ILD4035 RGB Wall Washer Using ILD4035 A pplication Note AN216 Revision: 1.0 Date: 2010-04-23 RF and Protection Devices Edition 2010-04-23 Published by Infineon Technologies AG 81726 Munich, Germany © 2010 Infineon Technologies AG All Rights Reserved. Legal Disclaimer The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. Information For further information on technology, delivery terms and conditions and prices, please contact the nearest Infineon Technologies Office (www.infineon.com). Warnings Due to technical requirements, components may contain dangerous substances. For information on the types in question, please contact the nearest Infineon Technologies Office. Infineon Technologies components may be used in life-support devices or systems only with the express written approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the failure of that life-support device or system or to affect the safety or effectiveness of that device or system. Life support devices or systems are intended to be implanted in the human body or to support and/or maintain and sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other persons may be endangered. Application Note AN216 RGB Wall Washer Using ILD4035 Application Note AN216 Revision History: 2010-04-23 Previous Revision: Page Subjects (major changes since last revision) Application Note AN216, 1.0 3/9 2010-04-23 Application Note AN216 RGB Wall Washer Using ILD4035 1 Introduction This project combines three constant current “buck” converter ILD4035 to drive a 15W RGB Wall Washer using OSRAM high power RGB LEDs. By driving the red, green and blue LEDs with varying pulse widths, the controller can generate up to 16 million colors. The circuit can drive 5 or 6 LEDs in each of the three channels and will also work with the LEDs from Cree, Nichia, Philips Lumileds, Seoul and others. In this project, the use of surface mount components and the low power dissipation in the three current sources allows for a very compact design. Application Note AN216, 1.0 4/9 2010-04-23 Application Note AN216 RGB Wall Washer Using ILD4035 2 Application Information 2.1 Schematic The schematic of the RGB Wall Washer driver circuit as shown below: Figure 1 RGB Wall Washer Schematic Application Note AN216, 1.0 5/9 2010-04-23 Application Note AN216 RGB Wall Washer Using ILD4035 The circuit consists of 3 LED drivers – ILD4035 which can drive the constant current up to 350mA. A diode bridge form by BAS3020B is needed for the purpose of reverse polarity protection. The operating voltage range for this circuit is from 24V ~ 30V, due to the reverse breakdown of the schottky diodes for the reverse polarity protection is up to 30V. In the case for the application which not requires the reverse polarity protection, the operating voltage range can go up to 40V. The components list for the RGB Wall Washer driver: 1. BAS3020B x4 2. ILD4035 x3 3. BAS3010A-03W x3 4. 330uH Inductor x3 5. 1.2Ω Resistor x9 The value of the sense resistor is chosen by the following equation: Rsense = Vsense 125mV = I LED I LED By setting the ILED to 350mA, the Rsense is equal to 0.35714Ω. In this project the Rsense is using three 1.2Ω resistors in parallel to obtain 0.4Ω resistance. 2.2 About ILD4035 The ILD4035 is a hysteretic buck LED controller IC capable to drive high current, high brightness LEDs up to 350mA. The IC incorporates a wide input voltage range, an internal power switch and the output current level can be adjusted with an external sense resistor. The IC is a step down converter tailored to drive the 1W LEDs. According to the multifunctional control pin the IC can be switched on and off by an external signal, which is also suitable to regulate brightness of the LEDs by PWM or analog dimming. The precise internal bandgap stabilizes the circuit and provides stable current conditions over temperature range. Furthermore, over voltage protection and temperature shut down mechanism enforce the IC to protect attached LEDs. For the application required to drive higher current than 350mA, should consider using the ILD4001 or ILD4120. ILD4120 can drive the output current up to 1.2A and ILD4001 is also a step down converter, with the power MOSFET driver stage as an external part. The OptiMOS BSR302N or BSS306N are recommended for the external driver stage for ILD4001. 2.3 About BAS3020B In this RGB wall washer application, four BAS3020B is use for the reverse polarity protection. In the case when the input voltage polarity is mistaken, the RGB wall washer can still function normally. BAS3020B is a schottky diode with a very low forward voltage, 0.53V @ 2A; low leakage current, 40uA @ 30V and low capacitance, 30pF. Other than using as a reverse polarity protection, this schottky diode is also suitable for high efficiency DC/DC conversion, fast switching, rectification and clamping as well. Application Note AN216, 1.0 6/9 2010-04-23 Application Note AN216 RGB Wall Washer Using ILD4035 2.4 PCB Artwork PCB artwork of the RGB Wall Washer driver circuit as shown below: Figure 2 PCB Art work of the top and bottom view of the RGB wall washer Application Note AN216, 1.0 7/9 2010-04-23 Application Note AN216 RGB Wall Washer Using ILD4035 2.5 High Power LED The high power LEDs are LR W5SM, LB W5SM and LT W5SM from OSRAM. Warning: Do not look directly in the high brightness LED and it could damage your eyes. 15 LEDs (5 LEDs per channel) are biased at 350mA current in order to have a 15W output. The PWM signal from the touch wheel output control the duty cycle of the drivers hence the mixture of the RGB could produce 16millions of colors. Application Note AN216, 1.0 8/9 2010-04-23 w w w . i n f i n e o n . c o m Published by Infineon Technologies AG AN216