Data Sheet
August 22, 2006
QW010/015/020 Series Power Modules: dc-dc Converters;
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A
RoHS Compliant
Features
Compatible with RoHS EU Directive 200295/EC (-Z Versions)
n
Compatible in RoHS EU Directive 200295/EC with lead
solder exemption (non -Z versions)
n
Applications
n
Delivers up to 20 A output current
n
High efficiency: 91% at 3.3V full load (VIN = 48V)
n
Small size and low profile:
36.8 mm x 57.9 mm x 8.50 mm
(1.45 in x 2.28 in x 0.335 in)
n
Low output ripple and noise
n
Exceptional thermal performance
n
Industry standard "quarter-brick" footprint
n
High reliability: MTBF > 3.1M hours at 25 °C
n
Remote On/Off positive logic (primary referenced)
n
Distributed Power Architectures
n
Constant switching frequency (320 KHz typical)
n
Wireless Networks
n
Remote Sense
n
Access and Optical Network Equipment
n
Output overvoltage and overcurrent protection
n
Enterprise Networks
n
Overtemperature protection
n
Latest generation IC’s (DSP, FPGA, ASIC) and Microprocessor-powered applications.
n
Adjustable output voltage (± 10%)
n
Meets the voltage and current requirements for
ETSI 300-132-2 and complies with and is approved for
Basic Insulation rating per IEC60950 3rd (-B version
only)
Options
n
Remote On/Off negative logic
n
Surface-mount package (–S Suffix)
n
Basic Insulation (–B Suffix)
n
Baseplate version for heatsink attachment
n
n
n
UL* 60950 Recognized, CSA† C22.2 No. 60950-00 Certified, and VDE‡ 0805 (IEC60950, 3rd edition) Licensed
CE mark meets 73/23/EEC and 93/68/EEC directives§
ISO** 9001 and ISO14001 certified manufacturing facilities
(only Through-hole version)
Description
The QW series power modules are isolated dc-dc converters that can deliver up to 20A of output current and provide a precisely regulated output voltage over a wide range of input voltages (VI = 36Vdc to 75Vdc). The modules achieve full load efficiency of 91% at 3.3V output voltage, The open frame modules, available in both surface-mount and through-hole packaging,
enable designers to develop cost- and space-efficient solutions. Standard features include remote On/Off, output voltage adjustment, remote sense,overvoltage, overcurrent and overtemperature protection.
*
†
‡
§
**
UL is a registered trademark of Underwriters Laboratories, Inc.
CSA is a registered trademark of Canadian Standards Association.
VDE is a trademark of Verband Deutscher Elektrotechniker e.V.
This product is intended for integration into end-use equipment. All the required procedures for CE marking of end-use equipment should be followed. (The CE mark is placed on selected products.)
ISO is a registered trademark of the Internation Organization of Standards
Document Name: DS06-008 ver.1.3
PDF Name: QW010-015-020_ds.pdf
Data Sheet
August 22, 2006
QW010/015/020 Series Power Modules: dc-dc Converters;
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress
ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the
operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the
device reliabiltiy.
Device
Symbol
Min
Max
Unit
Input Voltage:Continuous
Transient (100ms)
Parameter
All
All
VI
VI, trans
—
—
75
100
Vdc
Vdc
Operating Ambient Temperature
(See Thermal Considerations section)
All
TA
–40
85
°C
Storage Temperature
All
Tstg
–55
125
°C
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
Parameter
Device
Symbol
Min
Typ
Max
Unit
All
VIN
36
48
75
Vdc
Maximum Input Current
(VI = 0 V to 75 V; IO = IO, max)
All
II, max
—
—
2.0
Adc
Inrush Transient
All
I2 t
0.2
A 2s
Input Reflected Ripple Current, peak-peak
(5 Hz to 20 MHz, 12 µH source impedance
See Test configuration section)
All
II
Input Ripple Rejection (120 Hz)
All
Operating Input Voltage
10
mAp-p
50
dB
CAUTION: This power module is not internally fused. An input line fuse must always be used.
This power module can be used in a wide variety of applications, ranging from simple stand-alone operation to an integrated
part of a sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included however, to achieve
maximum safety and system protection, always use an input line fuse. The safety agencies require a time-delay fuse with a
maximum rating of 5 A (see Safety Considerations section). Based on the information provided in this data sheet on inrush
energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s
data sheet for further information.
Tyco Electronics Power Systems
2
Data Sheet
August 22, 2006
QW010/015/020 Series Power Modules: dc-dc Converters;
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A
Electrical Specifications (continued)
Parameter
Device
Symbol
Min
Typ
Max
Unit
Output Voltage Set Point
(VI = 48 Vdc; IO = IO, min to IO, max; TA = 25 °C)
P
M
Y
G
F
A
VO, set
VO, set
VO, set
VO, set
VO, set
VO, set
1.18
1.47
1.76
2.45
3.23
4.9
1.2
1.5
1.8
2.5
3.3
5.0
1.22
1.52
1.84
2.55
3.37
5.1
Vdc
Vdc
Vdc
Vdc
Vdc
Vdc
Output Voltage
(Over all operating input voltage, resistive load, and
temperature conditions until end of life. See Test
Configurations section.)
P
M
Y
G
F
A
VO
VO
VO
VO
VO
VO
1.16
1.45
1.74
2.42
3.20
4.85
—
—
—
—
—
—
1.24
1.55
1.85
2.57
3.40
5.15
Vdc
Vdc
Vdc
Vdc
Vdc
Vdc
Output Regulation:
Line (VI = 36 V to 75 V)
Load (IO = IO, min to IO, max)
Temperature (TA = –40 °C to + 85 °C)
All
All
All
—
—
—
—
—
—
—
—
—
±5
±5
1.0
mV
mV
%VO, set
Output Ripple and Noise Voltage
See Test Configurations section
Measured across 10 µF Tantalum, 1 µF ceramic, VI = 48
Vdc, TA = 25 °C, IO = IO,max
RMS
Peak-to-peak
All
All
—
—
12
45
—
75
mVrms
mVp-p
External Load Capacitance
All
CO
0
—
10,000
µF
Output Current
G,Y,M,P
F
A
IO
IO
IO
0
0
0
—
—
—
20.0
15.0
10.0
Adc
Adc
Adc
Output Current-limit Inception
(VO = 90% of VO, set)
G,Y,M,P
F
A
IO
IO
IO
—
—
—
23.5
17.5
11.75
—
—
—
Adc
Adc
Adc
Output Short-circuit Current (Average)
(VO = 0.25 V)
G,Y,M,P
F
A
IO
IO
IO
—
—
—
13
10
7
—
—
—
Adc
Adc
Adc
Efficiency (VI = 48 Vdc; IO = IO, max),TA = 25 °C
P
M
Y
G
F
A
η
η
η
η
η
η
—
—
—
—
—
—
84
86
87
89
91
92
—
—
—
—
—
—
%
%
%
%
%
%
Switching Frequency
All
fsw
—
320
—
kHZ
Tyco Electronics Power Systems
3
QW010/015/020 Series Power Modules: dc-dc Converters;
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A
Data Sheet
August 22, 2006
Electrical Specifications (continued)
Parameter
Device
Symbol
Min
Typ
Max
Unit
All
All
—
—
—
—
200
0.2
—
—
mV
ms
All
All
—
—
—
—
200
0.2
—
—
mV
ms
Dynamic Response
(di/dt = 0.1 A/µs, VI = 48 V, TA = 25 °C)
Cout = 220µF Electrolytic and 1µF tantalum.
Load Change from IO = 50% to 75% of IO, max,
Peak Deviation
Settling Time (VO < 10% of peak deviation)
Load Change from IO = 50% to 25% of IO, max,
Peak Deviation
Settling Time (VO < 10% of peak deviation)
Isolation Specifications
Parameter
Symbol
Min
Typ
Max
Unit
Isolation Capacitance
Ciso
—
1000
—
PF
Isolation Resistance
Riso
10
—
—
MΩ
Isolation Voltage
Viso
—
—
1500
Vdc
General Specifications
Parameter
Min
Calculated MTBF (IO = 80% of IO, max TA = 25 °C)
Tyco RIN (Reliability Infomation Notebook) Method
Weight
Tyco Electronics Power Systems
Typ
Max
3,178,000
—
27.4(0.97)
Unit
Hours
—
g (oz.)
4
QW010/015/020 Series Power Modules: dc-dc Converters;
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A
Data Sheet
August 22, 2006
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See
Feature Descriptions for additional information.
Parameter
Remote On/Off Signal Interface
(VI = VI,min to VI,max; open collector or compatible, signal
referenced to VI(–) terminal)
Negative Logic: Device Code Suffix “1”:
Logic Low—Module On / Logic High—Module Off
Positive Logic: If Device Code Suffix “1” Is Not Specified:
Logic Low—Module Off / Logic High—Module On
Module Specifications:
On/Off Current—Logic Low
On/Off Voltage—Logic Low
On/Off Voltage—Logic High (Ion/off = 0 mA)
Open Collector Switch Specifications:
Leakage Current During Logic High (Von/off = 15 V)
Output Low Voltage During Logic Low (Ion/off = 1 mA)
Turn-on Delay and Rise Times
(at 80% of IO, max; TA = 25 °C):
Case 1: On/Off Input Is Set for Logic High and then Input
Power Is Applied (delay from point at which VI = VI, min until
VO = 10% of VO, set).
Case 2: Input Power Is Applied for at Least One Second, and
Then the On/Off Input Is Set to Logic High (delay from point at
which Von/off = 0.9 V until VO = 10% of VO, set).
Output Voltage Rise Time (time for VO to rise from 10% of
VO, nom to 90% of VO, set)
Output voltage overshoot
(IO = 80% of IO,max, VI = 48 Vdc TA = 25 °C)
Device
Symbol
Min
Typ
Max
Unit
All
All
All
Ion/off
Von/off
Von/off
—
–0.7
—
—
—
—
1.0
1.2
15
mA
V
V
All
All
Ion/off
Von/off
—
—
—
—
50
1.2
µA
V
All
Tdelay
—
17
—
ms
All
Tdelay
—
3
—
ms
All
Trise
—
13
—
ms
All
—
—
5
%VO,set
P,M,Y
G,F,A
—
—
0.25
V
10
%VO, set
All
90
—
110
%VO, set
Output Voltage Adjustment (See Feature Descriptions section):
Output Voltage Remote-sense Range
Output Voltage Set-point Adjustment Range (trim)
P
M
Y
G
F
A
VO, ovsd
VO, ovsd
VO, ovsd
VO, ovsd
VO, ovsd
VO, ovsd
2.0
2.3
2.3
2.7
3.6
5.5
—
—
—
—
—
—
2.4
2.7
2.7
3.7
4.5
7.2
V
V
V
V
V
V
Overtemperature Protection (VI = 75 V, IO = IO, max)
See Figure 44
All
TQ10 /
TQ560
—
120
—
°C
Input Undervoltage Lockout:
Turn-on Threshold
Turn-off Threshold
All
All
—
33
35
34
36
—
V
V
Output Overvoltage Protection (clamp)
Tyco Electronics Power Systems
5
QW010/015/020 Series Power Modules: dc-dc Converters;
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A
Data Sheet
August 22, 2006
Characteristic Curves
The following figures provide typical characteristics curves for the QW020A0P1 (VO = 1.2V) module at room temperature (TA
= 25 °C)
OUTPUT CURRENT,
IO (A) (5 A/div)
0.8
0.7
IO = 20 A
0.6
0.5
0.4
IO = 10 A
0.3
0.2
IO = 0 A
0.1
0
30
35
40
45
50
55
60
65
70
OUTPUT VOLTAGE,
VO (V) (200 mV/div)
INPUT CURRENT, II (A)
0.9
INPUT VOLTAGE, VI (V)
TIME, t (100 µs/div)
Figure 1. Input Voltage and Current Characteristics.
82
80
VI = 36 V
VI = 48 V
VI = 75 V
78
76
74
72
70
0
5
10
OUTPUT CURRENT, IO (A)
15
TIME, t (100 µs/div)
Figure 5.
OUTPUT VOLTAGE,
VO (V) (20 mV/div)
OUTPUT VOLTAGE,
VO (V) (500 mV/div)
TIME, t (1 ms/div)
TIME, t (1 µs/div)
Figure 3.
Transient Response to Step Increase in
Load from 50% to 75% of Full Load
(VI = 48 Vdc).
REMOTE ON/OFF,
VON/OFF (V) (5 V/div)
Figure 2. Converter Efficiency vs. Output Current.
20
OUTPUT VOLTAGE,
VO (V) (200 mV/div)
EFFICIENCY,
(%)
84
Transient Response to Step Decrease in
Load from 50% to 25% of Full Load
(VI = 48 Vdc).
OUTPUT CURRENT,
IO (A) (5 A/div)
86
Figure 4.
Output Ripple Voltage (IO = IO, max).
Tyco Electronics Power Systems
Figure 6.
Start-up from Remote On/Off (IO = IO, max).
6
QW010/015/020 Series Power Modules: dc-dc Converters;
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A
Data Sheet
August 22, 2006
Characteristic Curves
The following figures provide typical characteristics curves for the QW020A0M1 (VO = 1.5 V) module at room temperature (TA
= 25 °C)
OUTPUT CURRENT,
IO (A) (5 A/div)
1
0.8
IO = 20A
0.6
IO = 10A
0.4
0.2
IO = 0A
0
30
35
40
45
50
55
60
INPUT VOLTAGE, VI (V)
65
70
75
TIME, t (100 µs/div)
Figure 7. Input Voltage and Current Characteristics.
86
84
82
80
78
OUTPUT VOLTAGE,
VO (V) (200 mV/div)
(%)
Figure 10. Transient Response to Step Decrease in
Load from 50% to 25% of Full Load
(VI = 48 Vdc).
OUTPUT CURRENT,
IO (A) (5 A/div)
88
EFFICIENCY,
OUTPUT VOLTAGE,
VO (V) (200 mV/div)
INPUT CURRENT, II (A)
1.2
76
VI = 36V
VI = 48V
VI = 75V
74
72
70
0
2
4
6
8
10
12
14
OUTPUT CURRENT, IO (A)
16
18
Figure 11. Transient Response to Step Increase in Load
from 50% to 75% of Full Load
(VI = 48 Vdc).
OUTPUT VOLTAGE,
VO (V) (500 mV/div)
OUTPUT VOLTAGE,
VO (V) (200 V/div)
TIME, t (1 µs/div)
Figure 9.
TIME, t (100 µs/div)
REMOTE ON/OFF,
VON/OFF (5 V/div)
Figure 8. Converter Efficiency vs. Output Current.
20
Output Ripple Voltage (IO = IO, max).
Tyco Electronics Power Systems
TIME, t (1 ms/div)
Figure 12. Start-up from Remote On/Off (IO = IO, max).
7
QW010/015/020 Series Power Modules: dc-dc Converters;
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A
Data Sheet
August 22, 2006
Characteristic Curves
The following figures provide typical characteristics curves for the QW020A0Y1 (VO = 1.8V) module at room temperature (TA
= 25 °C)
OUTPUT CURRENT,
IO (A) (5 A/div)
1.2
IO = 20 A
1
0.8
0.6
IO = 10 A
0.4
0.2
0
30
IO = 0 A
35
40
45
50
55
INPUT VOLTAGE, VI (V)
60
65
70
TIME, t (100 µs/div)
88
82
VI = 36 V
VI = 48 V
VI = 75 V
80
78
OUTPUT VOLTAGE,
VO (V) (200 mV/div)
(%)
EFFICIENCY,
84
76
74
72
70
0
Figure 16. Transient Response to Step Decrease in
Load from 50% to 25% of Full Load
(VI = 48 Vdc).
OUTPUT CURRENT,
IO (A) (5 A/div)
Figure 13. Input Voltage and Current Characteristics.
86
OUTPUT VOLTAGE,
VO (V) (200 mV/div)
INPUT CURRENT, II (A)
1.4
5
10
15
OUTPUT CURRENT, IO (A)
20
Figure 17. Transient Response to Step Increase in
Load from 50% to 75% of Full Load
(VI = 48 Vdc).
OUTPUT VOLTAGE,
VO (V) (500 mV/div)
OUTPUT VOLTAGE,
VO (V) (20 mV/div)
REMOTE ON/OFF,
VON/OFF (V) (5 V/div)
Figure 14. Converter Efficiency vs. Output Current.
TIME, t (100 µs/div)
TIME, t (1 µs/div)
Figure 15. Output Ripple Voltage (IO = IO, max).
Tyco Electronics Power Systems
TIME, t (1 ms/div)
Figure 18. Start-up from Remote On/Off (IO = IO, max).
8
QW010/015/020 Series Power Modules: dc-dc Converters;
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A
Data Sheet
August 22, 2006
Characteristic Curves
The following figures provide typical characteristics curves for the QW020A0G1 (VO = 2.5 V) module at room temperature (TA =
25 °C)
OUTPUT CURRENT,
IO (A) (5 A/div)
1.8
IO = 20 A
1.4
1.2
1
0.8
IO = 10 A
0.6
0.4
0.2
0
30
IO = 0 A
35
40
45
50
55
60
65
70
OUTPUT VOLTAGE,
VO (V) (100 mV/div)
INPUT CURRENT, II (A)
1.6
INPUT VOLTAGE, VI (V)
TIME, t (100 µs/div)
Figure 19. Input Voltage and Current Characteristics.
86
VI = 36 V
VI = 48 V
84
82
80
78
76
VI = 75 V
74
72
70
0
5
10
15
20
OUTPUT VOLTAGE,
VO (V) (100 mV/div)
EFFICIENCY,
(%)
88
OUTPUT CURRENT,
IO (A) (5 A/div)
90
Figure 22. Transient Response to Step Decrease in
Load from 50% to 25% of Full Load
(VI = 48 Vdc).
OUTPUT CURRENT, IO (A)
TIME, t (1 µs/div)
Figure 23. Transient Response to Step Increase in Load
from 50% to 75% of Full Load
(VI = 48 Vdc).
OUTPUT VOLTAGE, ON/OFF VOLTAGE,
VO (V) (1 V/div)
VON/OFF (V) (5 V/div)
OUTPUT VOLTAGE,
VO (V) (20 mV/div)
Figure 20. Converter Efficiency vs. Output Current.
TIME, t (100 µs/div)
TIME, t (5 ms/div)
Figure 21. Output Ripple Voltage (IO = IO, max).
Figure 24. Start-up from Remote On/Off (IO = IO, max).
Tyco Electronics Power Systems
9
QW010/015/020 Series Power Modules: dc-dc Converters;
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A
Data Sheet
August 22, 2006
Characteristic Curves
The following figures provide typical characteristics curves for the QW015A0F1(VO = 3.3 V) module at room temperature (TA
= 25 °C)
OUTPUT CURRENT,
IO (A) (2 A/div)
1.8
1.6
IO = 15 A
1.2
1
0.8
IO = 7.5 A
0.6
0.4
IO = 1 A
0.2
0
30
40
50
60
70
OUTPUT VOLTAGE,
VO (V) (200 mV/div)
INPUT CURRENT, II (A)
1.4
INPUT VOLTAGE, VI (V)
Figure 25. Input Voltage and Current Characteristics.
EFFICIENCY, (%)
85
80
VI = 48 V
VI = 75 V
75
70
1
2
3
4
5
6
7
8
9
OUTPUT VOLTAGE,
VO (V) (200 mV/div)
VI = 36 V
90
0
Figure 28. Transient Response to Step Decrease in
Load from 50% to 25% of Full Load
(VI = 48 Vdc).
OUTPUT CURRENT,
IO (A) (2 A/div)
95
TIME, t (100 µs/div)
10 11 12 13 14 15
TIME, t (100 µs/div)
OUTPUT CURRENT, IO (A)
Figure 29. Transient Response to Step Increase in
Load from 50% to 75% of Full Load
(VI = 48 Vdc).
OUTPUT VOLTAGE,
VO (V) (200 mV/div)
OUTPUT VOLTAGE,
VO (V) (10 mV/div)
OUTPUT CURRENT,
IO (A) (2 A/div)
Figure 26. Converter Efficiency vs. Output Current.
TIME,t (2 µs/div)
Figure 27. Output Ripple Voltage (IO = IO, max).
Tyco Electronics Power Systems
TIME, t (100 µs/div)
Figure 30. Start-up from Remote On/Off (IO = IO, max).
10
QW010/015/020 Series Power Modules: dc-dc Converters;
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A
Data Sheet
August 22, 2006
Characteristic Curves
The following figures provide typical characteristics curves for the QW010A0A1(VO = 5.0 V) module at room temperature (TA =
25 °C)
1.2
IO = 10A
1
0.8
IO = 5A
0.6
0.4
0.2
IO = 0A
0
30
35
40
45
50
55
60
INPUT VOLTAGE, VI (V)
65
70
75
TIME, t (100 µs/div)
Figure 31. Input Voltage and Current Characteristics.
OUTPUT CURRENT,
IO (A) (2 A/div)
95
(%)
90
EFFICIENCY,
Figure 34. Transient Response to Step Decrease in
Load from 50% to 25% of Full Load
(VI = 48 Vdc).
85
VI = 36V
VI = 48V
VI = 75V
80
75
70
0
1
2
3
4
5
6
7
OUTPUT CURRENT, IO (A)
8
9
TIME, t (100 µs/div)
Figure 35. Transient Response to Step Increase in Load
from 50% to 75% of Full Load
(VI = 48 Vdc).
OUTPUT VOLTAGE,
VO (V) (2 V/div)
OUTPUT VOLTAGE,
VO (V) (10 mV/div)
REMOTE ON/OFF,
VON/OFF (5 V/div)
Figure 32. Converter Efficiency vs. Output Current.
10
OUTPUT VOLTAGE,
VO (V) (200 mV/div)
INPUT CURRENT, II (A)
1.4
OUTPUT VOLTAGE,
VO (V) (200 mV/div)
OUTPUT CURRENT,
IO (A) (2 A/div)
1.6
TIME, t (1 µs/div)
Figure 33. Output Ripple Voltage (IO = IO, max).
Tyco Electronics Power Systems
TIME, t (10 ms/div)
Figure 36. Start-up from Remote On/Off (IO = IO, max).
11
QW010/015/020 Series Power Modules: dc-dc Converters;
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A
Data Sheet
August 22, 2006
Test Configurations
Safety Considerations
TO OSCILLOSCOPE
L TEST
VI(+)
12 µH
C S 220 µF
ESR < 0.1
@ 20 ˚C, 100 kHz
BATTERY
33 µF
ESR < 0.7
@ 100 kHz
VI(-)
Note: Measure input reflected ripple current with a simulated source
inductance (LTEST) of 12µH. Capacitor CS offsets possible
battery impedance. Measure current as shown above.
Figure 37. Input Reflected Ripple Current Test Setup.
V O (+)
1 µF
These converters have been evaluated to the spacing
requirements for Basic Insulation, per the above safety standards.
For Basic Insulation models ("–B" Suffix), 1500 Vdc is
applied from VI to VO to 100% of outgoing production.
For end products connected to –48 Vdc, or –60 Vdc nomianl
DC MAINS (i.e. central office dc battery plant), no further
fault testing is required.
Note:–60 V dc nominal bettery plants are not available in the
U.S. or Canada.
For all input voltages, other than DC MAINS, where the input
voltage is less than 60 Vdc, if the input meets all of the
requirements for SELV, then:
COPPER STRIP
10 µF
For safety-agency approval of the system in which the power
module is used, the power module must be installed in compliance with the spacing and separation requirements of the
end-use safety agency standard, i.e., UL60950, CSA C22.2
No. 60950-00, and
VDE 0805:2001-12 (IEC60950, 3rd Ed).
SCOPE
RESISTIVE
LOAD
n
The output may be considered SELV. Output voltages will
remain withing SELV limits even with internally-generated
non-SELV voltages. Single component failure and fault
tests were performed in the power converters.
n
One pole of the input and one pole of the output are to be
grounded, or both circuits are to be kept floating, to maintain the output voltage to ground voltage within ELV or
SELV limits.
V O (–)
Note: Scope measurements should be made using a BNC socket,
with a 10 µF tantalum capacitor and a 1 µF ceramic capcitor.
Position the load between 51 mm and 76 mm (2 in and 3 in)
from the module
Figure 38. Peak-to-Peak Output Ripple Measurement
Test Setup.
SENSE(+)
VI(+)
n
The input source is to be provided with reinforced insulation from any hazardous voltage, including the AC mains.
n
One VI pin and one VO pin are to be reliably earthed, or
both the input and output pins are to be kept floating.
n
Another SELV reliability test is conducted on the whole
system, as required by the safety agencies, on the combination of supply source and the subject module to verify
that under a single fault, hazardous voltages do not
appear at the module’s output.
CONTACT AND
DISTRIBUTION LOSSES
VO(+)
IO
II
LOAD
SUPPLY
VI(-)
CONTACT
RESISTANCE
For all input sources, other than DC MAINS, where the input
voltage is between 60 and 75 Vdc (Classified as TNV-2 in
Europe), the following must be adhered to, if the converter’s
output is to be evaluated for SELV:
VO(-)
SENSE(-)
Note: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid
measurement errors due to socket contact resistance.
Figure 39. Output Voltage and Efficiency Test Setup.
The power module has ELV (extra-low voltage) outputs
when all inputs are ELV.
All flammable materials used in the manufacturing of these
modules are rated 94V-0, and UL60950A.2 for reduced
thicknesses. The input to these units is to be provided with a
maximum 5A time-delay in the unearthed lead.
[ V O(+) – V O(-) ] × I O
η = ⎛ ------------------------------------------------⎞ × 100
⎝ [ V I(+) – V I(-) ] × I I ⎠
Tyco Electronics Power Systems
12
QW010/015/020 Series Power Modules: dc-dc Converters;
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A
Data Sheet
August 22, 2006
Design Considerations
Input Source Impedance
The power module should be connected to a low
ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. If the input
source inductance exceeds 4 µH, a 33 µF electrolytic capacitor (ESR < 0.7 W at 100 kHz) mounted close to the power
module helps ensure stability of the unit.
Feature Descriptions
Remote On/Off
Two remote On/Off options are available. Positive logic
remote On/Off turns the module on during a logic-high voltage on the remote ON/OFF pin, and off during a logic low.
Negative logic remote On/Off, device code suffix "1", turns
the module off during logic-high voltage and on during a logic
low.
To turn the power module on and off, the user must supply a
switch to control the voltage between the
ON/OFF pin and the VI(–) terminal. The switch may be an
open collector or equivalent (see Figure 40). A logic low is
Von/off = –0.7 V to 1.2 V. The maximum Ion/off during a logic
low is 1 mA. The switch should maintain a logic-low voltage
while sinking 1 mA. During a logic high, the maximum Von/off
generated by the power module is 15 V. The maximum allowable leakage current of the switch at Von/off = 15 V is 50 µA.
exceed the minimum output overvoltage protection value
shown in the Feature Specifications table. This limit includes
any increase in voltage due to remote sense compensation
and output voltage set-point adjustment (trim) (See Figure
41). If not using the remote sense feature to regulate the output at the point of load, then connect SENSE(+) to VO(+) and
SENSE
(–) to VO(–) at the module.
Although the output voltage can be increased by both the
remote sense and by the trim, the maximum increase for the
output voltage is not the sum of both. The maximum increase
is the larger of either the remote sense or the trim.
The amount of power delivered by the module is defined as
the voltage at the output terminals multiplied by the output
current. When using remote sense and trim, the output voltage of the module can be increased, which at the same output current would increase the power output of the module.
Care should be taken to ensure that the maximum output
power of the module remains at or below the maximum rated
power.
SENSE(+)
SENSE(-)
VI(+)
SUPPLY
VO(+)
II
VI(-)
CONTACT
RESISTANCE
IO
LOAD
VO(-)
CONTACT AND
DISTRIBUTION LOSSES
If not using the remote on/off feature, do one of the following:
For positive logic, leave the ON/OFF pin open.
For negative logic, short the ON/OFF pin to VI(–).
Figure 41. Effective Equivalent Circuit Configuration for
Single-Module Remote-Sense Operation.
Output Voltage Set-Point Adjustment (Trim)
VI(+)
VI(-)
Von/off
+
Ion/off
REMOTE
ON/OFF
Figure 40. Remote On/Off Implementation.
Remote Sense
Remote sense minimizes the effects of distribution losses by
regulating the voltage at the remote sense connections. The
voltage between the remote sense pins and the output terminals must not exceed the output voltage sense range given in
the Feature Specifications table:
Output voltage trim allows the user to increase or decrease
the output voltage set point of a module. This is accomplished by connecting an external resistor between the TRIM
pin and either the SENSE(+) or SENSE(–) pins. The trim
resistor should be positioned close to the module. If not using
the trim feature, leave the TRIM pin open.
with an external resistor Rtrim-down between the TRIM and
SENSE(–) pins, the output voltage set point VO, set
decreases (see Figure 48). The following equation determines the required external-resistor value to trim-down the
output voltage:
⎧A
⎫
R trim-down = ⎨ ---- – B ⎬kΩ
F
⎩
⎭
Rtrim-down is the external resistor in kΩ
F = ∆%
--------100
∆% is the percentage change in voltage
A and B values are defined in Table 1 for various models.
[VO(+) – VO(–)] – [SENSE(+) – SENSE(–)] £ 0.5 V
The voltage between the VO(+) and VO(–) terminals must not
Tyco Electronics Power Systems
13
QW010/015/020 Series Power Modules: dc-dc Converters;
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A
Data Sheet
August 22, 2006
Feature Descriptions (continued)
A and B values are defined in Table 2 for various
models
Output Voltage Set-Point Adjustment (Trim) (continued)
Table 2
Output Voltage
(V)
A
B
C
1.2
1.5
1.8
2.5
3.3
5.0
15.9
19.8
23.8
34.5
45.5
69.0
1089
1089
1089
1690
1690
1690
62.0
104
104
73.1
73.1
73.1
Table 1
VO
A
B
5.0
3.3
2.5
1.8
1.5
1.2
5.11
5.11
5.11
3.248
2.312
2.315
45.31
45.31
45.31
18.645
17.711
17.711
For example, to trim-down the output voltage of 2.5 V module (QW020A0G) by 8% to 2.3 V, Rtrim-down is calculated
as follows:
For example, to trim-up the output voltage of 1.5 V module
(QW020A0M) by 8% to 1.62 V, Rtrim-up is calculated as follows:
F= 0.08, A = 3.946, & B = 11.454
⎧ 3.946
⎫
R trim-up = ⎨ ------------- – 11.454 ⎬kΩ
0.08
⎩
⎭
F= 0.08, A = 5.11, & B = 45.31
⎧ 5.11
⎫
R trim-down = ⎨ ---------- – 45.31 ⎬kΩ
0.08
⎩
⎭
R trim-up = 37.871kΩ
R trim-down = 18.565kΩ
VI (+)
VI(+)
ON/OFF
VO(+)
VO (+)
SENSE(+)
Rtrim-up
ON/OFF
SENSE(+)
TRIM
RLOAD
TRIM
VI (–)
RLOAD
SENSE(–)
Rtrim-down
VI(–)
SENSE(–)
VO(-)
VO(–)
Figure 42. Circuit Configuration to Decrease Output
Voltage.
The QW010/015/020 modules have a fixed current-limit set
point. As the output voltage is trim-down, the available output power is reduced.
With an external resistor Rtrim-up, connected between the
TRIM and SENSE(+) pins, the output voltage set point VO,
set increases (see Figure 42). The following equation determines the required external-resistor value to trim-up and output voltage:
⎧A
⎫
R trim-up = ⎨ ---- – B ⎬kΩ
⎩F
⎭
Rtrim-up is the external resistor in kW
F = ∆%
--------100
Figure 43. Circuit Configuration to Increase Output
Voltage.
The voltage between the VO(+) and VO(–) terminals must
not exceed the minimum output overvoltage protection value
shown in the Feature Specifications table. This limit includes
any increase in voltage due to remote-sense compensation
and output voltage set-point adjustment trim.
Although the output voltage can be increased by both the
remote sense and by the trim, the maximum increase for the
output voltage is not the sum of both. The maximum
increase is the larger of either the remote sense or the trim.
The amount of power delivered by the module is defined as
the voltage at the output terminals multiplied by the output
current. When using remote sense and trim, the output voltage of the module can be increased, which at the same output current would increase the power output of the module.
Care should be taken to ensure that the maximum output
power of the module remains at or below the maxi mum
rated power.
∆% is the percentage change in voltage
Tyco Electronics Power Systems
14
Data Sheet
August 22, 2006
QW010/015/020 Series Power Modules: dc-dc Converters;
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A
Feature Descriptions (continued)
Overcurrent Protection
To provide protection in an output overload fault condition,
the module is equipped with internal current-limiting circuitry,
and can endure current limiting for an unlimited duration. At
the instance of current-limit inception, the module enters a
"hiccup" mode of operation, whereby it shuts down and automatically attempts to restart. While the fault condition exists,
the module will remain in this mode until the fault is cleared.
The unit operates normally once the output current is
reduced back into its specified range.
Output Overvoltage Protection
The output overvoltage protection consists of circuitry that
monitors the voltage of the output terminals. If the output voltage exceeds the overvoltage protection threshold, the module enters a "hiccup" mode of operation, whereby it shuts
down and automatically attempts to restart. While the fault
condition exists, the module will remain in this hiccup mode
until the overvoltage fault is cleared.
Overtemperature Protection
The output overvoltage protection consists of circuitry that
monitors the voltage on the output terminals. If the output
voltage exceeds the overvoltage protection threshold, the
module enters a "hiccup" mode of operation, whereby it shuts
down and automatically attempts to restart. While the fault
condition exists, the module will remain in this hiccup mode
until the overvoltage fault is cleared.
Input Undervoltage Lockout
At input voltages below the input undervoltage lockout limit,
the module operation is disabled. The module will begin to
operate at an input voltage above the undervoltage lockout
turn-on threshold.
Tyco Electronics Power Systems
15
Data Sheet
August 22, 2006
QW010/015/020 Series Power Modules: dc-dc Converters;
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A
Thermal Considerations
Determine airflow (v) (Use Figure 52)
v = 0.5 m/s (100 ft./min.)
The temperature at Q560 and Q10 drain pins should not
exceed 110 °C. The output power of the module should not
exceed the rated power for the module
(VO, set x IO, max).
10
OUTPUT CURRENT, IO (A)
The power modules operate in a variety of thermal environments; however, sufficient cooling should be provided to help
ensure reliable operation of the unit. Heat is removed by conduction, convection, and radiation to the surrounding environment. Proper cooling can be verified by measuring drain pin
of Q560 or of Q10 at the position indicated in Figure 44.
8
2.0 m/s (400 ft./min.)
1.0 m/s (200 ft./min.)
4
NATURAL CONVECTION
0.5 m/s (100 ft./min.)
2
Although the maximum operating ambient temperature of the
power modules is 85 °C, you can limit this temperature to a
lower value for extremely high reliability.
Q560
6
0
25
35
45
55
65
75
85
LOCAL AMBIENT TEMPERATURE, TA (˚C)
Figure 45. Derating Curves for QW010A0A1 (VO = 5.0V)
in Longitudinal Orientation with no heat sink
(VI = 48 Vdc).
16
Output Current IO (A)
14
12
10
2.0 m/s (400 ft./min.)
1.0 m/s (200 ft./min.)
0.5 m/s (100 ft./min.)
NATURAL CONVECTION
8
6
4
2
Q10
AIRFLOW
0
20
30
40
50
60
70
80
90
Local Ambient Temperature TA (˚C)
Heat Transfer via Convection
Increasing airflow over the module enhances the heat transfer via convection. Figures 45—55 show the maximum current that can be delivered by various modules versus local
ambient temperature (TA) for natural convection through 2 m/
s (400 ft./min.).
Systems in which these power modules may be used typically generate natural convection airflow rates of 0.3 ms–1
(60 ft./min.) due to other heat-dissipating components in the
system. Therefore, the natural convection condition represents airflow rates of up to 0.3 ms–1 (60 ft./min.).
Example
What is the minimum airflow necessary for a QW015A0F1
operating at VIN = 48 V, an output current of 12 A, and a
maximum ambient temperature of 75 °C.
Solution
Given:
VIN = 48V
IO = 12 A
TA = 75 °C
Tyco Electronics Power Systems
Figure 46. Derating Curves for QW010A0F1 (VO = 3.3V)
in Longitudinal Orientation with no heat sink
(VI = 48 Vdc).
20
OUTPUT CURRENT, IO (A)
Figure 44. Temperature Measurement
Location,QW015A0F (Top View).
15
2.0 m/s (400 ft./min.)
1.0 m/s (200 ft./min.)
0.5 m/s (100 ft./min.)
NATURAL CONVECTION
10
5
0
25
30
35
40 45 50 55 60 65 70 75
LOCAL AMBIENT TEMPERATURE, TA (˚C)
80
85
Figure 47. Derating Curves for QW010A0G1 (VO = 2.5V)
in Longitudinal Orientation with no heat sink
(VI = 48 Vdc).
16
QW010/015/020 Series Power Modules: dc-dc Converters;
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A
Data Sheet
August 22, 2006
Thermal Considerations (continued)
OUTPUT CURRENT, IO (A)
20
15
2.0 m/s (400 ft./min.)
1.0 m/s (200 ft./min.)
0.5 m/s (100 ft./min.)
NATURAL CONVECTION
10
5
0
25
30
35
40 45 50 55 60 65 70 75
LOCAL AMBIENT TEMPERATURE, TA (˚C)
80
85
Figure 48. Derating Curves for QW010A0Y1 (VO = 1.8V)
in Longitudinal Orientation with no heat sink
(VI = 48 Vdc).
OUTPUT CURRENT, IO (A)
20
15
2.0 m/s (400 ft./min.)
1.0 m/s (200 ft./min.)
0.5 m/s (100 ft./min.)
NATURAL CONVECTION
10
5
0
25
30
35
40 45 50 55 60 65 70 75
LOCAL AMBIENT TEMPERATURE, TA (˚C)
80
85
Figure 49. Derating Curves for QW010A0P1 (VO = 1.2V)
in Longitudinal Orientation with no heat sink
(VI = 48 Vdc).
Layout Considerations
Copper paths must not be routed beneath the power module.
For additional layout guidelines, refer to the FLTR100V10 or
FLTR100V20 data sheet.
Tyco Electronics Power Systems
17
Data Sheet
August 22, 2006
QW010/015/020 Series Power Modules: dc-dc Converters;
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A
Through-Hole Lead-Free Soldering Information
The RoHS-compliant through-hole products use the SAC
(Sn/Ag/Cu) Pb-free solder and RoHS-compliant components.
They are designed to be processed through single or dual
wave soldering machines. The pins have an RoHS-compliant finish that is compatible with both Pb and Pb-free wave
soldering processes. A maximum preheat rate of 3°C/s is
suggested. The wave preheat process should be such that
the temperature of the power module board is kept below
210°C. For Pb solder, the recommended pot temperature is
260°C, while the Pb-free solder pot is 270°C max. Not all
RoHS-compliant through-hole products can be processed
with paste-through-hole Pb or Pb-free reflow process. If additional information is needed, please consult with your Tyco
Electronics Power System representative for more details.
sheets in order to customize the solder reflow profile for each
application board assembly.
The following instructions must be observed when SMT soldering these units. Failure to observe these instructions may
result in the failure of or cause damage to the modules, and
can adversely affect long-term reliability.
Typically, the eutectic solder melts at 183oC, wets the land,
and subsequently wicks the device connection. Sufficient
time must be allowed to fuse the plating on the connection to
ensure a reliable solder joint. There are several types of
SMT reflow technologies currently used in the industry.
These surface mount power modules can be reliably soldered using natural forced convection, IR (radiant infrared),
or a combination of convection/IR.
300
Peak Temp 235 oC
250
Surface Mount Information
Pick and Place Area
Cooling
zone
1-4oCs -1
Heat zone
max 4oCs -1
200
150
Although the module weight is minimized by using openframe construction, the modules have a relatively large mass
compared to conventional surface-mount components. To
optimize the pick-and-place process, automated vacuum
equipment variables such as nozzle size, tip style, vacuum
pressure, and placement speed should be considered. Surface-mount versions of this family have a flat surface which
serves as a pick-and-place location for automated vacuum
equipment. The module’s pick-and-place location is identified
in Figure 56.
Soak zone
30-240s
100
50
Tlim above
205 o C
Preheat zone
max 4oCs -1
0
REFLOW TIME (S)
Figure 51. Recommended Reflow profile.
240
235
25.654
(1.01)
230
Pick and Place Target
Symbol on Label
225
220
215
PIN 8
PIN 1
210
PIN 7
205
PIN 6
PIN 2
200
0
10
20
PIN 5
PIN 4
PIN 3
18.288
(0.72)
30
TIME (S)
40
50
60
Figure 52. Time Limit curve above 2050C.
Lead Free Soldering
Product Label
Figure 50. Pick and Place Location.
Reflow Soldering Information
The QW series of power modules is available for either
Through-Hole (TH) or Surface Mount (SMT) soldering.
These power modules are large mass, low thermal resistance
devices and typically heat up slower than other SMT components. It is recommended that the customer review data
Tyco Electronics Power Systems
The -Z version SMT modules of the QW series are lead-free
(Pb-free) and RoHS compliant and are compatible in a Pbfree soldering process. Failure to observe the instructions
below may result in the failure of or cause damage to the
modules and can adversely affect long-term reliability.
Pb-free Reflow Profile
Power Systems will comply with J-STD-020 Rev. C (Moisture/
Reflow Sensitivity Classification for Nonhermetic Solid State
Surface Mount Devices) for both Pb-free solder profiles and
MSL classification procedures. This standard provides a recommended forced-air-convection reflow profile based on the
volume and thickness of the package (table 4-2). The suggested Pb-free solder paste is Sn/Ag/Cu (SAC). The recommended linear reflow profile using Sn/Ag/Cu solder is shown
in Figure. 59.
18
QW010/015/020 Series Power Modules: dc-dc Converters;
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A
Data Sheet
August 22, 2006
Surface Mount Information (continued)
MSL Rating
The QW series SMT modules have a MSL rating of 2.
Storage and Handling
The recommended storage environment and handling procedures for moisture-sensitive surface mount packages is
detailed in J-STD-033 Rev. A (Handling, Packing, Shipping
and Use of Moisture/Reflow Sensitive Surface Mount
Devices). Moisture barrier bags (MBB) with desiccant are
required for MSL ratings of 2 or greater. These sealed packages should not be broken until time of use. Once the original package is broken, the floor life of the product at
conditions of £ 30°C and 60% relative humidity varies
according to the MSL rating (see J-STD-033A). The shelf life
for dry packed SMT packages will be a minimum of 12
months from the bag seal date, when stored at the following
conditions: < 40° C, < 90% relative humidity.
Post Solder Cleaning and Drying Considerations
Post solder cleaning is usually the final circuit-board
assembly process prior to electrical board testing. The result
of inadequate cleaning and drying can affect both the
reliability of a power module and the testability of the finished
circuit-board assembly. For guidance on appropriate
soldering, cleaning and drying procedures, refer to Tyco
Electronics Board Mounted Power Modules: Soldering and
Cleaning Application Note (AP01-056EPS).
300
Per J-STD-020 Rev. C
Peak Temp 260°C
Reflow Temp (°C)
250
200
* Min. Time Above 235°C
15 Seconds
150
Heating Zone
1°C/Second
Cooling
Zone
*Time Above 217°C
60 Seconds
100
50
0
Reflow Time (Seconds)
Figure 53. Recommended linear reflow profile using Sn/
Ag/Cu solder.
Solder Ball and Cleanliness Requirements
The open frame (no case or potting) power module will meet
the solder ball requirements per J-STD-001B. These requirements state that solder balls must neither be loose nor violate
the power module minimum electrical spacing.
The cleanliness designator of the open frame power module
is C00 (per J specification).
Tyco Electronics Power Systems
19
QW010/015/020 Series Power Modules: dc-dc Converters;
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A
Data Sheet
August 22, 2006
Outline Diagram for Surface-Mount Module
Dimensions are in millimeters and (inches).
Tolerances:
x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]
x.xx mm ± 0.25 mm (x.xxx in. ± 0.010 in.)
TOP VIEW
LABEL LOCATION AND
ORIENTATION (CONTENTS
WILL VARY)
VIN (+)
36.8
(1.45)
VOUT (+)
+SENSE
TRIM
-SENSE
VOUT(-)
ON/OFF
VIN (-)
57.9
(2.28)
3.3
(.130)
min stand-off
height
SIDE VIEW
8.5
(.335)
MAX
0.5
(.020)
max compliance
3.6
(0.14)
BOTTOM VIEW
10.8
(0.43)
15.24
(0.600)
3.81
(.150)
7.62
(0.300)
ø
1.00
(.040)
6 Places
Tyco Electronics Power Systems
7.62
(.300)
50.8
(2.00)
11.43
(.450)
15.24
(.600)
ø
1.50
(.060)
2 Places
20
QW010/015/020 Series Power Modules: dc-dc Converters;
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A
Data Sheet
August 22, 2006
Outline Diagram for Through-Hole Module
Dimensions are in millimeters and (inches).
Tolerances:
x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]
x.xx mm ± 0.25 mm (x.xxx in. ± 0.010 in.)
TOP VIEW
LABEL LOCATION AND
ORIENTATION (CONTENTS
WILL VARY)
VIN (+)
36.8
(1.45)
VOUT (+)
+SENSE
TRIM
-SENSE
VOUT(-)
ON/OFF
VIN (-)
57.9
(2.28)
SIDE VIEW
4.5
(0.18)
MIN
3.6
(0.14)
10.8
(0.43)
BOTTOM VIEW
15.24
(0.600)
Tyco Electronics Power Systems
7.62
(.300)
50.8
(2.00)
3.81
(.150)
7.62
(0.300)
ø
1.00
(.040)
6 Places
8.5
(.335)
Max
11.43
(.450)
15.24
(.600)
ø
1.50
(.060)
2 Places
21
QW010/015/020 Series Power Modules: dc-dc Converters;
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A
Data Sheet
August 22, 2006
Recommended Pad Layout for Surface-Mount Module
and Recommended Hole Layout for Through-Hole Module
Component-side footprint.
Dimensions are in millimeters and (inches), unless otherwise noted.
57.9
(2.28)
49.28
(1.940)
39.24
(1.545)
26.75
(1.053)
16.71
(0.658)
VOUT (+)
3.81 7.62
(.150) (.300)
VI(+)
+SENSE
36.8
(1.45)
TRIM
ON/OFF
11.43 15.24
(.450) (.600)
-SENSE
VOUT(-)
VI(–)
10.8
(0.43)
ROUTING KEEP OUT AREA
8.89
(0.350)
50.8
(2.00)
NOTES:
1. FOR CGA SURFACE MOUNT PIN
USE THE FOLLOWING PAD
0.022" DIA VIA
0.032" DIA SOLDER MASK OPENING
4 PLACES FOR OUTPUT PINS
2 PLACES FOR INPUT PINS
0.025" SPACING VIA TO PAD
0.015" MIN SOLDER MASK WALL
3.18 (0.125)
0.105" PASTE MASK OPENING
0.110" SOLDER MASK OPENING
5.08 (0.200)
Tyco Electronics Power Systems
22
Data Sheet
August 22, 2006
QW010/015/020 Series Power Modules: dc-dc Converters;
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A
Ordering Information
Please contact your Tyco Electronics’ Sales Representative for pricing, availability and optional features.
Table 1. Device Codes
Input Voltage
Output
Voltage
Output
Current
Efficiency
Connector Type
Device Code
Comcodes
36 – 75 Vdc
36 – 75 Vdc
36 – 75 Vdc
36 – 75 Vdc
36 – 75 Vdc
36 – 75 Vdc
36 – 75 Vdc
36 – 75 Vdc
36 – 75 Vdc
36 – 75 Vdc
36 – 75 Vdc
36 – 75 Vdc
36 – 75 Vdc
36 – 75 Vdc
36 – 75 Vdc
36 – 75 Vdc
36 – 75 Vdc
36 – 75 Vdc
36 – 75 Vdc
36 – 75 Vdc
36 – 75 Vdc
36 – 75 Vdc
1.2 V
1.5 V
1.5 V
1.8 V
2.5 V
2.5 V
3.3 V
3.3 V
5.0 V
5.0 V
1.2 V
1.2 V
1.2 V
1.5 V
1.8 V
2.5 V
2.5 V
3.3 V
3.3 V
5.0 V
3.3 V
5.0 V
20 A
20 A
20 A
20 A
20 A
20 A
15 A
15 A
10 A
10 A
20 A
20 A
20 A
20 A
20 A
20 A
20 A
15 A
15 A
10 A
15 A
10 A
85%
87%
87%
89%
90%
90%
91%
91%
92%
92%
85%
85%
85%
87%
89%
90%
90%
91%
91%
92%
91%
92%
Through-hole
Through-hole
Through-hole
Through-hole
Through-hole
Through-hole
Through-hole
Through-hole
Through-hole
Through-hole
SMT
SMT
Through-hole
Through-hole
Through-hole
Through-hole
Through-hole
Through-hole
Through-hole
Through-hole
SMT
SMT
QW020A0P1
QW020A0M
QW020A0M1
QW020A0Y1
QW020A0G
QW020A0G1
QW015A0F
QW015A0F1
QW010A0A
QW010A0A1
QW020A0P-S
QW020A0P1-S
QW020A0P1Z
QW020A0M1Z
QW020A0Y1Z
QW020A0G1Z
QW020A0GZ
QW015A0FZ
QW015A0F1Z
QW010A0A1Z
QW015A0F1-SZ
QW010A0A1-SZ
108968447
108976036
108970708
108967522
108974783
108969296
108971797
108966508
108981226
108969585
108968488
108971961
CC109107281
CC109107273
CC109102968
CC109101490
CC109107265
CC109103280
CC109107240
CC109107232
109100427
109100410
Tyco Electronics Power Systems
23
QW010/015/020 Series Power Modules: dc-dc Converters;
36 Vdc to 75 Vdc Input; 1.2 Vdc to 5.0 Vdc Output; 10 A to 20 A
Data Sheet
August 22, 2006
Ordering Information (continued)
Optional features can be ordered using the suffixes shown below. The suffixes follow the last letter of the Product Code and are
placed in descending alphanumerical order.
Table 2. Device Options
Option
Negative remote on/off logic
Approved for Basic Insulation
Surface mount interconnections
Baseplate version for Heatsink attachment
(Through-hole version only)
RoHS Compliant
Suffix
1
–B
–S
–H
-Z
Europe, Middle-East and Africa Headquarters
Tyco Electronics (UK) Ltd
Tel: +44 (0) 1344 469 300, Fax: +44 (0) 1344 469 301
World Wide Headquarters
Tyco Electronics Power Systems, Inc.
3000 Skyline Drive, Mesquite, TX 75149, USA
+1-800-526-7819 FAX: +1-888-315-5182
(Outside U.S.A.: +1-972-284-2626, FAX: +1-972-284-2900)
www.power.tycoelectronics.com
e-mail: [email protected]
Central America-Latin America Headquarters
Tyco Electronics Power Systems
Tel: +54 11 4316 2866, Fax: +54 11 4312 9508
Asia-Pacific Headquarters
Tyco Electronics Singapore Pte Ltd
Tel: +65 482 0311, Fax: 65 480 9299
Tyco Electronics Corporation reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application.
No rights under any patent accompany the sale of any such product(s) or information.
© 2001 Tyco Electronics Power Systems, Inc. (Mesquite, Texas) All International Rights Reserved.
Printed in U.S.A.
Document Name: DS06-008 ver.1.3
PDF Name: QW010-015-020_ds.pdf