sames SA9105A THREE PHASE UNIDIRECTIONAL POWER/ENERGY METERING IC WITH PULSE OUTPUT FEATURES n n Performs unidirectional one, two or three phase power and energy measurement Meets the IEC 521/1036 Specification requirements for Class 1 AC Watt hour meters n Operates over a wide temperature Range n Uses current transformers for current sensing n Excellent long term stability n Easily adaptable to different signal levels n Precision voltage reference on-chip n Three pulse rate outputs available n Protected against ESD PIN CONNECTIONS DESCRIPTION The SAMES SA9105A Three Phase unidirectional Power/Energy metering 40 CIN1 1 CIP2 2 integrated circuit generates a pulse rate 39 38 CIN2 3 output, the frequency of which is proportional CIP3 4 37 to the power consumption. The SA9105A 36 CIN3 5 performs the calculations of active power. 6 35 IIN1 The method of calculation takes the power IIP1 7 34 factor into account. 8 33 IIN2 Energy consumption is determined by the 32 9 IIP2 31 IIN3 10 power measurement being integrated over IIP3 11 30 time. 29 COPP 12 The output of this innovative universal three 28 CONP 13 phase power/energy metering integrated CIPP 14 27 circuit, is ideally suited for applications such 26 CINP 15 as residential and industrial energy metering 25 V SS 16 and control. TP17 17 24 TP18 18 The SA9105A integrated circuit is available 23 OSC1 19 22 in 40 pin dual-in-line plastic (DIP-40), as 21 OSC2 20 well as in 44 pin plastic leaded chip carrier DR-00838 (PLCC-44) packages types. Package: DIP-40 CIP1 COP1 CON1 CON2 COP2 GND IVP1 IVP2 IVP3 COP3 CON3 VREF V DD TP27 TP26 TP25 TP24 FOUT3 FOUT2 FOUT1 1/12 4032 PDS039-SA9105A-001 Rev. C 15-08-1995 SA9105A TP25 TP24 FOUT3 FOUT2 FOUT1 N.C. OSC2 OSC1 TP18 TP17 V SS PIN CONNECTIONS 39 TP26 TP27 V DD VREF N.C. CON3 COP3 IVP3 IVP2 IVP1 GND 38 37 36 35 34 33 32 31 30 29 40 28 41 27 42 26 43 25 44 24 1 23 2 22 3 21 4 20 5 19 6 18 8 9 10 11 12 13 14 15 16 17 COP2 CON2 CON1 COP1 CIP1 N.C. CIN1 CIP2 CIN2 CIP3 CIN3 7 CINP CIPP CONP COPP N.C. IIP3 IIN3 IIP2 IIN2 IIP1 IIN1 DR-00840 Package: PLCC-44 BLOCK DIAGRAM 16 CONNECTIONS FOR LOOPCAPS V D D VSS IVP1 IVP2 ANALOG IVP3 POWER INTEG. SIGNAL FOUT1 TO FOUT2 & IIP1 IIN1 PRO- PULSE AVERAGE IIP2 IIN2 CESSING FOUT3 RATE IIP3 IIN3 GND OSC1 VREF REF DR-00839 2/12 sames TIMING & CONTROL OSC OSC2 SA9105A ABSOLUTE MAXIMUM RATINGS * Parameter Symbol Supply Voltage VDD-VSS Current on any Pin IPIN Storage Temperature TSTG Operating Temperature TO Min -0.3 Max 6.0 Unit V -150 -40 -40 +150 +125 +85 mA °C °C * Stresses above those listed under "Absolute Maximum Ratings" may cause permanent damage to the device. This is a stress rating only. Functional operation of the device at these or any other conditions above those indicated in the operation sections of this specification, is not implied. Exposure to Absolute Maximum Ratings for extended periods may affect device reliability. ELECTRICAL CHARACTERISTICS (Over the temperature range -10°C to +70°C#, unless otherwise specified.) Parameter Supply Voltage Supply Current Nonlinearity of Power Calculation Symbol VDD-VSS IDD Current Sensor Inputs (Differential) Input Current Range III Voltage Sensor Inputs (Asymmetric) Input Current Range IIV Pins FOUT1,FOUT2,FOUT3 Output Low Voltage VOL Output High Voltage VOH Pulse Rate: Min Typ 4.5 Max Unit Condition 5.5 V 15 mA -0.3 +0.3 % 1% - 100% of rated power -25 +25 µA Peak value -25 +25 µA Peak value V SS+1 V V IOL = 5mA IOH = -2mA 1160 3000 Hz Hz VDD-1 FOUT1 fp 10 0.5 FOUT2 fp2 fp/4 FOUT3 fp3 fp/290 Specified linearity Min and max limits Oscillator Recommended crystal: TV colour burst crystal, f = 3.5795 MHz Pin VREF With R = 24 kΩ Ref. Current -IR 45 50 55 µA connected to VSS Ref. Voltage VR 1.1 1.3 V Referred to VSS # Extended Operating Temperature Range available on request. sames 3/12 SA9105A PIN DESCRIPTION Pin PLCC 6 42 29 Pin DIP 35 28 16 Designation 5 4 3 18 19 20 21 22 23 32 33 35 36 37 9 10 8 7 1 2 26 25 13 11 15 14 17 16 28 27 43 30 31 38 39 40 41 34 33 32 6 7 8 9 10 11 19 20 21 22 23 38 39 37 36 30 31 13 12 1 40 3 2 5 4 15 14 29 17 18 24 25 26 27 IVP1 IVP2 IVP3 IIN1 IIP1 IIN2 IIP2 IIN3 IIP3 OSC1 OSC2 FOUT1 FOUT2 FOUT3 CON1 COP1 CON2 COP2 CON3 COP3 CONP COPP CIN1 CIP1 CIN2 CIP2 CIN3 CIP3 CINP CIPP VREF TP17 TP18 TP24 TP25 TP26 TP27 4/12 GND VDD VSS sames Description Ground Positive Supply Voltage Negative Suply Voltage Analog Input for Voltage : Analog Input for Voltage : Analog Input for Voltage : Inputs for current sensor : Phase 1 Phase 2 Phase 3 Phase 1 Inputs for current sensor : Phase 2 Inputs for current sensor : Phase 3 Connections for crystal or ceramic resonator (OSC1 = Input ; OSC2 = Output) Pulse rate outputs Connections for outer loop capacitors of A/D converters Connections for inner loop capacitors of A/D converters Connection for current setting resistor Manufacturer's Test Pins (Leave unconnected) SA9105A PIN DESCRIPTION (Continued) Pin PLCC 12 24 34 44 Pin DIP Designation NC NC NC NC Description Not connected FUNCTIONAL DESCRIPTION The SAMES SA9105A is a CMOS mixed signal Analog/Digital integrated circuit, which performs three phase power/energy calculations over a range of 1000:1, to an overall accuracy of better than Class 1. The integrated circuit includes all the required functions for 3-phase power and energy measurement such as oversampling A/D converters for the voltage and current sense inputs, power calculation and energy integration. Internal offsets are eliminated through the use of cancellation procedures. The SA9105A generates pulses, the frequency of which is proportional to the power consumption. Three frequency outputs (FOUT1, FOUT2 and FOUT3) are available. 1. Power Calculation In the Application Circuit (Figure 1), the mains voltages from Line 1, Line 2 and Line 3, are converted to currents and applied to the voltage sense inputs IVP1, IVP2 and IVP3. The current levels on the voltage sense inputs are derived from the mains voltage (3 x 230 VAC) being divided down through voltage dividers to 14V. The resulting input currents into the A/D converters are 14µA through the resistors R15, R16 and R17. For the current sense inputs the voltage drop across the current transformers terminating resistors are converted to currents of 16µA for rated conditions, by means of resistors R8, R9 (Phase 1); R10, R11 (Phase 2) and R 12, R13 (Phase 3). The signals providing the current information are applied to the current sensor inputs IIN1, IIP1; IIN2, IIP2 and IIN3, IIP3. In this configuration, with the mains voltage of 3 x 230 V and rated currents of 80A, the output frequency of the SA9105A energy metering integrated circuit at FOUT1 is 1.16kHz. In this case 1 pulse will correspond to an energy consumption of 3 x 18.4 kW/1160Hz = 47.6 Ws. The output frequency at FOUT2 is FOUT1/4. At FOUT3 the output frequency is FOUT1/290. sames 5/12 SA9105A 2. Analog Input Configuration The current and voltage sensor inputs are illustrated below. These inputs are protected against electrostatic discharge through clamping diodes, in conjunction with the amplifiers input configuration. The feedback loops from the outputs of the amplifiers A I and AV generate virtual shorts on the signal inputs. Exact duplications of the input currents are generated for the analog processing circuitry VD D IIP CURRENT SENSOR INPUTS V SS AI V DD IIN V SS V DD IVP VOLTAGE SENSOR INPUT DR-00904 V SS AV GND 3. Electrostatic Discharge (ESD) Protection The SA9105A integrated circuit's inputs/outputs are protected against ESD according to Mil-Std 883 method 3015. The SA9105A integrated circuit's resistance to transients is also dependant upon the external protection components used. 4. Power Consumption The overall power consumption rating of the SA9105A integrated circuit is less than 75mW with a 5V supply. 6/12 sames SA9105A TYPICAL APPLICATION In the Application Circuit (Figure 1), the components required for a three phase power metering application are shown. Terminated current transformers are used for current sensing. The most important external components for the SA9105A integrated circuit are: C7, C9, C10 and C11 are the outer loop capacitors for the integrated oversampling A/D converters. The typical value of C7 is 2.2nF and the value of C9, C10 and C11 is 560pF. The actual values determine the signal to noise and stability performance. The tolerances should be within ± 10%. C4, C5, C6 and C8 are the inner loop capacitors for the integrated oversampling A/D converters. The typical value of C4, C5, C6 and C 8 is 3.3nF. Values smaller than 0.5nF and larger than 5nF should be avoided. Terminated current sensors (current transformers) are connected to the current sensor inputs of the SA9105A through current setting resistors (R8 ..R13). The resistor values should be selected for an input current of 16µA into the SA9105A at the rated line current. The values of these resistors should be calculated as follows: Phase 1: R8 = R9 = (I L1/16µA) * R18/2 Phase 2: R10 = R11 = (IL2/16µA) * R19/2 Phase 3: R12 = R13 = (IL3/16µA) * R20/2 Where ILX = Secondary CT current at rated conditions. R18, R19 and R20 = Current transformer termination resistors for the three phases. R1 + R1A , R4 and R15 set the current for the phase 1 voltage sense input. R2 + R2A, R5 + P5 and R16 set the current for phase 2 and R3 + R3A, R6 + P6 and R17 set the current for phase 3. The values should be selected so that the input current into the voltage sense inputs (virtual ground) are set to 14µA for nominal line voltage. Capacitors C1, C2 and C3 are for decoupling and phase compensation. R14 + P 14 defines all on-chip bias and reference currents. With R14+ P14 = 24kΩ, optimum conditions are set. R14 may be varied within ± 10% for calibration purposes. Any changes to R14 will affect the output quadratically (i.e: ∆R = +5%, ∆f = +10%). sames 7/12 SA9105A The formula for calculating the Output Frequency (f) is given below: FOSC (II1 IV1) + (II2 I V2) + (II3 IV3) f = 11.16 * FOUTX * * 3.58MHz 3 * I R2 Where FOUTX = Nominal rated frequency (4Hz, 290Hz or 1160Hz) FOSC = Oscillator frequency (2MHz ...... 4MHz) II1, I I2, I I3 = Input currents for current inputs (16µA at rated) IV1, IV2, IV3 = Input currents for voltage inputs (14µA at rated) IR = Reference current (typically 50µA) XTAL is a colour burst TV crystal (f = 3.5795 MHz) for the oscillator. The oscillator frequency is divided down to 1.7897 MHz on-chip, to supply the digital circuitry and the A/D converters. 8/12 sames SA9105A Figure 1: Application Circuit for Three Phase Power/Energy Measurement. MAINS VOLTAGES R1 R1A R2 R2A R3 R3A LINE 1 LINE 2 LINE 3 C4 N 0V C5 FROM CTs R18 R8 R9 R19 R10 VI2P R11 VI2N 40 39 3 38 4 37 5 36 5V C9 R7 C10 C6 VI1P VI1N 1 2 R20 R12 VI3P R13 VI3N 2.5V 2.5V C7 35 6 7 SA9105A 8 9 33 DIP-40 10 11 34 32 + C1 R16 + C2 R17 + C3 IC-1 R5 R4 R21 C14 C11 30 12 29 13 28 14 27 15 26 16 25 17 24 5V P6 P5 C13 0V 18 23 FOUT3 19 22 FOUT2 20 21 0V 0V FOUT1 XTAL DR-00233 2.5V R6 31 C8 0V R15 0V C12 R14 P14 0V sames 9/12 SA9105A Parts List for Application Circuit: Figure 1 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 10/12 Symbol IC-1 XTAL R1 R1A R2 R2A R3 R3A R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 R21 P5 P6 P14 C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 Description Integrated SA9105A Crystal, 3.5795 MHz Resistor, 200k, 1%, ¼W Resistor, 180k, 1%, ¼W Resistor, 200k, 1%, ¼W Resistor, 200k, 1%, ¼W Resistor, 200k, 1% , ¼W Resistor, 180k, 1%, ¼W Resistor, 24k, 1%, ¼W Resistor, 22k, 1%, ¼W Resistor, 22k, 1%, ¼W Resistor, 820 Ω, 1%, ¼W Resistor Resistor Resistor Resistor Resistor Resistor Resistor, 22k, 1%, ¼W Resistor, 1M, 1%, ¼W Resistor, 1M, 1%, ¼W Resistor, 1M, 1%, ¼W Resistor Resistor Resistor Resistor, 820Ω, 1%, ¼W Potentiometer, 4.7k Potentiometer, 4.7k Potentiometer, 4.7k Capacitor, electrolytic, 1µF, 16V Capacitor, electrolytic, 1µF, 16V Capacitor, electrolytic, 1µF, 16V Capacitor, 3.3nF Capacitor, 3.3nF Capacitor, 3.3nF Capacitor, 2.2nF Capacitor, 3.3nF Capacitor, 560pF Capacitor, 560pF Capacitor, 560pF sames Detail DIP-40/PLCC-44 Colour burst TV Note Note Note Note Note Note 1 1 1 1 1 1 Note 1 Note 1 Note 1 Multi Multi Multi Note Note Note turn turn turn 2 2 2 SA9105A Parts List for Application Circuit: Figure 1 (Continued) Item 41 42 43 Symbol C12 C13 C14 Description Capacitor, 820nF Capacitor, 100nF Capacitor, 100nF Detail Note 3 Note 1: Resistor (R8, R9, R10, R11, R12 and R13) values are dependant upon the selected values of the current transformer termination resistors R18, R19 and R20. Note 2: Capacitor values may be selected to compensate for phase errors caused by the current transformers. Note 3: Capacitor (C12) to be positioned as close to Supply Pins (VDD & VSS) of IC-1, as possible. ORDERING INFORMATION Part Number Package SA9105APA DIP-40 SA9105AFA PLCC-44 sames 11/12 SA9105A Disclaimer: The information contained in this document is confidential and proprietary to South African MicroElectronic Systems (Pty) Ltd ("SAMES") and may not be copied or disclosed to a third party, in whole or in part, without the express written consent of SAMES. The information contained herein is current as of the date of publication; however, delivery of this document shall not under any circumstances create any implication that the information contained herein is correct as of any time subsequent to such date. SAMES does not undertake to inform any recipient of this document of any changes in the information contained herein, and SAMES expressly reserves the right to make changes in such information, without notification,even if such changes would render information contained herein inaccurate or incomplete. SAMES makes no representation or warranty that any circuit designed by reference to the information contained herein, will function without errors and as intended by the designer. Any Sales or technical questions may be posted to our e-mail address below: [email protected] For the latest updates on datasheets, please visit out web site: http://www.sames.co.za South African Micro-Electronic Systems (Pty) Ltd P O Box 15888, 33 Eland Street, Lynn East, Koedoespoort Industrial Area, 0039 Pretoria, Republic of South Africa, Republic of South Africa Tel: Fax: 12/12 012 333-6021 012 333-8071 sames Tel: Fax: Int +27 12 333-6021 Int +27 12 333-8071