AZ8 MINIATURE PC BOARD RELAY FEATURES • • • • • • • • • • • Subminiature size High sensitivity, 110 mW pickup Coils to 48 VDC Hermetically sealed version available Epoxy sealed for automatic wave soldering Contacts rated at 3, 6 or 10 Amps Withstands 6 kV IEEE Lightning Surge (special order) Class B insulation (130°C) standard Class F insulation (155°C) version available UL, CUR file E44211 VDE approved versions available (Class A Insulation only) CONTACTS GENERAL DATA Life Expectancy Mechanical Electrical Light Duty Medium Duty Heavy Duty Minimum operations 100 million operations 3 x 105 at 3 A, 120 VAC 1.8 x 105 at 6 A, 120 VAC 1 x 105 at 10 A, 120 VAC Operate Time (typical) 5 ms at nominal coil voltage 2 ms at nominal coil voltage (with no coil suppression) Arrangement SPDT (1 Form C) SPST (1 Form A) 10 A version only Release Time (typical) Ratings Light Duty Resistive load: Max. switched power: 100 W or 600 VA Max. switched current: 3 A Max. switched voltage: 150 VDC or 300 VAC UL Rating: See chart on Page 3 Dielectric Strength 750 Vrms contact to contact (at sea level for 1 min.) 2500 Vrms contact to coil except hermetically sealed version which is 1600 Vrms Medium Duty Heavy Duty Material Resistance Max. switched power: 180 W or 1800 VA Max. switched current: 6 A Max. switched voltage: 150 VDC or 300 VAC UL Rating: See chart on Page 3 Max. switched power: 300 W or 2400 VA Max. switched current: 10 A Max. switched voltage: 150 VDC or 300 VAC UL Rating: See chart on Page 3 1000 megohms min. at 20°C, 500 VDC, 50% RH Dropout Greater than 5% of nominal coil voltage Ambient Temperature Operating At nominal coil voltage -55°C (-67°F) to 90°C (194°F) Class B -55°C (-67°F) to 115°C (239°F) Class F -55°C (-67°F) to 130°C (266°F) Class B -55°C (-67°F) to 155°C (311°F) Class F Storage Vibration 0.062" DA at 10–55 Hz, 10 g at 55–110 Hz Light duty: Silver Medium duty: Silver nickel Heavy duty: Silver cadmium oxide Shock 10 g Enclosure P.E.T. polyester < 100 milliohms initially Terminals Tinned copper alloy, P.C. Max. Solder Temp. 270°C (518°F) Max. Solder Time 5 seconds Max. Solvent Temp. 80°C (176°F) Max. Immersion Time 30 seconds Weight 8 grams COIL Power At Pickup Voltage (typical) Max. Continuous Dissipation Temperature Rise Temperature Insulation Resistance Standard coil: 210 mW Sensitive coil: 140 mW Heavy duty: 228 mW (110 mW available) Class B: 2.0 W 20°C (68°F) ambient 1.6 W 40°C (104°F) ambient Class F: 2.5 W 20°C (68°F) ambient 2.1 W 40°C (104°F) ambient At nominal coil voltage Standard coil: 38°C (68°F) Sensitive coil: 28°C (50°F) Max. 105°C (221°F) Class A Max. 130°C (266°F) Class B Max. 155°C (311°F) Class F NOTES 1. 2. 3. 4. 5. All values at 20°C (68°F). Relay may pull in with less than “Must Operate” value. Other coil resistances and sensitivities available upon request. Unsealed relays should not be dip cleaned. Specifications subject to change without notice. 11/14/06W AZ8 RELAY ORDERING DATA COIL SPECIFICATIONS STANDARD RELAYS: 1 Form C (SPDT) Nominal Coil VDC 5 Max. VDC Continuous 10.6 6 12.6 Resistance ± 10% 56 ORDER NUMBER* LIGHT DUTY (3 Amp contact) MEDIUM DUTY (6 Amp contact) Must Operate VDC 3.25 AZ8–1C–5D AZ8–1C–5DE AZ8–1CH–5D AZ8–1CH–5DE 80 3.90 AZ8–1C–6D AZ8–1C–6DE AZ8–1CH–6D AZ8–1CH–6DE Unsealed Epoxy Sealed Unsealed Epoxy Sealed 9 19.0 180 5.85 AZ8–1C–9D AZ8–1C–9DE AZ8–1CH–9D AZ8–1CH–9DE 12 25.0 320 7.80 AZ8–1C–12D AZ8–1C–12DE AZ8–1CH–12D AZ8–1CH–12DE 18 37.8 720 11.7 AZ8–1C–18D AZ8–1C–18DE AZ8–1CH–18D AZ8–1CH–18DE 24 50.0 1,280 15.60 AZ8–1C–24D AZ8–1C–24DE AZ8–1CH–24D AZ8–1CH–24DE 48 87.0 3,800 31.20 AZ8–1C–48D AZ8–1C–48DE AZ8–1CH–48D AZ8–1CH–48DE SENSITIVE RELAYS: 1 Form C (SPDT) LIGHT DUTY (3 Amp contact) MEDIUM DUTY (6 Amp contact) Nominal Coil VDC 5 Max. VDC Continuous 12.6 Resistance ± 10% 80 Must Operate VDC 3.25 AZ8–1C–5DS AZ8–1C–5DSE AZ8–1CH–5DS AZ8–1CH–5DSE 6 14.8 110 3.90 AZ8–1C–6DS AZ8–1C–6DSE AZ8–1CH–6DS AZ8–1CH–6DSE 9 22.4 250 5.85 AZ8–1C–9DS AZ8–1C–9DSE AZ8–1CH–9DS AZ8–1CH–9DSE 12 30.0 440 7.80 AZ8–1C–12DS AZ8–1C–12DSE AZ8–1CH–12DS AZ8–1CH–12DSE 24 60.0 1,780 15.60 AZ8–1C–24DS AZ8–1C–24DSE AZ8–1CH–24DS AZ8–1CH–24DSE 48 120.0 7,120 31.20 AZ8–1C–48DS AZ8–1C–48DSE AZ8–1CH–48DS AZ8–1CH–48DSE Unsealed STANDARD RELAYS: 1 Form C (SPDT) Nominal Coil VDC 5 Max. VDC Continuous 10.6 6 12.6 9 19.0 12 25.0 24 48 Resistance ± 10% 56 Epoxy Sealed Unsealed Epoxy Sealed HEAVY DUTY (10 Amp contact) Must Operate VDC 4.0 AZ8–1CT–5D AZ8–1CT–5DE 80 4.8 AZ8–1CT–6D AZ8–1CT–6DE 180 7.2 AZ8–1CT–9D AZ8–1CT–9DE 320 9.6 AZ8–1CT–12D AZ8–1CT–12DE 50.0 1,280 19.2 AZ8–1CT–24D AZ8–1CT–24DE 87.0 3,800 38.4 AZ8–1CT–48D AZ8–1CT–48DE Unsealed Epoxy Sealed *To indicate Class F version, add suffix "F". Other coil resistances and sensitivities available. Please contact the factory. Substitute “1AT” in place of “1CT” to indicate 1 Form A. For Hermetically sealed version, substitute “H” for “E”. RELAY ORDERING DATA - VDE APPROVED VERSIONS COIL SPECIFICATIONS STANDARD RELAYS: 1 Form C (SPDT) – VDE Nominal Coil VDC 5 Max. VDC Continuous 10.6 6 12.6 9 19.0 12 25.0 24 48 Resistance ± 10% 56 ORDER NUMBER MEDIUM DUTY Must Operate VDC 3.25 Unsealed 6 Amp AZ8–1CH–5DA Epoxy Sealed 5 Amp AZ8–1CH–5DEA 80 3.90 AZ8–1CH–6DA AZ8–1CH–6DEA 180 5.85 AZ8–1CH–9DA AZ8–1CH–9DEA 320 7.80 AZ8–1CH–12DA AZ8–1CH–12DEA 50.0 1,280 15.60 AZ8–1CH–24DA AZ8–1CH–24DEA 87.0 3,800 31.20 AZ8–1CH–48DA AZ8–1CH–48DEA SENSITIVE RELAYS: 1 Form C (SPDT) – VDE MEDIUM DUTY Nominal Coil VDC 5 Max. VDC Continuous 12.6 Resistance ± 10% 80 Must Operate VDC 3.25 Unsealed 6 Amp AZ8–1CH–5DSA Epoxy Sealed 5 Amp AZ8–1CH–5DSEA 6 14.8 110 3.90 AZ8–1CH–6DSA AZ8–1CH–6DSEA 9 22.4 250 5.85 AZ8–1CH–9DSA AZ8–1CH–9DSEA 12 30.0 440 7.80 AZ8–1CH–12DSA AZ8–1CH–12DSEA 24 60.0 1,780 15.60 AZ8–1CH–24DSA AZ8–1CH–24DSEA 48 120.0 7,120 31.20 AZ8–1CH–48DSA AZ8–1CH–48DSEA 11/14/06W AZ8 UL, CUR RATINGS VDE RATINGS Light Duty 2 A at 28 VDC or 300 VAC 1/8 HP at 120 VAC 1/10 HP at 120/240 VAC (100,000 cyc) 1.2/0.6 A at 120/240 VAC, Pilot Duty 100,000 cyc 3.0/1.5 A at 120/240 VAC General Use 100,000 cyc Sealed 5 A at 250 VAC resistive, 10,000 cycles Medium Duty 6 A at 28 VDC or 300 VAC 1/8 HP at 120/240 VAC (100,000 cyc) 1.5/0.8 A at 120/240 VAC, Pilot Duty 100,000 cyc 3.8/1.9 A at 120/240 VAC General Use 100,000 cyc Unsealed 6 A at 250 VAC resistive, 50,000 cycles Heavy Duty SPST: 10 A at 24 VDC / 125 VAC Resistive 1/4 HP at 120 / 125 VAC 1/2 HP at 250 VAC 7 A at 277 VAC Resistive SPDT: 10 A at 250 VAC General Use 7 A at 277 VAC Resistive 6 A at 24 VDC Resistive 1/4 HP at 125 VAC Coil Temperature Rise MECHANICAL DATA .637 (16.18) .565 (14.35) Coil Temperature Rise ˚C .840 (21.3) .017 (0.43) .136 (3.45) .071 (1.80) .500 (12.69) Terminal No. 1 2, 5 3, 4 .200 (5.07) WIRING DIAGRAM PC BOARD LAYOUT .071 (1.80) REF .055 ± .005 DIA (1.4 ± 0.1) (5 HOLES) Dimensions .010 - .015 X .035 - .042 .020 - .030 SQUARE .015 - .023 X .025 - .030 170 160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 10A 8A 6A 4A 0A 60% 120% 140% 160% 180% 210% 220% Maximum Switching Capacity 5 2 100% Percent of Nominal Coil Voltage 20˚C Ambient 1 FORM A 1 80% 10.0 ICT 9.0 8.0 7.0 6.0 5.0 ICH 4.0 3 2.0 5 3 0.1 (2.54)Ê .9 .8 .7 .6 .5 DC Resistive Load .4 .3 .2 1000 500 600 700 800 900 400 300 200 100 .1 40 50 60 70 80 90 Viewed toward terminals Dimensions in inches with metric equivalents in parentheses. Tolerance: ± .010" 30 4 20 Viewed toward terminals AC Resistive Load 1.0 10 1 1 FORM C 2 CURRENT .069 (1.75) REF IC 3.0 VOLTAGE 11/14/06W AZ8 HERMETICALLY SEALED VERSION MECHANICAL DATA PC BOARD LAYOUT .188 [4.8] .188 [4.8] .373 [9.5] .188 [4.8] .283 [7.2] .133 [3.4] 1.134 [28.8] .188 [4.8] 5 x ø.055 [ø1.4] 5x.161 [4.1] .133 [3.4] VIEWED TOWARD TERMINALS 5 x ø.040 [ø1.0] WIRING DIAGRAMS .941 [23.9] 1.122 [28.5] 1 FORM A ø.375 PIN CIRCLE [ø9.5] 1 FORM C VIEWED TOWARD TERMINALS 11/14/06W