Safety Products Supplement 802T Specifications Enclosure Rating Approvals Standards Operating Temperature Cable Versions Temperature Storage Temperature NEMA 4, 6P, 12, 13 and IP67 cULus listed and CE marked for all applicable directives EN60947-5-1, IEC 60947-5-1, EN60947-1. and EN1088 -18°C to +110°C (0°F to +230°F) -18°C to 60°C (0°F to 140°F) -40°C to 121°C (-40°F to 250°F) AC Contact Rating (Maximum per Pole, 50 or 60Hz, 2 Circuits) NEMA Rating Designation A600 Direct Opening Action Switches Description Interlock Switches Bulletin 802T Direct Opening Action limit switches have been designed for use in control reliable applications and safety applications per ISO 14119. These limit switches utilize the same mounting dimensions as other NEMA style limit switches. The rugged metal construction and plug-in body are designed for use in harsh industrial environments. Direct Opening Action assures that the normally closed contacts open when the limit switch is actuated. This opening will occur even in the event of a contact weld condition, up to 10 Newtons. ATTENTION: To ensure that the normally closed (safety) contacts open, the limit switch actuator must be displaced beyond the point of Direct Opening Action (see specifications). Features • • • • • • Direct opening action Snap acting contacts Rugged metal construction Long life and reliability Plug-in design NEMA 6P/IP67 sealing Typical Applications • • • • • • Machine guards Access gates and doors Cranes or hoists Transfer stations Indexing tables Robotic cells 86 AC-15 Max Max Voltage Make 120 240 480 600 60 30 15 12 Break Continuous Carrying Current Make Break 6.00 3.00 1.50 1.20 10 10 10 10 7200 7200 7200 7200 720 720 720 720 Make Break 69 69 69 69 A VA DC Contact Rating (Maximum per Pole) NEMA Rating Designation Q300 Q300 DC 13 Max Voltage Make Break Continuous Carrying Current 250 125 0.27 0.55 0.27 0.55 2.5 2.5 A Low Voltage DC 24V DC @ 1.1 Amps resistive load 802T Operating Levers See the C114 Sensors catalog page 6-79. VA Safety Products Supplement 802T Range of Operation Travel to Operate Contacts Max Travel Max Travel ∆ Travel to Reset ∆ Travel to Reset ∆ ∆ Travel to Operate Contacts Travel to Reset Contacts ∆ ∆ Lever Type Spring Return ∆ Top Push Roller Spring Return Side Push Verticle Roller Spring Return Side Push Horizontal Roller Spring Return Interlock Switches Max Travel Selection Guide Number of Circuits Lever Movement vs. Contact Operation Torque/ Force to Operate (Max) Travel to Operate (Max) Torque/ Force to Operate Direct Opening Action (Min) Travel to Operate Direct Opening Action (Min) Max Travel Travel to Reset Contacts (Max) Catalog Number Lever Type • Spring Return 2 Clockwise or 1 Counter Clockwise 3 Top Push Roller • Spring Return Normal 2 1 3 2 4 2 4 1 3 2 4 1 3 2 0.45 N.m 4 (4.0lbin) 13° 0.90 N.m (8lbf.in) 25° 90° 7° Switch w/o Lever 802T-APD 28.47N (6.4lbf) 1.17mm (0.046in) 66.72N (15.0 lbf) 2.29mm (0.090in) 5.99mm (0.236in) 0.64mm (0.025in) Complete Switch 802T-DPD 24.5N (5.5lbf) 2.08mm (0.082in) 53.4N (12.0 lbf) 4.19mm (0.165in) 5.74mm (0.226in) 1.14mm (0.045in) Complete Switch 802T-KPD 24.5N (5.5lbf) 2.08mm (0.082in 53.4N (12.0 lbf) 4.19mm (0.165in) 5.74mm (0.226in) 1.14mm (0.045in) Complete Switch 802T-K1PD Operated 1 3 2 4 Side Push Verticle Roller • Spring Return Normal Operated 2 1 3 2 4 1 3 2 4 Side Push Horizontal Roller • Spring Return Normal Operated 2 1 3 2 4 1 3 2 4 Modifications—See page 90. 87 Safety Products Supplement 802T Typical Example of a Dual Channel Safety Application Negative Mode Operation Positive Mode Operation Guard Closed To Safety Related Part of the Machine Control System Dimensions—mm (inches) 43.7 (1.72) 19.6 (0.77) Interlock Switches 34.9 (1.38) 19.1 (0.75) 15.2 (0.60) 16.5 (0.65) Lever Type Head 14.7 (0.58) 1.2 (0.05) 20.6 (0.81) 19.1 (0.75) 24 (0.95) 103.4 (4.07) 75.8 (2.98) 70.6 (2.78) 8.7 (0.34) Dia. 59.5 (2.34) 36.5 (1.44) (2) #10-32 UNF-28 42.9 (1.69) 46.8 (1.84) 88 29.4 (1.16) 41.3 (1.63) Plug-In Switch 43.7 (1.72) Safety Products Supplement 802T Dimensions—mm (inches) (continued) R4.4 (0.17) 83.7 (3.3) 70.5 (2.78) 45.7 (1.8) 8.7 (0.34) 59.5 (2.34) R1.2 (0.05) 36.5 (1.44) 29.4 (1.16) 46.8 (1.84) 1/2in NPT Conduit Opening 36.1 (1.42) Interlock Switches 75.8 (2.98) 41.3 (1.63) Switch Body Switch Body 3.6 (0.14) 59.6 (2.35) 23.1 (0.91) 51.6 (2.03) 30.3 (1.19) Top Push Roller Head 50.8 (2.0) 3.6 (0.14) 24.4 (0.96) 12.7 (0.5) 20.6 (0.81) 12.4 (0.49) Dia. Side Push Roller Head 89 Safety Products Supplement 802T Micro Style Quick-Disconnect Micro quick-disconnects are available with a 5 pin 2 keyway AC or 5 pin single keyway DC. To order a limit switch with a AC micro quickdisconnect, add the suffix “R5” to the catalog number. To order a limit switch with a DC micro quick-disconnect, add the suffix “D5” to the catalog number. Example: 802T-APDR5 and 802T-APDD5. Modifications Metric Conduit Entry To order a limit switch with a 20mm conduit entry, add the suffix “S6” to the catalog number. Example: 802T-APDS6 AC Micro QD 1 Pre-wired Cable To order factory installed pre-wired type STOOW-A cable (5 conductor), add the suffix “Y” plus the number of feet required. The standard cable length is 1.52m (5ft). Extended cable lengths are available in multiples of 1.22m (4ft) only. Example: To order a limit switch with a factory installed 1.52m (5ft) cable, the catalog number would become 802T-APDY5. To order a limit switch with a factory installed 2.44m (8ft) cable, the catalog number would become 802T-APDY8. Mini Style Quick-Disconnect Interlock Switches To order a limit switch with a pre-wired mini style quick-disconnect receptacle, add the suffix “J1” to the catalog number. Example: 802T-APDJ1 5-Pin Mini-Type Receptacle "J1" Wiring 4 2 Same Polarity 1 5 1 2 5 3 4 "J9" Wiring 1 5 Same Polarity 4 2 1 2 90 5 3 4 2 Same Polarity 3 4 1 2 3 4 5 DC Micro QD 2 Same Polarity 4 1 3 1 2 5 3 4