VHP-3, VHP-4, VPR247 Vishay Foil Resistors Bulk Metal® Foil Technology Hermetically Sealed Power and Current Sensing Resistor with TCR of 2 ppm/°C and Power up to 10 Watts FEATURES • Temperature coefficient of resistance TCR: ± 2 ppm/°C typical (- 55 °C to + 125 °C, + 25 °C ref.) (see tables 1 and 2) Pb-free Available RoHS* • Tolerance: to ± 0.01 % (see tables 1 and 2) COMPLIANT • Power rating (heat-sinked): 10 W • Load life stability: ± 0.01 % at 25 °C, 2000 h at rated power • Resistance range: 0.05 Ω to 80 kΩ Any value available within resistance range • Electrostatic discharge (ESD) above 25 000 V Vishay Bulk Metal® Foil power resistors offer the best approach to low value power and current sensing when a combination of accuracy, tight TCR, low thermal EMF, low voltage coefficient, Kelvin connection, and long term stability (under power) are required. • Non inductive, non capacitive design Vishay Models VHP-3 and VHP-4 offer all welded construction and screw mounting directly to a metal heat sink for maximum heat transfer. Hermetic sealing and nitrogen back fill provide the maximum protection against environmental stresses, thereby ensuring long term stability. A special feature of this construction is Kovar eyelet’s and OFHC solder plated copper leads providing the lowest thermal EMFs in the industry. • Voltage coefficient: < 0.1 ppm/V Vishay Model VPR247 has many of the advantages of the VHP-4 but with significantly reduced size and weight. It also has gold plated copper leads. • Any value available within resistance range (e.g. 1K234) Our Application Engineering department is available to advise and to make recommendations. For non-standard technical requirements and special applications, please contact us. • For better performances, please contact Application Engineering • Rise time: 1.0 ns without ringing • Current noise: < - 40 dB • Thermal EMF: 0.05 µV/°C typical • Non inductive: 0.08 µH • Non hot spot design • Terminal finishes available: VHP-3 and VHP-4: VPR247: lead (Pb)-free tin/lead alloy gold plated • Prototype samples available from 48 h. For more information, please contact [email protected] TABLE 1 - VHP-31) SPECIFICATIONS TABLE 2 - VHP-4 AND VPR247 SPECIFICATIONS1), 2) RESISTANCE RANGE (Ω) TIGHTEST TOLERANCE MAXIMUM TCR3) RESISTANCE RANGE (Ω) 50 to 80K ± 0.01 % ± 5 ppm/°C 10 to 500 ± 0.01 % ± 5 ppm/°C 5 to < 10 ± 0.02 % ± 6 ppm/°C 2 to < 5 ± 0.05 % ± 8 ppm/°C 1 to < 2 ± 0.1 % ± 10 ppm/°C TYPICAL TCR3), 4) TIGHTEST TOLERANCE TYPICAL TCR3), 4) MAXIMUM TCR3) 25 to < 50 ± 0.02 % ± 7 ppm/°C 10 to < 25 ± 0.05 % ± 10 ppm/°C 5 to < 10 ± 0.1 % ± 13 ppm/°C 0.5 to < 1 ± 0.25 % 2 to < 5 ± 0.25 % ± 20 ppm/°C 0.25 to < 0.5 ± 0.5 % 1 to < 2 ± 0.5 % ± 25 ppm/°C 0.1 to < 0.25 ± 1.0 % ± 25 ppm/°C 0.05 to < 0.1 ± 2.0 % ± 30 ppm/°C 0.5 to < 1 ± 1.0 % 0.25 to < 0.5 ± 2.0 % 0.1 to < 0.25 ± 5.0 % ± 2 ppm/°C ± 50 ppm/°C ± 2 ppm/°C ± 15 ppm/°C ± 20 ppm/°C Notes 1. Weight of VHP-3 and VHP-4 = 15 g maximum VPR247 = 7 g maximum 2. Available up to 500 Ω 3. - 55 °C to + 125 °C, + 25 °C ref. 4. See figure 5 * Pb containing terminations are not RoHS compliant, exemptions may apply Document Number: 63005 Revision: 31-Oct-07 For any questions, contact: [email protected] www.vishay.com 1 VHP-3, VHP-4, VPR247 Vishay Foil Resistors Bulk Metal® Foil Technology Hermetically Sealed Power and Current Sensing Resistor with TCR of 2 ppm/°C and Power up to 10 Watts TABLE 3 - GENERAL SPECIFICATIONS Stability Load life 2000 h ± 0.05 % maximum ΔR, 3 W in still air at + 25 °C ± 0.05 % maximum ΔR under full rated power (10 W at + 25 °C on heat sink) Shelf life ± 0.0005 % (5 ppm) maximum ΔR/year Power Rating At + 25 °C (see Fig. 1) 10 W or 3 A - heat sink2) 3 W or 3 A - free air Current Noise < 0.010 µV (RMS)/V of applied voltage (- 40 dB) High Frequency Operation Rise time 1.0 ns at 1 kΩ without ringing Inductance (L)3) 0.1 µH maximum; 0.08 µH typical Capacitance (C) 1.0 pF maximum; 0.5 pF typical Voltage Coefficient < 0.1 ppm/V Operating Temperature Range - 55 °C to + 150 °C Hermeticity 10-7 Atmospheric cc/s maximum Maximum Working Thermal Voltage7) 600 V 0.1 µV/°C maximum (lead effect) 2.5 µV/W maximum (power effect) EMF8) Percent of Rated Power FIGURE 1 - POWER DERATING CURVE + 100 - 55 °C FIGURE 2 - KELVIN CONNECTION Rated Power I1 + 75 r1 R r3 + 50 + 25 0 - 75 - 50 - 25 0 Im r2 I2 r4 0 + 25 + 50 + 75 + 100 + 125 + 150 + 175 r5 Ambient Temperature (°C) ∞ Kelvin (4-terminal) connections are used for these low ohmic value products to measure a precise voltage drop across the resistive element. In these applications the contact resistance, lead resistance, and their TCR effect may be greater than that of the element itself and could cause significant errors if the standard 2-terminal connection is used. Figure 2 shows a high impedance measurement system where r5 approaches infinity and Im approaches zero resulting in negligible IR drop through r3 and r4 which negates their lead resistance and TCR effect. With the voltage sense leads E1 and E2 inside of r1 and r2 the resistance and TCR effect of the current leads, I1 and I2 are negated and only the resistance and TCR of the element R are sensed. This method of measurement is essential for precise current sensing. VHP-4 (4 terminal) Mounting Hole 0.770 (19.56) Max. Dia. 0.156 dia (3.9) ± 0.005 (± 0.13) I1 0.222 (5.64) E1 I2 E2 0.665 (16.89) ± 0.005 (± 0.13) 1.186 (30.13) ± 0.005 (± 0.13) 1.530 (38.86) ± 0.005 (± 0.13) 0.665 (16.89) ± 0.005 (± 0.13) 1.186 (30.13) ± 0.005 (± 0.13) 1.530 (38.86) ± 0.005 (± 0.13) Mounting Hole TO-3 Cap TO-3 Base 0.45 (11.43) Min. VHP-3 0.040 (1.00) Dia. ± 0.005 (± 0.13) 0.156 Dia. (3.9) ± 0.005 (± 0.13) 0.266 (6.76) ± 0.005 (± 0.13) 0.335 (8.51) ± 0.005 (± 0.13) FIGURE 3 - VHP-3, VHP-4 STANDARD IMPRINTING AND DIMENSIONS in inches (millimeters) 0.43 (10.92) ± 0.01 (± 0.25) 1.00 (25.4) ± 0.005 (± 0.13) Standard Marking Arrangement Print Spec Model Number VISHAY VHP-3T 12K500 0.1 % B0729 Resistance Value Tolerance Date Code B 07 29 Year Week I1 I2 E1 E2 Case not active; insulators not required; mounting hardware not supplied. www.vishay.com 2 For any questions, contact: [email protected] Document Number: 63005 Revision: 31-Oct-07 VHP-3, VHP-4, VPR247 Bulk Metal® Foil Technology Vishay Foil Resistors Hermetically Sealed Power and Current Sensing Resistor with TCR of 2 ppm/°C and Power up to 10 Watts FIGURE 4 - VPR247 STANDARD IMPRINTING AND DIMENSIONS B W L 0.140 ± 0.005 C (Dia. Thru Hole) VISHAY VPR247 XXXX 0R2000 1 % H 0.010 Max. Sleeve Extension Date Code 07 10 Year Week Tolerance Resistance Value I1 E1 E2 I2 S LL Gold Plated Copper Leads 0.025 Dia. A LS DIMENSION INCHES MM L 0.690 ± 0.005 17.53 ± 0.13 H 0.820 ± 0.005 20.83 ± 0.13 W 0.215 ± 0.005 5.46 ± 0.13 LL 0.500 minimum 12.70 minimum LS 0.100 ± 0.005 2.54 ± 0.13 S 0.200 ± 0.005 5.08 ± 0.13 A 0.120 ± 0.005 3.05 ± 0.13 B 0.040 ± 0.005 1.02 ± 0.13 C 0.120 ± 0.005 3.05 ± 0.13 FIGURE 6 - TRIMMING TO VALUES FIGURE 5 - TYPICAL TCR CURVE + 150 + 100 ΔR + 50 R (ppm) Current Path Before Trimming Interloop Capacitance Reduction in Series 0 Current Path After Trimming Trimming Process Removes this Material from Shorting Strip Area Changing Current Path and Increasing Resistance - 50 Mutual Inductance Reduction due to Change in Current Direction - 100 - 150 ± 2 ppm/°C (+ 25 °C Reference) - 200 - 50 - 55 - 25 0 + 20 + 50 + 75 + 100 + 125 Ambient Temperature (°C) Note: Foil shown in black, etched spaces in white (For more details, see tables 1 and 2) Document Number: 63005 Revision: 31-Oct-07 For any questions, contact: [email protected] www.vishay.com 3 VHP-3, VHP-4, VPR247 Vishay Foil Resistors Bulk Metal® Foil Technology Hermetically Sealed Power and Current Sensing Resistor with TCR of 2 ppm/°C and Power up to 10 Watts TABLE 4 - ENVIRONMENTAL PERFORMANCE METHOD PARAGRAPH6) MIL-PRF-39009 ΔR LIMITS VHP-3, VHP-4 AND VPR247 TYPICAL ΔR TEST DATA9) 4.8.2 ± 0.2 % + 0.01 Ω ± 0.03 % <1Ω See tables 1 and 2, page 1 Test Group I Conditioning Test Group II Resistance temperature 4.8.4 Characteristic ± 100 ppm/°C; (- 55 °C to + 125 °C) 1 Ω to 19.6 Ω: ± 50 ppm/°C; ≥ 20 Ω: ± 30 ppm/°C 4.8.16 ± 0.3 % + 0.01 Ω ± 0.005 % (300 V at atmospheric pressure) 4.8.5 ± 0.2 % + 0.01 Ω ± 0.005 % Insulation resistance 4.8.6 104 MΩ > 104 MΩ Low temperature operation 4.8.7 ± 0.3 % + 0.01 Ω ± 0.01 % ± 0.03 % Low temperature storage DWV Short time overload8) (5 s at 15 W) 4.8.8 ± 0.3 % + 0.01 Ω Moisture resistance 4.8.9 ± 0.5 % + 0.01 Ω ± 0.02 % Terminal strength 4.8.10 ± 0.2 % + 0.01 Ω ± 0.005 % 4.8.11 ± 0.2 % + 0.01 Ω ± 0.005 % 4.8.12 ± 0.2 % + 0.01 Ω ± 0.005 % 4.8.13 ± 1.0 % + 0.01 Ω ± 0.01 % - - ± 0.04 % 4.8.14 ± 1.0 % + 0.05 Ω ± 0.05 % Test Group III Shock - specified pulse (Post-test DWV at 300 V) Vibration - high frequency (Post-test DWV at 300 V) Test Group IV Life test 10 W at 25 °C for 2000 h 80 % power at + 70 °C for 2000 h Test Group V High temperature exposure 2000 h at + 150 °C Notes 1. Whichever is lower. 2. Heat sink chassis MIL-PRF-39009/1: dimensions and requirements per 4. The resolution limit of existing test equipment (within the measurement capability of the equipment, or “essentially zero”). 5. Not to exceed power rating of resistor. INCHES MM L 6.00 152.4 6. Vishay test data as compared to MIL-PRF-39009 is shown for illustration purposes, Vishay test conditions that deviate from the Mil test method are noted within parentheses. W 4.00 101.6 7. Maximum ambient temperature rating is + 150 °C. H 2.00 50.8 T 0.04 1.0 8. Maximum overload rating is 15 W (5 x rated power in free air; 1.5 x rated power on heatsink), with applied voltage not to exceed 750 V. 3. Inductance (L) due mainly to the leads. www.vishay.com 4 9. ΔR’s are as shown plus 0.001 Ω to allow for measurement errors at low resistance values. For any questions, contact: [email protected] Document Number: 63005 Revision: 31-Oct-07 VHP-3, VHP-4, VPR247 Bulk Metal® Foil Technology Vishay Foil Resistors Hermetically Sealed Power and Current Sensing Resistor with TCR of 2 ppm/°C and Power up to 10 Watts TABLE 5 - GLOBAL PART NUMBER INFORMATION NEW GLOBAL PART NUMBER: Y0065500R000T9L (preferred part number format) DENOTES PRECISION VALUE AER* Y R=Ω K = kΩ 0 = standard 9 = lead (Pb)-free 1 - 999 = custom Y 0 0 6 5 5 0 0 R 0 0 0 T 9 PRODUCT CODE RESISTANCE TOLERANCE PACKAGING 0065 = VHP-3 0066 = VHP-4 0830 = VPR247 T = ± 0.01 % Q = ± 0.02 % A = ± 0.05 % B = ± 0.1 % C = ± 0.25 % D = ± 0.5 % F = ± 1.0 % G = ± 2.0 % J = ± 5.0 % L = bulk pack L FOR EXAMPLE: ABOVE GLOBAL ORDER Y0065 500R000 T 9 L: TYPE: VHP-3 VALUE: 500.0 Ω ABSOLUTE TOLERANCE: ± 0.01 % TERMINATION: lead (Pb)-free PACKAGING: bulk pack HISTORICAL PART NUMBER: VHP-3T 500R00 T B (will continue to be used) VHP-3 T 500R00 MODEL TERMINATION OHMIC VALUE VHP-3 VHP-4 VPR247 T = lead (Pb)-free None = tin/lead alloy 500 Ω T RESISTANCE TOLERANCE T = ± 0.01 % Q = ± 0.02 % A = ± 0.05 % B = ± 0.1 % C = ± 0.25 % D = ± 0.5 % F = ± 1.0 % G = ± 2.0 % J = ± 5.0 % B PACKAGING B = bulk pack Note * For non-standard requests, please contact Application Engineering. Document Number: 63005 Revision: 31-Oct-07 For any questions, contact: [email protected] www.vishay.com 5 Legal Disclaimer Notice Vishay Disclaimer All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners. Document Number: 91000 Revision: 18-Jul-08 www.vishay.com 1