to erratic operation of the ISR and may over-stress the regulator. -0.2 0 0.2 0.4 0.6 0.8 1 t (milli-secs) 6. Avoid capacitance greater than 500pF at the Inhibit control pin. Excessive capacitance at this pin will cause the ISR to produce a pulse on the output voltage bus at turn-on. 7. Keep the On/Off transition to less than 10µs. This prevents erratic operation of the ISR, which can cause a momentary high output voltage. Power Trends, Inc. 27715 Diehl Road, Warrenville, IL 60555 (800) 531-5782 Fax: (630) 393-6902 http://www.powertrends.com 5 IMPORTANT NOTICE Texas Instruments and its subsidiaries (TI) reserve the right to make changes to their products or to discontinue any product or service without notice, and advise customers to obtain the latest version of relevant information to verify, before placing orders, that information being relied on is current and complete. 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