S2D00R Series 2-3W, High Isolation DIP, Single & Dual Output DC/DC Converters Key Features y y y y y y y y y y Low Cost 3000VDC Isolation MTBF > 800,000 Hours 40mV P-P Ripple and Noise Input 5, 12 and 24VDC Output 5, 12, 15, {12 and {15VDC Temperature Performance -25] to +71] Short Circuit Protection UL 94V-0 Package Material Internal SMD Construction Minmax's S2D00R Model 2-3W DC/DC's are specially designed to provide high levels of isolation 3000VDC in a low-profile 24-pin DIP package. The series consists of 15 models with input voltages of 5V, 12V and 24VDC which offers regulated output voltages of 5V, 12V, 15V, {12V and {15VDC. The S2D00R series is an excellent selection for a variety of applications including mixed analog/digital subsystems, railroad/transportation equipments, medical equipment subsystems, process/machine control equipments, automatic test instrumentation. $ Low Cost 3000 VDC Low Noise I/O Isolation Block Diagram Single Output Dual Output Low Dropout Regulator +Vin LC Filter +Vo Positive Regulator +Vin Bipolar Push-Pull Inverter LC Filter -Vin -Vin -Vo 1 MINMAX Bipolar Push-Pull Inverter +Vo Com. Negative Regulator -Vo REV:0 2005/04 S2D00R Series Model Selection Guide Model Number S2D01R S2D02R S2D03R S2D04R S2D05R S2D06R S2D07R S2D08R S2D09R S2D10R S2D11R S2D12R S2D13R S2D14R S2D15R Input Voltage Output Voltage VDC VDC 5 12 15 {12 {15 5 12 15 {12 {15 5 12 15 {12 {15 5 (4.75 ~ 5.25) 12 (10.8 ~ 13.2) 24 (21.6 ~ 26.4) Output Current Max. mA 400 165 133 {83 {66 400 165 200 {83 {100 400 165 200 {83 {100 Input Current Min. mA 0 0 0 @Max. Load mA (Typ.) 666 628 633 642 639 277 262 397 268 403 138 131 198 134 202 Reflected Ripple Current @No Load mA (Typ.) mA (Typ.) 100 70 50 30 25 15 Efficiency @Max. Load % (Typ.) 60 63 63 62 62 60 63 63 62 62 60 63 63 62 62 Notes : Absolute Maximum Ratings Parameter 5VDC Input Models Input Surge Voltage 12VDC Input Models ( 1000 mS ) 24VDC Input Models Lead Temperature (1.5mm from case for 10 Sec.) Internal Power Dissipation Min. -0.7 -0.7 -0.7 ----- Max. 7.5 15 30 260 3,000 Unit VDC VDC VDC ] mW Exceeding the absolute maximum ratings of the unit could cause damage. These are not continuous operating ratings. 1. Specifications typical at Ta=+25], resistive load, nominal input voltage, rated output current unless otherwise noted. 2. Transient recovery time is measured to within 1% error band for a step change in output load of 50% to 100%. 3. Ripple & Noise measurement bandwidth is 0-20 MHz. 4. All DC/DC converters should be externally fused at the front end for protection. 5. Other input and output voltage may be available, please contact factory. 6. Specifications subject to change without notice. Environmental Specifications Parameter Operating Temperature Operating Temperature Storage Temperature Humidity Cooling REV:0 2005/04 Conditions Ambient Case Min. Max. -25 +71 -25 +90 -40 +125 --95 Free-Air Convection Unit ] ] ] % MINMAX 2 S2D00R Series Input Specifications Parameter Model Input Voltage Range Min. Max. Unit 5V Input Models 4.75 5 5.25 12V Input Models 10.8 12 13.2 24V Input Models 21.6 24 26.4 --- --- 0.5 A --- --- 2500 mW Reverse Polarity Input Current All Models Short Circuit Input Power Typ. Input Filter VDC Pi Filter Output Specifications Parameter Conditions Min. Typ. Max. Unit --- {2.0 {4.0 % Dual Output, Balanced Loads --- {1.0 {3.0 % Line Regulation Vin=Min. to Max. --- {0.2 {0.5 % Load Regulation Io=10% to 100% --- {0.2 {0.5 % --- 40 50 mV P-P --- --- 75 mV P-P --- --- 5 mV rms Over Load 120 --- --- % Transient Recovery Time --- --- 50 uS Output Voltage Accuracy Output Voltage Balance Ripple & Noise (20MHz) Ripple & Noise (20MHz) Over Line, Load & Temp. Ripple & Noise (20MHz) 50% Load Step Change Transient Response Deviation Temperature Coefficient Output Short Circuit --- --- {6 % --- {0.01 {0.02 %/] Continuous General Specifications Parameter Conditions Min. Typ. Max. Unit Isolation Voltage Rated 60 Seconds 3000 --- --- VDC Flash Tested for 1 Second 3300 --- --- VDC Isolation Resistance Isolation Voltage Test 500VDC 1000 --- --- M[ Isolation Capacitance 100KHz,1V --- 50 100 pF 40 80 --- KHz 800 --- --- K Hours Switching Frequency MTBF MIL-HDBK-217F @ 25], Ground Benign Capacitive Load Models by Vout Maximum Capacitive Load 5V 12V 15V {12V # {15V # Unit 470 470 470 220 220 uF # For each output Input Fuse Selection Guide 3 5V Input Models 12V Input Models 24V Input Models 1000mA Slow - Blow Type 750mA Slow - Blow Type 350mA Slow - Blow Type MINMAX REV:0 2005/04 S2D00R Series 90 90 Efficiency (%) 100 Efficiency (%) 100 80 70 70 60 60 50 80 Low Nom 50 High Low Nom Efficiency vs Input Voltage ( Dual Output ) 90 90 80 80 70 70 Efficiency (%) Efficiency (%) Efficiency vs Input Voltage ( Single Output ) 60 50 60 50 40 40 30 30 20 10 20 40 60 80 20 100 10 20 40 Load Current (%) 60 80 100 Load Current (%) Efficiency vs Output Load ( Single Output ) Efficiency vs Output Load ( Dual Output ) 100 100 60 100LFM 200LFM Natural convection 400LFM 80 Output Power (%) 80 Output Power (%) High Input Voltage (V) Input Voltage (V) 40 20 60 100LFM 200LFM Natural convection 400LFM 40 20 0 0 〜 -25 50 60 70 90 80 Ambient Temperature 100 110 〜 -25 60 70 90 80 Ambient Temperature ] Derating Curve ( Single output ) REV:0 2005/04 50 100 110 ] Derating Curve ( Dual output ) MINMAX 4 S2D00R Series Test Configurations In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. To Oscilloscope + + Battery +Vin Lin Cin -Vin + +Out DC / DC Converter Current Probe DC Power Source Load +Out -Vin -Out +Vin +Out Dual Output DC / DC Converter Com. -Vin -Out + Scope Resistive Load Scope Cout Scope -Out +Vin +Out Single Output DC / DC Converter Cout - -Vin -Out + +Vin +Out - Design & Feature Considerations Dual Output DC / DC Com. Converter -Vin Load Cout Load -Out Thermal Considerations Maximum Capacitive Load The S2D00R series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. For optimum performance we recommend 220uF maximum capacitive load for dual outputs and 470uF capacitive load for single outputs. The maximum capacitance can be found in the data sheet. Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 90°C. The derating curves are determined from measurements obtained in an experimental apparatus. Position of air velocity probe and thermocouple The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. 5 -Vin DC Power Source Resistive Load Input Source Impedance Load Cin DC Power Source Copper Strip Cout DC / DC Converter A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 1.5uF capacitors at the output. Copper Strip Cout +Out Output Ripple Reduction Use a Cout 0.33uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. Single Output DC / DC Converter +Vin + - -Out Peak-to-Peak Output Noise Measurement Test +Vin Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0[ at 100 KHz) capacitor of a 2.2uF for the 5V input devices, a 1.0uF for the 12V input devices and a 0.47uF for the 24V and 48V devices. 15mm / 0.6in MINMAX 50mm / 2in Air Flow DUT REV:0 2005/04 S2D00R Series Mechanical Dimensions Connecting Pin Patterns Top View ( 2.54 mm / 0.1 inch grids ) Single Output 10.2 [0.40] 3.8 [0.15] 31.8 [1.25] 2.5 [0.10] Side 0.50 [0.020] 2.0 [0.08] 2.54 [0.100] Dual Output Bottom 24 23 Tolerance Pin 15 14 13 Millimeters Inches X.X{0.25 X.XX{0.01 X.XX{0.13 {0.05 X.XXX{0.005 {0.002 20.3 [0.80] 10 11 12 15.22 [0.600] 1 2 Pin Connections Physical Characteristics Pin Single Output Dual Output 1 +Vin +Vin 2 +Vin +Vin 10 NC Common 11 NC Common 12 -Vout NC 13 +Vout -Vout 14 NC NC 15 NC +Vout 23 -Vin -Vin 24 -Vin -Vin 31.8*20.3*10.2 mm Case Size : Case Material : Non-Conductive Black Plastic Weight : 12.1g Flammability : UL94V-0 1.25*0.80*0.40 inches NC: No Connection The S2D00R converter is encapsulated in a low thermal resistance molding compound that has excellent resistance/electrical characteristics over a wide temperature range or in high humidity environments. The encapsulant and unit case are both rated to UL 94V-0 flammability specifications. Leads are tin plated for improved solderability. REV:0 2005/04 MINMAX 6