AZ8 MINIATURE PC BOARD RELAY FEATURES • • • • • • • • • • • Subminiature size High sensitivity, 110 mW pickup Coils to 48 VDC Hermetically sealed version available Epoxy sealed for automatic wave soldering Contacts rated at 3, 6 or 10 Amps Withstands 6 kV IEEE Lightning Surge (special order) Class B insulation (130°C) standard Class F insulation (155°C) version available UL, CUR file E44211 VDE approved versions available CONTACTS Arrangement SPDT (1 Form C) SPST (1 Form A) 10 A version only Ratings Light Duty Resistive load: Max. switched power: 100 W or 600 VA Max. switched current: 3 A Max. switched voltage: 150* VDC or 300 VAC UL Rating: See chart on Page 3 Medium Duty Heavy Duty Material Resistance Max. switched power: 180 W or 1800 VA Max. switched current: 6 A Max. switched voltage: 150* VDC or 300 VAC UL Rating: See chart on Page 3 Life Expectancy Mechanical Electrical Light Duty Medium Duty Heavy Duty Minimum operations 100 million operations 3 x 105 at 3 A, 120 VAC 1.8 x 105 at 6 A, 120 VAC 1 x 105 at 10 A, 120 VAC Operate Time (typical) 5 ms at nominal coil voltage Release Time (typical) 2 ms at nominal coil voltage (with no coil suppression) Dielectric Strength 750 Vrms contact to contact (at sea level for 1 min.) 3000 Vrms contact to coil Insulation Resistance 1000 megohms min. at 20°C, 500 VDC, 50% RH Dropout Greater than 5% of nominal coil voltage Ambient Temperature Operating At nominal coil voltage -55°C (-67°F) to 90°C (194°F) Class B -55°C (-67°F) to 115°C (239°F) Class F -55°C (-67°F) to 130°C (266°F) Class B -55°C (-67°F) to 155°C (311°F) Class F Max. switched power: 300 W or 2400 VA Max. switched current: 10 A Max. switched voltage: 150* VDC or 300 VAC UL Rating: See chart on Page 3 Vibration 0.062" DA at 10–55 Hz, 10 g at 55–110 Hz Note: If switching voltage is greater than 30 VDC, special precautions must be taken. Please contact the factory. Shock 10 g Enclosure P.E.T. polyester Terminals Tinned copper alloy, P.C. Max. Solder Temp. 270°C (518°F) Max. Solder Time 5 seconds Max. Solvent Temp. 80°C (176°F) Max. Immersion Time 30 seconds Weight 8 grams Light duty: Silver Medium duty: Silver nickel Heavy duty: Silver cadmium oxide < 100 milliohms initially COIL Power At Pickup Voltage (typical) Max. Continuous Dissipation Temperature Rise Temperature GENERAL DATA Standard coil: 210 mW Sensitive coil: 140 mW Heavy duty: 228 mW (110 mW available) Class B: 2.0 W 20°C (68°F) ambient 1.6 W 40°C (104°F) ambient Class F: 2.5 W 20°C (68°F) ambient 2.1 W 40°C (104°F) ambient At nominal coil voltage Standard coil: 38°C (68°F) Sensitive coil: 28°C (50°F) Max. 130°C (266°F) Class B Max. 155°C (311°F) Class F Storage NOTES 1. 2. 3. 4. 5. All values at 20°C (68°F). Relay may pull in with less than “Must Operate” value. Other coil resistances and sensitivities available upon request. Unsealed relays should not be dip cleaned. Specifications subject to change without notice. 2/27/01W AZ8 RELAY ORDERING DATA COIL SPECIFICATIONS STANDARD RELAYS: 1 Form C (SPDT) Nominal Coil VDC 5 Max. VDC Continuous 10.6 6 12.6 Resistance ± 10% 56 ORDER NUMBER* LIGHT DUTY (3 Amp contact) MEDIUM DUTY (6 Amp contact) Must Operate VDC 3.25 AZ8–1C–5D AZ8–1C–5DE AZ8–1CH–5D AZ8–1CH–5DE 3.90 AZ8–1C–6D AZ8–1C–6DE AZ8–1CH–6D AZ8–1CH–6DE 80 Unsealed Epoxy Sealed Unsealed Epoxy Sealed 9 19.0 180 5.85 AZ8–1C–9D AZ8–1C–9DE AZ8–1CH–9D AZ8–1CH–9DE 12 25.0 320 7.80 AZ8–1C–12D AZ8–1C–12DE AZ8–1CH–12D AZ8–1CH–12DE 24 50.0 1,280 15.60 AZ8–1C–24D AZ8–1C–24DE AZ8–1CH–24D AZ8–1CH–24DE 48 87.0 3,800 31.20 AZ8–1C–48D AZ8–1C–48DE AZ8–1CH–48D AZ8–1CH–48DE SENSITIVE RELAYS: 1 Form C (SPDT) LIGHT DUTY (3 Amp contact) MEDIUM DUTY (6 Amp contact) Nominal Coil VDC 5 Max. VDC Continuous 12.6 Resistance ± 10% 80 Must Operate VDC 3.25 AZ8–1C–5DS AZ8–1C–5DSE AZ8–1CH–5DS AZ8–1CH–5DSE 6 14.8 110 3.90 AZ8–1C–6DS AZ8–1C–6DSE AZ8–1CH–6DS AZ8–1CH–6DSE Unsealed Epoxy Sealed Unsealed Epoxy Sealed 9 22.4 250 5.85 AZ8–1C–9DS AZ8–1C–9DSE AZ8–1CH–9DS AZ8–1CH–9DSE 12 30.0 440 7.80 AZ8–1C–12DS AZ8–1C–12DSE AZ8–1CH–12DS AZ8–1CH–12DSE 24 60.0 1,780 15.60 AZ8–1C–24DS AZ8–1C–24DSE AZ8–1CH–24DS AZ8–1CH–24DSE 48 120.0 7,120 31.20 AZ8–1C–48DS AZ8–1C–48DSE AZ8–1CH–48DS AZ8–1CH–48DSE STANDARD RELAYS: 1 Form C (SPDT) Nominal Coil VDC 5 Max. VDC Continuous 10.6 6 12.6 Resistance ± 10% 56 HEAVY DUTY (10 Amp contact) Must Operate VDC 4.0 AZ8–1CT–5D AZ8–1CT–5DE 4.8 AZ8–1CT–6D AZ8–1CT–6DE 80 Unsealed Epoxy Sealed 9 19.0 180 7.2 AZ8–1CT–9D AZ8–1CT–9DE 12 25.0 320 9.6 AZ8–1CT–12D AZ8–1CT–12DE 24 50.0 1,280 19.2 AZ8–1CT–24D AZ8–1CT–24DE 48 87.0 3,800 38.4 AZ8–1CT–48D AZ8–1CT–48DE *To indicate Class F version, add suffix "F". Other coil resistances and sensitivities available. Please contact the factory. Substitute “1AT” in place of “1CT” to indicate 1 Form A. For Hermetically sealed version, substitute “H” for “E”. COIL SPECIFICATIONS STANDARD RELAYS: 1 Form C (SPDT) – VDE Nominal Coil VDC 5 Max. VDC Continuous 10.6 6 12.6 Resistance ± 10% 56 ORDER NUMBER MEDIUM DUTY Must Operate VDC 3.25 Unsealed 6 Amp AZ8–1CH–5DA Epoxy Sealed 5 Amp AZ8–1CH–5DEA 3.90 AZ8–1CH–6DA AZ8–1CH–6DEA 80 9 19.0 180 5.85 AZ8–1CH–9DA AZ8–1CH–9DEA 12 25.0 320 7.80 AZ8–1CH–12DA AZ8–1CH–12DEA 24 50.0 1,280 15.60 AZ8–1CH–24DA AZ8–1CH–24DEA 48 87.0 3,800 31.20 AZ8–1CH–48DA AZ8–1CH–48DEA SENSITIVE RELAYS: 1 Form C (SPDT) – VDE MEDIUM DUTY Nominal Coil VDC 5 Max. VDC Continuous 12.6 Resistance ± 10% 80 Must Operate VDC 3.25 Unsealed 6 Amp AZ8–1CH–5DSA Epoxy Sealed 5 Amp AZ8–1CH–5DSEA 6 14.8 110 3.90 AZ8–1CH–6DSA AZ8–1CH–6DSEA 9 22.4 250 5.85 AZ8–1CH–9DSA AZ8–1CH–9DSEA 12 30.0 440 7.80 AZ8–1CH–12DSA AZ8–1CH–12DSEA 24 60.0 1,780 15.60 AZ8–1CH–24DSA AZ8–1CH–24DSEA 48 120.0 7,120 31.20 AZ8–1CH–48DSA AZ8–1CH–48DSEA 2/27/01W AZ8 UL, CUR RATINGS VDE RATINGS Light Duty 2 A at 28 VDC or 300 VAC 1/8 HP at 120 VAC 1/10 HP at 120/240 VAC (100,000 cyc) 1.2/0.6 A at 120/240 VAC, Pilot Duty 100,000 cyc 3.0/1.5 A at 120/240 VAC General Use 100,000 cyc Sealed 5 A at 250 VAC resistive, 10,000 cycles Medium Duty 6 A at 28 VDC or 300 VAC 1/8 HP at 120/240 VAC (100,000 cyc) 1.5/0.8 A at 120/240 VAC, Pilot Duty 100,000 cyc 3.8/1.9 A at 120/240 VAC General Use 100,000 cyc Unsealed 6 A at 250 VAC resistive, 50,000 cycles Heavy Duty SPST: 10 A at 24 VDC / 125 VAC Resistive 1/4 HP at 120 / 125 VAC 1/2 HP at 250 VAC 7 A at 277 VAC Resistive SPDT: 10 A at 250 VAC General Use 7 A at 277 VAC Resistive 6 A at 24 VDC Resistive 1/4 HP at 125 VAC Coil Temperature Rise MECHANICAL DATA .637 (16.18) .565 (14.35) Coil Temperature Rise ˚C .840 (21.3) .017 (0.43) .136 (3.45) .071 (1.80) .500 (12.69) Terminal No. 1 2, 5 3, 4 .200 (5.07) WIRING DIAGRAM PC BOARD LAYOUT .071 (1.80) REF .055 ± .005 DIA (1.4 ± 0.1) (5 HOLES) Dimensions .010 - .015 X .035 - .042 .020 - .030 SQUARE .015 - .023 X .025 - .030 170 160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 10A 8A 6A 4A 0A 60% 120% 140% 160% 180% 210% 220% Maximum Switching Capacity 5 2 100% Percent of Nominal Coil Voltage 20˚C Ambient 1 FORM A 1 80% 10.0 ICT 9.0 8.0 7.0 6.0 5.0 ICH 4.0 3 2.0 5 3 0.1 (2.54)Ê .9 .8 .7 .6 .5 DC Resistive Load .4 .3 .2 1000 500 600 700 800 900 400 300 200 100 .1 40 50 60 70 80 90 Viewed toward terminals Dimensions in inches with metric equivalents in parentheses. Tolerance: ± .010" 30 4 20 Viewed toward terminals AC Resistive Load 1.0 10 1 1 FORM C 2 CURRENT .069 (1.75) REF IC 3.0 VOLTAGE 2/27/01W AZ8 HERMETICALLY SEALED VERSION MECHANICAL DATA PC BOARD LAYOUT .188 [4.8] .188 [4.8] .373 [9.5] .188 [4.8] .283 [7.2] .133 [3.4] 1.134 [28.8] .188 [4.8] 5 x ø.055 [ø1.4] 5x.161 [4.1] .133 [3.4] VIEWED TOWARD TERMINALS 5 x ø.040 [ø1.0] WIRING DIAGRAMS .941 [23.9] 1.122 [28.5] 1 FORM A ø.375 PIN CIRCLE [ø9.5] 1 FORM C VIEWED TOWARD TERMINALS 2/27/01W