CUSTOMER DRAWING Product Name Color Marking D-406-0034 Yellow DURASEAL 24-26 D-406-0001 Red DURASEAL 18-22 D-406-0002 Blue DURASEAL 14-16 D-406-0003 Yellow DURASEAL 10-12 ® ® ® ® Size Range mm2 (AWG) 0.15 – 0.25 (26 - 24) 0.5 - 1.0 (22 - 18) 1.5 - 2.5 (16 - 14) 3.0 - 6.0 (12 - 10) L1 1.50 [0.06) 31.5 [1.24] 31.5 [1.24] 31.5 [1.24] 37.5 [1.48] L2 min 5.0 [0.20] 5.0 [0.20] 5.0 [0.20] 10.0 [0.39] øA* (a) (b) min max 3.00 1.40 [0.118] [0.055] 3.70 1.40 [0.146] [0.055] 4.60 2.00 [0.181] [0.080] 6.50 2.80 [0.255] [0.110] øB min 1.09 [0.043] 1.47 [0.058] 2.33 [0.092] 3.50 [0.138] Wire Strip Length Nom. 6 to 8 (1/4 to 5/16) 6 to 10 (1/4 to 3/8) 6 to 10 (1/4 to 3/8) 10 to 13 (3/8 to 1/2) MATERIALS 1. INSULATION SLEEVE: Heat-shrinkable, radiation cross-linked polyamide (Nylon) with a polyamide-based hot-melt adhesive liner. See above table for applicable sleeve color. 2. CRIMP SPLICE: Tin-plated copper alloy. BASE METAL: Copper alloy C11000 per ASTM B152. PLATING: Tin-plated per ASTM B545, Class A. APPLICATION 1. These parts may be used to obtain an environment-resistant one-to-one in-line (butt) splice in wires meeting the size range and diameter restraints specified herein and having a temperature rating of not less than 85C. 2. * øA: (a) Minimum diameter as received: Wire insulation diameter must be less than this value. (b) Maximum diameter after recovery: Wire insulation diameter must be larger than this value to obtain an environment resistant splice. 3. Wires are to be stripped per table, inserted into opposite ends of the crimp barrel, crimped with a TE Connectivity AD-1522 (22-10 AWG) or equivalent. For D-406-0034, Pro-Crimper III with die set 1976356-1 (24-22 AWG) or equivalent may be used. The sleeve must be heated along its entire length until the crimp marks are gone and the ends of the sleeve recover onto the wires. 4. Spliced assemblies will meet the requirements of TE Connectivity / Raychem specification RB-107. 5. Except for D-406-0034, all of the parts covered by this drawing are UL Listed (US and CANADA), File #E87681. TE Connectivity 300 Constitution Dr Menlo Park, CA 94025, U.S.A. Unless otherwise specified dimensions are in millimeters. [Inches dimensions are shown in brackets] TOLERANCES: 0.00 N/A 0.0 N/A 0 N/A DRAWN BY: P.TALLY ANGLES: N/A ROUGHNESS IN MICRON CAGE CODE: 06090 Raychem Devices TE Connectivity reserves the right to amend this drawing at any time. Users should evaluate the suitability of the product for their application. REPLACES: ECO NUMBER: D060233 TITLE: DURASEAL CRIMP SPLICE ENVIRONMENT RESISTANT DOCUMENT NO.: D-406-00XX REV: DATE: C1 SCALE: EC0-11-005139 © 2008,2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company. All Rights Reserved. If this document is printed it becomes uncontrolled. Check for the latest revision. 15-APR-11 SIZE: NTS SHEET: A 1 of 1 DuraSeal is a trademark of TE Connectivity