CRANE SMFL283R3S/HO

Crane Aerospace & Electronics Power Solutions
SMFL Single and Dual DC/DC Converters
28 Volt input – 65 Watt
Features
• Fully qualified to Class H or K
• –55° to +125°C operation
• 16 to 40 VDC input
• Fully Isolated
• Magnetic feedback
• Fixed frequency, 600 kHz typical
• Topology – Single Ended Forward
• 50 V for up to 120 ms transient protection
models
• Inhibit input side and output side
VDC Output
• Sync function
single
3.3
5
12
15
• Output trim on single output models
• Indefinite short circuit protection
• Remote sense on single output models
• Up to 85% efficiency / 43 W/in3
dual
±5
±12
±15
• Parallelable up to 148 watts
description
The SMFL Series™ 28-volt DC/DC converters are rated up to 65 watts
output power over a -55° to +125°C ­temperature range with a 28 Vdc
nominal input. On dual output models up to 70% of the rated output
power can be drawn from either the positive or negative outputs. Current
sharing allows the units to be paralleled for total power of up to 148
watts. The welded, hermetically sealed package is only 3.0 x 1.5 x 0.40
inches, giving the series an overall power density of up to 45 watts per
cubic inch.
Screening
SMFL converters offer the following screening options: Space Prototype
(O), Class H, or Class K. Radiation tolerant to Radiation Hardness
Assurance (RHA) levels of “-” (O) or “R”, per MIL-STD-38534. Interpoint
model numbers use an “O” in the RHA designator position to indicate the
“-” (dash) Radiation Hardness Assurance level of MIL-PRF-38534, which
is defined as “no RHA”. See “Class H and K, QML Screening” tables for
more information.
Design Features
SMFL Series converters are switching regulators that use a quasi-square
wave, single ended forward converter design with a constant switching
frequency of 600 kHz typical.
Isolation between input and output circuits is provided with a transformer
in the forward path and a wide bandwidth magnetic coupling in the feedback control loop. The SMFL uses a unique dual loop feedback technique
that controls output current with an inner feedback loop and an output
voltage with a cascaded voltage mode feedback loop. The additional
secondary current mode feedback loop improves transient response in
a manner similar to primary current mode control and allows for ease of
paralleling, but without the cost and complexity.
The constant frequency, pulse-width modulated converters use a quasisquare wave single-ended forward design. Tight load regulation is
achieved through a wide-bandwidth magnetic feedback circuit. The output
voltage on single SMFL models can be trimmed to a specific output
voltage by adding an external resistor.
Crane Aerospace & Electronics
Electronics Group (Interpoint Brand)
PO Box 97005 • Redmond WA 98073-9705
425.882.3100 • [email protected]
www.craneae.com
Inhibit
The SMFL Series converters have two TTL compatible inhibit terminals
(INH1 and INH2) that can be used to disable power conversion, resulting
in a very low quiescent input current and no generation of switching
noise. An open collector TTL compatible low (<0.8 volts) is required to
inhibit the converter between INH1 (pin 4) and Input Common (pin 2). An
open collector TTL compatible low (<0.5 volts) is required to inhibit the
converter between INH2 (pin 12) and Output Common (pin 8). The application of intermediate voltages to these pins (1.5 to 10.5 volts) should be
avoided.
Sync
Converters may be synced to an external clock (525 to 675 kHz) or
to one another by using the sync in or out pins. The nominal free-run
switching frequency is 600 kHz.
Current and Parallel Operation
Multiple single output SMFL converters may be used in parallel to drive a
common load. In this mode of operation the load current is shared by two
or three SMFL converters. In current sharing mode, one SMFL converter
is designated as a master. The SLAVE pin (pin 11) of the master is left
unconnected and the MSTR/INH2 pin (pin 12) of the master is connected
to the SLAVE pin (pin 11) of the slave units. The units designated as
slaves have the MSTR/INH2 pin (pin 12) connected to the SNS RTN
pin (pin 9). Note that synchronizing the units together is not required for
current sharing operation. A second slave unit may be placed in parallel
with a master and slave; this requires the TRI pin (pin 3) of the master
unit to be connected to the SNS RTN pin (pin 9). See Figure 2 for a block
diagram of parallel connections.
When paralleled, 76% of the total combined power ratings of the SMFL
converters are available at the load. Overload and short circuit performance are not adversely affected during parallel ­operation.
Page of 13
Rev H - 20061102
Crane Aerospace & Electronics Power Solutions
SMFL Single and Dual DC/DC Converters
28 Volt input – 65 Watt
SINGLE OUTPUT MODELS CONNECTION DIAGRAMS - SENSE AND PARALLEL
28V
+
–
Inhibit
1
Positive Input
2
Input Common
3
TR1
4
INH1
5
Pos. Sense 10
9
Sense Return
Sync Out
6
Sync In
MSTR/INH2 12
Slave 11
Sync In
–
8
Output Common
7
Positive Output
+
RL
REMOTE SENSE CONNECTION
28V
+
–
1
Positive Input
2
Input Common
3
TR1
4
Inhibit
INH1
5
Sync Out
6
Sync In
MSTR/INH2 12
11
Slave
10
Pos. Sense
9
Sense Return
8
Output Common
7
Positive Output
Sync In
RA
–
+
RL
OUTPUT VOLTAGE ADJUST CONNECTION
RA (OHMS)
5–V
12–V
70
25
VOUT INCREASE
(VOLT)
0.1
3.3-V
120
0.2
240
140
50
40
0.3
360
210
75
60
0.4
480
280
100
80
0.5
600
350
125
100
15–V
20
Figure 1: Sense Connections and Trim Table
28V
Inhibit
Sync In
+
–
1
Positive Input
2
Input Common
3
TR1
4
5
6
INH1
MSTR/INH2 12
Slave 11
Pos. Sense
MASTER
Sync Out
Sense Return
Output Common
Sync In
Positive Output
10
9
8
7
CONNECT ONLY WHEN 2 SLAVES ARE USED
1
Positive Input
2
Input Common
3
TR1
4
INH1
5
Sync Out
6
Sync In
1
Positive Input
2
Input Common
3
TR1
4
INH1
5
Sync Out
6
Sync In
SLAVE 1
MSTR/INH2 12
Slave 11
Pos. Sense 10
Sense Return 9
Output Common 8
Positive Output
7
MSTR/INH2 12
Slave 11
Pos. Sense 10
Sense Return 9
Output Common 8
SLAVE 2
Positive Output
7
Figure 2: Parallel Connections
www.craneae.com
Page of 13
Rev H - 20061102
–
+
RL
Crane Aerospace & Electronics Power Solutions
SMFL Single and Dual DC/DC Converters
28 Volt input – 65 Watt
Operating Conditions and characteristics
Input Voltage Range
•16 to 40 VDC continuous
•50 V for 120 ms transient
Output Power
•40 to 65 watts depending on model
Lead Soldering Temperature (10 sec per lead)
•300°C
Storage Temperature Range (Case)
•–65°C to +150°C
Power Dissipation (Pd)
•14 watts (16 watts SMFL2805S, SMFL2805D)
Case Operating Temperature (Tc)
•–55°C to +125°C full power
Derate Output Power/Current
•MFL283R3S: linearly from 100% at 100 °C to 80% at 125 °C
Output Voltage Temperature Coefficient
•100 ppm/°C typical
Input to Output Capacitance
•150 pF, typical
Current Limit
•125% of full load typical
Isolation
•100 megohm minimum at 500 V
Audio Rejection
•50 dB typical
Conversion Frequency (-55°C to 125°C)
•Free run mode 600 kHz typical
525 kHz. min, 675 kHz max
Inhibit Pin Voltage (unit enabled)
•INH1 = 9 to12 V, INH2 = 6 to 9 V
Sync in and inhibit (inh1, inh2)
Sync In (525 to 675 kHz)
•Duty cycle 40% min, 60% max
•Logic low 0.8 V max
•Logic high 4.5 V min, 5 V max
•Referenced to input common
Sync Out
•Referenced to input common
Inhibit (INH1, INH2) TTL Open Collector
•Logic low (output disabled)
INH1 referenced to input common
Logic low 0.8 V max
Inhibit pin current 10 mA max
INH2 referenced to output common
Logic low 0.5 V max
Inhibit pin current 5 mA max
•Logic high (output enabled)
Open collector
mechanical and environmental
Size (maximum)
3.005 x 1.505 x 0.400 inches (76.33 x 38.23 x 10.16 mm)
See case U for dimensions.
Case options V, W, Y, and Z are available by special order.
Weight (maximum)
86 grams
Screening
Space Prototype (O), Class H, or Class K
Radiation tolerant to Radiation Hardness Assurance (RHA) levels of “-” (O) or “R”, per MIL-STD-38534. Interpoint model numbers use an “O” in the RHA designator position to indicate the “-” (dash) Radiation Hardness Assurance level of MIL-PRF-38534, which is
defined as “no RHA”.
See “Class H and K, QML Screening” tables for more information.
Available configurations: OO, HO, HR, KR
www.craneae.com
Page of 13
Rev H - 20061102
Crane Aerospace & Electronics Power Solutions
SMFL Single and Dual DC/DC Converters
28 Volt input – 65 Watt
pins not in use
PIN OUT
PinSingle OutputDual Output
1
Positive Input
Positive Input
2
Input Common
Input Common
3
Triple (TRI)
Triple (TRI)
4
Inhibit 1 (INH1)
Inhibit 1 (INH1)
5
Sync Out
Sync Out
6
Sync In
Sync In
7
Positive Output
Positive Output
8
Output Common
Output Common
9
Sense Return
Negative Output
10
Positive Sense
No connection
11
Slave
Slave
12
Master / Inhibit 2
Master / Inhibit 2
TR1
Master
Slave
Sync In
Inhibit (INH1)
Inhibit (INH2)
Sync Out
Sense Lines
Angled corner indicates pin one.
1
2
3
4
5
6
12
TOP VIEW
SMFL
(Pin side, marked side)
See case U for dimensions.
Figure 3: Pin Out
www.craneae.com
Page of 13
Rev H - 20061102
11
10
9
8
7
Leave unconnected
Leave unconnected
Leave unconnected
Connect to Input Common
Leave unconnected
Leave unconnected
Leave unconnected
Must be connected to appropriate ouputs
Crane Aerospace & Electronics Power Solutions
SMFL Single and Dual DC/DC Converters
28 Volt input – 65 Watt
smd numbers
Model numbering key
SMFL
Base Model
Input Voltage
28 05 S / K
tandard Microcircuit
S
Drawing (SMD)
R
in process
5962-9316302hxc
5962-9316202HXC
5962-9316102HXC
in process
in process
5962-9319302hxc
Output Voltage
Number of Outputs
(S = single, D = dual)
Screening
RHA level
SMFL Series
Similar Part
SMFL283R3S/HO
SMFL2805S/HO
SMFL2812S/HO
SMFL2815S/HO
SMFL2805D/HO
SMFL2812D/HO
SMFL2815D/HO
The SMD number shown is for Class H screening, non-flanged,
and no Radiation Hardness Assurance (RHA) level. See the
SMD for the numbers for other screening and RHA levels.
For exact specifications for an SMD product, refer to the SMD
drawing. Call your Interpoint representative for status on the
SMFL SMD releases which are “in process.” SMDs can be downloaded from:
http://www.dscc.dla.mil/programs/smcr
Model Selection
SMFL28
Base model
Vout value number of outputs
case option
/
screening
Choose one from each of the following rows
Vout value
Number of outputs
Case option
Screening
singles: 3R3, 5, 12, 15 duals: 5,12,15
“R” = decimal point, 3R3 = 3.3VDC
S (single)
or D (dual)
standard (case U, leave blank)
V, W, Y and Z available by special order
OO* - Space prototype, HO, HR, KR
*Interpoint model numbers use an “O” in the RHA designator position to indicate the “-” (dash) Radiation Hardness Assurance level of MIL-PRF-38534,
which is defined as “no RHA”
www.craneae.com
Page of 13
Rev H - 20061102
Crane Aerospace & Electronics Power Solutions
SMFL Single and Dual DC/DC Converters
28 Volt input – 65 Watt
Electrical Characteristics: -55°C to +125°C Tc, 28 VDC Vin, 100% load, RHA level O, unless otherwise specified.
single output models
PARAMETER
SMFL283R3S
SMFL2805S
SMFL2812S
CONDITIONS
MIN
TYP
MAX
MIN
TYP
MAX
MIN
OUTPUT VOLTAGE
TC = 25°C
3.26
3.30
3.34
4.95
5.00
5.05
11.88 12.00 12.12
14.85 15.00 15.15
OUTPUT CURRENT
Vin = 16 to 40 VDC
0
12.12 0
—
10
0
OUTPUT POWER
Vin = 16 to 40 VDC
0
—
40
—
50
0
OUTPUT RIPPLE
10 kHz - 2 MHz
—
0
TYP
SMFL2815S
—
MAX MIN
5
0
—
60
0
TYP
—
MAX
UNITS
VDC
4.33
A
—
65
W
TC = 25°C
—
10
35 —
15
35 —
30
75 —
30
85
TC = -55°C TO +125°C
—
10
50 —
30
50 —
45
100 —
45
110
VIN = 16 TO 40 VDC
—
0
20
—
0
20
—
0
20
—
0
20
NO LOAD TO FULL
—
—
40
—
—
20
—
—
20
—
—
20
mV
CONTINUOUS
16
28
40 16
28
40
16
28
40
16
28
40
VDC
TRANSIENT1, 2 50 ms
—
—
50
—
—
50
—
—
50
—
—
50
V
NO LOAD
—
70
100
—
70
120 —
50
100 —
50
100
INHIBITED – INH1
—
9
14
—
9
9
14
INHIBITED – INH2
—
35
70 —
35
70 —
35
70 —
35
70
10 kHz - 10 MHz
—
30
50 —
30
50 —
30
50 —
30
50
mA p-p
EFFICIENCY
TC = 25°C
70
—
—
75
78
— 81
84
— 82
85
—
%
LOAD FAULT
SHORT CIRCUIT
POWER DISSIPATION
TC = 25°C
—
12.5
16 —
12.5
16
—
10
16 —
10
16
W
LINE REGULATION
LOAD REGULATION
INPUT VOLTAGE
INPUT CURRENT
INPUT RIPPLE
STEP LOAD
RESPONSE
STEP LINE
RESPONSE1, 3
START-UP5
—
9
14
—
mV
mA
RECOVERY1
—
4
—
4
—
4
—
50% - 100% - 50%
TRANSIENT
—
200
300
—
250
350
—
450
600
—
500
600
mV pk
RECOVERY1, 3
—
1.5
3.0
—
1.5
3.0
—
1.5
3.0
—
1.5
3.0
ms
16 - 40 -16 VDC
TRANSIENT4
—
250
300
—
250
300
—
250
400
—
250
400
mV pk
RECOVERY
—
200
600
—
200
300
—
200
300
—
200
300
µs
DELAY
—
6
—
6
—
6
—
6
ms
1.5
3.5
Notes
1.Guaranteed by design, not tested.
2. Unit will shut down above approximately 45 V but will be undamaged and will
restart when voltage drops into normal range.
3.Recovery time is measured from application of the transient to point at
which Vout is within 1% of final value.
www.craneae.com
14
mV p-p
1.5
3.5
1.5
3.5
4.Transition time > 10 µS.
5.Tested on release from inhibit.
6.Shall not compromise DC performance.
7. SMFL283R3S current and power are at 25°C only.
Page of 13
Rev H - 20061102
1.5
3.5
4
ms
Crane Aerospace & Electronics Power Solutions
SMFL Single and Dual DC/DC Converters
28 Volt input – 65 Watt
Electrical Characteristics: -55°C to +125°C Tc, 28 VDC Vin, 100% load, RHA level O, unless otherwise specified.
DUAL output models
PARAMETER
OUTPUT VOLTAGE
OUTPUT CURRENT2
SMFL2805D
CONDITIONS
TYP
MAX
MIN
4.95
5.00
5.05
11.88 12.00 12.12
14.85 15.00 15.15
7
0
3.5
0
—
3.03
10
0
5
0
—
4.33
+ VOUT
Vin = 16 to 40 VDC
EACH OUTPUT
0
TOTAL OUTPUT
0
4.92
5.00
—
—
5.08
TYP
SMFL2815D
MIN
TC = 25°C
- VOUT
SMFL2812D
MAX
11.82 12.00 12.18
—
—
MIN
TYP
MAX
14.77 15.00 15.23
UNITS
VDC
A
OUTPUT POWER
Vin = 16 to 40 VDC
0
—
50
0
—
60
0
—
65
W
OUTPUT RIPPLE
± VOUT
10 kHz - 2 MHz
—
50
100
—
50
120
—
50
150
mV p-p
+ VOUT
—
0
50
—
—
0
25
50
—
0
50
LINE REGULATION
LOAD REGULATION
CROSS REGULATION
TC = 25°C
INPUT VOLTAGE
INPUT CURRENT
Vin = 16 to 40 VDC
NO LOAD TO FULL
- VOUT
—
25
100
+ VOUT
—
0
50
—
10
- VOUT
—
25
100
—
50
8
—
2
SEE NOTE 3
—
50 —
25
100
10
50
120
—
150
150
4
—
2
4
mV
mV
—
—
5
SEE NOTE 4
CONTINUOUS
16
28
40 16
28
40 16
28
40
VDC
TRANSIENT1, 5 50 ms
—
—
50
—
—
50
—
—
50
V
NO LOAD
—
50
120
—
50
100
—
50
100
14
70
mA
—
—
INHIBITED–INH1
INHIBITED–INH2
INPUT RIPPLE CURRENT
100
3
9
35
6
—
14 —
70 —
2
9
35
4
—
14 —
70 —
2
9
35
4
%
10 kHz - 10 MHz
—
30
50 —
30
50 —
30
80
mA p-p
EFFICIENCY
TC = 25°C
BALANCED LOAD
75
78
— 81
84
— 82
85
—
%
LOAD FAULT
TC = 25°C
SHORT CIRCUIT
POWER DISSIPATION
—
12.5
16 —
10
14 —
10
14
W
RECOVERY1
—
1.5
4.0
—
1.5
4.0
—
1.5
4.0
ms
50% - 100% - 50% TRANSIENT
—
250
350
—
450
600
—
500
600
mV pk
STEP LOAD RESPONSE
± VOUT
STEP LINE RESPONSE1, 6
± VOUT
START-UP8
RECOVERY1, 7
16 - 40 -16 VDC TRANSIENT7
—
RECOVERY
—
DELAY
—
Notes
1. Guaranteed by design, not tested.
2.Up to 70% of the total output power is available from either output providing the
opposite output is simultaneously carrying 30% of the total power.
3. Effect on negative Vout from 50%/50% loads to 70%/30% or
30%/70% loads.
4. Effect on negative Vout from 50%/50% loads to 50% then 10% load on negative
Vout.
www.craneae.com
—
1.5
250
200
3.5
3.0
300
300
6
—
—
—
—
1.5
250
200
3.5
3.0
400
300
6
—
—
—
—
1.5
250
200
3.5
3.0
400
300
6
ms
mV pk
µs
ms
5.Unit will shut down above approximately 45V but will be undamaged and will
restart when voltage drops into normal range.
6.Recovery time is measured from application of the transient to point at which Vout
is within 1% of final value.
7.Transition time > 10 µS.
8.Tested on release from inhibit.
9.Shall not compromise DC performance.
Page of 13
Rev H - 20061102
Crane Aerospace & Electronics Power Solutions
SMFL Single and Dual DC/DC Converters
28 Volt input – 65 Watt
Typical Performance Curves: 25°C Tc, 28 VDC Vin, 100% load, free run, unless otherwise specified.
90
90
85
16V
28V
75
40V
70
65
30
40
60
10
50
Figure 4
30
40
50
60
10
60
SMFL2812S & SMFL2812D Efficiency
Figure 5
90
70
65
0
10
20 30 40 50 60 70
40.
80.
100.
0.1
Output Power (Watts)
1
Figure 7
1ms/div
SMFL2805S Step Load Response
Figure 10
www.craneae.com
100
50
60 65
Vout
20V/div.
Vin
Vin
50 µs/div
16 to 40 V
SMFL2805S Step Line Response
Figure 9
Figure 8
1V/div.
100mV/div.
50% to 100%
10
Frequency (kHz)
SMFL Series Audio Rejection
SMFL2828S Efficiency
100% to 50%
40
60.
20V/div.
40 VIN
75
30
Figure 6
Vin
+Vout
100mV/div.
Efficiency (%)
28 VIN
Attenuation (dB)
20.
80
20
Output Power (Watts)
SMFL2815S & SMFL2815D Efficiency
0.
16 VIN
85
20
Output Power (Watts)
100mV/div.
20
Output (Watts)
SMFL2805S & SMFL2805D Efficiency
40V
65
20V/div.
60
10
28V
75
70
65
60
80
28V
75
40V
70
16V
85
80
Efficiency (%)
Efficiency (%)
80
90
16V
Efficiency (%)
85
Vout
1ms/div
No Load
SMFL2805S Turn On Response
Figure 11
Page of 13
Rev H - 20061102
–Vout
50 µs/div
16 to 40 V
SMFL2815D Step Line Response
Figure 12
Crane Aerospace & Electronics Power Solutions
SMFL Single and Dual DC/DC Converters
28 Volt input – 65 Watt
Typical Performance Curves: 25°C Tc, 28 VDC Vin, 100% load, free run, unless otherwise specified.
100% to 50%
1ms/div
SMFL2815D Step Load Response
VIN
+Vout
–Vout
1ms/div
No Load
SMFL2815D Turn On Response
Figure 14
Figure 13
Input Voltage (Volts)
16
15
SMFL2815S & 15D
14
13
SMFL2805S & 5D
12
11
10
SMFL2812S & 12D
20
30
40
50
60 65
Output Power (Watts)
Low Line Dropout
Figure 16
www.craneae.com
Page of 13
Rev H - 20061102
–Vout Voltage Change (%)
5V/div.
200mV/div.
–Pout = 32.5W
20V/div.
8
50% to 100%
6
SMFL2805D
4
2
SMFL2812D
0
SMFL2815D
–2
–4
–6
–8
30
40
50
60
70
Output Load (%)
+Pout 80 to 20 %, –Pout 20 to 80%
Cross Regulation
Figure 15
Crane Aerospace & Electronics Power Solutions
SMFL Single and Dual DC/DC Converter Cases
28 Volt input – 65 Watt
TOP VIEW CASE U
Flanged case, short-leaded
*Does not require designator in Case Option position of model number.
0.23 (5.8) Lead Length
1.505 (38.23) max.
2
11
0.850 (21.59)
3
10
0.650 (16.51)
4
9
0.450 (11.43)
5
8
0.250 (6.35)
6
7
2.750 (69.85)
0.000
0.120 (3.05)
0.000
Case dimensions in inches (mm)
Tolerance ±0.005 (0.13) for three decimal places
±0.01 (0.3) for two decimal places
unless otherwise specified
0.220 (5.59
1.050 (26.67)
0.040 dia
(1.02)
CAUTION
Heat from reflow or wave soldering may damage the device.
Solder pins individually with heat application not exceeding 300°C for 10 seconds per pin
Materials
Header Cold Rolled Steel/Nickel/Gold
Cover Kovar/Nickel
Pins
#52 alloy/Nickel/Gold; compression glass seal
Case U, Rev C, 20060302
Please refer to the numerical dimensions for accuracy. All information is believed to be accurate,
but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make
changes in products or specifications without notice.
Copyright © 1999-2006 Interpoint Corp. All rights reserved.
Figure 17: Case U
www.craneae.com
Page 10 of 13
Rev H - 20061102
0.050 (1.27)
0.000
12
0.120 (3.05)
0.250 (6.35)
1.250 (31.75)
1
2.880 (73.15)
3.005 (76.33) max.
1.380 (35.05)
Seam Seal
0.128 dia
(3.25).
0.400 (10.16) max.
Angled corner
indicates pin one.
Crane Aerospace & Electronics Power Solutions
SMFL Single and Dual DC/DC Converters
28 Volt input – 65 Watt
Class H and K, QML Screening: Element Evaluation
Element EvaluationSpace
Prototype O
Test Performed
non-QML1
(component level)
M/S2P3
Class H
QML
M/S2P3
Class K
QML
M/S2P3
Element Electrical
yes
no
yes yes
yes yes
Element Visual
no
no
yes yes
yes yes
Internal Visual
no
no
yes
no
yes
Temperature Cycling
no
no
no
no
yes yes
Constant Acceleration
no
no
no
no
yes yes
Interim Electrical
no
no
no
no
yes
no
Burn-in
no
no
no
no
yes
no
Post Burn-in Electrical
no
no
no
no
yes
no
Steady State Life
no
no
no
no
yes
no
Voltage Conditioning Aging
no
no
no
no
no yes
Visual Inspection
no
no
no
no
no yes
Final Electrical
Wire Bond Evaluation4
no
no
yes yes
yes yes
no
no
yes yes
yes yes
SEM
SLAM™/C-SAM:
Input capacitors only
(Add’l test, not req. by H or K)
no
no
no
yes
no
no
no yes
no
Definitions:
Element Evaluation: Component testing/screening per MIL-STD-883 as determined by MIL-PRF-38534
SEM: Scanning Electron Microscopy
SLAM™: Scanning Laser Acoustic Microscopy
C-SAM: C - Mode Scanning Acoustic Microscopy
Page 11 of 13
Rev H - 20061102
no
no yes
Notes:
1. Non-QML products do not meet all of the requirements of MIL-PRF-38534
2. M/S = Active components (Microcircuit and Semiconductor Die)
3. P = Passive components
4. Not applicable to EMI filters that have no wirebonds
www.craneae.com
no
Crane Aerospace & Electronics Power Solutions
SMFL Single and Dual DC/DC Converters
28 Volt input – 65 Watt
Class H and K, QML Screening: Environmental Screening
Environmental Screening
Space
Test Performed
Prototype O
(end item level)
non-QML1
2
Non-destruct bond pull
Method 2023
no Pre-cap Inspection
Method 2017, 2032
yes
Temperature Cycle (10 times)
Method 1010, Cond. C, -65°C to 150°C, ambient
yes
Constant Acceleration
Method 2001, 3000 g
yes
PIND Test
Method 2020, Cond. A
no
Radiography
Method 2012
n/a
Pre burn-in test
yes
Burn-in
Method 1015, 125°C case, typical
96 hours 160 hours 2 x 160 hour (includes mid BI test)
Final electrical test MIL-PRF-38534
Group A, Subgroups 1 through 6
-55°C, +25°C, +125°C case
Hermeticity test
Fine Leak, Method 1014, Cond. A
Gross Leak, Method 1014, Cond. C
Final visual inspection
Method 2009
Class
K, QML
yes3
yes
yes
yes
yes
yes
yes
yes
yes3
yes
n/a
yes
yes
yes
yes
no
no
no yes
no
no
no
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
Test methods are referenced to MIL-STD-883 as determined by MIL-PRF-38534.
Notes:
1. Non-QML products do not meet all of the requirements of MIL-PRF-38534
2. Not applicable to EMI filters that have no wirebonds
3. Not required by DSCC but performed to assure product quality.
www.craneae.com
Class
H, QML
Page 12 of 13
Rev H - 20061102
Crane Aerospace & Electronics Power Solutions
SMFL Single and Dual DC/DC Converters
28 Volt input – 65 Watt
Class H and K, QML Screening: Radiation
Product Level AvailabilityEnvironmental Screening Levels
space
Radiation HardnessPrototype O2Class H Class K
assurance Levels
non-QML3
QML
QML
O: Standard, no radiation guarantee2 Not
OO
HO
available
R: Radiation hardened – Tested lots
Not
HR4
Up to 100 K Rads (Si) total dose
KR4
available
SEU guarantee up to 40 MeV
Notes:
1. Our EMI filters are designed exclusively with passive components providing maximum
tolerance for space environment requirements
2. Interpoint model numbers use an “O” in the RHA designator position to indicate the “-” (dash)
Radiation Hardness Assurance level of MIL-PRF-38534, which is defined as “no RHA”
3. Non-QML products do not meet all of the requirements of MIL-PRF-38534
4. Redmond site, Interpoint, has a DSCC approved radiation plan. Our SMD products with RHA level
“R” code meet DSCC requirements
SMFL Single and Dual, Rev H - 20061102. This revision supercedes all previous releases. All technical information is believed to be accurate, but
no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. SMFL
Series is a trademark of Interpoint. Copyright © 1999 - 2006 Interpoint Corporation. All rights reserved. www.craneae.com
Page 13 of 13