Aluminum electrolytic capacitors Capacitors with 4-pin snap-in terminals and solder pins Series/Type: B43511, B43521 Date: November 2008 © EPCOS AG 2008. Reproduction, publication and dissemination of this publication, enclosures hereto and the information contained therein without EPCOS' prior express consent is prohibited. Capacitors with 4-pin snap-in terminals and solder pins B43511, B43521 Outstanding ripple current 85 °C Long-life grade capacitors Applications Frequency converters Switch-mode power supplies in industrialand consumer electronics Uninterruptible power supplies Features Voltage derating (0.93 VR) enables 105 °C operation, more details available upon request Long useful life Outstanding ripple current capability High volumetric efficiency Many different case sizes Pinning ensures correct insertion RoHS-compatible Construction Charge/discharge-proof, polar Aluminum case, fully insulated with PVC Version with additional PET insulation cap on terminal side available for insulating the capacitor from the PCB (B43511 only) Overload protection by safety vent in case Terminals 4-pin snap-in terminals (6.3 mm and 4.5 mm length) Solder pin mounting on printed circuit boards, pins fit standardized spacings on PCB Please read Cautions and warnings and Important notes at the end of this document. Page 2 of 19 B43511 B43521 B43511, B43521 Outstanding ripple current 85 °C Specifications and characteristics in brief Rated voltage VR Surge voltage VS Rated capacitance CR Capacitance tolerance 350 ... 450 V DC 1.1 VR 390 ... 2200 µF ±20% M Leakage current Ileak (5 min, 20 °C) Self-inductance ESL Approx. 20 nH Useful life 85 °C; VR; IAC,R 40 °C; VR; 1.6 IAC,R > 12000 h > 200000 h Voltage endurance test 85 °C; VR 3000 h Vibration resistance test Characteristics at low temperature Requirements: ∆C/C ≤ ±30% of initial value ESR ≤ 3 times initial specified limit Ileak ≤ initial specified limit Post test requirements: ≤ ±10% of initial value ∆C/C ≤ 1.3 times initial specified limit ESR ≤ initial specified limit Ileak To IEC 60068-2-6, test Fc: Displacement amplitude 0.35 mm, frequency range 10 ... 55 Hz, acceleration max. 5 g, duration 3 × 2 h. Capacitor mounted by its body which is rigidly clamped to the work surface. Max. impedance ratio at 100 Hz VR ≤ 400 V > 400 V Z -25 °C / Z 20 °C Z -40 °C / Z 20 °C 4 7 7 14 IEC climatic category To IEC 60068-1: VR ≤ 400 V DC: 40/085/56 (40 °C/+85 °C/56 days damp heat test) VR > 400 V DC: 25/085/56 (25 °C/+85 °C/56 days damp heat test) The capacitors can be operated in the temperature range of 40 °C to +85 °C but the impedance at 40 °C should be taken into consideration. Detail specification Sectional specification Similar to CECC 30301-805 IEC 60384-4 Please read Cautions and warnings and Important notes at the end of this document. Page 3 of 19 B43511, B43521 Outstanding ripple current 85 °C Dimensional drawings B43511, 4-pin snap-in terminals, PVC insulation Dimensions (mm) d +1 l ±2 Approx. weight (g) Packing units (pcs.) 35 35 35 35 35 40 40 40 40 40 40 45 45 45 45 45 45 63 76 88 101 126 71 89 107 125 143 178 90 113 136 158 181 226 60 36 36 36 36 33 33 33 33 33 33 28 28 28 28 28 28 Standard snap-in terminals: length (6.3 ±1) mm. Also available with length of (4.5 1) mm. All pin holes must be drilled into the PC-board, since the unconnected pins serve as mountings. These pins must be soldered to isolated pads or pads with the same potential as the negative pole. Please read Cautions and warnings and Important notes at the end of this document. Page 4 of 19 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 B43511, B43521 Outstanding ripple current 85 °C B43511, 4-pin snap-in terminals, PVC insulation and PET insulation cap on terminal side Dimensions (mm) d +1.4 l +2.2/2 Approx. weight (g) Packing units (pcs.) 35 35 35 35 35 40 40 40 40 40 40 45 45 45 45 45 45 63 76 88 101 126 71 89 107 125 143 178 90 113 136 158 181 226 60 36 36 36 36 33 33 33 33 33 33 28 28 28 28 28 28 Standard snap-in terminals: length 6.3 +1/1.4 mm. Also available with length of 4.5 1.4 mm. PET insulation cap is positioned under the insulation sleeve. All pin holes must be drilled into the PC-board, since the unconnected pins serve as mountings. These pins must be soldered to isolated pads or pads with the same potential as the negative pole. Please read Cautions and warnings and Important notes at the end of this document. Page 5 of 19 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 B43511, B43521 Outstanding ripple current 85 °C B43521, solder pins Pole markings: Plus: +; Minus: All pin holes must be drilled into the PC-board, since the unconnected pins serve as mountings. These pins must be soldered to isolated pads or pads with the same potential as the negative pole. Dimensions (mm) d +1 Imax Approx. weight (g) Packing units (pcs.) 35 35 35 35 35 40 40 40 40 40 40 63 76 88 101 126 71 89 107 125 143 178 60 36 36 36 36 33 33 33 33 33 33 54 64 74 84 104 44 54 64 74 84 104 Please read Cautions and warnings and Important notes at the end of this document. Page 6 of 19 B43511, B43521 Outstanding ripple current 85 °C Packing of 4-pin snap-in terminal and solder pin capacitors For ecological reasons the packing is pure cardboard. Ordering codes for terminal styles and insulation features Identification in 3rd block of ordering code 4-pin snap-in terminal capacitors Terminal version Insulation version PVC PVC plus PET cap Standard terminals 6.3 mm M000 M080 Short terminals 4.5 mm M007 M087 Ordering examples: B43511A9188M007 } B43511A9188M080 } 4-pin snap-in capacitor with short terminals and standard PVC insulation 4-pin snap-in capacitor with standard terminals and PVC insulation with additional PET insulation cap on terminal side Please read Cautions and warnings and Important notes at the end of this document. Page 7 of 19 B43511, B43521 Outstanding ripple current 85 °C Overview of available types VR (V DC) 350 400 420 450 Case dimensions d × l (mm) CR (µF) 35 × 50 40 × 40 390 470 35 × 50 40 × 40 35 × 50 40 × 40 35 × 60 40 × 50 45 × 40 560 35 × 50 35 × 60 45 × 40 35 × 60 40 × 50 35 × 70 40 × 60 680 35 × 60 40 × 50 35 × 70 40 × 60 45 × 50 35 × 70 40 × 60 45 × 50 35 × 80 40 × 60 45 × 50 820 35 × 70 40 × 60 35 × 80 40 × 60 35 × 80 40 × 70 45 × 50 40 × 70 45 × 60 1000 35 × 80 40 × 60 45 × 50 35 × 100 40 × 70 45 × 60 35 × 100 40 × 80 45 × 60 40 × 100 45 × 70 1500 40 × 80 45 × 70 40 × 100 45 × 80 40 × 100 45 × 80 45 × 100 45 × 100 45 × 100 1800 2200 45 × 100 The capacitance and voltage ratings listed above are available in different cases upon request. Other voltage and capacitance ratings are also available upon request. Capacitors with solder pins are only available in 35 and 40 mm case diameters. Please read Cautions and warnings and Important notes at the end of this document. Page 8 of 19 B43511, B43521 Outstanding ripple current 85 °C Technical data and ordering codes CR 100 Hz 20 °C µF Case dimensions d×l mm VR = 350 V DC 560 35 × 50 680 35 × 60 680 40 × 50 820 35 × 70 820 40 × 60 1000 35 × 80 1000 40 × 60 1000 45 × 50 1500 40 × 80 1500 45 × 70 2200 45 × 100 VR = 400 V DC 470 35 × 50 470 40 × 40 560 35 × 60 560 45 × 40 680 35 × 70 680 40 × 60 680 45 × 50 820 35 × 80 ESRtyp 100 Hz 20 °C mΩ ESRmax 100 Hz 20 °C mΩ Zmax 10 kHz 20 °C mΩ IAC,max 100 Hz 60 °C A IAC,R 100 Hz 85 °C A Ordering code (composition see below) 160 140 140 110 110 90 90 90 60 60 50 230 190 190 160 160 130 130 130 90 90 60 190 150 150 130 130 110 110 110 70 70 50 5.7 6.7 6.6 7.8 7.8 9.2 8.6 8.1 11.8 11.2 15.6 3.2 3.7 3.7 4.4 4.3 5.1 4.8 4.5 6.5 6.2 8.6 B435*1A4567M0## B435*1A4687M0## B435*1C4687M0## B435*1A4827M0## B435*1C4827M0## B435*1A4108M0## B435*1C4108M0## B43511E4108M0## B435*1A4158M0## B43511C4158M0## B43511A4228M0## 190 190 160 160 140 140 140 110 280 280 230 230 190 190 190 160 220 220 190 190 150 150 150 130 5.2 5.1 6.1 5.6 7.1 7.1 6.6 8.3 2.9 2.8 3.4 3.1 4.0 3.9 3.7 4.6 B435*1A9477M0## B435*1C9477M0## B435*1A9567M0## B43511C9567M0## B435*1A9687M0## B435*1C9687M0## B43511E9687M0## B435*1A9827M0## Capacitors with solder pins are only available in 35 and 40 mm case diameters. Composition of ordering code * = Terminal type 1 = 4-pin snap-in terminals 2 = solder pin Please read Cautions and warnings and Important notes at the end of this document. ## = Terminal style and insulation feature 00 = solder pin or 4-pin snap-in standard terminals and PVC insulation 07 = 4-pin snap-in short terminals and PVC insulation 80 = 4-pin snap-in standard terminals and PVC insulation with additional PET insulation cap on terminal side 87 = 4-pin snap-in short terminals and PVC insulation with additional PET insulation cap on terminal side Page 9 of 19 B43511, B43521 Outstanding ripple current 85 °C Technical data and ordering codes CR 100 Hz 20 °C µF Case dimensions d×l mm VR = 400 V DC 820 40 × 60 1000 35 × 100 1000 40 × 70 1000 45 × 60 1500 40 × 100 1500 45 × 80 1800 45 × 100 VR = 420 V DC 470 35 × 50 470 40 × 40 560 35 × 60 560 40 × 50 680 35 × 70 680 40 × 60 680 45 × 50 820 35 × 80 820 40 × 70 820 45 × 50 1000 35 × 100 1000 40 × 80 1000 45 × 60 1500 40 × 100 1500 45 × 80 1800 45 × 100 ESRtyp 100 Hz 20 °C mΩ ESRmax 100 Hz 20 °C mΩ Zmax 10 kHz 20 °C mΩ IAC,max 100 Hz 60 °C A IAC,R 100 Hz 85 °C A Ordering code (composition see below) 110 90 90 90 60 60 50 160 130 130 130 90 90 80 130 110 110 110 70 70 60 7.8 10.1 9.1 8.6 12.9 11.8 14.1 4.3 5.6 5.1 4.8 7.2 6.5 7.8 B435*1C9827M0## B435*1C9108M0## B435*1A9108M0## B43511B9108M0## B435*1A9158M0## B43511C9158M0## B43511A9188M0## 320 320 270 270 230 230 230 190 190 190 160 160 160 110 110 90 430 430 360 360 300 300 300 250 250 250 200 200 200 140 140 120 340 340 290 290 240 240 240 200 200 200 160 160 160 110 110 90 5.2 5.1 6.1 6.0 7.1 7.1 6.6 8.3 8.2 7.3 10.1 9.6 8.6 12.9 11.8 14.1 2.9 2.8 3.4 3.3 4.0 3.9 3.7 4.6 4.6 4.1 5.6 5.3 4.8 7.2 6.5 7.8 B435*1A0477M0## B435*1C0477M0## B435*1A0567M0## B435*1C0567M0## B435*1A0687M0## B435*1C0687M0## B43511E0687M0## B435*1A0827M0## B435*1C0827M0## B43511E0827M0## B435*1A0108M0## B435*1C0108M0## B43511E0108M0## B435*1A0158M0## B43511C0158M0## B43511A0188M0## Capacitors with solder pins are only available in 35 and 40 mm case diameters. Composition of ordering code * = Terminal type 1 = 4-pin snap-in terminals 2 = solder pin Please read Cautions and warnings and Important notes at the end of this document. ## = Terminal style and insulation feature 00 = solder pin or 4-pin snap-in standard terminals and PVC insulation 07 = 4-pin snap-in short terminals and PVC insulation 80 = 4-pin snap-in standard terminals and PVC insulation with additional PET insulation cap on terminal side 87 = 4-pin snap-in short terminals and PVC insulation with additional PET insulation cap on terminal side Page 10 of 19 B43511, B43521 Outstanding ripple current 85 °C Technical data and ordering codes CR 100 Hz 20 °C µF Case dimensions d×l mm VR = 450 V DC 390 35 × 50 390 40 × 40 470 35 × 60 470 40 × 50 470 45 × 40 560 35 × 70 560 40 × 60 680 35 × 80 680 40 × 60 680 45 × 50 820 40 × 70 820 45 × 60 1000 40 × 100 1000 45 × 70 1500 45 × 100 ESRtyp 100 Hz 20 °C mΩ ESRmax 100 Hz 20 °C mΩ Zmax 10 kHz 20 °C mΩ IAC,max 100 Hz 60 °C A IAC,R 100 Hz 85 °C A Ordering code (composition see below) 390 390 320 320 320 270 270 230 230 230 190 190 160 160 110 520 520 430 430 430 360 360 300 300 300 250 250 200 200 140 410 410 340 340 340 290 290 240 240 240 200 200 160 160 110 4.7 4.6 5.6 5.5 5.1 6.5 6.4 7.5 7.1 6.6 8.2 7.8 10.5 9.1 12.9 2.6 2.6 3.1 3.1 2.9 3.6 3.6 4.2 3.9 3.7 4.6 4.3 5.8 5.1 7.1 B435*1A5397M0## B435*1C5397M0## B435*1A5477M0## B435*1C5477M0## B43511E5477M0## B435*1A5567M0## B435*1C5567M0## B435*1A5687M0## B435*1C5687M0## B43511E5687M0## B435*1A5827M0## B43511C5827M0## B435*1A5108M0## B43511C5108M0## B43511A5158M0## Capacitors with solder pins are only available in 35 and 40 mm case diameters. Composition of ordering code * = Terminal type 1 = 4-pin snap-in terminals 2 = solder pin Please read Cautions and warnings and Important notes at the end of this document. ## = Terminal style and insulation feature 00 = solder pin or 4-pin snap-in standard terminals and PVC insulation 07 = 4-pin snap-in short terminals and PVC insulation 80 = 4-pin snap-in standard terminals and PVC insulation with additional PET insulation cap on terminal side 87 = 4-pin snap-in short terminals and PVC insulation with additional PET insulation cap on terminal side Page 11 of 19 B43511, B43521 Outstanding ripple current 85 °C Useful life depending on ambient temperature TA under ripple current operating conditions1) Voltage derating (0.93 VR) enables 105 °C operation Frequency factor of permissible ripple current IAC versus frequency f Frequency characteristics of ESR Typical behavior 1) Refer to chapter "General technical information, 5.3 Calculation of useful life" on how to interpret the useful life graphs. Please read Cautions and warnings and Important notes at the end of this document. Page 12 of 19 B43511, B43521 Outstanding ripple current 85 °C Impedance Z versus frequency f Typical behavior at 20 °C Please read Cautions and warnings and Important notes at the end of this document. Page 13 of 19 B43511, B43521 Outstanding ripple current 85 °C Cautions and warnings Personal safety The electrolytes used by EPCOS have not only been optimized with a view to the intended application, but also with regard to health and environmental compatibility. They do not contain any solvents that are detrimental to health, e.g. dimethyl formamide (DMF) or dimethyl acetamide (DMAC). Furthermore, part of the high-voltage electrolytes used by EPCOS are self-extinguishing. They contain flame-retarding substances which will quickly extinguish any flame that may have been ignited. As far as possible, EPCOS does not use any dangerous chemicals or compounds to produce operating electrolytes. However, in exceptional cases, such materials must be used in order to achieve specific physical and electrical properties because no safe substitute materials are currently known. However, the amount of dangerous materials used in our products has been limited to an absolute minimum. Nevertheless, the following rules should be observed when handling Al electrolytic capacitors: Any escaping electrolyte should not come into contact with eyes or skin. If electrolyte does come into contact with the skin, wash the affected parts immediately with running water. If the eyes are affected, rinse them for 10 minutes with plenty of water. If symptoms persist, seek medical treatment. Avoid breathing in electrolyte vapor or mists. Workplaces and other affected areas should be well ventilated. Clothing that has been contaminated by electrolyte must be changed and rinsed in water. Please read Cautions and warnings and Important notes at the end of this document. Page 14 of 19 B43511, B43521 Outstanding ripple current 85 °C Product safety The table below summarize the safety instructions that must be observed without fail. A detailed description can be found in the relevant sections of chapter "General technical information". Topic Safety information Polarity Make sure that polar capacitors are connected with the right polarity. Reverse voltage Voltages polarity classes should be prevented by connecting a diode. Do not exceed the upper category temperatur. Upper category temperature Maintenance Mounting position of screw terminal capacitors Mounting of single-ended capacitors Robustness of terminals Soldering Make periodic inspections of the capacitors. Before the inspection, make sure that the power supply is turned off and carefully discharge the electricity of the capacitors. Do not apply any mechanical stress to the capacitor terminals. Do not mount the capacitor with the terminals (safety vent) upside down. Reference Chapter "General technical information" 1 "Basic construction of aluminum electrolytic capacitors" 3.1.6 "Reverse voltage" 7.2 "Maximum permissible operating temperature" 10 "Maintenance" 11.1. "Mounting positions of capacitors with screw terminals" The internal structure of single-ended capacitors 11.4 might be damaged if excessive force is applied to "Mounting the lead wires. considerations for Avoid any compressive, tensile or flexural stress. single-ended capacitors" Do not move the capacitor after soldering to PC board. Do not pick up the PC board by the soldered capacitor. Do not insert the capacitor on the PC board with a hole space different to the lead space specified. The following maximum tightening torques must 11.3 not be exceeded when connecting screw "Mounting torques" terminals: M5: 2 Nm M6: 2.5 Nm Do not exceed the specified time or temperature 11.5 limits during soldering. "Soldering" Please read Cautions and warnings and Important notes at the end of this document. Page 15 of 19 B43511, B43521 Outstanding ripple current 85 °C Topic Soldering, cleaning agents Passive flammability Active flammability Safety information Reference Chapter "General technical information" Do not allow halogenated hydrocarbons to come 11.6 into contact with aluminum electrolytic capacitors. "Cleaning agents" Avoid external energy, such as fire or electricity. 8.1 "Passive flammability" Avoid overload of the capacitors. 8.2 "Active flammability" Breakdown strength Do not damage the insulating sleeve, especially of insulating when ring clips are used for mounting. sleeves Please read Cautions and warnings and Important notes at the end of this document. Page 16 of 19 Reference Chapter "Capacitors with screw terminals" "Screw terminals accessories" B43511, B43521 Outstanding ripple current 85 °C Symbols and terms Symbol English German C CR CS CS,T Cf d dmax ESL ESR ESRf Capacitance Rated capacitance Series capacitance Series capacitance at temperature T Capacitance at frequency f Case diameter, nominal dimension Maximum case diameter Self-inductance Equivalent series resistance Equivalent series resistance at frequency f Equivalent series resistance at temperature T Frequency Current Alternating current (ripple current) Root-mean-square value of alternating current Ripple current at frequency f Maximum permissible ripple current Rated ripple current Rated ripple current for base cooling Leakage current Operating leakage current Case length, nominal dimension Maximum case length (without terminals and mounting stud) Resistance Insulation resistance Balancing resistance Temperature Temperature difference Ambient temperature Case temperature Capacitor base temperature Time Period Service life (operating hours) Kapazität Nennkapazität Serienkapazität Serienkapazität bei Temperatur T Kapazität bei Frequenz f Gehäusedurchmesser, Nennmaß Maximaler Gehäusedurchmesser Eigeninduktivität Ersatzserienwiderstand Ersatzserienwiderstand bei Frequenz f ESRT f I IAC IAC,rms IAC,f IAC,max IAC,R IAC,R (B) Ileak Ileak,op l lmax R Rins Rsymm T ∆T TA TC TB t ∆t tb Please read Cautions and warnings and Important notes at the end of this document. Ersatzserienwiderstand bei Temperatur T Frequenz Strom Wechselstrom Wechselstrom, Effektivwert Wechselstrom bei Frequenz f Maximal zulässiger Wechselstrom Nennwechselstrom Nennwechselstromstrom für Bodenkühlung Ableitstrom Ableitstrom bei Betrieb Gehäuselänge, Nennmaß Maximale Gehäuselänge (ohne Anschlüsse und Gewindebolzen) Widerstand Isolationswiderstand Symmetrierwiderstand Temperatur Temperaturdifferenz Umgebungstemperatur Gehäusetemperatur Temperatur des Becherbodens Zeit Zeitraum Brauchbarkeitsdauer (Betriebszeit) Page 17 of 19 B43511, B43521 Outstanding ripple current 85 °C Symbol V VF Vop VR VS XC XL Z ZT tan δ λ ε0 εr ω English Voltage Forming voltage Operating voltage Rated voltage, DC voltage Surge voltage Capacitive reactance Inductive reactance Impedance Impedance at temperature T Dissipation factor Failure rate Absolute permittivity Relative permittivity Angular velocity; 2 π f German Spannung Formierspannung Betriebsspannung Nennspannung, Gleichspannung Spitzenspannung Kapazitiver Blindwiderstand Induktiver Blindwiderstand Scheinwiderstand Scheinwiderstand bei Temperatur T Verlustfaktor Ausfallrate Elektrische Feldkonstante Dielektrizitätszahl Kreisfrequenz; 2 π f Notes All dimensions are given in mm. Please read Cautions and warnings and Important notes at the end of this document. Page 18 of 19 Important notes The following applies to all products named in this publication: 1. Some parts of this publication contain statements about the suitability of our products for certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application. As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application. 2. We also point out that in individual cases, a malfunction of electronic components or failure before the end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of an electronic component could endanger human life or health (e.g. in accident prevention or lifesaving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of an electronic component. 3. The warnings, cautions and product-specific notes must be observed. 4. In order to satisfy certain technical requirements, some of the products described in this publication may contain substances subject to restrictions in certain jurisdictions (e.g. because they are classed as hazardous). Useful information on this will be found in our Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed questions, please contact our sales offices. 5. We constantly strive to improve our products. Consequently, the products described in this publication may change from time to time. The same is true of the corresponding product specifications. Please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. We also reserve the right to discontinue production and delivery of products. Consequently, we cannot guarantee that all products named in this publication will always be available. The aforementioned does not apply in the case of individual agreements deviating from the foregoing for customer-specific products. 6. Unless otherwise agreed in individual contracts, all orders are subject to the current version of the "General Terms of Delivery for Products and Services in the Electrical Industry" published by the German Electrical and Electronics Industry Association (ZVEI). 7. The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CSSP, CTVS, DSSP, MiniBlue, MKK, MLSC, MotorCap, PCC, PhaseCap, PhaseMod, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SIMID, SineFormer, SIOV, SIP5D, SIP5K, ThermoFuse, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at www.epcos.com/trademarks. Page 19 of 19