IDC Sockets for Discrete Wires XG5 Trouble-free discrete-wire termination with IDC Sockets that mate with XG4 and XG8 Plugs. • Two-row, IDC construction and insulation barrel offers high reliability and large-current (3 A) discrete wiring capability. • Adaptable to a variety of covers for space-saving and discrete wire termination. • By using the simple, unique top lock-lever system, these Connectors can be locked to either the XG8W Unshrouded Plugs (with right-angle terminals) or XG4C Box-type Plugs. • Conforms to UL standards (file no. E 103202) and CSA standards (file no. LR 62678). ■ Construction Solderless Contact Cover (Semi-cover or Hood Cover) Semi-cover shown here. Socket (with polarizing guide) Wire can be connected without stripping cable insulation. Lance Insulation barrel IDC contacts Two-slot connection Polarizing guide ■ Current and Temperature Characteristics Rated current 3A Rated voltage 300 VAC Contact resistance 20 mΩ max. (at 20 mV, 100 mA max.) Insulation resistance 1,000 MΩ min. (at 500 VDC) Dielectric strength 650 VAC for 1 min (leakage current: 1 mA max.) UL1061 AWG24 (XG5M-2032-N) UL1007 AWG26 (XG5M-2035-N) 20 wires 20 wires Temp. rise limit 10 wires 10 wires 2 wires Rise in temperature (°C) Use the temperature data shown below as a reference for selecting current values and wires. Rise in temperature (°C) ■ Ratings and Characteristics Flow rate = (no. of contacts used) × 100% (total no. of contacts) UL1061 AWG24 UL1007 AWG26 Temp. rise limit 2 wires Connector insertion 1.96 N max. per contact Contact removal 0.29 N min. (with test gauge, 0.64 x 0.64 mm) Insertion durability (See note.) 50 times Ambient temperature Operating: −55 to 85°C (with no icing) Current flow (A) Current flow (A) Note: For standard 0.15-mm gold plating. IDC Sockets for Discrete Wires XG5 63 ■ Materials and Finish ■ Applicable Wires and Contact Sizes Housing Size #1 AWG24 (For UL-1061) Size #2 AWG28 or AWG26 (For UL-1007) Contacts Mating end Terminals Cover Cable tie Fiber-glass reinforced PBT resin (UL94V-0)/black Phosphor-bronze/nickel base, 0.15-μm gold plating (See note.) Phosphor-bronze/nickel base, 2.0-μm solder plating Fiber-glass reinforced polyamide resin (UL94V-0)/black Polyamide resin (UL94V-0)/natural Insulation outside diameter: 1.1 to 1.3 mm} Core structure: 7 strands or more Note: The contact numbers are marked on the contact insulation barrels. Note: For non-standard plating, contact your OMRON representative. Assembled Configuration ■ Insulation Displacement (IDC) versus Crimp Termination IDC termination provides the following advantages over crimp style termination, when using discrete wires; • XG5 terminals are installed in the socket housing at the factory, simplifying the Bill of Material and parts control. • Optional replacement IDC terminals facilitates re-configuration of wiring. • Overall cost is lower, because less manhours are required. Wire stripping is eliminated and inspection is easier. • IDC termination provides consistent quality, improving yield. Assembly Socket Wire Connections Cover Assembled unit Semi-cover Discrete wires Double rows with polarity guide (lockable) Double-row Assembled Hood Cover IDC Tool Vertical Double rows with polarity guide (lockable) Horizontal Double rows with polarity guide (lockable) Simple IDC Tool (See the “XG@ - Assembly Tooling and Accessories” datasheet for details.) Applicable Mating Plugs XG4A PCB Plugs with Long Locks XG4E IDC Flat Cable Plugs 64 XG4A PCB Plugs w/o Lock Lever (See Note 3) XG4C PCB Box-type Plugs IDC Sockets for Discrete Wires XG5 XG4A PCB Double-row Plugs XG8W/XG8B Double-row Unshrouded Plugs Note: 1. See XG4 and XG8 datasheets for plug dimensions. 2. When using the XG4A or XG4C, the number of XG4A or XG4C's polarity slots must be the same as the number of XG5M-N polarity guides. 3. Mount external Lock Levers after soldering. Double-row Sockets ■ XG5M-N Dimensions Dimensions Models with no polarizing guide XG5M-1031-N (size #1) XG5M-1034-N (size #2) No. of Dimensions (mm) contacts A B Size no. Models with polarizing guide XG5M-@@32-N (size #1) XG5M-@@33-N (size #1) XG5M-@@35-N (size #2) XG5M-@@36-N (size #2) Polarizing guide 10 17.3 10.16 14 22.3 15.24 16 24.9 17.78 20 30.0 22.86 26 37.6 30.48 30 42.7 35.56 34 47.7 40.64 40 55.4 48.26 50 68.1 60.96 60 80.8 73.66 64 85.8 78.74 Ordering Information Appearance No. of contacts 10 No. of polarizing guide Size #1 Size #2 0 XG5M-1031-N XG5M-1034-N 1 XG5M-1032-N XG5M-1035-N 14 1 XG5M-1432-N XG5M-1435-N 16 1 XG5M-1632-N XG5M-1635-N 20 1 XG5M-2032-N XG5M-2035-N 26 1 XG5M-2632-N XG5M-2635-N 30 1 XG5M-3032-N XG5M-3035-N 34 1 XG5M-3432-N XG5M-3435-N 40 1 XG5M-4032-N XG5M-4035-N 50 1 XG5M-5032-N XG5M-5035-N 2 XG5M-5033-N XG5M-5036-N 1 XG5M-6032-N XG5M-6035-N 2 XG5M-6033-N XG5M-6036-N 1 XG5M-6432-N XG5M-6435-N 2 XG5M-6433-N XG5M-6436-N 60 64 Note: 1. 2. 3. 4. 5. The 10-contact XG5M-1031-N and XG5M-1034-N have no polarizing guides. The distance between slots is 22.86 mm for the two guides on 50, 60, and 64-contact Connectors. See the XG4 and XG8 datasheets for Mating Plug information. Applicable discrete wire is AWG24 (UL1061) for size #1. Applicable discrete wire is AWG28 to AWG26 (UL-1007) for size #2. IDC Sockets for Discrete Wires XG5 65 Semi-covers ■ XG5S Semi-covers are used to cover the IDC termination area and insulation barrels, after wiring is completed. If the entire socket needs to covered, use XG5S Hood Covers. Dimensions Dimensions XG5S-@@01 No. of Dimensions (mm) contacts A 5 17.3 7 22.3 8 24.9 10 30.0 13 37.6 15 42.7 17 47.7 20 55.4 25 68.1 30 80.8 32 85.8 Ordering Information No. of contacts Model Applicable Connector 5 XG5S-0501 XG5M103@-N 7 XG5S-0701 XG5M-143@-N 8 XG5S-0801 XG5M-163@-N 10 XG5S-1001 XG5M-203@-N 13 XG5S-1301 XG5M-263@-N 15 XG5S-1501 XG5M-303@-N 17 XG5S-1701 XG5M-343@-N 20 XG5S-2001 XG5M-403@-N 25 XG5S-2501 XG5M-503@-N 30 XG5S-3001 XG5M-603@-N 32 XG5S-3201 XG5M-643@-N Note: One Semi-cover is used per termination row. Each XG5M Connector requires two semi-covers. Semi-covers are not packaged in pairs. Assembled Dimensions (Socket with Semi-cover) Dimensions No. of Dimensions (mm) contacts A B 66 10 17.3 32.0 14 22.3 37.1 16 24.9 39.6 20 30.0 44.7 26 37.6 52.3 30 42.7 57.4 34 47.7 62.5 40 55.4 70.1 50 68.1 82.8 60 80.8 95.5 64 85.8 100.6 IDC Sockets for Discrete Wires XG5 Original Plug + Semi-cover + Lock Lever MIL Plug + Semi-cover Hood Covers ■ XG5S Dimensions Vertical XG5S-@@12 (Left and right halves) Dimensions No. of contacts Dimensions (mm) A B 20 30.0 23.8 8.8 C 26 37.6 31.4 11.4 30 42.7 36.5 15.1 Horizontal XG5S-@@22 (Left and right halves) Dimensions No. of contacts Dimensions (mm) A B C D 34 47.7 38.7 32.0 14.6 40 55.4 40.7 34.0 16.6 50 68.1 44.1 39.4 20.0 60 80.8 47.4 42.8 23.4 Ordering Information Appearance Vertical Horizontal No. of contacts (double rows) Model (See note.) Model (See note.) 20 XG5S-2012 — 26 XG5S-2612 — 30 XG5S-3012 — 34 — XG5S-3422 40 — XG5S-4022 50 — XG5S-5022 60 — XG5S-6022 Note: Hood Covers are packaged / shipped with left and right halves. Includes cable tie. IDC Sockets for Discrete Wires XG5 67 Assembled Dimensions (Socket and Hood Cover) Vertical Hood Cover Assembled Unit Plug + Vertical Hood Cover Dimensions No. of Dimensions (mm) contacts A B 20 30.0 44.7 26 37.6 52.3 30 42.7 57.4 Horizontal Hood Cover Assembled Unit Plug + Horizontal Hood Cover Dimensions No. of contacts Applicable Plugs • XG4A, XG4C, XG4E and XG8 are recommended. • XG4C and XG8 Plugs do not have locks. To prevent accidental removal, use a Lock Lever (XG4Z-0002, XG5Z-0002). (Lock Levers cannot be used with XG8W Straight Terminal Connectors.) • When mounting the XG8 Original Plug (with right-angle terminals) to a circuit board, be sure that the cover is positioned off the board as shown below. Original Plug Cover Board XG5 7 mm max. Edge 68 IDC Sockets for Discrete Wires XG5 Dimensions (mm) A B C D E F 34 47.7 39.0 45.7 62.5 46.4 53.1 40 55.4 41.0 47.7 70.1 48.4 55.1 50 68.1 46.4 51.1 82.8 53.8 58.5 60 80.8 49.8 54.4 95.5 57.2 61.8 XG5 Accessories ■ Top Lock Levers XG5Z-0002 - “Lock Lever” XG4Z-0002 - “Lock Lever II” Use to lock unshrouded right-angle Plugs (XG8B and XG8W) to XG5 or XG4 mating sockets. Use to lock XG4C Box-type Plugs. Material: Polyamide resin (UL94V-2)/natural Material: Polyamide resin (UL94V-2)/natural Mounting the Lock Lever Model For Sockets with polarity guides, mount the Lock Lever to the tab to lock the Socket to the Unshrouded Plug as shown in the diagram on the right. XG5Z-0002 XG4Z-0002 ■ Spare Contacts XG5W-0031-N (Size #1) XG5W-0034-N (Size #2) Model Size no. XG5W-0031-N XG5W-0034-N Note: 1. These Contacts can be used as replacements if a wrong connection is made. 2. The applicable wire for size No. 1 is AWG24 (UL-1061). The applicable wire for size No. 2 is AWG26 to AWG28 (UL-1007). Contact Removal Tool Replacing Contacts XY2E-0001 Use only this tool to remove incorrect IDC contacts. Contact Removal Tool 1. Remove the cover. 2. Insert the tool into the housing lance holes and push the lance into the housing. 3. Pull out the contact while holding the lance down. 4. Insert a new contact. Used to remove contacts, which need to be replaced or reconfigured, from the housing. XY2E-0001 Lance hole Housing ■ XG5 IDC Assembly Tools See the “XG@ - Assembly Tooling and Accessories” datasheet for details regarding manual and automated IDC Termination tools (part numbers XY2B-7006 and XY2B-2104-N) IDC Sockets for Discrete Wires XG5 69 Precautions ■ Correct Use IDC Connectors Mounting the Hood Cover • For best results, use only the XG5 IDC Tool. (See the “XG@ Assembly Tooling and Accessories” datasheet.) • Contact your OMRON representative for details on the XG5 IDC Tool. • Check the Contact size (No. 1 or No 2) and wire size before connecting. • OMRON has a IDC Tool Reference Manual. Contact your OMRON representative to request a copy. Vertical Hood Cover Mounting the Cover • The cover is used to protect the connection position and prevent shorting out. Mounting the Semi-cover Slot • See the above diagram. 1. Insert the claws of part A of the Hood Cover into the slots. 2. Insert claws B on the Hood cover into part C on the other part of the Hood Cover. 3. Wrap the wires with a cable tie. Semi-cover Claw • See the above diagram. 1. 2. 3. 4. Insert part A of the Semi-cover into part B of the Socket. Push the claws on both sides of the Semi-cover onto the Socket. Make sure the claws are firmly inserted in the slots. To protect the wires, use cable ties to bind wires that may be subject to tension even when a Semi-cover is used. Cable tie Horizontal Hood Cover • Follow the mounting procedure for the vertical cover. • The left and right parts of the cover are different. Assemble carefully. XG5M-N Double-row Socket Contact Numbers XG4M Terminal Numbers Triangular mark Not marked on connector. Triangular mark Terminal Polarizing guide numbers • The Contact numbers on the Double-row Assembled Socket match the numbers on the XG4M Flat Cable MIL Socket. (See the above diagrams.) 70 IDC Sockets for Discrete Wires XG5 • When making IDC connections on the Double-row Assembled Connector, use the polarity guide to distinguish the front and back. (Note: The 10-contact Connector does not have a guide.) MEMO IDC Sockets for Discrete Wires XG5 All sales are subject to Omron Electronic Components LLC standard terms and conditions of sale, which can be found at http://www.components.omron.com/components/web/webfiles.nsf/sales_terms.html ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. OMRON ON-LINE OMRON ELECTRONIC COMPONENTS LLC Global - http://www.omron.com USA - http://www.components.omron.com 55 E. Commerce Drive, Suite B Schaumburg, IL 60173 847-882-2288 Cat. No. X304-E-1 11/10 IDC Sockets for Discrete Wires Specifications subject to change without notice XG5 Printed in USA