PM-20 series 20W Output Switching Power Supply MODEL：PM-20-24 OUTPUT FUNCTION TEST NO 1 TEST ITEM SPECICATION TEST CONDITION RIPPLE & NOISE V1: 240 I/P: 230VAC mVp-p (Max ) RESULT V1: VERDICT 5 mVp-p (Max ) O/P:FULL LOAD Ta:25℃ 2 OUTPUT VOLTAGE V1: 2 %~ -2 % (Max) I/P:115 VAC / 264 VAC TOLERANCE 3 LINE REGULATION P O/P:FULL/ MIN Ta:25℃ V1: 0.5 %~ -0.5 % (Max) V1: 0.05 %~ -0.05 % LOAD I/P:115 VAC ~ 264 VAC P V1: 0.03 %~ -0.03 % O/P:FULL LOAD Ta:25℃ 4 LOAD REGULATION V1: 0.5 %~ -0.5 % (Max) I/P: 230 VAC P V1: 0.03 %~ -0.03 % O/P:FULL ~MIN LOAD Ta:25℃ 5 SET UP TIME P 230VAC: 500 ms (Max) I/P: 230 VAC 230VAC/ 180 ms 115 VAC: 500 ms (Max) I/P: 115 VAC 115VAC/ 163 ms O/P:FULL LOAD Ta:25℃ 6 RISE TIME 230VAC: 20 ms (Max) I/P: 230 VAC 230VAC/ 12 ms 115VAC: 20 ms (Max) I/P: 115 VAC 115VAC/ 13 ms O/P:FULL LOAD Ta:25℃ 7 HOLD UP TIME 230VAC: 50 ms (TYP) I/P: 230 VAC 230VAC/ 91.8 ms 115VAC: 16 ms (TYP) I/P: 115 VAC 115VAC/ 19.9 ms <5 % O/P:FULL LOAD Ta:25℃ 8 OVER/UNDERSHOOT TEST I/P: 230 VAC < +5% TEST: O/P:FULL LOAD Ta:25℃ 9 DYNAMIC LOAD V1: 2400 mVp-p I/P: 230 VAC P P P P 177 mVp-p O/P:FULL /Min LOAD P 90%DUTY/1KHZ Ta:25℃ Model: PM-20-24 Test Report 1 / 5 PM-20 series 20W Output Switching Power Supply INPUT FUNCTION TEST NO 1 TEST ITEM SPECICATION TEST CONDITION INPUT VOLTAGE RANGE 85VAC~264 VAC I/P:TESTING RESULT VERDICT 54V~264V O/P:FULL LOAD Ta:25℃ I/P: TEST: OK p LOW-LINE-3V= 82 V HIGH-LINE+15%=300 V O/P:FULL/MIN LOAD ON: 30 Sec . OFF: 30 Sec 10MIN ( AC POWER ON/OFF NO DAMAGE ) 2 3 INPUT FREQUENCY RANGE EFFICIENCY 47HZ ~440 HZ I/P: 85 VAC ~ 264 VAC NO DAMAGE OSC O/P:FULL~MIN LOAD Ta:25℃ 84% (TYP) I/P: 230 VAC TEST: OK P 86.6% O/P:FULL LOAD Ta:25℃ 4 INPUT CURRENT P 230V/ 0.4 A (TYP) I/P: 230 VAC I= 0.31 A/ 230 VAC 115V/ 0.6 A (TYP) I/P: 115 VAC I= 0.44 A/ 115 VAC P O/P:FULL LOAD Ta:25℃ 5 6 INRUSH CURRENT LEAKAGE CURRENT 230V/ 65 A (TYP) I/P: 230 VAC I= 56 A/ 230 VAC 115V/ 30 A(TYP) I/P: 115 VAC I= 26 A/ 115 VAC COLD START O/P:FULL LOAD Ta:25℃ < uA/ 264 VAC I/P: 264 VAC L-FG: 285 uA for earth leakage N-FG: 285 uA current O/P:Min LOAD Ta:25℃ uA/264 VAC I/P: 264 VAC L-V+ : 82 uA for touch leakage O/P:Min LOAD Ta:25℃ L-V-: 82 uA N-V+: 82 uA N-V-: 82 uA < 300 100 current P P PROTECTION FUNCTION TEST NO 1 TEST ITEM SPECICATION TEST CONDITION OVER LOAD PROTECTION Above 105 % I/P: 230 VAC I/P: 115 VAC O/P:TESTING Ta:25℃ 2 3 OVER VOLTAGE PROTECTION SHORT PROTECTION CH1: 27.6V~ 32.4V RESULT VERDICT 369 %/ 230 VAC 266 %/ 115 VAC P Hiccup Mode O/P:MIN LOAD Ta:25℃ Shut off 29.8 V/ 140mA SHORT EVERY OUTPUT I/P: 264 VAC NO DAMAGE 1 HOUR NO DAMAGE O/P:FULL LOAD Ta:25℃ Hiccup Mode SPECICATION TEST CONDITION RESULT P P CONTROL FUNCTION TEST NO 1 TEST ITEM No load power consumption <0.75W I/P: 240 VAC VERDICT 0.56W/ 240 VAC P O/P:NO LOAD Model: PM-20-24 Test Report 2 / 5 PM-20 series 20W Output Switching Power Supply ENVIRONMENT TEST NO 1 TEST ITEM SPECICATION TEMPERATURE RISE TEST MODEL：PM-20-24 TEST CONDITION RESULT VERDICT 1. ROOM AMBIENT BURN-IN：2HRS I/P: 230VAC O/P: FULL LOAD Ta= 26.2℃ 2. HIGH AMBIENT BURN-IN：2HRS I/P: 230VAC O/P: FULL LOAD Ta= 52 ℃ NO Position P/N 1 LF1 BD1 C5 C36 ZD1 D1 D4 T1coil U1 D100 C105 LF-179 LS D2SB20 1.5A/500V SHI 2 3 4 5 6 7 8 9 10 11 2 OVER LOAD BURN-IN TEST ROOM AMBIENT HIGH AMBIENT Ta= 26.2 ℃ Ta= 52 ℃ 45.9℃ 68.8℃ 47.3℃ 70.3℃ 47U/400V NI 105℃ PT 45.5℃ 68.5℃ 47U/50V RUB 105℃ YXF 51.2℃ 74.4℃ P6KE200A PAN IN4007 1A/1KV LT FR102 1A/100V LT TF-1406 JSI VIPER53 ST 52.0℃ 75.1℃ 53.2℃ 76.5℃ 50.7℃ 73.4℃ 54.5℃ 76.8℃ 58.4℃ 82.0℃ C9202 10A/200V MOSPEC 50.1℃ 72.0℃ 220U/35V NCC 105℃ KY 47.1℃ 69.3℃ NO DAMAGE I/P: 230 VAC O/P: 200﹪LOAD 1 HOUR ( MIN ) P TEST：OK P Ta:25℃ 3 LOW TEMPERATURE TURN ON AFTER 2 HOUR TURN ON TEST I/P: 230 VAC O/P: 100﹪LOAD TEST：OK P Ta= -20 ℃ 4 AFTER 12 HOURS I/P: 272 VAC HIGH TEMPERATURE IN CHAMBER ON CONTROL 50℃ O/P:FULL LOAD Ta= 50 ℃ NO DAMAGE + 0.03 %(0~50℃) HUMIDITY= HIGH VOLTAGE TURN ON TEST 5 TEMPERATURE VIBRATION TEST P 95 %R.H I/P: 230 VAC + 0.01 %(0~50℃) P O/P:FULL LOAD COEFFICIENT 6 TEST：OK HIGH HUMIDITY 1 Carton & 1 Set TEST：OK (1) Waveform: Sine Wave (2) Frequency:10~500Hz (3) Sweep Time:10min/sweep cycle P (4) Acceleration:2G (5) Test Time:1 hour in each axis (X.Y.Z) (6) Ta:25℃ Model: PM-20-24 Test Report 3 / 5 PM-20 series 20W Output Switching Power Supply SAFETY TEST NO 1 2 3 TEST ITEM SPECICATION TEST CONDITION RESULT WITHSTAND VOLTAGE I/P-O/P: 4 KVAC/min I/P-O/P: 4.2 KVAC/min I/P-O/P: 0.82 mA I/P-FG: 1.5 KVAC/min I/P-FG: 1.8 KVAC/min I/P-FG: 0.09 mA O/P-FG: 1..5 KVAC/min O/P-FG: 1.8 KVAC/min Ta:25℃ O/P-FG: 0.06 mA I/P-O/P:500VDC>100MΩ I/P-O/P: 500 VDC I/P-O/P: 30 GΩ I/P-FG: 500VDC>100MΩ I/P-FG: 500 VDC O/P-FG:500VDC>100MΩ O/P-FG: 500 Ta:25℃ VDC I/P-FG: 20 GΩ O/P-FG: 16 GΩ ISOLATION RESISTANCE APPROVAL VERDICT P NO DAMAGE P NO DAMAGE TUV: Certificate NO ： TA50083713 P UL: File NO ：E227340 E.M.C TEST NO 1 2 3 4 TEST ITEM SPECICATION TEST CONDITION RESULT HARMONIC EN61000-3-2 I/P: 230 VAC/50HZ PASS CLASS A O/P:FULL LOAD Ta:25℃ EN55022 EN55011 I/P: 230 VAC (50HZ) PASS CLASS B O/P:FULL/50% LOAD Ta:25℃ Test by certified Lab CONDUCTION RADIATION E.S.D 5 E.F.T EN55022 EN55011 I/P: 230 VAC (50HZ) PASS O/P:FULL LOAD Ta:25℃ Test by certified Lab EN61000-4-2 MEDICAL I/P: 230 VAC/50HZ CRITERIA A EN61000-4-4 MEDICAL SURGE P P CRITERIA A O/P:FULL LOAD Ta:25℃ IEC61000-4-5 MEDICAL I/P: 230 VAC/50HZ P CRITERIA A O/P:FULL LOAD Ta:25℃ L-N :2KV 7 P O/P:FULL LOAD Ta:25℃ I/P: 230 VAC/50HZ INPUT: 2KV 6 P CLASS B AIR:8KV / Contact:6KV VERDICT P Test by certified Lab ＆ Test Report Prepare M.T.B.F & LIFE CYCLE CALCULATION NO 1 TEST ITEM SPECICATION CAPACITOR SUPPOSE C105 IS THE MOST CRITICAL COMPONENT I/P: 230VAC O/P:FULL LOAD Ta= 25 ℃ LIFE TIME= 690188 HRS LIFE CYCLE I/P: 230VAC 2 MTBF TEST CONDITION O/P:FULL LOAD Ta= 50 ℃ RESULT VERDICT P LIFE TIME= 134459 HRS MIL-HDBK-217F NOTICES2 PARTS COUNT P TOTAL FAILURE RATE: 487.8KHRS Model: PM-20-24 Test Report 4 / 5 PM-20 series 20W Output Switching Power Supply COMPONENT STRESS TEST NO 1 TEST ITEM SPECICATION TEST CONDITION RESULT Power Transistor U1 Rated I/P:High-Line +3V = 267 V (1) 610 V ( D to S) or (C to E) Peak Voltage VIPER53 : 620 V 2.3A O/P: (1)Full Load Turn on (2) 508 V (3) 612 V (2) Full Load VERDICT P (3)Output Short Ta:25℃ 2 Diode Peak Voltage D100 Rated I/P:High-Line +3V = 267 V (1) 189 V C92-02 : 200V 10 A O/P: (1)Full Load Turn on (2) 141 V (3) 185 V I/P:High-Line +3V = 267 V (1) 474 V O/P: (1)Full Load (2) 472 V (2) Full Load P (3)Output Short Ta:25℃ 3 Clamp Diode Peak Voltage D1 Rated IN4007 : 1KV 1A (2) Dynamic Load P 90%Duty/1KHz Ta:25℃ 4 Input Capacitor Voltage C5 Rated :47u / 400V/ 105℃ I/P:High-Line +3V = 267 V (1) 377 V O/P: (1)Full Load Turn on /Off (2) 383 V (2) Min load Turn on /Off (3) 383 V (3)Full Load /Min load Change (4) 377 V P (4)Burn in 1hour Ta:25℃ 5 Control IC Voltage Test U1 Rated I/P:High-Line +3V = 267 V (1) 12.5 V VIPER53 : 620 V 2.3A O/P: (1)Full Load Turn on /Off (2) 9.27 V (2) Min load Turn on /Off (3) 12.5 V P (3)Full Load /Min load Change Ta:25℃ DATE SAMPLE TEST RESULT TESTER APPROVAL 2006/4/3 RD SAMPLE PASS VINCENT TSENG MAX LIN 2006/6/29 PRODUCT SAMPLE W0604C12 PASS VINCENT TSENG MAX LIN 2003/12/12 Model: PM-20-24 A50-F023 Test Report 5 / 5