Standard Unshrouded Header Plug XG8 Standard Plugs can be used in a wide range of applications. • The XG8 2 row plugs mates with different Omron 2 row Sockets: XG4M Flat Cable Connector, XG4H Board to Board Connector and XG5 Discrete-wire IDC Connector • XG8A and XG8B Header / Plugs are sold in strips of 50 (single row) or 100 (double row) terminals. Simply cut the strips to the desired length / number of contacts. • XG5Z-0002 Top Lock Levers (sold separately) ensure secure connection to Omron Sockets when used with double row, right-angle XG8W Unshrouded Plugs Original Header / Plug Model XG8V XG8W Single Row Double Row Straight Right-angle Straight Right-angle Appearance Header / Plug Strips Model XG8A XG8B Single Row Double Row Straight Right-angle Straight Right-angle Appearance Note: 1. See the following pages for exact part numbers ■ Ratings and Characteristics ■ Materials and Finish Rated current 3 A (See note 1.) Model XG8V and XG8W Rated voltage 300 VAC Base Fiber-glass reinforced PBT resin (UL94V-0)/black Contact resistance 20 mΩ max. (at 20 mV, 100 mA max.) (See note 2.) Contacts Mating end 1) Brass/nickel base, Insulation resistance 1,000 MΩ min. (at 500 VDC) Dielectric strength 650 VAC for 1 min. (leakage current: 1 mA max.) Ambient temperature Operating: −55°C to 105°C (with no icing) Note: 1. The rated current will depend on the Socket you are using. It is 1A if using the XG4M and 3A if using XG5, for example. 2. The contact resistance is measured with the Plug mated to an XG5M-N. Terminal 0.15-μm gold plating 2) Brass/nickel base, tin plating XG8A and XG8B Brass/nickel base, 0.15-μm gold plating Brass/nickel base, tin plating Note: Two types of contacts and mating ends, one with all gold plating and the other with all tin plating, are available. (XG8V and XG8W) ■ Applicable Sockets XG8W and XG8B XG4M Flat Cable Connectors (Sockets) (Double Row) XG4H Board-to-Board Connectors (Sockets) XG5M-N Discrete-wire IDC Connectors (Double-row Sockets) Standard Unshrouded Header Plug XG8 71 XG8V Single-row Header Plugs Dimensions XG8V-@@31 No. of contacts (With gold-plated straight terminals) XG8V-@@41 Mounting holes (bottom view) (With tin-plated straight terminals) 0.8 +0.1 dia. 0 0.635 0.635 XG8V-@@34 (With gold-plated right-angle terminals) Mounting holes (bottom view) XG8V-@@44 0.8 +0.1 dia. 0 (With tin-plated right-angle terminals) 4 to 11 0.635 0.635 Dimensions (mm) A B 3 7.6 5.08 4 10.2 7.62 5 12.7 10.16 6 15.2 12.70 7 17.8 15.24 8 20.3 17.78 10 25.4 22.86 12 30.5 27.94 13 33.0 30.48 15 38.1 35.56 16 40.6 38.10 17 43.2 40.64 20 50.8 48.26 36 91.4 88.90 No. of contacts Dimensions (mm) A B 3 7.6 5.08 4 10.2 7.62 5 12.7 10.16 6 15.2 12.70 7 17.8 15.24 8 20.3 17.78 10 25.4 22.86 12 30.5 27.94 13 33.0 30.48 15 38.1 35.56 16 40.6 38.10 17 43.2 40.64 20 50.8 48.26 36 91.4 88.90 Ordering Information Appearance No. of contacts Plugs with straight terminals Model (gold plated) Model (tin plated) Plugs with right-angle terminals Model (gold plated) Model (tin plated) 3 XG8V-0331 XG8V-0341 XG8V-0334 XG8V-0344 4 XG8V-0431 XG8V-0441 XG8V-0434 XG8V-0444 5 XG8V-0531 XG8V-0541 XG8V-0534 XG8V-0544 6 XG8V-0631 XG8V-0641 XG8V-0634 XG8V-0644 7 XG8V-0731 XG8V-0741 XG8V-0734 XG8V-0744 8 XG8V-0831 XG8V-0841 XG8V-0834 XG8V-0844 10 XG8V-1031 XG8V-1041 XG8V-1034 XG8V-1044 12 XG8V-1231 XG8V-1241 XG8V-1234 XG8V-1244 13 XG8V-1331 --- XG8V-1334 --- 15 XG8V-1531 --- XG8V-1534 --- 16 XG8V-1631 XG8V-1641 XG8V-1634 XG8V-1644 17 XG8V-1731 --- XG8V-1734 --- 20 XG8V-2031 XG8V-2041 XG8V-2034 XG8V-2044 36 XG8V-3631 XG8V-3641 XG8V-3634 XG8V-3644 72 Standard Unshrouded Header Plug XG8 XG8W Double Row Plugs for MIL Connectors Dimensions XG8W-@@31 Dimensions (With gold-plated straight terminals) Mounting holes (bottom view) XG8W-@@41 No. of contacts Dimensions (mm) A 0.8 +0.1 dia. 0 (With tin plated straight terminals) 0.635 × 0.635 XG8W-@@34 B 10 12.7 10.16 14 17.8 15.24 16 20.3 17.78 20 25.4 22.86 26 33.0 30.48 30 38.1 35.56 34 43.2 40.46 40 50.8 48.26 50 63.5 60.96 60 76.2 73.66 Dimensions (With gold-plated right-angle terminals) No. of contacts XG8W-@@44 Dimensions (mm) A Mounting holes (bottom view) (With tin-plated right-angle terminals) 0.8 +0.1 dia. 0 4 to 11 B 20 25.4 22.86 26 33.0 30.48 30 38.1 35.56 34 43.2 40.64 40 50.8 48.26 50 63.5 60.96 0.635 × 0.635 Ordering Information Appearance No. of contacts Plugs with straight terminals Model (gold plated) Plugs with right-angle terminals Model (tin plated) Model (gold plated) Model (tin plated) 10 XG8W-1031 XG8W-1041 ⎯ ⎯ 14 XG8W-1431 XG8W-1441 ⎯ ⎯ 16 XG8W-1631 XG8W-1641 ⎯ ⎯ 20 XG8W-2031 XG8W-2041 XG8W-2034 XG8W-2044 26 XG8W-2631 XG8W-2641 XG8W-2634 XG8W-2644 30 XG8W-3031 XG8W-3041 XG8W-3034 XG8W-3044 34 XG8W-3431 XG8W-3441 XG8W-3434 XG8W-3444 40 XG8W-4031 XG8W-4041 XG8W-4034 XG8W-4044 50 XG8W-5031 XG8W-5041 XG8W-5034 XG8W-5044 60 XG8W-6031 XG8W-6041 ⎯ ⎯ Standard Unshrouded Header Plug XG8 73 XG8A (Single-row)/XG8B (Double-row) Header Plug Strips for MIL Connectors Dimensions ■ Single-row Plugs XG8A-5031 Mounting holes (bottom view) (With straight terminals) 0.8 +0.1 dia. 0 0.635 × 0.635 XG8A-5034 (With right-angle terminals) Mounting holes (bottom view) 0.8 +0.1 dia. 0 0.635 × 0.635 4 to 11 ■ Double-row Plugs XG8B-0131 (With straight terminals) Mounting holes (bottom view) 0.8 +0.1 dia. 0 0.635 × 0.635 XG8B-0134 (With right-angle terminals) Mounting holes (bottom view) 0.8 +0.1 dia. 0 0.635 × 0.635 4 to 11 Ordering Information Terminal type Plugs with straight terminals No. of contacts Model (gold plated contacts) 50 (Single-row) XG8A-5031 100 (Double-row) XG8B-0131 74 Standard Unshrouded Header Plug XG8 Plugs with right-angle terminals Model (gold plated contacts) XG8A-5034 XG8B-0134 Accessories ■ Top Lock Levers XG5Z-0002 - “Lock Lever” Mounting the Lock Lever Can be used to lock XG8W Double-row Right-angle Terminal Plugs to XG4M Flat Cables and XG5M-N Discrete-wire IDC Connectors. (See XG4 and XG5 Datasheets). Insert the tab on the Lock Lever into the hole on a Socket with a polarity guide. In this way, it can be locked with XG8W Right-angle Terminal Plugs. They cannot be used with XG8W Double-row Straight Terminal Plugs. Polarizing guide hole XG4M XG8 Tab Note: Order the above model in multiples of 10 pieces. Lock lever Precautions ■ Correct Use Dividing the XG8W (with Straight Terminals), XG8V, XG8A, and XG8B The above mentioned models may have the number of terminals and rows reduced prior to pcb assembly, using the following method: Automated Soldering Conditions (Jet Flow) 1. Soldering temperature: 250 ±5°C 2. Continuous soldering time: Within 5 s • Using a Cutter, make a cut on the slot as indicated by the dotted line in the diagram. Then fold the Plug manually in the direction of the arrows. • XG8W’s with right-angle terminals are not designed to be divided in this manner. Do not divide the XG8W with right-angle terminals. Instead, use the XG8B Header Plug Strip with right-angle terminals, if a double-row header plug with right-angle terminals must be divided to reduce the number of terminal rows. (1) Using a cutter, make a cut along the dotted line. (2) Manually fold in the direction of the arrows. Standard Unshrouded Header Plug XG8 75 MEMO 76 Standard Unshrouded Header Plug XG8 Omron Electronic Components, LLC Terms and Conditions of Sales I. GENERAL 1. Definitions: The words used herein are defined as follows. (a) Terms: These terms and conditions (b) Seller: Omron Electronic Components LLC and its subsidiaries (c) Buyer: The buyer of Products, including any end user in section III through VI (d) Products: Products and/or services of Seller (e) Including: Including without limitation 2. Offer; Acceptance: These Terms are deemed part of all quotations, acknowledgments, invoices, purchase orders and other documents, whether electronic or in writing, relating to the sale of Products by Seller. Seller hereby objects to any Terms proposed in Buyer's purchase order or other documents which are inconsistent with, or in addition to, these Terms. 3. Distributor: Any distributor shall inform its customer of the contents after and including section III of these Terms. II. SALES 1. Prices; Payment: All prices stated are current, subject to change without notice by Seller. Buyer agrees to pay the price in effect at the time the purchase order is accepted by Seller. Payments for Products received are due net 30 days unless otherwise stated in the invoice. Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice. 2. Discounts: Cash discounts, if any, will apply only on the net amount of invoices sent to Buyer after deducting transportation charges, taxes and duties, and will be allowed only if (a) the invoice is paid according to Seller's payment terms and (b) Buyer has no past due amounts owing to Seller. 3. Interest: Seller, at its option, may charge Buyer 1.5% interest per month or the maximum legal rate, whichever is less, on any balance not paid within the stated terms. 4. Orders: Seller will accept no order less than 200 U.S. dollars net billing. 5. Currencies: If the prices quoted herein are in a currency other than U.S. dollars, Buyer shall make remittance to Seller at the then current exchange rate most favorable to Seller; provided that if remittance is not made when due, Buyer will convert the amount to U.S. dollars at the then current exchange rate most favorable to Seller available during the period between the due date and the date remittance is actually made. 6. Governmental Approvals: Buyer shall be responsible for all costs involved in obtaining any government approvals regarding the importation or sale of the Products. 7. Taxes: All taxes, duties and other governmental charges (other than general real property and income taxes), including any interest or penalties thereon, imposed directly or indirectly on Seller or required to be collected directly or indirectly by Seller for the manufacture, production, sale, delivery, importation, consumption or use of the Products sold hereunder (including customs duties and sales, excise, use, turnover and license taxes) shall be charged to and remitted by Buyer to Seller. 8. Financial: If the financial position of Buyer at any time becomes unsatisfactory to Seller, Seller reserves the right to stop shipments or require satisfactory security or payment in advance. If Buyer fails to make payment or otherwise comply with these Terms or any related agreement, Seller may (without liability and in addition to other remedies) cancel any unshipped portion of Products sold hereunder and stop any Products in transit until Buyer pays all amounts, including amounts payable hereunder, whether or not then due, which are owing to it by Buyer. Buyer shall in any event remain liable for all unpaid accounts. 9. Cancellation; Etc: Orders are not subject to rescheduling or cancellation unless Buyer indemnifies Seller fully against all costs or expenses arising in connection therewith. 10. Force Majeure: Seller shall not be liable for any delay or failure in delivery resulting from causes beyond its control, including earthquakes, fires, floods, strikes or other labor disputes, shortage of labor or materials, accidents to machinery, acts of sabotage, riots, delay in or lack of transportation or the requirements of any government authority. 11. Shipping; Delivery: Unless otherwise expressly agreed in writing by Seller: (a) All sales and shipments of Products shall be FOB shipping point (unless otherwise stated in writing by Seller), at which point title to and all risk of loss of the Products shall pass from Seller to Buyer, provided that Seller shall retain a security interest in the Products until the full purchase price is paid by Buyer; (b) Delivery and shipping dates are estimates only; and (c) Seller will package Products as it deems proper for protection against normal handling and extra charges apply to special conditions. 12. Claims: Any claim by Buyer against Seller for shortage or damage to the Products occurring before delivery to the carrier or any claim related to pricing or other charges must be presented in detail in writing to Seller within 30 days of receipt of shipment. III. PRECAUTIONS 1. Suitability: IT IS THE BUYER’S SOLE RESPOINSIBILITY TO ENSURE THAT ANY OMRON PRODUCT IS FIT AND SUFFICIENT FOR USE IN A MOTORIZED VEHICLE APPLICATION. BUYER SHALL BE SOLELY RESPONSIBLE FOR DETERMINING APPROPRIATENESS OF THE PARTICULAR PRODUCT WITH RESPECT TO THE BUYER’S APPLICATION INCLUDING (A) ELECTRICAL OR ELECTRONIC COMPONENTS, (B) CIRCUITS, (C) SYSTEM ASSEMBLIES, (D) END PRODUCT, (E) SYSTEM, (F) MATERIALS OR SUBSTANCES OR (G) OPERATING ENVIRONMENT. Buyer acknowledges that it alone has determined that the Products will meet their requirements of the intended use in all cases. Buyer must know and observe all prohibitions of use applicable to the Product/s. 2. Use with Attention: The followings are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible use of any Product, nor to imply that any use listed may be suitable for any Product: (a) Outdoor use, use involving potential chemical contamination or electrical interference. (b) Use in consumer Products or any use in significant quantities. (c) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (d) Systems, machines, and equipment that could present a risk to life or property. 3. Prohibited Use: NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 4. Motorized Vehicle Application: USE OF ANY PRODUCT/S FOR A MOTORIZED VEHICLE APPLICATION MUST BE EXPRESSLY STATED IN THE SPECIFICATION BY SELLER. 5. Programmable Products: Seller shall not be responsible for the Buyer's programming of a programmable Product. IV. WARRANTY AND LIMITATION 1. Warranty: Seller's exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Seller (or such other period expressed in writing by Seller). SELLER MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT ALL OTHER WARRANTIES, NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. 2. Buyer Remedy: Seller's sole obligation hereunder shall be to replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product or, at Seller's election, to repay or credit Buyer an amount equal to the purchase price of the Product; provided that there shall be no liability for Seller or its affiliates unless Seller's analysis confirms that the Products were correctly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Seller before shipment. 3. Limitation on Liability: SELLER AND ITS AFFILIATES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. FURTHER, IN NO EVENT SHALL LIABILITY OF SELLER OR ITS AFFILITATES EXCEED THE INDIVIDUAL PRICE OF THE PRODUCT ON WHICH LIABILITY IS ASSERTED. 4. Indemnities: Buyer shall indemnify and hold harmless Seller, its affiliates and its employees from and against all liabilities, losses, claims, costs and expenses (including attorney's fees and expenses) related to any claim, investigation, litigation or proceeding (whether or not Seller is a party) which arises or is alleged to arise from Buyer's acts or omissions under these Terms or in any way with respect to the Products. V. INFORMATION; ETC. 1. Intellectual Property: The intellectual property embodied in the Products is the exclusive property of Seller and its affiliates and Buyer shall not attempt to duplicate it in any way without the written permission of Seller. Buyer (at its own expense) shall indemnify and hold harmless Seller and defend or settle any action brought against Seller to the extent that it is based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party. 2. Property; Confidentiality: Notwithstanding any charges to Buyer for engineering or tooling, all engineering and tooling shall remain the exclusive property of Seller. All information and materials supplied by Seller to Buyer relating to the Products are confidential and proprietary, and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party. 3. Performance Data: Performance data is provided as a guide in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. 4. Change In Specifications: Product specifications and descriptions may be changed at any time based on improvements or other reasons. It is Seller’s practice to change part numbers when published ratings or features are changed, or when significant engineering changes are made. However, some specifications of the Product may be changed without any notice. 5. Errors And Omissions: The information on Seller’s website or in other documentation has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 6. Export Controls: Buyer shall comply with all applicable laws, regulations and licenses regarding (a) export of the Products or information provided by Seller; (b) sale of Products to forbidden or other proscribed persons or organizations; (c) disclosure to noncitizens of regulated technology or information. VI. MISCELLANEOUS 1. Waiver: No failure or delay by Seller in exercising any right and no course of dealing between Buyer and Seller shall operate as a waiver of rights by Seller. 2. Assignment: Buyer may not assign its rights hereunder without Seller's written consent. 3. Law: These Terms are governed by Illinois law (without regard to conflict of laws). Federal and state courts in Cook County, Illinois have exclusive jurisdiction for any dispute hereunder. 4. Amendment: These Terms constitute the entire agreement between Buyer and Seller relating to the Products, and no provision may be changed or waived unless in writing signed by the parties. 5. Severability: If any provision hereof is rendered ineffective or invalid, such provision shall not invalidate any other provision. Standard Unshrouded Header Plug XG8 Certain Precautions on Specifications and Use 1. Suitability for Use. Seller shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in Buyer's application or use of the Product. At Buyer's request, Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer shall take application responsibility in all cases but the following is a nonexhaustive list of applications for which particular attention must be given: (i) Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. (ii) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (iii) Use in consumer products or any use in significant quantities. (iv) Systems, machines and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 2. Programmable Products. Seller shall not be responsible for the user's programming of a programmable product, or any consequence thereof. 3. Performance Data. Performance data given in this publication is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to Seller's Warranty and Limitations of Liability. 4. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Seller representative at any time to confirm actual specifications of purchased Product. 5. Errors and Omissions. The information in this publication has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors, or omissions. 6. RoHS Compliance. Where indicated, our products currently comply, to the best of our knowledge as of the date of this publication, with the requirements of the European Union's Directive on the Restriction of certain Hazardous Substances ("RoHS"), although the requirements of RoHS do not take effect until July 2006. These requirements may be subject to change. Please consult our website for current information. Complete “Terms and Conditions of Sale” for product purchase and use are on Omron’s website at http://www.components.omron.com – under the “About Us” tab, in the Legal Matters section. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. OMRON ON-LINE OMRON ELECTRONIC COMPONENTS LLC Global - http://www.omron.com USA - http://www.components.omron.com 55 E. Commerce Drive, Suite B Schaumburg, IL 60173 847-882-2288 Cat. No. X304-E-1 01/10 Specifications subject to change without notice Standard Unshrouded Header Plug XG8 Printed in USA