Position Interlock Switches Safety Limit Switches 802T Direct Opening Action NEMA-Style Switches Specifications Standards Category Approvals Enclosure Rating Operating Temperature Cable Versions Temperature Storage Temperature Description Bulletin 802T Direct Opening Action limit switches have been designed for use in control reliable applications and safety applications per ISO 14119. These limit switches utilize the same mounting dimensions as other NEMA style limit switches. The rugged metal construction and plug-in body are designed for use in harsh industrial environments. Direct Opening Action assures that the normally closed contacts open when the limit switch is actuated. This opening will occur even in the event of a contact weld condition, up to 10 Newtons. ATTENTION: To ensure that the normally closed (safety) contacts open, the limit switch actuator must be displaced beyond the point of Direct Opening Action (see specifications). Features • • • • • • Direct opening action Snap acting contacts Rugged metal construction Long life and reliability Plug-in design NEMA 6P/IP67 sealing Typical Applications • • • • • • Machine guards Access gates and doors Cranes or hoists Transfer stations Indexing tables Robotic cells 7-14 EN954-1, ISO13849-1, IEC/EN60204-1, NFPA79, EN1088, ISO14119, IEC/ EN60947-5-1, ANSI B11.19, AS4024.1 Cat. 1 Device per EN954-1 Dual channel interlocks suitable for Cat. 3 or 4 systems cULus listed, CE marked for all applicable directives and TUV for 2circuit models NEMA 4, 6P, 12, 13 and IP67 -18°C to +110°C (0°F to +230°F) -18°C to 60°C (0°F to 140°F) -40°C to 121°C (-40°F to 250°F) AC Contact Rating (Maximum per Pole, 50 or 60Hz, 2 Circuits) NEMA Rating Designation A600 AC-15 Max Max Voltage Make 120 240 480 600 60 30 15 12 Break Continuous Carrying Current Make Break 6.00 3.00 1.50 1.20 10 10 10 10 7200 7200 7200 7200 720 720 720 720 A VA AC Contact Rating (Maximum per Pole, 50 or 60Hz, 4 Circuits) NEMA Rating Designation Max Max Voltage Make A300 120 240 60 30 Break Continuous Carrying Current Make Break 6.00 3.00 10 10 7200 7200 720 720 Make Break 69 69 69 69 A VA DC Contact Rating (Maximum per Pole) NEMA Rating Designation Q300 Q300 DC 13 Max Voltage Make Break Continuous Carrying Current 250 125 0.27 0.55 0.27 0.55 2.5 2.5 A VA Low Voltage DC 24V DC @ 1.1 Amps resistive load 802T Operating Levers See the Limit Switches section of the Sensors catalogue. Position Interlock Switches Safety Limit Switches 802T Direct Opening Action NEMA-Style Switches Range of Operation Travel to Operate Contacts Max Travel Max Travel Travel to Reset Travel to Reset Travel to Operate Contacts Travel to Reset Contacts Lever Type Spring Return Top Push Roller Spring Return Side Push Vertical Roller Spring Return Max Travel Side Push Horizontal Roller Spring Return Product Selection Number of Circuits Torque/ Force to Operate (Max) Lever Movement vs. Contact Operation Travel to Operate (Max) Torque/ Force to Operate Direct Opening Action (Min) Travel to Operate Direct Opening Action (Min) Max Travel Travel to Reset Contacts (Max) Catalogue Number Lever Type • Spring Return 2 4 1 3 2 Clockwise or Counter Clockwise 4 1 3 5 7 2 4 6 8 1 3 2 4 1 3 5 7 2 4 6 8 1 3 5 7 Switch w/o Lever 802T-APD 2 4 1 3 2 4 6 8 0.45 N.m (4.0lbin) 13° 0.90 N.m (8lbf.in) 25° 90° 7° 802T-ATPD Top Push Roller • Spring Return Normal 2 4 Operated 1 3 2 4 1 3 2 4 1 3 5 7 2 4 6 8 1 3 5 7 2 4 6 8 Complete Switch 802T-DPD 28.47N (6.4lbf) 1.17mm 66.72N 2.29mm 5.99mm 0.64mm (0.046in) (15.0 lbf) (0.090in) (0.236in) (0.025in) 802T-DTPD Side Push Vertical Roller • Spring Return 2 4 Normal Operated 1 3 2 4 1 3 2 4 1 3 5 7 2 4 6 8 1 3 5 7 2 4 6 8 Complete Switch 802T-KPD 24.5N (5.5lbf) 2.08mm 53.4N 4.19mm 5.74mm 1.14mm (0.082in) (12.0 lbf) (0.165in) (0.226in) (0.045in) 802T-KTPD Side Push Horizontal Roller • Spring Return 2 4 Normal Operated 1 3 2 4 1 3 2 4 1 3 5 7 2 4 6 8 1 3 5 7 2 4 6 8 Complete Switch 802T-K1PD 24.5N (5.5lbf) 2.08mm (0.082in 53.4N 4.19mm 5.74mm 1.14mm (12.0 lbf) (0.165in) (0.226in) (0.045in) 802T-K1TPD Modifications and Typical Levers—See page 7-17. 7-15 Position Interlock Switches Safety Limit Switches 802T Direct Opening Action NEMA-Style Switches Typical Example of a Dual Channel Safety Application 2-Circuit 4-Circuit Negative Mode Operation Positive Mode Operation Guard Closed Guard Closed Aux 1 To Safety Related Part of the Machine Control System 1 2 3 4 5 6 7 8 Aux 2 Safety Channel 2 Safety Channel 1 Approximate Dimensions—mm (inches) Dimensions are not intended to be used for installation purposes. 14.7 (0.58) 1.2 (0.05) 103.4 (4.07) 75.8 70.6 (2.98) (2.78) 19.1 (0.75) 24 (0.95) 8.7 (0.34) Dia. 59.5 (2.34) 83.7 (3.3) 29.4 (1.16) 36.5 (1.44) (2) #10-32 UNF-28 20.6 (0.81) 41.3 (1.63) 42.9 (1.69) Plug-In Switch 46.8 (1.84) 3.6 (0.14) 43.7 (1.72) 19.6 (0.77) 34.9 (1.38) 59.6 (2.35) 19.1 (0.75) 30.3 (1.19) 51.6 (2.03) 23.1 (0.91) 24.4 (0.96) 12.7 (0.5) 15.2 (0.60) Lever Type Head 7-16 Top Push Roller Head 50.8 (2.0) 3.6 (0.14) 20.6 (0.81) 12.4 (0.49) Dia. Side Push Roller Head Position Interlock Switches Safety Limit Switches 802T Direct Opening Action NEMA-Style Switches Modifications Metric Conduit Entry To order a limit switch with a 20mm conduit entry, add the suffix “S6” to the catalogue number. Example: 802T-APDS6 Pre-wired Cable To order factory installed pre-wired type STOOW-A cable (5 conductor), add the suffix “Y” plus the number of feet required. The standard cable length is 1.52m (5ft). Extended cable lengths are available in multiples of 1.22m (4ft) only. Micro Style Quick-Disconnect Micro quick-disconnects are available with a 5 pin 2 keyway AC or 5 pin single keyway DC. To order a limit switch with a AC micro quick-disconnect, add the suffix “R5” to the catalogue number. To order a limit switch with a DC micro quick-disconnect, add the suffix “D5” to the catalogue number. Example: 802T-APDR5 and 802T-APDD5. AC Micro QD 1 2 Same Polarity Example: To order a limit switch with a factory installed 1.52m (5ft) cable, the catalogue number would become 802T-APDY5. To order a limit switch with a factory installed 2.44m (8ft) cable, the catalogue number would become 802T-APDY8. Mini Style Quick-Disconnect To order a Bulletin 802T pre-wired limit switch with a 5-pin (2 circuit) or 9-pin (4 circuit) mini connector, add the suffix “J1” or “J9” depending on desired wiring (“J9” wiring not available for 4 circuit models) to the catalogue number. Example: 802T-APDJ1 3 4 1 5 1 2 5 4 3 5 4 Levers Roller “J1” Wiring “J9” Wiring 4 Type 1 5 Same Polarity 1 3 2 3 4 Same Polarity 5-Pin Mini-Type Receptacle (2 circuit) 2 DC Micro QD 2 Catalog Number Material Dia. Width Nylon Nylon Steel 0.75in 0.75in 0.75in 0.28in 1in 0.25in 802T-W1H Ball Bearing 0.75in 0.23in 802T-W1B 802T-W1 802T-W1A Same Polarity 1 2 4 Non-Adj. Cast Lever 1.5in Radius Roller on Front 9-Pin Mini-Type Receptacle (4 circuit) “J1” Wiring (“J9” wiring not available for 4 circuit) 3 4 1 2 8 6 Same Polarity 5 9 Same Polarity 1 2 8 9 3 7 6 10 4 5 7-17