RSP-3000 series 3000W Single Output Power Supply MODEL：RSP-3000-24 OUTPUT FUNCTION TEST NO 1 2 3 4 5 6 7 8 9 10 TEST ITEM SPECIFICATION TEST CONDITION RIPPLE & NOISE V1： 150 I/P： 230VAC O/P：FULL LOAD Ta：25℃ mVp-p (Max ) OUTPUT VOLTAGE ADJUST RANGE CH1： 22 V~ 28 V OUTPUT VOLTAGE TOLERANCE V1： 1 %~ -1 % (Max) LINE REGULATION V1： 0.5 %~ -0.5 % (Max) LOAD REGULATION SET UP TIME RISE TIME HOLD UP TIME V1： 0.5 %~ -0.5 % (Max) 230VAC： 230VAC： 80 230VAC： OVER/UNDERSHOOT TEST DYNAMIC LOAD 1000 10 ms (Max) ms (Max) ms (TYP) < +5% V1： 2400 mVp-p RESULT V1： VERDICT 116 mVp-p (Max ) P I/P： 230 VAC O/P：MIN LOAD Ta：25℃ 20.88 20.87 V~ V~ 28.59 28.59 V/ 230 VAC V/180 VAC I/P： 180VAC / 264 VAC O/P：FULL/ MIN LOAD Ta：25℃ V1： 0.04 %~ -0.04 I/P：180VAC ~ 264 VAC O/P：FULL LOAD Ta：25℃ V1： I/P： 230 VAC O/P：FULL ~MIN LOAD Ta：25℃ V1： % P 0.03 %~ -0.03 % P 0.03 %~ -0.03 % P I/P： 230 VAC O/P：FULL LOAD Ta：25℃ 230VAC/ I/P： 230 VAC O/P：FULL LOAD Ta：25℃ 230VAC/ I/P： 230 VAC O/P：FULL LOAD Ta：25℃ 230VAC/ I/P： 230 VAC O/P：FULL LOAD Ta：25℃ TEST： I/P： 230 VAC O/P：FULL /Min LOAD 90%DUTY/ P 524 ms P 53 ms ms 30 P ms P <5 % P 230 mVp-p P 1KHZ Ta：25℃ Model: RSP-3000-24 Test Report 1 / 7 RSP-3000 series 3000W Single Output Power Supply INPUT FUNCTION TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION INPUT VOLTAGE RANGE 180VAC~264 VAC I/P：TESTING O/P：FULL LOAD Ta：25℃ I/P： RESULT VERDICT 173V~264V TEST： OK LOW-LINE-3V= 177 V HIGH-LINE+15%=300 V O/P：FULL/MIN LOAD ON： 30 Sec . OFF： 30 Sec 10MIN P ( AC POWER ON/OFF NO DAMAGE ) 2 3 4 5 6 INPUT FREQUENCY RANGE 47HZ ~63 HZ NO DAMAGE OSC POWER FACTOR 0.95 EFFICIENCY INPUT CURRENT INRUSH CURRENT / 230 VAC(TYP) LEAKAGE CURRENT 230V/ 16 A (TYP) 180V/ 20 A (TYP) 230V/ 60 A (TYP) < 2 TEST： OK I/P： 230 VAC O/P：FULL LOAD Ta：25℃ PF= P 0.991 mA / 240 VAC / 230 VAC P I/P： 230 VAC O/P：FULL LOAD Ta：25℃ 90% (TYP) COLD START 7 I/P： 180 VAC ~ 264 VAC O/P：FULL~MIN LOAD Ta：25℃ 90.3 % P I/P： 230 VAC I/P： 180 VAC O/P：FULL LOAD Ta：25℃ I= 14.69 A/ 230 VAC I= 18.75 A/ 180 VAC I/P： 230 VAC O/P：FULL LOAD Ta：25℃ I= I/P： 264 VAC O/P：Min LOAD Ta：25℃ L-FG： 1.1 mA N-FG： 1.1 mA 52 P A/ 230 VAC P P PROTECTION FUNCTION TEST NO 1 2 3 TEST ITEM SPECIFICATION TEST CONDITION RESULT OVER LOAD PROTECTION 100%~112 % I/P： 230 VAC O/P：TESTING Ta：25℃ 104.8 %/ 230 VAC Constant Current Limiting P I/P： 230 VAC O/P：MIN LOAD Ta：25℃ 31.84 V/ 230 VAC Shut down Re- power ON P I/P： 230 VAC O/P：FULL LOAD O.T.P. Active Shut down o/p voltage，recovers OVER VOLTAGE PROTECTION OVER TEMPERATURE PROTECTION CH1：28.8V~ 33.6V SPEC： TSW1： 110 + 5℃ O.T.P detect on heatsink of power transistor automatically goes down VERDICT after temperature P TSW2： 85 + 5℃ O.T.P detect on heatsink of O/P diode NO DAMAGE 4 SHORT PROTECTION SHORT EVERY OUTPUT 1 HOUR NO DAMAGE I/P： 264 VAC O/P：FULL LOAD Ta：25℃ NO DAMAGE CN3 PIN9-10 SHORT: Shut down Re-power ON CN3 PIN9-10 OPEN: Current Limit Model: RSP-3000-24 P Test Report 2 / 7 RSP-3000 series 3000W Single Output Power Supply CONTROL FUNCTION TEST NO 1 2 TEST ITEM SPECICATION TEST CONDITION AUXILIARY POWER (AUX) 12V @ 0.1A (Only for Remote ON/OFF control ) I/P： 230 VAC O/P：FULL LOAD Ta：25℃ REMOTE CONTROL Table1.1 Fig1.2(a)(b)(c) Specification of Remote ON/OFF I/P： 230 VAC O/P：FULL LOAD Ta：25℃ RESULT VERDICT 11.859V P Connection Fig1.2(a) Method Output SW Logic on Output off 3 ALARM SIGNAL OUTPUT Table2.1 Explanation of alarm Function Description P OK The signal is "Low" when the power I/P： 230 VAC O/P：FULL LOAD Ta：25℃ Fig1.2(b) Fig1.2(c) SW Open SW Open SW Close SW Close SW Close SW Open Output of alarm (P OK, relay contact) Output of alarm (P OK2, TTL Signal) supply is Low Low 80% of the rated output (0.5V max at 500mA) (0.5V max at 10mA) High or open (External applied voltage 500mA max.) High or open (External applied voltage 10mA max.) I/P： 230 VAC O/P：NOL LOAD Ta：25℃ PV=1V , Vout= 4.821 PV=3V , Vout= 14.422 PV=5V , Vout= 24.37 PV=5.83V,Vout= 28.03 V V V V I/P： 230 VAC O/P：90%/50% LOAD Ta：25℃ O/P：90% LOAD PSU1： 112.9A PSU2： 110.9A PSU3： 114.2A voltage-Power OK The signal turns to be "High" when the P P power supply is under 80% of the rated output voltage-Power Fail 4 OUTPUT VOLTAGE TRIM (1) (2) 5 CURRENT SHARING Adjustment of output voltage is possible between 20~110%(Typ.) of the rated output which is shown in Fig. 3.1 Connecting a resistor externally between PV and-S on CN1 or CN2 that is shown in Fig. 3.2 PSU1-PSU2 < 10% P P O/P：50% PSU1： 61.3A PSU2： 61.2A PSU3： 65.5A 6 7 REMOTE SENSE FAN SPEED CONTROL >0.25V ------- I/P： 230 VAC O/P：FULL LOAD Ta：25℃ > 0.25 V I/P： 230 VAC O/P：FULL /NOLOAD Ta：25℃ NO LOAD Fan Voltage= 7.370 100% LOAD Fan Voltage= 12.522 P Model: RSP-3000-24 V V P Test Report 3 / 7 RSP-3000 series 3000W Single Output Power Supply ENVIRONMENT TEST NO 1 TEST ITEM SPECIFICATION TEMPERATURE RISE TEST MODEL：RSP-3000-24 1. ROOM AMBIENT BURN-IN： 2 HRS I/P： 230VAC O/P： FULL LOAD Ta= 45.4 ℃ 2. HIGH AMBIENT BURN-IN： 2 HRS I/P： 230VAC O/P： FULL LOAD Ta= 51.2 ℃ NO Position TEST CONDITION P/N RESULT VERDICT ROOM AMBIENT HIGH AMBIENT Ta= 45.4 ℃ Ta= 51.2 ℃ 89.8℃ 96.8℃ 1 LF1 TR-807 2 BD1 25A/600V D25XB60 86.5℃ 94.2℃ 3 T1 3-4 TF-905 51.4℃ 57.8℃ 4 L1 TF-1804 80.3℃ 88.4℃ 5 T1 1-2 TF-905 49.0℃ 55.5℃ 6 D2 STTH3006DPI 30A/600V 72.5℃ 77.0℃ 7 Q5 TK40J60T 40A/600V 61.3℃ 70.1℃ 8 C7 470u/420V 105℃ 30*45 HU 64.7℃ 70.7℃ 67.3℃ 9 U900 UCC2818 60.8℃ 10 C83 10u/50V UL10Kh 5*11 YXM 67.4℃ 80.4℃ 11 U1 TNY280 76.0℃ 82.3℃ 12 C82 220u/25V UL7Kh 8*11.5 KY 72.3℃ 74.3℃ 13 ZD80 TVS P6KE200A 77.9℃ 84.4℃ 14 T2 TF-1806A 81.9℃ 88.0℃ 15 C306 47u/25V UL10Kh YXM 72.9℃ 80.3℃ 16 RG1 RG L7812CV 1.0A/12V 74.2℃ 84.4℃ 70.1℃ 17 U223 UCC2895DW 63.1℃ 18 T6 TF-1813 72.7℃ 80.7℃ 19 T7 TF-1813 71.3℃ 78.9℃ 20 Q51 FCH47N60F 47A/600V 82.4℃ 87.8℃ 21 D980 BYC8-600 8A/600V 66.7℃ 73.4℃ 22 L2 TF-1805 90.6℃ 97.6℃ 23 D981 BYC8-600 8A/600V 75.9℃ 79.0℃ 24 T5 TF-1811 99.9℃ 106.2℃ 25 D100 60CPQ150 60A/150V 67.0℃ 72.1℃ 26 D104 60CPQ150 60A/151V 78.8℃ 84.1℃ 27 L101 TF1808 69.7℃ 76.4℃ 28 C110 1500u/35V UL10Kh ZLH 70.4℃ 78.0℃ 29 C114 1500u/35V UL10Kh ZLH 75.0℃ 81.4℃ 30 C116 1500u/35V UL10Kh ZLH 73.2℃ 79.9℃ 31 C118 1500u/35V UL10Kh ZLH 71.8℃ 78.2℃ 32 C253 22uF/16V 20% 6032(C) 68.6℃ 75.3℃ 22uF/16V 20% 6033(C) 68.5℃ 75.6℃ 33 C257 34 C510 47u/25V UL10Kh 5*11 YXM 73.3℃ 81.5℃ 35 C512 47u/25V UL10Kh 5*12 YXM 73.6℃ 82.2℃ 36 Q530 STP60NF06L 60A/60V 78.1℃ 85.0℃ 37 C701 330u/25V UL8Kh ZLH 49.4℃ 55.5℃ 38 Q702 TIP42C -5A/100V 50.8℃ 57.1℃ 39 TSW2 ST-22 85℃ 79.7℃ 86.0℃ 40 U530 PIC16F684 67.0℃ 73.4℃ TSW1 ST-22 110℃ 85.3℃ 90.5℃ 41 Model: RSP-3000-24 P Test Report 4 / 7 3000W Single Output Power Supply 2 3 4 RSP-3000 series NO DAMAGE 1 HOUR ( MIN ) I/P： 230 VAC O/P： 104 ﹪LOAD Ta：25℃ TEST：OK LOW TEMPERATURE TURN ON TEST TURN ON AFTER 2 HOUR I/P：230 VAC O/P：100﹪LOAD Ta= -25℃ TEST：OK HIGH HUMIDITY HIGH TEMPERATURE HIGH VOLTAGE TURN ON TEST AFTER 12 HOURS IN CHAMBER ON CONTROL 50 ℃ NO DAMAGE I/P： 272 VAC O/P：FULL LOAD TEST：OK OVER LOAD BURN-IN TEST 5 TEMPERATURE COEFFICIENT 6 VIBRATION TEST + 0.05 %(0~50℃) 1 Carton & 1 Set (1) Waveform： Sine Wave (2) Frequency：10~500Hz (3) Sweep Time：10min/sweep cycle (4) Acceleration：2G (5) Test Time：1 hour in each axis (X.Y.Z) (6) Ta：25℃ Ta= 50 ℃ HUMIDITY= 95 %R.H I/P： 230 VAC O/P：FULL LOAD P P P + 0.003 %(0~50℃) P TEST：OK P Model: RSP-3000-24 Test Report 5 / 7 RSP-3000 series 3000W Single Output Power Supply SAFETY TEST NO 1 2 TEST ITEM SPECIFICATION TEST CONDITION RESULT WITHSTAND VOLTAGE I/P-O/P： 3 KVAC/min I/P-FG： 1.5 KVAC/min O/P-FG： 0.5 KVAC/min I/P-O/P： 3.6 KVAC/min I/P-FG： 1.8 KVAC/min O/P-FG： 0.6 KVAC/min Ta：25℃ I/P-O/P： 13.96 mA I/P-FG： 10.33 mA O/P-FG： 7.81 mA I/P-O/P： 500 VDC I/P-FG： 500 VDC O/P-FG： 500 VDC Ta：25℃/70%RH I/P-O/P： 1.33 GΩ I/P-FG： 1.54 GΩ O/P-FG： 2.21 GΩ ISOLATION RESISTANCE 3 GROUNDING CONTINUITY 4 APPROVAL I/P-O/P：500VDC>100MΩ I/P-FG： 500VDC>100MΩ O/P-FG：500VDC>100MΩ VERDICT P NO DAMAGE P NO DAMAGE FG(PE) TO CHASSIS OR TRACE < 100 mΩ TUV： Certificate NO ： UL： File NO ： 40 A / 2min Ta：25℃ / 70%RH 20 mΩ TEST ITEM SPECIFICATION TEST CONDITION RESULT HARMONIC EN61000-3-2,-3 CLASS A I/P： 230 VAC/50HZ O/P：FULL LOAD Ta：25℃ PASS EN55022 CLASS B I/P： 230 VAC (50HZ) O/P：FULL/50% LOAD Ta：25℃ PASS Test by certified Lab P EN55022 CLASS B I/P： 230 VAC (50HZ) O/P：FULL LOAD Ta：25℃ PASS Test by certified Lab P EN61000-4-2 LIGHT INDUSTRY AIR：8KV / Contact：4KV I/P： 230 VAC/50HZ O/P：FULL LOAD Ta：25℃ CRITERIA A EN61000-4-4 LIGHT INDUSTRY INPUT： 1KV I/P： 230 VAC/50HZ O/P：FULL LOAD Ta：25℃ CRITERIA A IEC61000-4-5 LIGHT INDUSTRY L-N ：1KV L,N-PE：2KV I/P： 230 VAC/50HZ O/P：FULL LOAD Ta：25℃ CRITERIA A P N/A E.M.C TEST NO 1 2 3 4 5 6 7 CONDUCTION RADIATION E.S.D E.F.T SURGE VERDICT P P P P Test by certified Lab ＆ Test Report Prepare M.T.B.F & LIFE CYCLE CALCULATION NO TEST ITEM SPECIFICATION CAPACITOR LIFE CYCLE RSP-3000-24：SUPPOSE C116 IS THE MOST CRITICAL COMPONENT I/P： 230VAC O/P：FULL LOAD Ta= 25 ℃ LIFE TIME= 448730 HRS I/P： 230VAC O/P：FULL LOAD Ta= 50 ℃ LIFE TIME= 74527 HRS 2 MTBF 3 DMTBF/Accelerated Life Test MIL-HDBK-217F NOTICES2 PARTS COUNT TOTAL FAILURE RATE： 104.5K HRS Demonstration Mean Time Between Failure : Above 50,000 hours @ TA 50℃ 1 TEST CONDITION RESULT Model: RSP-3000-24 VERDICT P P P Test Report 6 / 7 RSP-3000 series 3000W Single Output Power Supply COMPONENT STRESS TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RESULT Power Transistor ( D to S) or (C to E) Peak Voltage Q50 Rated FCH47N60F 47A/600V I/P：High-Line +3V = 267 V O/P：(1)Full Load Turn on (1) 494 V VERDICT (2) 484 V (1) 93.2 V (2) 95.2 V I/P：High-Line +3V = 267 V O/P：(1)Full Load Turn on /Off (1) 393 V (2) 392.8 V (2) Min load Turn on /Off (3)Full Load /Min load Change Ta：25℃ (3) 392.8 V I/P：High-Line +3V = 267 V O/P：(1)Full Load Turn on /Off (1) 12.888 V (2) 12.886 V (3) 12.886 V (1) (2) 506 430 V V P (2) Output Short Ta：25℃ 2 Diode Peak Voltage D100 Rated 60CPQ150 60A/150V I/P：High-Line +3V = 267 V O/P：(1)Full Load Turn on P (2)Output Short Ta：25℃ 3 4 Input Capacitor Voltage C5 Rated 470u/420V 105℃ 30*45 HU Control IC Voltage Test U223 Rated UCC2895DW：11.8V~17V (2) Min load Turn on /Off (3)Full Load /Min load Change Ta：25℃ 5 Power Transistor ( D to S) or (C to E) Peak Voltage Q5 Rated TK40J60T 40A/600V I/P：High-Line +3V = 267 V O/P：(1)Full Load Turn on P P P (2) Output Short Ta：25℃ DATE 2008/12/3 2009/3/11 2009/6/10 SAMPLE TEST RESULT TESTER APPROVAL RD SAMPLE PASS SANFORD SU VINCENT TSENG PASS SANFORD SU VINCENT TSENG PASS SANFORD SU VINCENT TSENG PRODUCT SAMPLE W0812E52 PRODUCT SAMPLE W0904A38 2003/12/12 A50-F023 Model: RSP-3000-24 Test Report 7 / 7