Picoflex® 1.27mm IDT Connector System for Ribbon Cable Applications Picoflex® Markets & Applications The versatile Picoflex® IDT connector system is ideal for a broad range of applications across all market segments: Industrial • Solar • Weighing Systems • Heating Systems • Security Devices • Access Controls • Industrial Lighting • Advertising Displays • Power Supplies Automotive • Car Stereo Systems • Navigation Systems • In Car Entertainment • Dashboard Applications • Air-Conditioning Medical • Portable Heart Monitor • Patient Monitor • Blood Analyser • Testers Multimedia • CD Players • LCD Projector • Satellite Receivers • Televisions & Set Top Boxes Others • Office Equipment • Vending Machines • Smart Card Readers • Washing Machines, Microwaves, etc. Picoflex® Ribbon Cable Products Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Low Profile, IDT (90327) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Low Profile, IDT, Board-In (90584) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Low Profile Through Hole Header (90325) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 SMT Header (90814) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Low Profile, Bottom Entry, SMT Header (91330) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Low Profile, High Temperature Through Hole Header (90779) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Right Angle, Low Profile Through Hole Header (90800). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Right Angle, Low Profile, High Temperature, Through Hole Header (91714) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Latched, SMT Header (90816). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Low Profile, IDT, Board-In, Opposite Pin Layout (91577) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Standard Cable Harness (92315) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Standard Cable Harness (92316) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Standard Cable Harness (92317). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Standard Cable Harness (92318). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Picoflex Sample Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 www.molex.com/product/ribbon/picoflex.html 3 4 Introduction The Molex 1.27mm Picoflex® IDT connector system is a versatile, highly reliable connector system for high-density power and signal ribbon cable applications, where space & real estate is at a premium. Due to the compact size and low profile the Picoflex® IDT system is ideal for a broad range of applications in the automotive, industrial, medical and consumer electronic markets. Its highly reliable terminal design, locking and cable strain relief features guarantee secure electrical connection in applications with high vibrations and intense shock requirements. The Picoflex® IDT system comprises PCB headers, cable connectors and standard ribbon cable assemblies in various lengths and circuit sizes. Parts are delivered in a variety of packaging formats to suit individual customer requirements. PCB Headers The Picoflex® family offers SMT and SMC PCB headers in high temperature nylon and Polyphthalamide. All headers are polarized both to the PCB and to the female connector. The staggered solder tails with 1.27mm pitch have 2.54mm distance between both solder tail rows, which substantially reduces the risk of solder bridging. Seven header options are available: • 90816 latched SMT header is molded with Polyphthalamide, a UL94 HB rated material. Its positive latches give increased retention between the header and the cable connector. It can be used in a RoHS lead-free process up to 260°C and is supplied with tin or select gold plating and either tube or tape and reel blister packaging. • 90325 low-profile through hole header with tin or select gold plating and 94 V-0 flammability rating, supplied in bag or tube packaging • 90779 low-profile SMC header has the same features as series 90325, but is molded with a high temperature nylon material with 94 V-0 flammability rating • 90814 SMT standard (wave solder process) and low-profile (reflow process) header with tin or select gold plating featuring a high temperature nylon material with 94 V-0 flammability rating and is supplied either in tube or tape and reel blister packaging • 90800 right-angle low-profile header with 94 V-0 flammability rating is delivered with kinked solder tails in tube packaging • 91714 right-angle low-profile SMC header has the same features as series 90800, but is molded with a high temperature nylon material with 94 V-0 flammability rating • 91330 bottom-entry low-profile SMT header in high temperature nylon material with 94 V-0 flammability rating can be used in a RoHS lead-free process up to 260°C. It creates a double- sided board effect with a single side SMT process which reduces assembly costs and is supplied in tin plating with tape and reel blister packaging Cable Connectors The one-piece molded body with preloaded IDT terminals and cable guide removes the need for a separate upper housing, terminals or an insertion tool which significantly reduces applied costs. The cable entry window on the IDT connectors has a scalloped profile which ensures precise positioning of the 1.27mm 26 to 28 AWG standard ribbon cable. The connector is terminated by the IDT terminal being pushed up into the housing, displacing the cable jacket as well as positioning itself in the top of the housing to 5 give an effective strain relief. Four contact points per circuit and the integral strain relief ensure excellent electrical contact. Three optional cable connectors are available: • 90327 IDT connector with 94 V-0 flammability rating mates with all PCB header versions, supplied with tin or select gold plating • 90584 board-in connector for permanent board connections. The staggered tail footprint is compatible with the footprint of the standard male header, 94 V-0 flammability rating • 91577 board-in connector for permanent board connections. The staggered tail footprint is compatible with the footprint of the standard male header, the pin layout of the 91577 layout is the opposite to 90584, giving more options to the customer, 94 V-0 flammability rating Cable Assemblies Standard cable assemblies are available from 6cm – 120cm. Four standard options of cable assemblies are available: • 92315 cable assembly featuring two 90327 connectors in C-style (page xx) • 92317 cable assembly featuring two 90327 connectors in Z-style (page xx) • 92318 cable assembly either featuring one 90327 connector and one 90584 board-in connector in Z-style(page xx) • 92316 cable assembly featuring one 90327 receptacle and one 90584 boardin connector in C-style (page xx) A full range of non-standard options, including shorter cable lengths, can be supplied where commercially viable. Please contact your Molex sales office for more information. Tooling The Picoflex® IDT connectors are designed to minimise assembly cost and are complemented by an extensive range of application tools, from hand-tools for field repair and prototyping to fully automatic, state of the art, computer controlled harness making machines. Depending on the level of tooling chosen, machines are capable of manufacturing double-ended electrical and continuity tested cables. Daisy chaining is also possible. PCB Assemblies Molex offers customized PCB assemblies. Picoflex® is only one product family out of a variety of connector families which can be assembled on demand. Please contact your Molex sales office for more information. 1.27mm (.050") Pitch Picoflex® PF-50 Connector 90327 Low Profile, IDT Features and Benefits • 1-piece housing assures precise positioning of cable • Molded-in polarization • 4 points of contact with ribbon cable • Preloaded contacts • Accepts 28 or 26 AWG (7 strand) ribbon cable • Tape option for high-speed termination, contact Molex for part numbers Reference Information Product Specification: PS-99020-0011 Packaging: Bag (tape optional) Tooling Information: See end of section UL File No.: E29179 CSA File No.: LR19980-181 Mates With:90816, 90325, 90779, 90800, 90814, 91330 and 91714 Use Molex Cable: 6800, 8863 and 40158 Designed In: Millimeters Circuits 4 6 8 10 12 14 Order No. Tin 2-4µm (80-160µ") Select Gold 0.76µm (30µ") 90327-0304 90327-0306 90327-0308 90327-0310 90327-0312 90327-0314 90327-3304 90327-3306 90327-3308 90327-3310 90327-3312 90327-3314 1.27mm (.050") Pitch Picoflex® PF-50 Connector 90584 Low Profile, IDT Board-In Circuits Circuits 16 18 20 22 24 26 Features and Benefits • For permanent wire-to-board connections • Kinked solder tails for board retention during solder process • Fits same board layout pattern as male header • Height from board when soldered and terminated only 6.40mm (.252") • 2 points of contact in IDT section • Accepts 26 to 28 AWG, 7 strands, ribbon cable Reference Information Product Specification: PS-99020-0011 Packaging: Tube (2 options) Tooling Information: See end of section Designed In: Millimeters Order No. 4 6 8 10 12 Individual Tube 90584-1304 90584-1306 90584-1308 90584-1310 90584-1312 Stacked Tube 90584-2304 90584-2306 90584-2308 90584-2310 90584-2312 14 90584-1314 90584-2314 Circuits 16 18 20 22 24 26 Note: Stacked tube is a group of 7 individual tubes in a stack 6 Electrical Voltage: 250V Current: 1.2A Contact Resistance: 15 milliohms max. Dielectric Withstanding Voltage: 750V rms Insulation Resistance: 1000 Megohms min. Mechanical Mating Force: Tin—1.7N; Gold—1.1N Unmating Force: Tin—0.25N; Gold—0.25N Durability: Tin—30 cycles max. Gold—100 cycles max. (using extraction tool) Physical Housing: White polyester, UL 94V-0 Contact: Phosphor Bronze Alloy Plating: See Table Cable Accommodation: 26 and 28 AWG stranded Order No. Tin 2-4µm (80-160µ") Select Gold 0.76µm (30µ") 90327-0316 90327-0318 90327-0320 90327-0322 90327-0324 90327-0326 90327-3316 90327-3318 90327-3320 90327-3322 90327-3324 90327-3326 Electrical Voltage: 250V Current: 1.2A Contact Resistance: 15 milliohms max. Dielectric Withstanding Voltage: 750V Insulation Resistance: 1000 Megohms min. Physical Housing: White polyester, UL 94V-0 Contact: Phosphor Bronze Alloy Plating: 2-4µm (80-160µ") Tin over Nickel PCB Thickness: 1.60mm ± 0.20 Order No. Individual Tube 90584-1316 90584-1318 90584-1320 90584-1322 90584-1324 90584-1326 Stacked Tube 90584-2316 90584-2318 90584-2320 90584-2322 90584-2324 90584-2326 1.27mm (.050") Pitch Picoflex® PF-50 Header 90325 Low Profile Features and Benefits • Polarizing side posts and PCB pegs • Stamped contacts with in-line, flat blades • 2 points of contact with female terminal • Rigid, staggered solder tails • Friction lock • Tube option packaging for robotic delivery, contact Molex for part numbers Reference Information Product Specification: PS-99020-0011 Packaging: Bag or tube UL File No.: E29179 CSA File No.: LR19980-181 Mates With: 90327 Designed In: Millimeters Circuits 4 6 8 10 12 14 Order No. Tin 3-5µm (120-200µ") Select Gold 0.76µm (30µ") 90325-0004 90325-0006 90325-0008 90325-0010 90325-0012 90325-0014 90325-3004 90325-3006 90325-3008 90325-3010 90325-3012 90325-3014 1.27mm (.050") Pitch Picoflex® PF-50 Header 90814 Low Profile, SMT Electrical Voltage: 250V Current: 1.2A Contact Resistance: 15 milliohms max. Dielectric Withstanding Voltage: 750V rms Insulation Resistance: 1000 Megohms min. Mechanical Contact Retention to Housing: 7N Mating Force: Tin—1.7N; Gold—1.1N Unmating Force: Tin—0.25N; Gold—0.25N Durability: Tin—30 cycles max. Gold—100 cycles max. (using extraction tool) Physical Housing: Black 15% glass-filled polyester, UL 94V-0 Contact: Brass Plating: See Table PCB Thickness: 1.60mm ± 0.14 Circuits 16 18 20 22 24 26 Order No. Tin 3-5µm (120-200µ") Select Gold 0.76µm (30µ") 90325-0016 90325-0018 90325-0020 90325-0022 90325-0024 90325-0026 90325-3016 90325-3018 90325-3020 90325-3022 90325-3024 90325-3026 Features and Benefits • Polarizing side posts and PCB pegs • Stamped SMT contacts with in-line, flat blades • 2 points of contact with female terminal • Rigid, staggered SMT solder tails • Friction lock Electrical Voltage: 250V Current: 1.2A Contact Resistance: 15 milliohms max. Dielectric Withstanding Voltage: 750V rms Insulation Resistance: 1000 Megohms min. Reference Information Product Specification: PS-99020-0011 Packaging: Tube or blister pack (contact Molex) Mates With: 90327 Designed In: Millimeters Mechanical Contact Retention to Housing: 7N Mating Force: Tin—1.7N; Gold—1.1N Unmating Force: Tin—0.25N; Gold—0.25N Durability: Tin—30 cycles max. Gold—100 cycles max. (using extraction tool) Physical Housing: Natural 30% glass-filled nylon, UL 94V-O Contact: Brass Plating: See Table Order No. Tube Pack Circuits 4 6 8 10 12 14 16 18 20 22 24 26 Tin 3-5µm (120-200µ") 90814-0X04 90814-0X06 90814-0X08 90814-0X10 90814-0X12 90814-0X14 90814-0X16 90814-0X18 90814-0X20 90814-0X22 90814-0X24 90814-0X26 Blister Pack Select Gold 0.76µm (30µ") 90814-3X04 90814-3X06 90814-3X08 90814-3X10 90814-3X12 90814-3X14 90814-3X16 90814-3X18 90814-3X20 90814-3X22 90814-3X24 90814-3X26 Tin 3-5µm (120-200µ") 90814-0X04 90814-0X06 90814-0X08 90814-0X10 90814-0X12 90814-0X14 90814-0X16 90814-0X18 90814-0X20 90814-0X22 90814-0X24 90814-0X26 Replace X with the combination of PEC peg option and polarizing side post height: 0 3 6 8 PCB Pegs Yes No No Yes Polarizing Side Post Height 6.40mm / 0.252" 6.40mm / 0.252" 4.10mm / 0.161" 4.10mm / 0.161" PCB Pegs Yes No No Yes 2 5 7 9 7 Polarizing Side Post Height 6.40mm / 0.252" 6.40mm / 0.252" 4.10mm / 0.161" 4.10mm / 0.161" Select Gold 0.76µm (30µ") 90814-3X04 90814-3X06 90814-3X08 90814-3X10 90814-3X12 90814-3X14 90814-3X16 90814-3X18 90814-3X20 90814-3X22 90814-3X24 90814-3X26 1.27mm (.050") Pitch Picoflex® PF-50 Header 91330 Low Profile, Bottom Entry SMT Features and Benefits • Polarizing side posts and PCB pegs • Stamped SMT contacts • Two points of contact with female terminal • Friction lock • Can be used in RoHS lead-free process up to 260˚C • Kapton tape for pick and place during SMT assembly • Low profile application which creates a double-sided board effect with a single-side SMT process Mechanical Contact Insertion Force: 1.7N Contact Retention to Housing: 7N Durability: 30 cycles max. Physical Housing: Natural 30% glass-filled Nylon, UL 94V-0 Contact: Brass Plating: T in 3 - 5µm (120µ" - 200µ”) PCB Thickness: 1.57mm ± 0.13 Reference Information Product Specification: PS-99020-0011 Packaging: Tape and Reel Mates With: 90327 Designed In: Millimeters Electrical Voltage: 250V Current: 1.2A Contact Resistance: 15 milliohms max. Dielectric Withstanding Voltage: 750V rms Insulation Resistance: 1000 Megohms min. Circuits 6 8 10 12 14 16 Order No. 91330-0006 91330-0008 91330-0010 91330-0012 91330-0014 91330-0016 1.27mm (.050") Pitch Picoflex® PF-50 Header 90779 Low Profile High Temperature Circuits 4 6 8 10 12 14 Circuits 18 20 22 24 26 Features and Benefits • Polarizing side posts and PCB pegs • Stamped contacts with in-line, flat blades • 2 points of contact with female terminal • Rigid, staggered solder tails • Friction Lock • High Temperature Surface Mount Compatible housing Reference Information Product Specification: PS-99020-0011 Packaging: Bag (contact Molex for tube part numbers) Mates With: 90327 Designed In: Millimeters Order No. Tin 4-6µm (160-240µ") 90779-0001 90779-0002 90779-0003 90779-0004 90779-0005 90779-0006 Circuits Select Gold 0.76µm (30µ") 90779-3001 90779-3002 90779-3003 90779-3004 90779-3005 90779-3006 16 18 20 22 24 26 8 Order No. 91300-0018 91330-0020 91330-0022 91330-0024 91330-0026 Electrical Voltage: 250V Current: 1.2A Contact Resistance: 15 milliohms max. Dielectric Withstanding Voltage: 750V rms Insulation Resistance: 1000 Megohms min. Mechanical Contact Retention to Housing: 7N Mating Force: Tin—1.7N; Gold—1.1N Unmating Force: Tin—0.25N; Gold—0.25N Durability: Tin—30 cycles max. Gold—100 cycles max. (using extraction tool) Physical Housing: Natural 30% glass-filled nylon, UL 94V-O Contact: Brass Plating: See Table PCB Thickness: 1.60mm ± 0.14 Order No. Tin 4-6µm (160-240µ") 90779-0007 90779-0008 90779-0010 90779-0011 90779-0012 90779-0013 Select Gold 0.76µm (30µ") 90779-3007 90779-3008 90779-3010 90779-3011 90779-3012 90779-3013 1.27mm (.050") Pitch Picoflex® PF-50 Header Features and Benefits • Polarizing side posts • Stamped contacts • 2 points of contact with female terminal • Kinked solder tails for board retention during solder process • Friction lock 90800 Right Angle, Low Profile Circuits 4 6 8 10 12 14 Reference Information Packaging: Tube Tooling Information: See end of section Mates With: 90327 Designed In: Millimeters Order No. Tin 3-5µm Tin over Nickel 90800-0004 90800-0006 90800-0008 90800-0010 90800-0012 90800-0014 16 18 20 22 24 26 90800-3012 90800-3014 1.27mm (.050") Pitch Picoflex® PF-50 Header Features and Benefits • Polarizing side posts • Stamped contacts • Two points of contact with female terminal • Kinked solder tails for board retention during solder process • Friction lock • High-temperature Surface Mount Compatible housing 91714 Right Angle, Low Profile High Temperature Through Hole Mechanical Contact Retention to Housing: 7N Mating Force: Tin—1.7N Unmating Force: Tin—0.25N Durability: Tin—30 cycles max. (using extraction tool) Physical Housing: Black 15% glass-filled polyester, UL 94V-0 Contact: Brass Plating: See Table PCB Thickness: 1.60mm ± 0.20 Circuits Select Gold 0.76µm (30µ") 90800-3004 90800-3006 Electrical Voltage: 250V Current: 1.2A Contact Resistance: 15 milliohms max. Dielectric Withstanding Voltage: 750V Insulation Resistance: 1000 Megohms min. Reference Information Product Specification: PS-99020-0011 Packaging: Tube Mates With: 90327 Designed In: Millimeters Order No. Tin 3-5µm Tin over Nickel 90800-0016 90800-0018 90800-0020 90800-0022 90800-0024 90800-0026 Select Gold 0.76µm (30µ") 90800-3020 90800-3024 90800-3026 Mechanical Contact Insertion Force: 1.7N Contact Retention to Housing: 7N Durability: 30 cycles min. Physical Housing: Natural 30% glass-filled Nylon, UL 94V-0 Contact: Brass Plating: See Table PCB Thickness: 1.60mm ±0.20 Electrical Voltage: 250V Current: 1.2A Contact Resistance: 15 milliohms max. Dielectric Withstanding Voltage: 750V rms Insulation Resistance: 1000 Megohms min. Circuits 4 6 8 10 12 14 Order No. Tin 3-5µm Tin over Nickeln 91714-0004 91714-0006 91714-0008 91714-0010 91714-0012 91714-0014 Circuits Select Gold 0.76µm (30µ") 91714-3004 91714-3006 91714-3008 91714-3010 91714-3012 91714-3014 16 18 20 22 24 26 9 Order No. Tin 3-5µm Tin over Nickeln 91714-0016 91714-0018 91714-0020 91714-0022 91714-0024 91714-0026 Select Gold 0.76µm (30µ") 91714-3016 91714-3018 91714-3020 91714-3022 91714-3024 91714-3026 1.27mm (.050") Pitch Picoflex® PF-50 Latched Header Features and Benefits • Positive latch for increased retention • Polarizing side posts and PCB pegs • Stamped SMT contacts with in-line, flat blades • 2 points of contact with female terminal • Rigid, staggered SMT solder tails • Can be used in RMS lead-free process up to 260˚ 90816 SMT Electrical Voltage: 250V Current: 1.2A Contact Resistance: 15 milliohms max. Dielectric Withstanding Voltage: 750V rms Insulation Resistance: 1000 Megohms min. Mechanical Contact Retention to Housing: 7N Mating Force: Tin—1.7N; Gold—1.1N Unmating Force: Tin—0.25N; Gold—0.25N Unmating Force 90327 Header: 0.25N Durability: Tin—5 cycles max. (using extraction tool) Gold—5 cycles max. (using extraction tool) Reference Information Product Specification: PS-99020-0011 Packaging: Tube or blister pack (contact Molex) Mates With: 90327 Designed In: Millimeters Latches Physical Housing: Black Polyphthalamide 30% glass-filled Contact: Brass Plating: See Table Order No. Tube Pack Circuits 4 6 8 10 12 14 16 18 20 22 24 26 Tin 3-5µm (120-200µ") 90816-0X04 90816-0X06 90816-0X08 90816-0X10 90816-0X12 90816-0X14 90816-0X16 90816-0X18 90816-0X20 90816-0X22 90816-0X24 90816-0X26 Blister Pack Select Gold 0.76µm (30µ") 90816-3X04 90816-3X06 90816-3X08 90816-3X10 90816-3X12 90816-3X14 90816-3X16 90816-3X18 90816-3X20 90816-3X22 90816-3X24 90816-3X26 Tin 3-5µm (120-200µ") Select Gold 0.76µm (30µ") 90816-0X06 90816-0X08 90816-0X10 90816-0X12 90816-0X14 90816-0X16 90816-0X18 90816-0X20 90816-0X22 90816-0X24 90816-0X26 90816-3X06 90816-3X08 90816-3X10 90816-3X12 90816-3X14 90816-3X16 90816-3X18 90816-3X20 90816-3X22 90816-3X24 90816-3X26 Replace X with the combination of PEC peg option and polarizing side post height: PCB Pegs Yes No 0 3 1.27mm (.050") Pitch Picoflex® PF-50 Connector 91577 Low Profile, IDT Board-In, Opposite Pin Layout 2 4 Features and Benefits • For permanent wire-to-board connections • Kinked solder tails for board retention during solder process • Fits same board layout pattern as male header • Height from board when soldered and terminated only 6.40mm (.252") • 2 points of contact in IDT section • Accepts 26 to 28 AWG, 7 strands, ribbon cable • Opposite pin layout vs. 90584 Reference Information Product Specification: PS-99020-0011 Packaging: Tube (2 options) Tooling Information: See end of section Designed In: Millimeters Circuits 4 6 8 10 12 14 Order No. Individual Tube 91577-1304 91577-1306 91577-1308 91577-1310 91577-1312 91577-1314 Circuits Stacked Tube 91577-2304 91577-2306 91577-2308 91577-2310 91577-2312 91577-2314 16 18 20 22 24 26 10 PCB Pegs Yes No Electrical Voltage: 250V Current: 1.2A Contact Resistance: 15 milliohms max. Dielectric Withstanding Voltage: 750V Insulation Resistance: 1000 Megohms min. Physical Housing: White polyester, UL 94V-0 Contact: Phosphor Bronze Alloy Plating: 2-4µm (80-160µ") Tin over Nickel PCB Thickness: 1.60mm ± 0.20 Order No. Individual Tube 91577-1316 91577-1318 91577-1320 91577-1322 91577-1324 91577-1326 Stacked Tube 91577-2316 91577-2318 91577-2320 91577-2322 91577-2324 91577-2326 1.27mm (.050") Pitch Picoflex® PF-50 Standard Cable Harness Features and Benefits • Cable assembly with two 90327 connectors, C-style • Sizes 4 to 26 • UL 2651, 28 AWG (7 strand) ribbon cable • Lengths from 6 to 120cm 92315 Reference Information Packaging: Bag Mates With: 90816, 90779, 90800, 90814, 91330 and 91714 Designed In: Millimeters Circuits 4 6 8 10 12 14 Order No. 92315-04XX 92315-06XX 92315-08XX 92315-10XX 92315-12XX 92315-14XX Circuits 16 18 20 22 24 26 Order No. 92315-16XX 92315-18XX 92315-20XX 92315-22XX 92315-24XX 92315-26XX Electrical Voltage: 250V Current: 1.2A Mechanical Mating Force: 1.7N Unmating Force: 0.25N Durability: 30 cycles max. Physical Housing: 6/6 nylon, UL 94V-0 Contact: Phosphor Bronze Alloy Plating: 3 to 6µ" Tin Insulation: Cable—Gray PVC Wire Range: 28 AWG Length 6-99cm 100cm 105cm 110cm 115cm 120cm XX 06-99 01 02 03 04 05 Replace XX with length in cm (min. 6cm, max. 120cm), see table Example: 92315-0832 is a cable with two 90327-0308, 32cm long 1.27mm (.050") Pitch Picoflex® PF-50 Standard Cable Harness 92316 Features and Benefits • Cable assembly with 90327 and 90584 connectors, C-style • Sizes 4 to 26 • UL 2651, 28 AWG (7 strand) ribbon cable • Lengths from 6 to 120cm Reference Information Packaging: Tube Mates With: 90816, 90325, 90779, 90800, 90814, 91330 and 91714 Designed In: Millimeters Circuits 4 6 8 10 12 14 Order No. 92316-04XX 92316-06XX 92316-08XX 92316-10XX 92316-12XX 92316-14XX Circuits 16 18 20 22 24 26 Order No. 92316-16XX 92316-18XX 92316-20XX 92316-22XX 92316-24XX 92316-26XX Replace XX with length in cm (min. 6cm, max. 120cm), see table Example: 92316-0832 is a cable with 90327-0308 and 90584-2308, 32cm long 11 Electrical Voltage: 250V Current: 1.2A Mechanical Mating Force: 1.7N Unmating Force: 0.25N Durability: 30 cycles max. Physical Housing: 6/6 nylon, UL 94V-0 Contact: Phosphor Bronze Alloy Plating: 3 to 6µ" Tin Insulation: Cable—Gray PVC Wire Range: 28 AWG PCB Thickness: 1.60mm ± 0.20 Length 6-99cm 100cm 105cm 110cm 115cm 120cm XX 06-99 01 02 03 04 05 1.27mm (.050") Pitch Picoflex® PF-50 Standard Cable Harness Features and Benefits • Cable assembly with two 90327 connectors, Z-style • Sizes 4 to 26 • UL 2651, 28 AWG (7 strand) ribbon cable • Lengths from 6 to 120cm 92317 Reference Information Packaging: Bag Mates With: 90816, 90325, 90779, 90800, 90814, 91330 and 91714 Designed In: Millimeters Circuits 4 6 8 10 12 14 Order No. 92317-04XX 92317-06XX 92317-08XX 92317-10XX 92317-12XX 92317-14XX Circuits 16 18 20 22 24 26 Order No. 92317-16XX 92317-18XX 92317-20XX 92317-22XX 92317-24XX 92317-26XX Electrical Voltage: 250V Current: 1.2A Mechanical Mating Force: 1.7N Unmating Force: 0.25N Durability: 30 cycles max. Physical Housing: 6/6 nylon, UL 94V-0 Contact: Phosphor Bronze Alloy Plating: 3 to 6µ" Tin Insulation: Cable—Gray PVC Wire Range: 28 AWG Length 6-99cm 100cm 105cm 110cm 115cm 120cm XX 06-99 01 02 03 04 05 Replace XX with length in cm (min. 6cm, max. 120cm), see table Example: 92317-0832 is a cable with two 90327-0308, 32cm long 1.27mm (.050") Pitch Picoflex® PF-50 Standard Cable Harness 92318 Features and Benefits • Cable assembly with 90327 and 90584 connectors, Z-style • Sizes 4 to 26 • UL 2651, 28 AWG (7 strand) ribbon cable • Lengths from 6 to 120cm Reference Information Packaging: Tube Mates With: 90816, 90325, 90779, 90800, 90814, 91330 and 91714 Designed In: Millimeters Circuits 4 6 8 10 12 14 Order No. 92318-04XX 92318-06XX 92318-08XX 92318-10XX 92318-12XX 92318-14XX Circuits 16 18 20 22 24 26 Order No. 92318-16XX 92318-18XX 92318-20XX 92318-22XX 92318-24XX 92318-26XX Replace XX with length in cm (min. 6 cm, max. 120cm), see table Example: 92318-0832 is a cable with 90327-0308 and 90584-2308, 32cm long 12 Electrical Voltage: 250V Current: 1.2A Mechanical Mating Force: 1.7N Unmating Force: 0.25N Durability: 30 cycles max. Physical Housing: 6/6 nylon, UL 94V-0 Contact: Phosphor Bronze Alloy Plating: 3 to 6µ" Tin Insulation: Cable—Gray PVC Wire Range: 28 AWG PCB Thickness: 1.60mm ± 0.20 Length 6-99cm 100cm 105cm 110cm 115cm 120cm XX 06-99 01 02 03 04 05 Application Tooling Manual Extraction Tool for Picoflex® This extraction tool is used to unmate the Picoflex connector 90327 from its header Features • Steel and plastic construction with moulded heads • Long life spring steel handle • Designed for “in the field” use, will help prevent damage to termination area and to connectors • Suitable for all circuit sizes 4 to 26 Description Order No. Used with Molex Connector Extraction Tool for 4 to 26 circuits 69008-1070 90327 Specifications Size: (open) 105 by 110 by 12mm Weight: 0.05kg approximate Application Tooling Manual Extraction Tool for Picoflex® This extraction tool is used to unmate the Picoflex connector 90327 from the latched header 90816 Features • Steel construction • Designed for "in the field" use, will help prevent damage to termination area and to connectors • Suitable for all circuit sizes 4 to 26 Description Order No. Used with Molex Connector Extraction Tool for 4 to 26 circuits 62100-6000 90327 Manual Handtool for Picoflex® Features • Terminates Molex connectors 90327 and 90584, 4 to 26 circuits • Designed for prototype: small batch and field repair applications • Daisy chain and jumper harnesses can be made on this handtool with a small amount of adjustment • Parallel Action Handtool with cable guide Description Order No. Used with Molex Connector Picoflex Hand Tool for 4 to 26 circuits 69008-1090 90327, 90584 13 Specifications Size: 45mm by 100mm by 17mm Weight: 0.13kg Specifications Size: 260 by 150 by 50mm Weight: 0.75kg Working Services: None Engineering Number: 69008-1080 Manual Press Tool Kit for Picoflex® Allows manual termination of pre-cut ribbon cable in an Arbor press Features • Fully-manual operation—requires no electrical or air supply • Hand loading of connector and cable • Cable guide • Fits into Arbor press number 69020-0660 • Optional connector clamp 69020-1935 • Feed-to and feed-through application • Suitable for all circuit sizes 4 to 26 • Terminates 90327 and 90584 series Description Order No. Used with Molex Connector Tool Kit 4 to 26 circuits Manual Press for Tool Kit Optional Connector Clamp 69020-1902 69020-0660 69020-1935 90327, 90584 Specifications Weight: 1kg Dimensions: 15.5 by 110 by 90mm Working Services: None Engineering Number: 69020-1902 Application Tooling Semi-Automatic PB14 Pneumatic Machine for Picoflex® Features • For Picoflex 90327 connector (4 to 26 circuits) • Fully pneumatic • Cable triggers termination • Production rate: 520 per hour • Magazine feed • Cable guidance • Quick adjustment for different circuit sizes Description Order No. Connector PB14 Terminator for 4 to 26 circuits 69127-1001 90327 14 Specifications Weight: 12kg (26.45 lb) Pneumatics: Pressure—6 BAR Size: Width—210mm (8.26") Depth—30mm (1.18") Length—330mm (12.99") Semi-Automatic PB14T Tape Feed Machine for Picoflex® Description Order No. PB14 Terminator (220V) for 4 to 26 circuits 69127-1004 PB14 Terminator (120V) for 4 to 26 circuits 69127-1024 Features • Automatic tape feed which increases the production capabilities of the PB14 terminator • Cable entry triggers termination • Quick adjustment between circuit sizes • Sensor automatically keeps magazine track full, allowing the operator to concentrate on production Specifications Weight: 25kg (55.12 lb) Pneumatics: Pressure—6 BAR Size: Width—280mm (11.00") Depth—330mm (12.99") Height—500mm (19.69") Electrical: 220V—50 Hz 120V—60 Hz Rate: Up to 2100 connectors per hour, dependent on operator speed and cable length Features • For Picoflex 90584 • Fully pneumatic • Automatic connector reloading • Tube feed with connector orientation • Timer to ensure complete termination • Cable entry triggers termination Specifications Weight: 25kg (55.12 lb) Pneumatics: Pressure—6 BAR (90psig) Size: Width—125mm (4.92") Depth—175mm (6.89") Length—700mm (27.56") Features • Medium volume, with fully-automatic means of termination • Pneumatically actuated • Continuity testing built in • Wire straightener • PLC control • Harness collection tray Specifications Weight: 140kg (308 lb) Electrical: 240V, 50 Hz single phase Pneumatics: Pressure—6 BAR (90psig) Consumption—6L per minute (0.22 CFM) Rate: Up to 360 harnesses per hour, dependent on operator speed and application Connector 90327 Application Tooling Semi-Automatic PB16 Tube Feed Pneumatic Machine for Picoflex® Description PB16 Terminator Order No. 69127-1010 Connector 90584 Automatic Desktop (PDT) Machine for Picoflex® Description Picoflex Desktop Machine Order No. Contact Molex Connector 90327, 90584 15 16 17 18 Picoflex® Sample Box Sample kits are available on request to demonstrate the versatility of the Picoflex IDT system. The kit contains a demonstration board with mounted PCB headers and cable assemblies to show the functionality of the Picoflex® IDT system. In addition to comprehensive product information there are also loose samples of all PCB headers and cable connectors for design purposes in the kit. There is a CD with a product presentation, including links for all products to the Molex website for further product information. There is also a leaflet where you can see the features and benefits of the Picoflex product family. If you are interested in being shown a sample kit, please contact your local Molex sales office or Molex distributor. 19 www.molex.com/product/ribbon/picoflex.html www.molex.com Order No. 987650-4753 Printed in Germany/2500M/BD/2010.08 ©2010 Molex