B-Series Circuit Breaker The B-Series hydraulic/magnetic circuit breakers are compact and temperature stable designed for precision operation in OEM markets requiring general purpose as well as full load amp applications. These circuit breakers are designed specifically for world market applications requiring extra insulation and tongue & groove halfshell constructions. Actuators available include handle for 1- 6 poles, rocker for 1-3 poles, and Visi-Rocker for 1-3 poles construction. They are also offered with ratings from 0.02 to 50 amps and up to 277VAC or 80VDC, with choices of time delays, terminals, wide range of standard colors, imprinting. Additional Features: Meet CSA Standard 22.2 No. 100 for the Generator & Welder markets Extra insulation and tongue & groove half-shell constructions Applications: Power Supplies Medical Equipment Generator & Welder Markets Office Equipment Control Panels Marine Military Carling Technologies, Inc. 60 Johnson Avenue • Plainville, CT 06062-1177 Phone: (860) 793-9281 • Fax: (860) 793-9231 Email: [email protected] • www.carlingtech.com 1 POLE 2 POLE Agency Certifications: UL Recognized – UL Standard 508, 1077, 1500 UL Listed – UL Standard 489, 489A CSA Accepted TUV Certified VDE Certified 2 | B-Series Circuit Breaker - General Specifications Electrical Mechanical Maximum Voltage Current Ratings Endurance 277VAC 50/60 Hz, 80VDC Standard current coils: 0.100, 0.250, 0.500, 0.750, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, 30.0, 35.0, 40.0 and 50.0 amps. Other ratings available, see ordering scheme. Standard Voltage Coils DC - 6V, 12V; AC - 120V, other ratings available, see ordering scheme. Auxiliary Switch Rating SPDT; 10.1 AMPS - 250VAC,1.0A 65 VDC or 0.5A 80 VDC, 0.1 Amps 125VAC (with gold contacts). VDE-1.0 Amp - 125VAC. Insulation Resistance Minimum of 100 Megohms at 500 VDC. Dielectric Strength UL, CSA - 1500 V 50/60 Hz for one minute between all electrically isolated terminals. B-Series circuit breakers comply with the 8mm spacing and 3750V 50/60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces, between adjacent poles and from main circuits to auxiliary circuits per Publications EN 60950 and VDE 0805. Resistance, Impedance Values from Line to Load Terminal based on Series Trip Circuit Breaker. RESISTANCE PER POLE VALUES from Line to Load Terminals (Values Based on Series Trip Circuit Breaker) Pulse Tolerance Curves Trip Free Trip Indication 6,000 ON-OFF operations @ 6 per minute; with rated Current and Voltage. Additional 4,000 ON-OFF mechanical All B-Series Circuit Breakers will trip on overload, even when Handle is forcibly held in the ON position. The operating Handle moves positively to the OFF position when an overload causes the breaker to trip. Physical Number of Poles 1 - 6 poles at 30 Amps or less. 1 and 2 poles at 31 Amps thru 50 Amps. Internal Circuit Config. Series, (with or without auxiliary switch), Shunt and Relay with current or voltage trip coils, Dual Coil, Switch Only (with or without auxiliary switch). Weight Approximately 65 grams/pole. (Approximately 2.32 ounces/pole) Standard Colors Housing - Black; Actuator- See Ordering Scheme. Environmental Designed and tested in accordance with requirements of specification MIL-PRF-55629 & MIL-STD-202 as follows: Shock Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition “I”. Instantaneous and ultra-short curves tested @ 90% of rated current. Vibration Withstands 0.060” excursion from 1055 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous and ultrashort curves tested at 90% of rated current. Moisture Resistance Method 106D; ten 24-hour cycles @ + 25°C to +65°C, 80-98% RH.56 days @ +85°C, 85% RH. Salt Spray Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Thermal Shock Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C). Operating Temperature -40°C to +85°C. *Manufacturer reserves the right to change product specification without prior notice. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com B-Series Circuit Breaker - General Specifications | 3 Electrical Tables Table A: Lists UL Recognized & CSA Certified configurations and performance capabilities as a Component Supplementary Protector. Notes: 1 Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse (15A minimum) at no more than 4 times the rating of the protector. 2 Same as note 1, except that backup fuse is limited to 80A maximum. 3 2 pole protector required (with one pole per power line) for: 250/125 VAC, 125/250 VAC and 208Y/120 VAC Power Systems. 1 pole protector required for : 125 VAC, 1Ø Power System. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 4 | B-Series Circuit Breaker - General Specifications Electrical Tables Table B: Lists UL Recognized, CSA, VDE & TUV Certified configurations & performance capabilities as a Component Supplementary Protector. Notes: 1 General Purpose Ratings for UL/CSA Only. 2 Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse (15A minimum) at no more than 4 times the rating of the protector. 3 Same as note 1, except that backup fuse is limited to 80 A maximum. Table C: Lists UL Recognized, CSA Certified configurations and performance capabilities as Protectors, Supplementary for Marine Electrical and Fuel Systems (CCN/Guide PEQZ2, File E75596). Ignition Protected per UL 1500. UL Classified Small Craft Electrical Devices, Marine in accordance with ISO 8846 (CCN/Guide UZMK, File MQ1515) as Marine Supplementary Protectors. Notes: 1 Available with special catalog number only (consult factory). 2 2 pole protector required (with one pole per power line) for: 250/125 VAC, 125/250 VAC and 208Y/120 VAC Power Systems. 1 pole protector required for : 125 VAC, 1Ø Power System. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com B-Series Circuit Breaker - General Specifications | 5 Table D: Lists UL Listed configurations and performance capabilities as Circuit Breakers for use in Communications Equipment (CCN/Guide DITT, File E189195), under UL489A Notes: 1 Parallel Pole Construction Table E: Lists UL Listed (489) configuration and performance capabilities as a Molded Case Circuit Breaker. B SERIES TABLE E : UL489 LISTED BRANCH CIRCUIT BREAKERS VOLTAGE CIRCUIT CONFIGURATION MAX. RATING FREQUENCY PHASE SERIES SHUNT TRIP DUAL COIL CURRENT RATING INTERRUPTING CAPACITY (AMPS) FULL LOAD AMPS WITHOUT BACKUP FUSE CONSTRUCTION NOTES 120 50 / 60 1 0.10 - 30 5,000 1 Pole 120 / 240 50 / 60 1 0.10 - 30 5,000 2 Poles 120 / 240 50 / 60 1 0.10 - 30 5,000 2 or 3 Poles (1 Pole of a 3 Pole Unit is for Neutral Break) 120 50 / 60 1 0.10 - 30 5,000 1 Pole 120 / 240 50 / 60 1 0.10 - 30 5,000 2 Poles 120 / 240 50 / 60 1 0.10 - 30 5,000 2 or 3 Poles (1 Pole of a 3 Pole Unit is for Neutral Break) Agency Certifications UL Recognized UL Standard 1077 Component Recognition Program as Protectors Supplementary (Guide CCN/QVNU2, File E75596) UL Standard 508 Switches, Industrial Control (Guide CCN/NRNT2, File E148683) UL Standard 1500 Protectors, Supplementary for Marine Electrical & Fuel Systems (Guide PEQZ2, File E75596) Ignition Protection UL Listed UL Standard 489 CSA Accepted Component Supplementary Protector under Class 3215 30, FIle 047848 0 000 CSA Standard C22.2 No. 235 TUV Certified EN60934, under License No. R72040875 VDE Certified EN60934, VDE 0642 under File No. 10537 Circuit Breakers, Molded Case, (Guide DIVQ, File E129899) UL Standard 489A Communications Equipment (Guide CCN/DITT, File E189195) 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 6 | B-Series Handle UL Recognized – Ordering Scheme B A 3 — B 0 — 10 — 450 — 1 B 1 — C 1 Series 2 Actuator 4 Circuit 3 Poles 5 Aux/Alarm Switch 6 Frequency & Delay 1 SERIES B Handle, one per pole Handle, one per multipole unit Mid-Trip Handle, one per pole Mid-Trip Handle, one per pole & Alarm Switch 3 POLES 1 2 3 4 One Two Switch Only (No Coil) Series Trip (Current) Series Trip (Voltage) Shunt Trip (Current) Shunt Trip (Voltage) Relay Trip (Current) 5 AUXILIARY/ALARM SWITCH5 0 1 2 3 4 w/o Aux Switch S.P.D.T., 0.093 Q.C. Term. S.P.D.T., 0.110 Q.C. Term. S.P.D.T., 0.139 Solder Lug S.P.D.T., 0.110 Q.C. Term. (Gold Contacts) 6 FREQUENCY & DELAY 032 106 11 12 14 16 206 21 22 24 26 DC 50/60Hz, Switch Only DC Instantaneous DC Ultra Short DC Short DC Medium DC Long 50/60Hz Instantaneous 50/60Hz Ultra Short 50/60Hz Short 50/60Hz Medium 50/60Hz Long 5 6 Three Four 4 CIRCUIT A 2 B C D 3 E3 F3 8 Terminal 9 Actuator Color 10 Mounting/ Barriers 11 Agency Approval 7 CURRENT RATING (AMPERES) CODE 2 ACTUATOR A B S T 7 Current Rating Five Six G3 Relay Trip (Voltage) H3,4 Dual Coil with Shunt Trip Voltage Coil H3,4 Dual Coil with Shunt Trip Voltage Coil (side terminal) K3,4 Dual Coil with Relay Trip Voltage Coil 5 S.P.S.T., 0.093 Q.C. Term. (Gold Contacts) 6 S.P.S.T., 0.139 Solder Lug 7 S.P.S.T., 0.110 Q.C. Term. (Gold Contacts) 8 S.P.S.T., 0.187 Q.C. Term. 9 S.P.D.T., 0.187 Q.C. Term. 30 31 32 34 36 427 447 467 527 547 567 DC, 50/60Hz Instantaneous DC, 50/60Hz Ultra Short DC, 50/60Hz Short DC, 50/60Hz Medium DC, 50/60Hz Long 50/60Hz Short, Hi-Inrush 50/60Hz Medium, Hi-Inrush 50/60Hz Long, Hi-Inrush DC, Short,Hi-Inrush DC, Medium, Hi-Inrush DC, Long, Hi-Inrush Notes: 1 Actuator Code: A: Handle tie pin spacer(s) and retainers provided unassembled with multi-pole units. B: Handle location as viewed from front of breaker: 2 pole - left pole 3 pole - center pole 4 pole - two handles at center poles 5 pole - three handles at center poles 6 pole - four handles at center poles S: Handle moves to mid-position only upon electrical trip of the breaker. Available with circuit codes B, C, D, E, F, G, H and K. T: Handle moves to mid-position and alarm switch activates only upon electrical trip of the breaker. Available with circuit codes B & C. 2 Switch Only circuits, rated up to 50 amps and 6 poles, and only available with VDE Certification when tied to a protected pole (Circuit Code B, C, D or H.), For .02 to 30 amps, select Current Code 630. For 35 - 50 amps, select Current Code 650. 3 Available with Terminal Codes 1, 2 and 3. Current Rating limited to 30 amps maximum. 4 Consult factory for available Dual Coil options, as special catalog number is required. With Shunt construction, Dual Coils will trip instantaneously on line voltage. Dual coils require 30VA minimum power to trip and are rated for intermittent duty only. 5 Auxiliary Switch breakers with Series Trip and Switch Only circuits. On multi-pole breakers, one aux. switch is supplied, mounted in the extreme right pole. 6 Separate pole type voltage coils not rated for continuous duty. Available only with delay codes 10 and 20. 7 Available with Circuit Codes B & D only. VDE Certified to 30 amps. UL Recognized and CSA Accepted to 50 amps. 8 VDE Certification available with single pole breakers with DC Delay only. UL Recognition and CSA Accepted available in one and two pole breakers. 9 Screw Terminals are recommended on ratings greater than 20 amps. Ratings over 30 amps are only available with Terminal Codes 5, 9, G, H, J, K, M and Q. 10 VDE Certification up to 25 amps and UL Recognition and CSA Acceptance up to 30 amps, but not recommended over 20 amps. 11 Terminal Codes 3, 5 E and H (Bus Type) with VDE, are supplied with Lock Washers, and Terminal Code M (M6 Threaded Stud) with VDE is supplied with Lock and Flat Washers. These breakers are only VDE Certified when the washers are used. 12 VDE Cert. available up to 12 amps. UL Rec. & CSA Acceptance available up to 30 amps. 13 Single pole breakers with Terminal Code P (Printed Circuit Board) are available up to 30 amps with VDE Certification and 50 amps with UL Recognition and CSA Acceptance, with Circuit Codes A, B and C. Two pole breakers with Terminal Code P (Printed Circuit Board) are available up to 40 amps with UL Recognition and CSA Acceptance with Circuit Codes A, B and C. 14 Available with Actuator Codes A, S and T. 15 Available with voltage coils only. 16 Terminal Code Q not available with VDE approvals. AMPERES 0200.020 0250.025 0300.030 0350.035 0400.040 0450.045 0500.050 0550.055 0600.060 0650.065 0700.070 0750.075 0800.080 0850.085 0900.090 0950.095 2100.100 2150.150 2200.200 2250.250 2300.300 2350.350 2400.400 2450.450 2500.500 2550.550 2600.600 2650.650 2700.700 2750.750 2800.800 2850.850 2900.900 2950.950 4101.000 5121.250 4151.500 517 1.750 4202.000 5222.250 5272.750 4303.000 4353.500 4404.000 4454.500 4505.000 4555.500 4606.000 4656.500 4707.000 4757.500 4808.000 4858.500 4909.000 4959.500 610 10.000 71010.500 611 11.000 71111.500 61212.000 71212.500 61313.000 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 635835.000 640840.000 645845.000 650850.000 A06 6 DC A12 12 DC A18 18 DC A24 24 DC A32 32 DC A48 48 DC A65 65 DC J06 6 AC J12 J18 J24 J48 J65 65 AC K20 120 AC L40 240 AC OR VOLTAGE COIL (NORMAL RATED VOLTAGE)6 8 TERMINAL9 110 2 311 4 511 6 7 8 9 B C E11 F Push-On 0.250 Tab (Q.C.) Screw 8-32 w/upturned lugs Screw 8-32 (Bus Type) Screw 10-32 w/upturned lugs Screw 10-32 (Bus Type) Screw 8-32 w/upturned lugs and 30° bend Screw 8-32 (Bus Type) and 30° bend Screw 10-32 w/upturned lugs and 30° bend Screw 10-32 (Bus Type) and 30° bend Screw M5 w/upturned lugs Screw M4 w/upturned lugs Screw M4 (Bus Type) Screw M5 w/upturned lugs and 30° bend 9 ACTUATOR COLOR & LEGEND Acuator Color White Black Red Green Blue Yellow Gray Orange 12 AC 18 AC 24 AC 48 AC G Screw M5 (Bus Type) and 30° bend H Screw M5 (Bus Type) J Screw M5 Back Connect K Screw 10-32 Back Connect 12 L 0.250 Q.C./ Solder Lug M11 M6 Threaded Stud N Screw M4 Back Connect P13 Printed Circuit Board Terminals Q16 Push-In Stud R Screw M4 w/upturned lugs and 30° bend 15 S Push-On 0.110 Tab (Q.C.) T Screw M4 (Bus Type) and 30° bend Y Screw 8-32 Back Connect I-O ON-OFF AB CD FG HJ KL MN PQ RS Dual Legend Color 1Black 2White 3White 4White 5White 6Black 7Black 8Black 10 MOUNTING/BARRIERS 1 A 2 B 314 C14 414 D14 5 6 7 8 MOUNTING STYLEBARRIERS Threaded Insert, 2 per pole 6-32 x 0.195 inches no 6-32 x 0.195 inches (multi-pole units only) yes ISO M3 x 5mm no ISO M3 x 5mm yes Rectangular Adapter Plate with mounting centers of 2.062 inches [52.37mm] and Threaded insert, 2 per pole 6-32 x 0.225 inches no 6-32 X 0.225 inches (multi-pole units only) yes ISO M3 x 6.5mm no ISO M3 x 6.5mm yes Front panel Snap-In, 0.75” [19.05mm] wide bezel without Handleguardno without Handleguard (multipole only) yes Front panel Snap-In, 0.96” wide bezel without Handleguard, 1-pole 0.96” wide; no multipole units have .105” bezel overhang on all sides without Handleguard, 1-pole 0.96” wide; yes (multipole only) .105” bezel overhang on all sides 11 AGENCY APPROVAL C UL Recognized & CSA Accepted D VDE Certified, UL Recognized & CSA Accepted E TUV Certified, UL Recognized & CSA Accepted I UL Rec. STD 1077, UL Rec. 1500 (ignition protected), & CSA Accepted 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com B-Series Handle UL489A – Ordering Scheme | 7 B A 1 — B 0 — 14 — 450 — 1 B 1 — M T 1 Series 2 Actuator 3 Poles 4 Circuit 5 Aux/Alarm Switch 6 Frequency & Delay 2 ACTUATOR1 Handle, one per pole Handle, one per multipole unit Mid-Trip Handle, one per pole Mid-Trip Handle, one per pole & Alarm Switch 3 POLES2 1 2 3 4 One Two Three Four Series Trip (Current) 5 AUXILIARY/ALARM SWITCH2 0 1 2 3 w/o Aux Switch S.P.D.T., 0.093 Q.C. Term. S.P.D.T., 0.110 Q.C. Term. S.P.D.T., 0.139 Solder Lug 6 FREQUENCY & DELAY4 11 12 14 16 DC Ultra Short DC Short DC Medium DC Long 7 S.P.S.T., 0.110 Q.C. Term. (Gold Contacts) 8 S.P.S.T., 0.187 Q.C. Term. 9 S.P.D.T., 0.187 Q.C. Term. 52 54 56 DC, Short,Hi-Inrush DC, Medium, Hi-Inrush DC, Long, Hi-Inrush 7 CURRENT RATING (AMPERES) CODE AMPERES 2100.100 2150.150 2200.200 2250.250 2300.300 2350.350 2400.400 2450.450 2500.500 2550.550 2600.600 2650.650 2700.700 2750.750 2800.800 8 TERMINAL4 15 2 36 4 56 6 7 8 9 2850.850 2900.900 2950.950 4101.000 5121.250 4151.500 517 1.750 4202.000 5222.250 5272.750 4303.000 4353.500 4404.000 4454.500 4505.000 Push-On 0.250 Tab (Q.C.) Screw 8-32 w/upturned lugs Screw 8-32 (Bus Type) Screw 10-32 w/upturned lugs Screw 10-32 (Bus Type) Screw 8-32 w/upturned lugs and 30° bend Screw 8-32 (Bus Type) and 30° bend Screw 10-32 w/upturned lugs and 30° bend Screw 10-32 (Bus Type) and 30° bend 4555.500 4606.000 4656.500 4707.000 4757.500 4808.000 4858.500 4909.000 4959.500 610 10.000 71010.500 611 11.000 71111.500 61212.000 71212.500 B F G H J K M6 N P7 Q8 Y 9 Actuator Color 10 Mounting/ Barriers 11 Max. Appl. Rating 12 Agency Approval 10 MOUNTING/BARRIERS 4 CIRCUIT B 8 Terminal 9 ACTUATOR COLOR & LEGEND Acuator Color ON-OFF Dual Legend Color White B1Black Black D2White Red G3White Green J4White Blue L5White Yellow N6Black Gray Q7Black Orange S8Black 1 SERIES B A B S T 7 Current Rating 61313.000 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 635335.000 640340.000 645345.000 650350.000 Screw M5 w/upturned lugs Screw M5 w/upturned lugs and 30° bend Screw M5 (Bus Type) and 30° bend Screw M5 (Bus Type) Screw M5 Back Connect Screw 10-32 Back Connect M6 Threaded Stud Screw M4 Back Connect Printed Circuit Board Terminals Push-In Stud Screw 8-32 Back Connect 1 A 2 B 3 C 4 D 5 6 7 8 MOUNTING STYLEBARRIERS Threaded Insert, 2 per pole 6-32 x 0.195 inches no 6-32 x 0.195 inches (multi-pole units only) yes ISO M3 x 5mm no ISO M3 x 5mm yes Rectangular Adapter Plate with mounting centers of 2.062 inches [52.37mm] and Threaded insert, 2 per pole 6-32 x 0.225 inches no 6-32 X 0.225 inches (multi-pole units only) yes ISO M3 x 6.5mm no ISO M3 x 6.5mm yes Front panel Snap-In, 0.75” [19.05mm] wide bezel without Handleguardno without Handleguard (multipole only) yes Front panel Snap-In, 0.96” wide bezel without Handleguard, 1-pole 0.96” wide; no multipole units have .105” bezel overhang on all sides without Handleguard, 1-pole 0.96” wide; yes (multipole only) .105” bezel overhang on all sides 11 MAXIMUM APPLICATION RATING M 80 DC 12 AGENCY APPROVAL T K J UL489A LISTED UL489A LISTED, VDE CERTIFIED UL489A LISTED, TUV CERTIFIED Notes: 1 Actuator Code: A: Handle tie pin spacer(s) and retainers provided unassembled with multi-pole units. S: Handle moves to mid-position only upon electrical trip of the breaker. T: Handle moves to mid-position and alarm switch activates only upon electrical trip of the breaker. 2 On multi-pole breakers, one auxiliary switch is supplied, mounted in the extreme right pole. 3 VDE Certification available with single pole breakers only. UL489A Listing available with one and two pole breakers. 4 Screw Terminals are recommended on ratings greater than 20 amps. Ratings over 30 amps are only available with Terminal Codes 5, 9, G, H, J, K, M and Q. 5 Terminal Code 1 (Push-On) available up to 25 amps with TUV or VDE Certification and 30 amps with UL489A Listing, but is not recommended over 20 amps. 6 Terminal Codes 3, 5 and H (Bus Type) with TUV or VDE, are supplied with Lock Washers, and Terminal Code M (M6 Threaded Stud) with TUV or VDE is supplied with Lock and Flat Washers. These breakers are only TUV or VDE Certified when the washers are used. 7 Single pole breakers with Terminal Code P (Printed Circuit Board) are available up to 30 amps with VDE Certification and 50 amps with UL489A Listing. 8 Terminal Code Q not available with VDE approvals. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 8 | B-Series Handle UL489 Listed – Ordering Scheme B A 1 — B 0 — 24 — 450 — 1 B A — K G 1 Series 2 Actuator 4 Circuit 3 Poles 5 Aux/Alarm Switch 6 Frequency & Delay 2 ACTUATOR1 Handle, one per pole Handle, one per multipole unit Mid-Trip Handle, one per pole Mid-Trip Handle, one per pole & Alarm Switch 3 POLES2 1 2 One 33 Two Three 4 CIRCUIT B Series Trip (Current) 5 AUXILIARY/ALARM SWITCH4 0 1 2 w/o Aux Switch S.P.D.T., 0.093 Q.C. Term. S.P.D.T., 0.110 Q.C. Term. 6 FREQUENCY & DELAY 21 22 24 26 AC Ultra Short AC Short AC Medium AC Long 8 Terminal 9 Actuator Color 10 Mounting/ Barriers 11 Max. Appl. Rating 12 Agency Approval 9 ACTUATOR COLOR & LEGEND6 Acuator Color ON-OFF Dual Legend Color White B1 Black Black D2 White Red G3White Green J4White Blue L5White Yellow N6Black Gray Q7Black Orange S8Black 1 SERIES B A B S T 7 Current Rating 3 8 9 S.P.D.T., 0.139 Solder Lug S.P.S.T., 0.187 Q.C. Term. S.P.D.T., 0.187 Q.C. Term. 42 44 46 AC, Short,Hi-Inrush AC, Medium, Hi-Inrush AC, Long, Hi-Inrush 10 MOUNTING/BARRIERS A B C D 6 8 MOUNTING STYLEBARRIERS Threaded Insert, 2 per pole 6-32 x 0.195 inches (multi-pole units only) yes ISO M3 x 5mm yes Rectangular Adapter Plate with mounting centers of 2.062 inches [52.37mm] and Threaded insert, 2 per pole7 6-32 X 0.225 inches (multi-pole units only) yes ISO M3 x 6.5mm yes Front panel Snap-In, 0.75” [19.05mm] wide bezel without Handleguard (multipole only) yes Front panel Snap-In, 0.96” wide bezel without Handleguard, 1-pole 0.96” wide; yes (multipole only) .105” bezel overhang on all sides 11 MAXIMUM APPLICATION RATING C8120/240VAC K120VAC 7 CURRENT RATING (AMPERES) CODE AMPERES 2100.100 2150.150 2200.200 2250.250 2300.300 2350.350 2400.400 2450.450 2500.500 2550.550 2600.600 2650.650 2700.700 2750.750 8 TERMINAL5 1 2 3 4 5 6 7 8 9 2800.800 2850.850 2900.900 2950.950 4101.000 5121.250 4151.500 517 1.750 4202.000 5222.250 5272.750 4303.000 4353.500 4404.000 Push-On 0.250 Tab (Q.C.) Screw 8-32 w/upturned lugs Screw 8-32 (Bus Type) Screw 10-32 w/upturned lugs Screw 10-32 (Bus Type) Screw 8-32 w/upturned lugs and 30° bend Screw 8-32 (Bus Type) and 30° bend Screw 10-32 w/upturned lugs and 30° bend Screw 10-32 (Bus Type) and 30° bend 4454.500 4505.000 4555.500 4606.000 4656.500 4707.000 4757.500 4808.000 4858.500 4909.000 4959.500 610 10.000 71010.500 611 11.000 A B F G H J K M N Q Y 71111.500 61212.000 71212.500 61313.000 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 Load Terminal: #8 Screw/QC Combination. (Special Cat.#) Screw M5 w/upturned lugs Screw M5 w/upturned lugs and 30° bend Screw M5 (Bus Type) and 30° bend Screw M5 (Bus Type) Screw M5 Back Connect Screw 10-32 Back Connect M6 Threaded Stud Screw M4 Back Connect Push-In Stud Screw 8-32 Back Connect 12 AGENCY APPROVAL G 3 UL489 Listed UL489 Listed, TUV Certified Notes: 1 Actuator Code: A: Handle tie pin spacer(s) and retainers provided unassembled with multi-pole units. B: Handle location as viewed from front of breaker: 2 pole - left pole 3 pole - center pole S: Handle moves to mid-position only upon electrical trip of the breaker. Available with circuit codes B, C, D, E, F, G, H and K. T: Handle moves to mid-position and alarm switch activates only upon electrical trip of the breaker. Available with circuit codes B & C. 2 All poles must be same polarity. 3 3 pole units available only when 1 of 3 poles is neutral. 4 Auxiliary/Alarm Switch circuit must be same polarity as the main circuit. On multi-pole breakers, one aux. switch is supplied, mounted in the extreme right pole. 5 Screw Terminals are recommended on ratings greater than 20 amps. 6 Standard actuator colors are black and white. 7 Adapter plate with mounting centers of 2.082 inches. Available with Actuator Codes A, S and T. 8 Voltage Rating available with 2 and 3-pole breakers only. 9 Barriers supplied on multi-pole units only. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com B-Series Handle – Circuit & Terminal Diagrams | 9 SERIES TRIP (2 TERM'S.) ANSI LINE (NETZ) LINE IEC SERIES TRIP LINE MAIN TERM'S. (SEE TABLE A) A CIRCUIT CODE AUX SWITCH CODE CIRCUIT SCHEMATIC CIRCUIT CODE AUX SWITCH CODE CIRCUIT SCHEMATIC ANSI IEC SWITCH ONLY (NO COIL) LINE (3) (NETZ) O B C O B C 2 3 4 H 0 K 0 I> LOAD (LAST) LOAD 1.730 [43.94] LOAD LOAD (LAST) SERIES TRIP WITH AUXILIARY / ALARM SWITCH SWITCH ONLY (NO COIL) WITH AUXILIARY SWITCH .520 [13.21] SERIES TRIP W AUX SWITCH (5 TERM'S.) NO NC AUX. SWITCH TERM'S. LINE LINE (NETZ) LINE C C C NO NO NC NC A 2 3 4 LINE (NETZ) LOAD SHUNT (NEBENSCHLUSS) D E 3 LINE (NETZ) 1 4 4 RELAY (RELAIS) RELAY .390 [9.91] F G I> 3 4 AUX. SWITCH MODE 1 VOLTAGE COIL 3 2 4 LOAD (LAST) HANDLE POSITION VOLTAGE COIL 2 4 U> 3 VOLTAGE COIL MID TRIP C/B ALARM SWITCH MODE HANDLE POSITION AUX. SWITCH MODE (w/o ALARM SWITCH) 30° 30° 30° I> LOAD (LAST) LOAD MID TRIP C/B STANDARD C/B HANDLE POSITION VOLTAGE COIL 0 HANDLE POSITION VS. AUX/ALARM SWITCH MODE CIRCUIT BREAKER MODE LINE (NETZ) LINE 1 LOAD U> DUAL COIL; SERIES TRIP CURRENT COIL, RELAY TRIP VOLTAGE COIL LINE (3) (NETZ) 2 RELAY 3 I> LOAD (LAST) LOAD 2 2 NC ALARM SWITCH LOAD (LAST) VOLTAGE COIL RELAY (RELAIS) 1 .780 [19.81] I> 0 RELAY TRIP RELAY TRIP (4 TERM'S.) NO LINE LOAD (LAST) LINE 1 NO DUAL COIL; SERIES TRIP CURRENT COIL, SHUNT TRIP VOLTAGE COIL (3) I> .390 [9.91] C LOAD SHUNT TRIP (3 TERM'S.) SHUNT C NC SHUNT TRIP LINE (3) STD. AUX. SWITCH ALARM SWITCH LOAD (LAST) LOAD LINE (NETZ) STD. AUX. SWITCH OFF F O OF NC NO C F O OF NC NO C F O OF ON ON I NC NO C NC NO C NC NO C ON I I ON 30° NC NO 30° ELECTRICAL TRIP F O OF 30° C MID TRIP NC NO C NC NO 30° C 90° MID TRIP NC NO C 90° Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 3 Alarm Switch available with .110 x .020 Q.C. & Solder Lug Terminals Only. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 10 | B-Series Handle – Circuit & Terminal Diagrams TERMINAL DIMENSIONAL DETAIL & RATING .360[9.14] .392[9.96] .250[6.35] .375[9.53] .069[1.75] DIA TAB (Q.C.) .344[8.74] .375[9.53] .250[6.35] .093DIA [.76] UPTURN LUG #8-32 30 AMP #10-32 30 AMP M5 30 AMP M4 30 AMP 30 AMP .392[9.96] +.002 -.000 #8-32 30 AMP #10-32 50 AMP .405[10.29] BACK CONNECT 30 AMP M6 STUD #8-32 30 AMP #10-32 50 AMP M5 50 AMP M4 30 AMP .161 DIA [Ø 4.10] .051 DIA[Ø1.29] .110 [2.80] .087 [2.20] PUSH-IN STUD .110 [2.80] .126 [3.20] .287 [7.29] MATING HOLE TAB (Q.C.) .070 DIA [Ø1.80] SOLDER TYPE 1.313 [33.35] 2.230 [56.64] TYP .154 [3.91] DIA PUSH-IN STUD 50 AMP TABLE A TIGHTENING TORQUE SPECIFICATIONS THREAD SIZE #6-32 & M3 MOUNTING HARDWARE #8-32 & M4 THREAD TERMINAL SCREW #10-32 & M5 THREAD TERMINAL SCREW TORQUE 7-9 IN-LBS [0.8-1.0 NM] 12-15 IN-LBS [1.4-1.7 NM] 15-20 IN-LBS [1.7-2.3 NM] .520 [13.21] LINE LINE 2.000 [50.80] LOAD LOAD TABLE B TERMINAL DESCRIPTION TAB (Q.C.) MAIN SCREW TYPE SHUNT, RELAY TAB (Q.C.) & SCREW #8-32 DUAL COIL W/UPTURNED LUGS TAB (Q.C.) .110 x .020 AUX. SWITCH* SOLDER TYPE DEPTH BEHIND PANEL 2.090 [53.09] 2.122 [53.90] 2.612 [66.35] 2.644 [67.16] 2.537 [64.44] 2.348 [59.64] * AVAILABLE ON SERIES TRIP AND SWITCH ONLY CIRCUITS. .875 [22.23] REF BARRIER FOR UL-489 MULTI-POLE BREAKERS BARRIER FOR UL-RECOGNIZED MULTI-POLE BREAKERS SEE TABLE-B DEPTH BEHIND PANEL WHEN CALLED FOR ON MULTI-POLE UNITS, ONLY ONE AUX. SWITCH IS NORMALLY SUPPLIED, AS SHOWN IN MULTI-POLE IDENTIFICATION SCHEME. .393 [9.96] REF LINE (NETZ) ON I MID TRIP .100 [2.54] .750 [19.05] 50 AMP AUXILIARY SWITCH TERMINAL DETAIL [+.05] [-.00] .392 [9.97] CENTERLINE OF PUSH-IN STUD CONTACT AREA .750[19.05] .437 [11.10] QC SOLDER LUG BUS 1.000 [25.40] .205 [5.21] 1.560 [39.62] TYP 1.936[49.17] OFF O 1.350 [34.29] 30° 2 PLCS 1.560 [39.62] TYP LOAD (LAST) .032 [.81] TYP .220 [5.59] TYP PUSH-IN STUD M6 STUD SCREW TERMINAL WITH 30° BEND 1.250 [31.75] BACK CONNECT SCREW TERMINAL BACK CONNECT SCREW TERMINAL WITH RETAINER Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com B-Series Handle – Front Panel Snap-In Mounting Style 5 | 11 Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ± 0.20 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 12 | B-Series Handle – Front Panel Snap-in Mounting Style 5 Notes: 1 All dimensions are in inches [millimeters]. 2 Recommended panel thickness: .040 [1.02] to .100 [2.54]. 3 Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com B-Series Handle – Front Panel Snap-In Mounting Style 7 | 13 Notes: 1 All dimensions are in inches [millimeters]. 2 Recommended panel thickness: .040 [1.02] to .100 [2.54]. 3 Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 14 | B-Series Rocker UL489 Listed – Ordering Scheme B F 1 — B 0 — 24 — 630 — 2 3 A — K G 1 Series 2 Actuator 4 Circuit 3 Poles 5 Aux/Alarm Switch 6 Frequency & Delay 1 SERIES B 8 Terminal 7 Current Rating 9 Actuator Color 8 TERMINAL5 16 2 3 4 5 6 7 8 9 2 ACTUATOR Two Color Visi-Rocker C Indicate ON, vertical legend D Indicate ON, horizontal legend F Indicate OFF, vertical legend G Indicate OFF, horizontal legend Single color J Vertical legend K Horizontal legend Push-On 0.250 Tab (Q.C.) Screw 8-32 w/upturned lugs Screw 8-32 (Bus Type) Screw 10-32 w/upturned lugs Screw 10-32 (Bus Type) Screw 8-32 w/upturned lugs and 30° bend Screw 8-32 (Bus Type) and 30° bend Screw 10-32 w/upturned lugs and 30° bend Screw 10-32 (Bus Type) and 30° bend 10 Mounting/ Barriers B C F G H J K N Y 11 Max. Appl. Rating 12 Agency Approval Screw M5 w/upturned lugs Screw M4 w/upturned lugs Screw M5 w/upturned lugs and 30° bend Screw M5 (Bus Type) and 30° bend Screw M5 (Bus Type) Screw M5 Back Connect Screw 10-32 Back Connect Screw M4 Back Connect Screw 8-32 Back Connect 9 ACTUATOR COLOR & LEGEND 3 POLES1,2 1 2 One 33 Two Three Series Trip (Current) 5 AUXILIARY/ALARM SWITCH4 0 1 2 3 w/o Aux Switch S.P.D.T., 0.093 Q.C. Term. S.P.D.T., 0.110 Q.C. Term. S.P.D.T., 0.139 Solder Lug 6 FREQUENCY & DELAY 21 22 24 26 AC Ultra Short AC Short AC Medium AC Long 7 S.P.S.T., 0.110 Q.C. Term. (Gold Contacts) 8 S.P.S.T., 0.187 Q.C. Term. 9 S.P.D.T., 0.187 Q.C. Term. 42 AC, Short,Hi-Inrush 44 AC, Medium, Hi-Inrush 46 AC, Long, Hi-Inrush AMPERES 2100.100 2150.150 2200.200 2250.250 2300.300 2350.350 2400.400 2450.450 2500.500 2550.550 2600.600 2650.650 2700.700 2750.750 2800.800 A B C D MOUNTING STYLEBARRIERS9 Threaded Insert, 2 per pole 6-32 x 0.195 inches (multi-pole units only) yes ISO M3 x 5mm yes ROCKERGUARD BEZEL Threaded Insert, 2 per pole 6-32 X 0.225 inches (multi-pole units only) yes ISO M3 x 6.5mm yes 11 MAXIMUM APPLICATION RATING C8 120/240 VAC K 120 VAC 12 AGENCY APPROVAL G UL489 Listed 3 UL489 Listed, TUV Certified 7 CURRENT RATING (AMPERES) CODE Marking: Marking Color I-OON-OFF Dual7 Single Color Visi-Rocker AB 1Black White CD 2White n/a FG 3White Red HJ 4White Green KL 5White Blue MN 6Black Yellow PQ 7Black Gray RS 8Black Orange 10 MOUNTING/BARRIERS 4 CIRCUIT B Actuator or Visi-Color7 White Black Red Green Blue Yellow Gray Orange 2850.850 2900.900 2950.950 4101.000 5121.250 4151.500 517 1.750 4202.000 5222.250 5272.750 4303.000 4353.500 4404.000 4454.500 4505.000 4555.500 4606.000 4656.500 4707.000 4757.500 4808.000 4858.500 4909.000 4959.500 610 10.000 71010.500 611 11.000 71111.500 61212.000 71212.500 61313.000 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 Notes: 1 Multi-pole breakers have all breakers identical except when specifying Aux. switch and/or mixed poles, and have one rocker per breaker. 2 All poles must be same polarity. 3 3 pole units available only when1 of 3 poles is neutral. 4 On multi-pole breakers, one aux. switch is supplied, mounted in the extreme right pole. 5 Screw Terminals are recommended on ratings greater than 20 amps. 6 Terminal Code 1 (Push-On) available up to 30 amps, but are not recommended over 20 amps. 7 Dual legend = ON-OFF/I-O 8 Voltage Rating available with 2 and 3-pole breakers only. 9 Barriers supplied on multi-pole units only. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com B-Series Flat Rocker UL489 Listed – Ordering Scheme | 15 B 1 1 — B 0 — 24 — 630 — 2 3 A — K G 1 Series 2 Actuator 4 Circuit 3 Poles 5 Aux/Alarm Switch 6 Frequency & Delay 17 2 3 4 5 6 7 8 9 2 ACTUATOR1 Two Color Visi-Rocker 1 Indicate OFF, vertical legend 2 Indicate OFF, horizontal legend Single color 3 Vertical legend 4 Horizontal legend Push-To-Reset, Visi-Rocker 5 Indicate OFF, vertical legend 6 Indicate OFF, horizontal legend Push-To-Reset , Single color 7 Vertical legend 8 Horizontal legend 3 POLES2,3 2 One 34 Two Three Series Trip (Current) 5 AUXILIARY/ALARM SWITCH4 0 1 2 3 w/o Aux Switch S.P.D.T., 0.093 Q.C. Term. S.P.D.T., 0.110 Q.C. Term. S.P.D.T., 0.139 Solder Lug 6 FREQUENCY & DELAY 21 22 24 26 AC Ultra Short AC Short AC Medium AC Long AMPERES 2100.100 2150.150 2200.200 2250.250 2300.300 2350.350 2400.400 2450.450 2500.500 2550.550 2600.600 2650.650 2700.700 2750.750 2800.800 B C F G H J K N Y 11 Max. Appl. Rating 12 Agency Approval Screw M5 w/upturned lugs Screw M4 w/upturned lugs Screw M5 w/upturned lugs and 30° bend Screw M5 (Bus Type) and 30° bend Screw M5 (Bus Type) Screw M5 Back Connect Screw 10-32 Back Connect Screw M4 Back Connect Screw 8-32 Back Connect Actuator or Visi-Color8 White Black Red Green Blue Yellow Gray Orange Marking: Marking Color I-OON-OFF Dual8 Single Color Visi-Rocker AB 1Black White CD 2White n/a FG 3White Red HJ 4White Green KL 5White Blue MN 6Black Yellow PQ 7Black Gray RS 8Black Orange 10 MOUNTING/BARRIERS9 7 S.P.S.T., 0.110 Q.C. Term. (Gold Contacts) 8 S.P.S.T., 0.187 Q.C. Term. 9 S.P.D.T., 0.187 Q.C. Term. 42 44 46 AC, Short,Hi-Inrush AC, Medium, Hi-Inrush AC, Long, Hi-Inrush A B E F C D STANDARD ROCKER BEZEL,Threaded Insert, 2 per pole BARRIERS12 FLAT ROCKER ACTUATOR 6-32 x 0.195 inches (multi-pole units only)yes ISO M3 x 5mm yes RECESSED OFF SIDE ROCKER ACTUATOR10 6-32 X 0.225 inches (multi-pole units only)yes ISO M3 x 6.5mm yes PUSH-TO-RESET BEZEL,Threaded Insert, 2 per pole 6-32 x 0.195 inches yes ISO M3 x 5mm yes 11 MAXIMUM APPLICATION RATING C11120/240VAC K120VAC 7 CURRENT RATING (AMPERES) CODE Push-On 0.250 Tab (Q.C.) Screw 8-32 w/upturned lugs Screw 8-32 (Bus Type) Screw 10-32 w/upturned lugs Screw 10-32 (Bus Type) Screw 8-32 w/upturned lugs and 30° bend Screw 8-32 (Bus Type) and 30° bend Screw 10-32 w/upturned lugs and 30° bend Screw 10-32 (Bus Type) and 30° bend 10 Mounting/ Barriers 9 ACTUATOR COLOR & LEGEND 4 CIRCUIT B 9 Actuator Color 8 TERMINAL6 1 SERIES B 1 8 Terminal 7 Current Rating 2850.850 2900.900 2950.950 4101.000 5121.250 4151.500 517 1.750 4202.000 5222.250 5272.750 4303.000 4353.500 4404.000 4454.500 4505.000 4555.500 4606.000 4656.500 4707.000 4757.500 4808.000 4858.500 4909.000 4959.500 610 10.000 71010.500 611 11.000 71111.500 61212.000 71212.500 61313.000 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 12 AGENCY APPROVAL G 3 UL489 Listed UL489 Listed, TUV Certified Notes: 1 Push-To-Reset actuators have OFF portion of rocker shrouded. 2 Multi-pole breakers have all breakers identical except when specifying Aux. switch and/or mixed poles, and have one rocker per breaker. 3 All poles must be same polarity. 4 3 pole units available only when1 of 3 poles is neutral. 5 On multi-pole breakers, one aux. switch is supplied, mounted in the extreme right pole. 6 Screw Terminals are recommended on ratings greater than 20 amps. 7 Terminal Code 1 (Push-On) available up to 30 amps, but are not recommended over 20 amps. 8 Color shown is visi and legend with remainder of rocker black, Dual = ON-OFF/I-O legend. 9 Legend on Push-to-reset bezel/shroud is white with single color actuator codes 7 & 8. Legend on Push-To-Reset bezel/shroud matches Visi-Color of rocker with actuator codes 5 & 6. 10 Recessed “off-side” available with actuator codes 1, 2, 3 & 4. Legends on rocker are available in ink stamping only. 11 Voltage rating available with 2 & 3-pole breakers only. 12 Barriers supplied on multi-pole units only. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 16 | B-Series Rocker UL489 Listed – Form & Fit Drawings Notes: 1 Dimensions apply to all variations shown. Notice that circuit breaker line & load terminal orientation on indicate “OFF” is opposite of indicate “ON”. 2 For pole orientation with horizontal legend, rotate front view clockwise 90°. 3 All dimensions are in inches [millimeters]. 4 Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com B-Series Flat Rocker UL489 Listed – Form & Fit Drawings | 17 Notes: 1 All dimensions are in inches [millimeters]. 2 For pole orientation with horizontal legend, rotate front view clockwise 90°. 3 Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 18 | B-Series PC Terminal Diagrams Notes: 1 All dimensions are in inches [millimeters]. 2 For pole orientation with horizontal legend, rotate front view clockwise 90°. 3 Tolerance ±.010 [.25] unless otherwise specified. REV_CB_B_0812 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com