HYDRAULIC–MAGNETIC Circuit Protection CATALOG • Rocker • Toggle • Pushbutton • Rotary CIRCUIT PROTECTION • Hydraulic-Magnetic • Thermal • GFCI / ELCI CUSTOM SOLUTIONS • PDU’s • Keypads • Control Modules STRATEGIC MARKETS SERVED: On/Off Highway Marine Telecom/Datacom Military Renewable Energy GLOBAL LOCATIONS: ISO9001:2008 ISO/TS16949:2009 ISO9001:2008 ISO/TS16949:2009 ISO9001:2008 ISO/TS16949:2009 ISO14001:2004 ISO9001:2008 ISO/TS16949:2009 ISO14001:2004 ISO9001:2008 ISO/TS16949:2009 ISO14001:2004 ISO9001:2008 ISO/TS16949:2009 COMPETITIVE ADVANTAGES + Vertical Integration ii Reliable & On-Time Delivery Excellent Customer Service MULTIPLEXED POWER SYSTEMS • HMI Devices & I/O Modules • Programmable Displays • Data Communication Interfaces • Electrical Systems Monitoring ..................................................................................................................... SWITCHES & CONTROLS ................... Since its founding, Carling Technologies has continually forged a tradition of leadership in quality and product innovation. ................... 1920 There are few products that Carling Technologies hasn’t turned “ON” and fewer industries that haven’t turned to Carling for solutions. With ISO and TS registered manufacturing facilities and technical sales offices worldwide, Carling ranks among the world’s largest manufacturers of circuit breakers, switches, power distribution units, digital switching systems and electronic controls. ................... FOUNDED IN Innovative & Eco-Friendly Products OTHER SERVED INDUSTRIES: Medical Industrial Control Audio / Visual Commercial Food HVAC Floor Care Generators Small Appliances Security Systems Test & Measurment WORLDWIDE NUMBERS: 2000+ 150+ EMPLOYEES ENGINEERS 70 + 50+ DISTRIBUTORS REP FIRMS www.carlingtech.com Table of Contents Hydraulic-Magnetic Circuit Protection Carling Technologies’ hydraulic-magnetic circuit breakers are designed to provide maximum circuit protection to a wide variety of applications. Featuring cutting edge designs and advance features, our products are well known for their performance and reliability. Table of Contents Page Product Selector Guide ............................................ 2 Circuit Protection Introduction .................................. 5 Choices of Circuit Protection .................................... 6 Hydraulic-Magnetic Circuit Breakers........................ 6 Typical Applications .................................................. 7 What Makes a Magnetic Circuit Breaker Trip............ 7 How Various Time Delays are Obtained.................... 8 Available Circuit Options .......................................... 9 Regulatory Agencies............................................... 11 Warranty ................................................................. 11 Product Specifications & Ordering Information Within This Catalog, you will find comprehensive product information for each product series including applications, specifications and ordering schemes. Available Online are tools such as part configurator, product selectors and stock checks. Please visit www.carlingtech.com for the latest information on all our products. Application Solution Engineers are readily available to assist you in selecting the appropriate product for your application. For further assistance, please email us at [email protected] Custom Design Solutions are available for OEMs that require specific product design and performance. M-Series ................................................................. 12 MS-Series ............................................................... 33 H-Series .................................................................. 38 A-Series .................................................................. 50 B-Series .................................................................. 76 C-Series .................................................................. 94 D-Series ................................................................ 118 G-Series................................................................ 125 L-Series ................................................................ 133 N-Series ................................................................ 139 CX-Series ............................................................. 146 E-Series ................................................................ 156 F-Series ................................................................ 165 Accessories .......................................................... 175 Time Delay Values M, MS-Series ........................................................ H, A, B, C, D, G, L, CX-Series .............................. E-Series ................................................................ F-Series ................................................................ 182 183 186 188 Glossary Technical Glossary ............................................... 189 Other Circuit Protection Products such as thermal protection and ground fault circuit protection are also available. Please refer to www.carlingtech.com for a complete list of product offering. www.carlingtech.com 1 Product Selector Guide M-Series H-Series A-Series Number of Poles 1-2 1-3 1-3 1-6 (handle) 1-3 (rocker & metal toggle) Actuator Style solid color: angled rocker, paddle, baton, push-to-reset pushbutton, push-pull pushbutton two color: visi-rocker illuminated: angled rocker, flat rocker sealed metal toggle handle rocker curved & flat sealed metal toggle handle rocker paddle AC/DC: instantaneous, short, medium, hi-inrush DC: instantaneous, short & medium AC, DC: instantaneous, ultra-short, short, medium & long Max Current & Voltage Ratings 1 Pole: 0.02-15FLA@32VDC,125VAC 15.1-25GPA@32VDC,125VAC 0.02-12FLA@250VAC 0.02-7.5GPA@50VDC 0.02-30GPA@65VDC, 80VDC 2 Pole: 0.02-15FLA@65VDC, 250VAC 15.1-25GPA@65VDC, 250VAC Parallel Pole: 31-50GPA@80VDC 0.2-30A@65VDC 240VAC, 120/240VAC 1-35A@65VDC, 80VDC, 250VAC Max Interrupting Capacity 1 Pole: 1,000A@32VDC 1,000A@125VAC 2 Pole: 1,000A@65VDC 1,000A@250VAC Parallel Pole: 600A@80VDC 3000A, U1@65VDC 2000A, U1@240VAC 2000A, U1@120/240VAC 3000A@65VDC 1000A@80VDC 1500A@250VAC Auxiliary Switch Rating 7A@250VAC 0.1A@125VAC (gold contacts) 7A (res.)@28VDC 4A (ind.)@28VDC 0.25A@80VDC 5A@125VAC 3A@32VDC .1A@125VAC, 32VDC 1.0A@65VDC/0.5A@80VDC, 0.1A@125VAC (gold contacts) 10.1A@125VAC 0.1A@125VAC (gold contacts) 0.5A@65VDC 0.1A@80VDC Available Circuits series and switch only parallel pole series and switch only series, switch only, relay trip / v coil series, shunt, relay, switch only, series with remote shutdown, relay & shunt trip dual coil Terminal Options .250” QC tabs 8-32 screw with upturned lugs 8-32, 10-32 screw (bus type) push in stud terminals .250” QC tabs 8-32 screw & solder type .250” QC tabs 8-32 & 10-32 screw (& metric), PCB .250” QC tabs 8-32 & 10-32 screw (& metric), PCB Mounting Method snap-in front panel threaded bushing front panel threaded inserts threaded inserts: front panel snap-in Agency Approvals UL recognized, CSA, VDE, TUV, UL489A listed UL 1077, cUL UL recognized, CSA accepted, TUV certified & CCC certified UL, CSA, VDE, TUV (rocker), UL1500, UL489A Available Delays 2 MS-Series AC, DC, AC/DC: instantaneous, ultra-short, short, medium & long AC, DC: high inrush-short, medium & long 0.02-30A@277VAC, 80VDC 31.0-50A@125/250VAC, 65VDC 7500A@80VDC, UL only 3000A@120/250VAC, UL only 5000A@277VAC, with fuse backup www.carlingtech.com Product Selector Guide B-Series C-Series G-Series D-Series Number of Poles 1-6 1-6 (handle) 1-3 (rocker & metal toggle) 1-4 (handle) 1-3 (rocker) 1-3 (UL Listed) 1-4 (UL Recognized) Actuator Style handle rocker sealed metal toggle handle rocker solid color curved rocker (1 per unit) two color visi-rocker (1 per unit) handle (1 per pole or 1 per unit) handle AC, DC, AC/DC: instantaneous, ultra-short, short, medium & long AC, DC, AC/DC: instant, ultrashort, short, medium & long Available Delays AC, DC: high inrush-short, medium & long Max Current & Voltage Ratings Max Interrupting Capacity 0.02-30A@277VAC, 80VDC 0.02-30A@125/250VAC, 65VDC 7500A@80 VDC, UL only 3000A@125/250VAC, UL only 5000A@277VAC, with fuse backup AC, DC: high inrush-short, medium & long UL Listed: 0.02-250A@80VDC 0.1-100A@125VDC 0.02-70A@120VAC 0.02-20A@240VAC UL Recognized: 0.02-30A@480WYE/277VAC 2 Pole, 1Ø 3 Pole, 3Ø 0.02-50A@277VAC 0.02-100A@250VAC, 80VDC 0.02-100A@120/240VAC, 65VDC UL Listed: 50000A@80VDC, 1 pole only 10000A@120VAC 5000A@125VDC/240VAC UL Recognized: 7500A@80VDC 3000A@125/250VAC, UL only 5000A@250VAC listed construction 5000A@480WYE/277VAC with AC, DC, AC/DC: instant, ultrashort, short, medium, long (motor loads) AC, DC: instantaneous, ultrashort, short, medium & long AC, DC, AC/DC: high inrushshort, medium, long AC, DC: high inrushshort, medium & long 0.02-50A@277VAC,65VDC 0.02-30A@ 480WYE/277VAC 2 Pole 1Ø 3 Pole 3Ø 1,500A@65VDC, 250VAC, VDE only 5,000A@65 VDC 5,000A@480WYE/277VAC with fuse back up 3,000A@125/250VAC, UL only with fuse back up fuse backup UL Listed: 1-50A@80VDC 1-50A@125VDC 1-50A@120VAC 1-50A@120/240VAC 1-25A@240VAC UL Recognized: 0.1-63A@80VDC 0.1-63A@240VAC 0.1-63A@480YVAC UL Listed: 5000A@80VDC 5000A@125VDC 5000A@120VAC 5000A@120/240VAC 5000A@240VAC UL Recognized: 3000A@80VDC 3000A@240VAC 1500A@480VAC Auxiliary Switch Rating 10.1A@125VAC 0.1A@125VAC (gold contacts) 0.5A@65VDC 0.1A@80VDC 10.1A@250VAC 0.1A@125VAC (gold contacts) 0.5A@80VDC n/a 3A@125VAC 2A@30VDC Available Circuits series, shunt, relay, switch only, series with remote shutdown, relay & shunt trip dual coil, mid-trip with alarm switch series, shunt, relay, switch only, series with remote shutdown, relay & shunt trip dual coil, midtrip with alarm switch series, switch only, series with remote shutdown series, switch only Terminal Options .250” QC tabs, 8-32 & 1032 screw (& metric), PCB 10-32 stud, 1/4-20 stud, 10-32 screw with saddle clamp, 7/16 clip & push-In recessed wire-ready, pressure plate type screw terminals recessed wire-ready, pressure plate type screw terminals Mounting Method threaded inserts: front panel snap-in threaded inserts rear mounted on DIN rail or front panel mounted rear mounted on DIN rail Agency Approvals UL, CSA, VDE, TUV (rocker), UL1500, UL489, UL489A UL, CSA, VDE, TUV, UL1500, UL489, UL489A UL recognized, CSA, VDE UL1077, cUL, TUV, UL489 www.carlingtech.com 3 Product Selector Guide NEW L-Series N-Series CX-Series E-Series F-Series Number of Poles 1-3 1-2 1-2, + auxiliary switch pole 1-6 1-3 Actuator Style rocker, with or without guard flush rocker, with or without push to reset guard handle, 1 per pole handle handle Available Delays AC: ultrashort, short, medium, long, short-high inrush, medium-high inrush, long-high inrush AC: ultrashort, short, medium, long, short-high inrush, medium-high inrush, long-high inrush Max Current & Voltage Ratings Max Interrupting Capacity .1-32A@120/240VAC .1-20A@415/240VAC, 3 pole 5000 amps 1-20A@240/277VAC 1-30A@120/240VAC 22,000 amps DC: instant, ultrashort, short, medium & long UL Recognized 0.2-115A@600VDC UL Listed 0.2-15A@250/500VDC 0.2-50A@205/410VDC UL Listed and UL Recognized up to 10,000 amps AC, DC, AC/DC: instant, short, medium & long AC, DC, AC/DC: high inrush-short, medium & long UL Listed 0.02-100A@240VAC, 80VDC, 125VDC AC, DC: short, medium & long UL489 Listed: 50-250A@125VDC 100-250A@120/240VAC 100-250A@277VAC 100-250A@208Y/120, 3ØVAC UL Recognized 0.02-100A@277VAC, 160VDC, 1 pole 0.02-100A@600VAC, 2 Pole 1Ø, 3 pole 3Ø 0.02-120A@125VDC, 1 pole UL489A Listed 250-700A@125VDC UL Listed 50000A@80VDC 10000A@125VDC & 240VAC-5KA UL Recognized 5000A@125VDC 5000A@600VAC, without 50000A@125VDC 10000A@120/240, 277, 208Y/120VAC fuse backup 10000A@600VAC, with fuse backup Auxiliary Switch Rating n/a n/a 20A@80VDC (GO circuit) 10.1A@250VAC 1.0A@65VDC 0.1A@80VDC 10.1A@250VAC 0.5A@65VDC 0.1A@80VDC Available Circuits series trip series trip series trip series, shunt,relay, switch only, series with remote shutdown series & switch only with or without metering shunt Terminal Options 10-32, 8-32, M5 & M4 screw screw terms 10-32 or M5 screw terminals 1/4-20 or M6 threaded stud 10-32 stud, 1/4-20 stud 0-32 screw, 1/420 screw, box wire connector 3/8-16 stud, 3/8-16 screw & box wire connector Mounting Method threaded insert: #6-32 UNC-2B, or M3X0.5-6H B ISO (2 per pole) threaded insert: #6-32 x .195 inches ISO M3 x 5mm threaded insert: #6-32 UNC-2B, or M3X0.56H B ISO (2 per pole) rear or front panel rear or front panel Agency Approvals UL 489, cUL, TUV (EN60934-2) UL489, TUV (EN60947-2) UL489, UL1077, TUV (EN60934-2) UL, CSA, VDE, UL1500, UL489 cUL,TUV, UL489, UL489A *Manufacturer reserves the right to change product information without prior notice 4 www.carlingtech.com Circuit Protection Introduction Circuit Protection Introduction Any electrical or electronic equipment that is designed without including circuit protection is an accident waiting to happen. Under normal operating conditions, this may not appear to be a problem. However, normal operating conditions are not always guaranteed. Under strained or heavy use, a motor and/or another loadgenerating component within the equipment will draw additional current from the power source; when this happens, the equipment’s wires and/or components will overheat and may ultimately burn up. Also, power surges and short circuits in unprotected equipment can cause extensive damage to the equipment and to the conductors leading to the equipment. In addition to protecting the equipment, the entire electrical system including the control switches, wires, and power source must be protected from faults. A circuit protection device should be employed at any point where a conductor size changes. Many electronic circuits and components like transformers have a lower overload withstand threshold level than conductors such as wires and cables. These components require circuit protection devices featuring very fast overload sensing and opening capabilities. Specifying a circuit protection device for an application is not a difficult task, but it will require some thought. If electrical and electronic equipment is designed with over-specified circuit protection devices they will be vulnerable to the damaging effects of power surges and the catastrophic results of a fire; while using under-specified circuit protection devices will result in nuisance tripping. Before specifying a circuit protection device, equipment designers should evaluate the load characteristics during equipment startup and at normal operation. Many types of equipment will produce startup inrush current, or surges. In these cases, circuit breakers with the appropriate time delay should be selected. The time delay specified should slightly exceed the duration of the surge. www.carlingtech.com Before specifying a circuit protection device, an equipment designer should also consider the following: • Applied voltage rating (AC or DC) • Single phase, multi-phase/number of poles • Applicable national electric codes and safety regulatory agency standards • Interrupting (short circuit) capacity • Mounting requirements and position/ enclosure size constraints The short circuit capacity of a circuit protection device should be greater than the circuit’s available short circuit fault current. Available short circuit current is the maximum RMS current that would be present if all the conductors were to be connected directly to the fault location. In reality, this is not the case. The actual short circuit current is much less than the available short circuit current. The actual short circuit current is reduced due to the combined impedance of the conductors, the size of the transformer and other current restricting components within the circuit. The application’s environmental conditions must be considered when selecting the proper circuit protection device. Excessive temperature, humidity, severe vibration and shock can cause adverse performance characteristics in many types of circuit protection devices. For instance, a fuse element is less reliable when it is hot than when it is cold. The mounting position of a hydraulic-magnetic circuit breaker is critical to its performance. A standard hydraulic-magnetic circuit breaker should be mounted on a vertical panel as gravity will influence the “must hold” and “must trip” calibration. It is possible to specify the breaker for use in other mounting positions, however, special factory calibration will be required to prevent adverse performance characteristics. 5 Choices of Circuit Protection / Hydraulic/Magnetic Circuit Breakers Available Choices of Circuit Protection Carling Technologies offers three types of circuit protection devices: thermal circuit protectors, hydraulicmagnetic circuit protectors/breakers and equipment leakage circuit breakers. This catalog features hydraulicmagnetic circuit protection products. For details related to our thermal and ground fault circuit protection product lines, please visit our website. Thermal circuit protectors utilize a bimetallic strip electrically in series with the circuit. The heat generated by the current during an overload deforms the bimetallic strip and trips the breaker. Thermal protectors have a significant advantage over fuses in that they can be reset after tripping. They can also be used as the main ON/ OFF switch for the equipment being protected. However, thermal breakers have some disadvantages. They are, in effect, “heat sensing” devices, and can be adversely affected by changes in ambient temperature. When operating in a cold environment, they will trip at a higher current level. When operating in a hot environment, they will “nuisance trip” at a lower current level resulting in unwanted equipment shut downs. Hydraulic-magnetic circuit protectors/breakers provide highly precise, reliable and cost effective solutions to most design problems. They have the advantages of thermal breakers but none of their disadvantages. The hydraulic-magnetic circuit breaker is considered to be temperature stable and thus is not appreciably affected by changes in ambient temperature. It’s over-current sensing mechanism reacts only to changes of current in the circuit being protected. It has no “warm-up” period to slow down its response to overload. It has no “cooldown” period after overload before it can be reset. The characteristics of a hydraulic-magnetic circuit breaker can be tailored in four separate areas: the desired circuit; the trip point (in amperes); the time delay (in seconds); and the inrush handling capacity of the breaker. These factors can be varied with relatively little impact on the short circuit capability of the breaker. Typically, hydraulicmagnetic circuit breakers are available with a choice of three different trip time delay curves: slow, medium and long. These choices provide the designer with a high level of design flexibility when matching the breakers trip time delay curves to other circuit protection devices in a cascade, or discriminating circuit. In addition, special hi-inrush constructions are available for equipment with severe inrush characteristics. Equipment leakage circuit breakers function as hydraulicmagnetic circuit breakers, offering customized overload and short circuit protection. In addition, they sense and guard against faults to ground using innovative electronics technologies. With the exception of small amounts of leakage, the current returning to the power supply will be equal to the current leaving the power supply. If the difference between the current leaving and returning through the earth leakage circuit breaker exceeds the leakage sensitivity setting, the breaker trips and it’s LED illuminates. The LED gives a clear indication that the trip occurred as a result of leakage to ground. This protection helps prevent serious equipment damage and fire. Carling Technologies’ Hydraulic-Magnetic Circuit Breakers Carling Technologies’ hydraulic/magnetic circuit breakers are current sensing devices employing a time proven hydraulic magnetic design. Their precision mechanisms are temperature stable and are not adversely affected by temperature changes in their operating environment. As such, derating considerations due to temperature variations are not normally required, and heat-induced nuisance tripping is avoided. Features A trip-free mechanism, a safety feature, makes it impossible to manually hold the contacts closed during overcurrent or fault conditions. Worldwide safety agency approvals are available. Current ratings to 700 Amps and rated voltages to 600 VAC are available. A common trip linkage between all poles, another safety feature, ensures that an overload in one pole will trip all adjacent poles. Industry standard dimensions, mounting and current ratings provide maximum application versatility. 6 Series trip, mid-trip and switch only (with or without auxiliary switch), remote shutdown, shunt trip, relay trip and dual coil circuit options are offered. Handle actuators, solid color rocker actuators, illuminated rocker actuators and the exclusive VisiRocker® two-color rocker actuators, allow design flexibility and contemporary panel styling. 35mm DIN Rail back panel mounting available for world market applications. www.carlingtech.com Typical Applications / What Makes A Magnetic Circuit Breaker Trip Typical Applications Magnetic circuit breakers protect wiring, motors, generators, transformers, solid state systems, computers, telecommunications systems, micro-processors, peripheral and printing devices, office machines, machine tools, medical and dental equipment, instrumentation, vending machines, industrial automation and packaging systems, process control What Makes a Magnetic Breaker Trip The most common magnetic circuit breaker configuration is called “Series Trip”. It consists of a current sensing coil connected in series with a set of contacts. (Fig. 1) systems, lamps, ballasts, storage batteries, linear and switching power supplies, as well as marine control panels and numerous other applications. Generally, wherever precise and reliable circuit protection is required, a magnetic circuit breaker is specified. As the normal operating or “rated” current flows through the sensing coil, a magnetic field is created around that coil. When the current flow increases, the strength of the magnetic field increases, drawing the spring-biased, movable, magnetic core toward the pole piece. As the core moves inward, the efficiency of the magnetic circuit is increased, creating an even greater electro-magnetic force. When the core is fully “in”, maximum electro-magnetic force is attained, the armature is attracted to the pole piece, unlatching a trip mechanism, thereby opening the contacts. (Fig. 3) Figure 1 Inside the coil is a non-magnetic delay tube, housing a springbiased, moving, magnetic core. An armature links the contacts to the coil mechanism, which functions as an electro magnet. When the contacts are open, there is no current flow through the circuit breaker, and no electro-magnetic energy is developed by the coil. When the contacts are closed, current flow begins. (Fig. 2) Figure 3 - Moderate Overload with Induced Delay Under short circuit conditions, the resultant increase in electromagnetic energy is so rapid, that the armature is attracted without core movement, allowing the breaker to trip without an induced delay. This is called “instantaneous trip”. It is a safety feature which results in a very fast trip response when most needed. (Fig. 4) Figure 2 - Rated Current or Less Figure 4 - Short Circuit Condition - No Induced Delay www.carlingtech.com 7 How Time Delays are Obtained / Available Circuit Options How Various Time Delays are Obtained Generally speaking, the trip time of a time delay magnetic circuit breaker is directly related to the length of time it takes for the moving metal core to move to the fully “in” position. If the delay tube is filled with air, the core will move rather quickly, and the breaker will trip quickly. This is characteristic of the Ultrashort Delay Curves #11 and #21. Solid state devices, which cannot tolerate even short periods of current overload, should use Instantaneous Curves #10, #20 and #30. These curves have no intentional time delay. When the delay tube is filled with a light viscosity (temperature stable) fluid, the core’s travel to the full “in” position will be intentionally delayed. This results in the slightly longer Medium Delays #14, 24, 34 and 44, which are used for general purpose applications. When a heavy viscosity fluid is used, the result will be a very long delay, such as Delay Curve #16, #26, #36 or #46. These curves are commonly used in motor applications to minimize the potential for nuisance tripping during lengthy motor start-ups. By use of magnetic “shunt” plates within the magnetic circuit, it is possible to divert magnetic flux resulting in higher “inrush withstanding capability” (or high inrush delays). These delays disregard short duration, high pulse surges (typically 8ms or less and up to 25x rated current), characteristic of transformers, switching power supplies and capacitive loads. Delay Curves #42, #44, and #46, are available for these applications. Hydraulic delay protectors have the added advantage of tripping slightly sooner when operating in higher temperature conditions and slightly longer when cold. This characteristic mirrors the protection needs in most applications. Note that the current required to trip the breaker does not change, just the time delay for tripping. Figure 5 - Rated Current or Less Available Circuit Options Series Trip Series Trip with Auxiliary Switch Inside the coil is a non-magnetic delay tube, housing a springbiased, moving, magnetic core. An armature links the contacts to the coil mechanism, which functions as an electro magnet. When the contacts are open, there is no current flow through the circuit breaker, and no electro-magnetic energy is developed by the coil. When the contacts are closed, current flow begins. (Fig. 2) Inside the coil is a non-magnetic delay tube, housing a springbiased, moving, magnetic core. An armature links the contacts to the coil mechanism, which functions as an electro magnet. When the contacts are open, there is no current flow through the circuit breaker, and no electro-magnetic energy is developed by the coil. When the contacts are closed, current flow begins. (Fig. 2) 8 www.carlingtech.com Available Circuit Options Continued Series Mid-Trip with Auxiliary / Alarm Switch Dual Coil with Remote Shutdown Similar to “Series Trip with Auxiliary Switch” except the S.P.D.T. auxiliary switch is actuated only upon electrical trip of the breaker. Upon electrical trip, the “N.O.” contact closes and the “N.C.” contact opens. This can be used to remotely signal the “TRIPPED” status of the breaker. Also, upon electrical trip, the handle moves to the “MID” position as opposed to the “full OFF” position typical of other breakers. This gives a specific visual panel indication of a “TRIPPED” breaker as compared to one which is merely turned OFF. Similar to “Series Trip with Remote Shutdown” except an extra pole is NOT required. A Dual Coil breaker has two coils in the space normally occupied by a single coil. A current coil is used for overload protection and the instant trip voltage coil can be used for remote shutdown. Approximately 30 watts minimum is required to activate this type of voltage coil. Two Dual Coil options are available. The most common is the “Relay Trip Dual Coil”, a four terminal device in which the voltage coil circuit is electrically isolated from the current coil circuit. This allows the triggering of the voltage coil from an independent voltage source separate from line voltage. As such, a DC pulse to the voltage coil can be used to shutdown a primary high energy AC circuit. However, because voltage coils are rated for intermittent duty, provisions must be made to disconnect the power source from the voltage coil after tripping. Series Mid-Trip is also available without Auxiliary/ Alarm Switch. Series Trip with Remote Shutdown (For “dump” circuit or “panic” circuit applications). Same as a Series Trip but with an additional (selfinterrupting) “voltage coil” pole (usually of opposite polarity) for remote shutdown. In the example, a momentary voltage pulse to Pole 2 will shut down both Pole 1 and Pole 2. Because the voltage coil in Pole 2 is self-interrupting, no additional components, such as auxiliary switches, etc., are required in that circuit. Approximately 4 watts minimum is required to activate the voltage coil pole. This extra pole configuration is usually required by World Approval Agencies. Consult factory for this circuit. The other circuit option is the “Shunt Trip Dual Coil”, a three terminal device with one side of the voltage coil internally connected to the primary circuit. The other side of the voltage coil is connected to an external third terminal on the bottom of the breaker. This circuit option uses line voltage for dual coil activation, saving wiring costs and resulting in a self-protecting voltage coil. Care must be taken to avoid mis-wiring of the primary and secondary (voltage coil) circuits. Miswiring could lead to damage to the voltage coil and/ or its power source. www.carlingtech.com 9 Available Circuit Options Continued Switch Only Shunt Trip Same as a Series Trip, but without a sensing coil. Provides low cost, heavy-duty switch capability when overload protection is not needed. “Switch Only” is available with and without an auxiliary switch. A three terminal device similar to “Series Trip”, but with the addition of a third terminal between the contacts and the coil. This circuit is usually used to control two separate loads (A&B) from the same power source, while sensing overload current in only one load (B). It should be noted that overload protection is not provided in the load (A) circuit, and if needed, must be provided by other means. Also, the sum of the current in circuit A & B must not exceed the contact rating of the device. Relay Trip A four terminal device in which the contact and coil circuits are electrically isolated but mechanically linked. An overload in the coil circuit will cause the contact circuit to open. These circuits may be of opposite polarity. Commonly used in dump circuit, panic circuit, and remote shutdown applications. (Note: World Approval Agencies may require a more electrically isolated voltage coil pole for this function - Ref. “Series Trip with Remote Shutdown” circuit option.) 10 Another application possibility occurs when a voltage coil (rated for line voltage) is used. Here the load (B) terminal is connected in series with a N.O. pushbutton switch or similar control device. With this, a line voltage pulse through the coil can be used as a means of remotely opening the load (A) circuit. The voltage coil is self-interrupting, no additional components, such as auxiliary switches, etc., are needed in the load (B) circuit. www.carlingtech.com Regulatory Agencies / Warranty Most countries have regulatory agencies that determine the safety and performance standards required for products used in that country. Carling Technologies’ circuit breakers are tested and have been certified by the most widely recognized of the these agencies including Underwriters Laboratories (UL) in the United States; Canadian Standards Association (CSA) in Canada; TUV Rheinland/Berlin-Brandenburg (TUV) and Verband Deutscher Elektrotechniker (VDE) in Germany. UL Recognized / UL1077 Recognized UL Recognition covers components, which are incomplete or restricted in performance capabilities. These components will later be used in complete end products or systems Listed by UL. These Recognized components are not intended for separate installation in the field, they are intended for use as components of complete equipment submitted for investigation to UL. Carling Technologies offers circuit breakers which are classified as supplementary circuit protectors and are Recognized under the UL Components Recognition Program as Protectors, Supplementary, UL Standard 1077. A UL 1077 Recognized supplementary circuit protector must have a Listed overcurrent device as a “back up”. Carling’s M, Q, A, B, C, D and E circuit breakers offer UL 1077 Recognition. UL Listed / UL 489 Listed UL Listing indicates that samples of the circuit breaker as a complete product have been tested by UL to nationally recognized safety standards and have been found to be free from reasonably foreseeable risks of fire, electric shock and related hazards, and that the product was manufactured under UL’s Follow-Up Services program. Carling Technologies offers branch circuit breakers that are UL 489 Listed. Branch circuit breakers are classified as a final overcurrent device dedicated to protecting the branch circuit and outlet(s). They do not require an additional “back up” overcurrent device wired in series to protect a circuit. Carling’s C, E and F-Series circuit breakers offer UL489 Listing. In addition, they are UL489A Listed for the Telecom industry. UL1500 (MARINE) UL1500 refers to products and components classified as ignitionprotected, and are intended to be installed and used in accordance with applicable requirements to the U.S. Coast Guard, the Fire Protection Standard for Pleasure and Commercial Motor Craft, ANSI/NFPA No. 302, and the American Boat and Yacht Council, Incorporated. Specially constructed versions of Carling Technologies’ A , B and C-Series circuit breakers meet this standard. CSA The CSA (Canadian Standards Association) is the closest in concept and nature to UL of any group outside of the United States. Their standards and requirements are often almost identical to corresponding UL standards. CSA publishes their standards for most circuit protection devices as separate sections of CSA Standard C22.2 that in turn, forms a part of the Canadian Electrical Code. All of Carling Technologies’ circuit protection products meet the applicable requirements of CSA Standard C22.2. CUL A CUL mark on a product means that samples of the product have been evaluated to the applicable Canadian standards and codes by Underwriters Laboratories, Inc. VDE and TUV There are two German government approved independent agencies, VDE (Verband Deutscher Elektrotecchniker), and TUV (Technisher UberwachungsVerein). In the circuit protection field, outside of the U.S.A. and Canada, VDE is the best known certification mark. VDE testing facilities are located in Germany. TUV also performs testing and grants certification in accordance to the IEC/EN specifications. TUV’s organization is made up of at least eleven geographically dispersed companies. At least two are located in the United States. This aids some U.S. manufacturers in getting “fast track” approval to IEC/EN specifications. Carling’s M, H, A, B, C, D, L, E, and F-Series breakers have been certified to meet EN60934 by VDE and TUV labs. CE MARKING The European Union’s (EU) approach to create single market access is based on four principles: harmonized directives, harmonized standards, harmonized conformity assessment procedures and CE marking. The CE marking is affixed to products indicating that the product conforms to relevant directives and standards. Various directives and standards contain the requirements for CE marking. The CE marking is primarily for market control by custom inspectors. Before a manufacturer can affix the CE marking to their product they must complete the following steps: 1. Identify the applicable EU directive/standard 2. Perform the conformity assessment according to the applicable EU directive/standard 3. Establish a Technical File containing test reports, documentation, certificates, etc. 4. Prepare and sign a EU Declaration of Conformity Many of Carling Technologies’ circuit protection products are available with CE marking indicating conformance to Low Voltage Directive 73/23/EEC. Warranty Policy Carling Technologies, Inc. (Seller) warrants that goods sold hereunder shall be free of defects in material and workmanship for two years from date of shipment. In the event of such defects, the Seller’s only obligation shall be the replacement or the cost of the defective goods, themselves, excluding, without limitation, labor costs, which are or may be required in connection with the replacement or reinstallation of the goods. This warranty is the Seller’s sole obligation and excludes all other remedies or warranties, express or implied, including warranties of merchantability and fitness for a particular purpose, whether or not purposes or specifications are described herein. This Warranty expressly excludes any and all incidental, special and/or consequential damages of any nature. Seller further disclaims any responsibility for injury to person or damage to or loss of property or value caused by any product which has been subjected to misuse, negligence, or accident; or misapplied, or modified or repaired by a person or persons not authorized by the Seller or which have been improperly installed. www.carlingtech.com 11 M-Series Circuit Breaker - Introduction M-Series M-Series CIRCUIT BREAKER The M-Series is a low cost, miniature, hydraulic-magnetic circuit breaker which features a compact, space saving design, front panel snap-in mounting and a vertically mounted parallel pole configuration. It features various styling options to maximize your design flexibility. Choices include rocker, illuminated rocker, paddle and baton style handle actuators, push-to-reset and push-pull pushbutton actuators, as well as Visi-Rocker two color actuators. Our exclusive Rockerguard bezel helps prevent inadvertent actuation and a wiping contact mechanism assures long-term reliability. The M-Series circuit breakers are available with 1, 2 or parallel poles, 0.02 to 50 amp ratings, and 125 and 250VAC or 80VDC versions. With over 16 different time delays, 5 terminal styles, a variety of panel hardware, various colors, and legend imprinting, it assures suitability for most any application design. Resources: Download 3D CAD Files IGS Product Highlights: Parallel pole configuration fits in one rack unit MIL-PRF-55629 MIL STD 202 compliant MIL-PRF-39019F ingress protection Sealed toggle actuator Compact design 12 STP Typical Applications: Telecom/Datacom Transportation Marine Generators Power Supplies Medical Equipment www.carlingtech.com M-Series Circuit Breaker - General Specifications Electrical Maximum Voltage 125/250 VAC 50/60 Hz, 80 VDC (See Rating Tables.) Current Ratings Standard current coils: 0.100, 0.250, 0.500, 0.750, 1.00 thru 15.0 in 1 amp increments, 18.0, 20.0, 25.0, 30.0. Other ratings available - see Ordering Scheme. Auxiliary Switch Rating SPDT; 7A 250VAC, 7A (Res) 28VDC, 4A (Ind.) 28VDC, 0.25A 80VDC (Res) (silver contacts), 0.1A 125VAC (gold contacts). Insulation Resistance Minimum of 100 Megohms at 500 VDC. Dielectric Strength UL, CSA 1500V, 50/60 Hz for one minute between all electrically isolated terminals. M-Series Circuit Breakers comply with the 8mm spacing and 3750 V 50/60Hz dielectric requirements from hazardous voltage to operator accessible surfaces, per Publications IEC 380, 435, 950, EN 60950 and VDE 0805. Resistance, Impedance Values from Line to Load Terminal - based on Series Trip Circuit Breaker. RESISTANCE PER POLE VALUES from Line to Load Terminals (Values Based on Series Trip Circuit Breaker) CURRENT TOLERANCE (AMPS) (%) 0.10 - 20.0 20.1 - 50.0 ± 25 ± 35 Pulse Tolerance Curves Mechanical Endurance 10,000 ON-OFF operations @ 6 per minute with rated Current and Voltage. Trip Free All M-Series Circuit Breakers will trip on overload, even when actuator is forcibly held in the ON position. Trip Indication The actuator moves positively to the OFF position when an overload causes the circuit breaker to trip. Physical Number of Poles Internal Circuit Configs. Weight Standard Colors 1 or 2 Series with or without Auxiliary Switch. Switch Only with or without Auxiliary Switch. Approximately 30 grams/pole (Approximately 1.07 ounces/pole) See Ordering Scheme Environmental Designed in accordance with requirements of specification MIL PRF-55629 & MIL-STD-202G as follows: Shock Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Cond. I. Instantaneous curves tested at 80% of rated current. Vibration Withstands 0.060” excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous curves tested at 80% of rated current. Moisture Resistance Method 106D, i.e., ten 24-hour cycles @ + 25°C to +65°C, 80 98% RH. Salt Spray Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Thermal Shock Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C). Operating Temperature -40° C to +85° C Chemical Resistance Only the outside surfaces of the case and the handles may be cleaned with detergents or alcohol. Organic (hydrocarbon based) solvents are not recommended because they attack plastics. Caution should be taken when solvents are used to clean and remove flux from terminals. Lubricants should not be introduced into the handle/ bushing openings *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 13 M-Series Circuit Breaker - General Specifications Electrical Tables Table A: Lists UL Recognized and CSA Accepted configurations & performance capabilities as a Component Supplementary Protector. M-SERIES TABLE A: COMPONENT SUPPLEMENTARY PROTECTORS Voltage Circuit Configuration Max Rating 32 50 2 65 65 1,2 65 Series 80 1 125 250 2 250 250 Current Rating Short Circuit Capacity (Amps) Poles UL / CSA Load General Breaking With Backup Without Backup Frequency Phase Full Amps Purpose Amps Fuse Fuse 0.02 - 15 --1 --1000 DC ----15.1 - 25 1 --1000 DC --0.02 - 7.5 --1 --1000 0.02 - 15 --2 --1000 DC ----15.1 - 25 2 --1000 0.02 - 15 --1 --1000 DC ----15.1 - 30 1 --1000 0.02 - 15 --2 5000 3 --DC ----15.1 - 25 2 5000 3 --0.02 - 15 --1 --600 DC ----15.1 - 30 1 --600 0.02 - 15 --1 --1000 50 / 60 1 --15.1 - 30 1 --1000 1 - 30 --1 --360 50 / 60 1 0.02 - 12 --1 --1000 50 / 60 1 --12.1 - 18 1 1000 4 --0.02 - 15 --2 --1000 50 / 60 1 --15.1 - 30 2 --1000 1 - 30 --2 --360 Application Codes UL CSA TC1, 2, OL1, U1 TC1, 2, OL0, U1 TC1, 2, OL0, U1 TC1, 2, OL1, U1 TC1, 2, OL0, U1 TC1, 2, OL1, U1 TC1, 2, OL0, U1 TC1, 2, OL1, C1 TC1, 2, OL0, C1 TC1, 2, OL1, U1 TC1, 2, OL0, U1 TC1, 2, OL1, U1 TC1, 2, OL0, U1 TC1, OL1, U2 TC1, 2, OL1, U1 TC1, 2, OL0, C1 TC1, 2, OL1, U1 TC1, 2, OL0, U1 TC1, OL1, U2 TC1, 2, OL1, U1 TC1, 2, OL0, U1 TC1, 2, OL0, U1 TC1, 2, OL1, U1 TC1, 2, OL0, U1 TC1, 2, OL1, U1 TC1, 2, OL0, U1 TC1, 2, OL1, C1 TC1, 2, OL0, C1 TC1, 2, OL1, U1 TC1, 2, OL0, U1 TC1, 2, OL1, U1 TC1, 2, OL0, U1 TC3, OL1, U3 TC1, 2, OL1, U1 TC1, 2, OL0, C1 TC1, 2, OL1, U1 TC1, 2, OL0, U1 TC3, OL1, U3 Notes: 1 Polarity Sensitive 2 Available only with Special Catalog Number. Consult Factory. 3 Requires Branch Circuit Backup with a UL Listed type K-5 or RK-5 fuse rated 30 Amps maximum 4 Requires Branch Circuit Backup with a UL Listed type K-5 or RK-5 fuse rated 60 Amps maximum Table B: Lists UL Recognized,CSA Accepted and TUV and VDE Certified configurations and performance capabilities as a Component Supplementary Protector. M-SERIES TABLE B: COMPONENT SUPPLEMENTARY PROTECTORS Voltage Circuit Configuration Series Max Rating Current Rating Load Frequency Phase Full Amps 32 DC --- 50 2 DC --- 65 DC --- 65 3 DC --- 80 1 DC --- 125 50 / 60 1 250 50 / 60 1 0.02 - 15 --0.02 - 7.5 0.02 - 15 --0.02 - 15 --0.02 - 15 --0.02 - 15 1 - 15 0.02 - 12 0.02 - 20 1 - 12 Short Circuit Capacity (Amps) UL / CSA VDE / TUV Poles General Without With Without Purpose Breaking With Backup Backup Backup Backup Amps Fuse Fuse Fuse Fuse --1 --1000 3000 500 15.1 - 25 1 --1000 3000 500 --1 --1000 3000 500 --2 --1000 3000 500 15.1 - 25 2 --1000 3000 500 --2 5000 --3000 500 15.1 - 30 2 5000 --3000 500 --1 --600 4 --500 15.1 - 30 1 --600 4 --500 --1 --1000 3000 500 --1 --360 3000 500 --1 --1000 3000 500 --2 --1000 3000 500 --1 --360 3000 500 Application Codes UL CSA TC1, 2, OL1, U1 TC1, 2, OL0, U1 TC1, 2, OL0, U1 TC1, 2, OL1, U1 TC1, 2, OL0, U1 TC1, 2, OL1, C1 TC1, 2, OL0, C1 TC1, 2, OL1, U1 TC1, 2, OL0, U1 TC1, 2, OL1, U1 TC1, OL1, U2 TC1, 2, OL1, U1 TC1, 2, OL0, U1 TC1, OL1, U2 TC1, 2, OL1, U1 TC1, 2, OL0, U1 TC1, 2, OL0, U1 TC1, 2, OL1, U1 TC1, 2, OL0, U1 TC1, 2, OL1, C1 TC1, 2, OL0, C1 TC1, 2, OL1, U1 TC1, 2, OL0, U1 TC1, 2, OL1, U1 TC3, OL1, U3 TC1, 2, OL1, U1 TC1, 2, OL0, U1 TC3, OL1, U3 Notes: 1 Polarity Sensitive 2 Available only with Special Catalog Number. Consult Factory. 3 Requires Branch Circuit Backup with a UL Listed type K-5 or RK-5 fuse rated 30 Amps maximum 4 TUV only, not VDE 5 Requires backup protection with a thermal magnetic circuit breaker rated 32 amps and having a Type C trip characteristic per EN60898/DIN VDE 0641 (C32A) for ratings greater than 15amps, and a thermal magnetic circuit breaker rated 16 amps and having a Type C trip characteristic per EN60898/DIN VDE 0641 (C16A) for ratings 15 amps and less 14 www.carlingtech.com M-Series Circuit Breaker - General Specifications Electrical Tables Table C: Lists UL489A Listed and TUV Certified configurations and performance capabilities for use in Communications Equipment. M-SERIES TABLE C: UL489A Listed Circuit Configuration Series (Communications Equipment - Polarity Sensitive) Voltage Interrupting Capacity (Amps) Current Rating Poles Without Backup Fuse General Purpose Breaking Max Frequency Amps Rating UL489A TUV 80 65 1 80 DC DC DC 0.02 - 30 0.02 - 30 0.10 - 25 1 1 1 600 1000 600 ----600 Notes: 1. Available only with Special Catalog Number Table D: Lists UL489A Listed configurations and performance capabilities for use in Communications Equipment. M-SERIES TABLE D: Parallel Pole Construction UL489A Listed (Communications Equipment - Polarity Sensitive) Circuit Configuration Series Voltage Max Rating Current Rating Poles General Purpose Breaking Frequency Amps 80 65 1 DC DC 31 - 50 31 - 50 Interrupting Capacity (Amps) Without Backup Fuse UL489A 2 2 600 1000 Notes: 1. Available only with Special Catalog Number Agency Certifications UL Recognized UL Standard 1077 UL Listed UL Standard 489A www.carlingtech.com Component Recognition Program as Protectors, Supplementary (Guide CCN/QVNU2, File E75596) Communications Equipment (Guide CCN/DITT, File E189195) CSA Accepted Component Supplementary Protector (Class 3215 30, File 047848 0 000) CSA Standard C22.2 No. 235 VDE Certified EN60934, VDE 0642 under File 10537 TUV Certified EN60934, under License No. R9671109 15 M-Series Circuit Breaker - Parallel Pole Rocker - Ordering Scheme M E 2 1 Series 2 Actuator 3 Poles P 4 Circuit D2 650 5 Frequency & Delay 6 Current Rating 7 Terminal A 1 2 9 8 Illumination Actuator Color & Legend B 10 Legend 11 Bezel Color T 12 Agency Approval 7 TERMINAL A Push in Stud 5 10-32 Screw (Bus Type) 1 SERIES M 2 ACTUATOR Single Color A Angled BFlat 5 Two Color Visi D Indicate ON E Indicate OFF Single Color Translucent F Angled G Flat 8 ILLUMINATION Non-Illuminated A Non-Illuminated 9 ACTUATOR COLOR & LEGEND Actuator Visi 1 1 White 2Black 3Red 4Green 5Blue 6 Yellow 7 Gray 8 Orange 10 LEGEND 2 ON - OFF Vertical 3 ON - OFF Horizontal 6 Dual Vertical 7 Dual Horizontal 3 POLES 2Two 4 CIRCUIT/AUXILIARY SWITCH 2 P Series Trip Current (Parallel Pole) with Auxiliary Switch, Silver Contacts Q Series Trip Current (Parallel Pole) with Auxiliary Switch, Gold Contacts R Series Trip Current (Parallel Pole) 5 FREQUENCY & TIME DELAY D2 DC Short D4 DC Medium Legend Black White White White White Black Black Black .110 x 0.20 Q.C .110 x 0.20 Q.C 11 BEZEL COLOR A White without Rockerguard B Black without Rockerguard G Gray without Rockerguard 1 White with Rockerguard 2 Black with Rockerguard 7 Gray with Rockerguard 12 AGENCY APPROVAL T UL 489A Listed 6 CURRENT RATING (AMPERES) CODEAMPERES 631 635 640 645 650 31.000 35.000 40.000 45.000 50.000 Notes: 1 Reminder of Rocker same color as Visi 2 Aux Switch only available with screw terminals 16 www.carlingtech.com M-Series Circuit Breaker - Parallel Pole - Handle / Push Button - Ordering Scheme M M 2 1 Series 2 Actuator 3 Poles P 4 Circuit D2 650 5 Frequency & Delay 6 Current Rating 2 ACTUATOR M Paddle TPush-Pull 3 POLES 2Two .110 x 0.20 Q.C .110 x 0.20 Q.C 5 FREQUENCY & TIME DELAY D2 DC Short D4 DC Medium 6 CURRENT RATING (AMPERES) 31.000 35.000 40.000 45.000 50.000 www.carlingtech.com T 9 Front Panel Hardware 11 Brushing Color 12 Agency Approval 8 Actuator Color 10 Legend Plate/ Marking 10 LEGEND PLATE / BUTTON MARKING Handle Actuator Legend Plate B ON - OFF Vertical C ON - OFF Horizontal Push-Pull Actuator Legend Plate 2 Rated Amps Horizontal 3 Rated Amps Line Side Down 4 Rated Amps Line Side Up 12 AGENCY APPROVAL T UL 489A Listed Notes: 1 Aux Switch only available with screw terminals 7 TERMINAL A Push in Stud 5 10-32 Screw (Bus Type) 8 ACTUATOR COLOR & LEGEND Handle 1 White 2 Black 3 Red 4 Green 5 Blue 6 Yellow 7 Gray 8 Orange B 11 BUSHING COLOR B Black CODEAMPERES 631 635 640 645 650 7 Terminal 1 B B 9 FRONT PANEL HARDWARE Handle A No outer Panel Hardware B Knurled Nut, Bright Nickel C Knurled Nut, Bright Nickel with Locking Ring D Knurled Nut, Black E Knurled Nut, Black with Locking Ring F Panel Dress, Bright Nickel G Panel Dress, Bright Nickel with Locking Ring H Panel Dress, Black J Panel Dress, Black with Locking Ring Push Button 1 No outer Panel Hardware 2 Knurled Nut, Bright Nickel 1 SERIES M 4 CIRCUIT/AUXILIARY SWITCH 1 P Series Trip Current (Parallel Pole) with Auxiliary Switch, Silver Contacts Q Series Trip Current (Parallel Pole) with Auxiliary Switch, Gold Contacts R Series Trip Current (Parallel Pole) 5 Push Button A White BBlack CRed DGreen EBlue FYellow GGray HOrange 17 M-Series Circuit Breaker - Parallel Pole - Dimensional Specifications Dimensional Specifications: in. [mm] PARALLEL POLE TERMINAL OPTIONS PUSH-IN STUD 10-32 SCREW W/ BUS BAR .652 [16.56] .912 [23.16] 1.125 [28.58] 1.000 [25.4] .838 [21.29] .154 [3.91] .393 [9.97] 1.000 [25.4] .100 [2.54] .750 [19.05] ROCKER ACTUATOR DETAIL INDICATE "ON" (VISI-ON) .370 [9.40] MAX. ±.020 1.394 [35.41] [±.508] ±.020 1.530 [38.86] [±.508] 1.304 [33.12] LINE 1.375 [34.93] OFF 1.560 [39.62] .970 [24.64] 1.125 [28.58] ON LOAD .400 [10.16] .625 [15.88] .100 [2.54] ROCKERGUARD CONFIGURATION INDICATE "OFF" (VISI-OFF) & SINGLE COLOR ±.020 ±.020 ±.508 LOAD ON ±.508 .305 [7.75] .675 [17.14] LOAD ON ±.020 ±.508 1.050 [26.67] OFF LINE OFF LINE 5 PANEL CUT - OUT DETAIL (ROCKER) DOUBLE POLE PANEL THICKNESS DIM. A ±.005 ±.13 DIM. A +.005 +.13 -.000 -.00 .062 [1.57] 1.385 [35.18] .093 [2.36] 1.420 [36.07] .125 [3.18] 1.460 [37.08] 1.139 [33.76] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.010 [.25] unless otherwise specified. 3 Dimensions apply to both rocker styles. 4 I-o, on-off or dual legends available for vertical or horizontal mounting. 5 Notice that circuit breaker line and load terminal orientation on indicate “off” is opposite that of indicate “on”. 18 NO 1 2 3 4 www.carlingtech.com M-Series Circuit Breaker - Parallel Pole - Dimensional Specifications Dimensional Specifications: in. [mm] PADDLE ACTUATOR STYLE PUSH-PULL ACTUATOR STYLE 1.484 1.395 1/2-32 THD. 3/8" 8-32 THD. 12° ON OFF ACTUATOR COLOR VISIBLE IN OFF POSITION ONLY FLAT 12° ±.030 ±.030 ±.76 .500 [12.70] OFF (SHOWN) FLAT ±.030 .470 [11.94] .400 [10.16] ±.76 ±.030 .280 [7.11] ON ±.76 ±.76 .500 [12.70] MOUNTING DETAILS PANEL HARDWARE MOUNTING DETAILS +.010 -.000 +.010 -.000 +.25 -.000 +.010 -.000 ±.002 ±.05 PUSH-PULL, PUSH TO RESET +.25 -.000 +.010 -.000 ±.005 [±.13] .125 DIA [Ø3.18] +.25 -.00 ±.002 [±.050] .098 [2.49] .375 [9.53] DIA .162 [4.11] .355 [9.02] .494 [12.55] +.25 -.000 .500 DIA [Ø12.70] .500 DIA [Ø12.70] HEX NUT .222 [5.64] WITH LOCKING RING .544[13.82] WITHOUT LOCKING RING .625 [15.87] DIA .534 [13.56] .156 [3.56] .078 [1.98] LEGEND PLATES SNAP-IN BUSHING .025 [.64] .435 [11.05] DIA .632 DIA [Ø16.05] .340 [8.64] PANEL DRESS NUT 0N 1.025 [26.04] O F F O N BUTTON MARKING ORIENTATION 0FF LEGEND CODE: B LINE C 20 LINE 20 20 3 4 PANEL HARDWARE LINE .625 [15.88] .680 DIA [Ø17.27] .125 [3.18] .180 [4.57] MARKING CODE: 2 NOTES: .110QC AUXILIARY SWITCH1. TERMINALS ALL DIMENSIONS PANEL DRESS NUT HEX NUT .680 DIA [Ø17.27] .105 [2.67] .125 [3.18] .031 [.79] .683 DIA [Ø17.27] KNURLED NUT .342 [8.69] TITLE LOCKING RING Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.010 [.25] unless otherwise specified. 3 Dimensions apply to both rocker styles. 4 I-o, on-off or dual legends available for vertical or horizontal mounting. 5 Notice that circuit breaker line and load terminal orientation on indicate “off” is opposite that of indicate “on”. www.carlingtech.com ARE IN 2. TOLERANCE ±.010 [.25] 3. DIMENSIONS APPLY TO 4. I-O, ON-OFF OR DUAL LE VERTICAL OR HORIZON 5. NOTICE THAT CIRCUIT B ORIENTATION ON INDIC INDICATE "ON". DR BY ME 5/10/12 19 M-Series Circuit Breaker - Handle/Pushbutton UL Recognized - Ordering Scheme M M 1 1 Series 2 Actuator B 4 Circuit 3 Poles 34 260 5 Frequency & Delay 6 Current Rating 020 025 030 035 040 045 050 055 060 065 070 075 080 085 090 090 210 215 220 Handle M Paddle NBaton Push Button TPush-Pull Push Button with Snap-In Mounting VPush-Pull U Push To Reset W Push To Reset 3 POLES One 2Two 4 CIRCUIT 2 without Auxiliary Switch A Switch Only (no coil), Maintained Contacts B Series Trip (Current) with Auxiliary Switch, Silver Contacts Terminal Type: M Series Trip (Current) Aux Switch .110 QC x .020 QC P 3 Switch Only, Maintained Contacts .060 Dia, Round Solder Turret Q 3,4 Switch Only, Maintained Contacts .058 Dia, Round Q.C. R 3,13 Switch Only, Maintained Contacts .080 Dia x .020 Flat Q.C. S3 Series Trip (Current) .060 Dia, Round Solder Turret T 3,4 Series Trip (Current) .058 Dia, Round Q.C. U 3,13 Series Trip, Maintained Contacts .080 Dia x .020 Flat Q.C. with Auxiliary Switch, Gold Contacts 2 3,4 Switch Only, Maintained Contacts .058 Dia, Round Q.C. 3 3,13 Switch Only, Maintained Contacts .080 Dia x .020 Flat Q.C. 4 3,4 Series Trip (Current) .058 Dia, Round Q.C. 5 3,13 Series Trip, Maintained Contacts .080 Dia x .020 Flat Q.C. 9 Series Trip (Current) Aux Switch .110 QC x .020 QC 5 FREQUENCY & DELAY 03 DC 50/60Hz, Switch Only 10 DC Instantaneous 12 DC Short 14 DC Medium 20 50/60Hz Instantaneous 22 50/60Hz Short 24 50/60Hz Medium 30 DC, 50/60Hz Instantaneous 32 DC, 50/60Hz Short 34 DC, 50/60Hz Medium 62 50/60Hz Short, Hi-Inrush 64 50/60Hz Medium, Hi-Inrush 72 DC, Short,Hi-Inrush 74 DC,Medium, Hi-Inrush 92 DC, 50/60Hz Short, Hi-Inrush 94 DC, 50/60Hz Medium, Hi-Inrush Full Load Amp Tungsten Lamp General Purpose Amps Rating Rating Poles Choose Choose Breaking Max Frequency Phase Max Current Max Choose Current Max Coil Amps Coil Rating Code Amps Current Coil Rating Amps Rating Code Rating Code Voltage DC DC DC 50/60Hz 50/60Hz 50/60Hz 1 1 1 1 15 15 15 12 15 615 615 615 612 615 25 7.5 25 25 25 625 Consult Factory 625 625 625 15 - 615 - 1 1 2 1 1 2 Notes: 1 One actuator is located in the center of each multi-pole breaker. Actuator codes V & W limited to single pole breakers only. 2 Switch Only circuits are not available with Push-To-Reset actuators. For Switch Only circuits, select Current Coil Rating from the above chart: 3 One Auxiliary Switch is supplied per breaker. On two-pole breakers, standard Auxiliary Switch mounting is in pole one. Auxiliary Switch option limited to Series Trip and Switch Only circuits. Not available with back connect screw or push-in stud terminals. 4 Mates with AMP .058” diameter pin receptacles including 60983-1 (gold plated) and 60983-2 (tin plated). 5 Actuator color is only visible in the OFF position on Push-Pull actuators. 6 All units except snap-in mounting have one hex nut installed on bushing for use behind the panel. 7 Other colors available. Consult factory. 8 TUV and VDE Certification above 15 amps is for 2-pole only and is limited to a max. of 20 amps. Screw Terminal or Push-In Stud recommended above 20 amps. 9 30 amp rating not available with delay’s 30, 32, 34, 92 or 94. 10 Screw Terminals are VDE certified only with use of ring terminal attached to wire. 11 Terminal code A available with circuit codes A & B only. 12 Printed circuit board available with UL recognized approval only. 13 Auxiliary switch (flat Q.C.) available with UL recognized approvals only. 20 C B 9 10 Front Panel Legend Hardware Plate 11 Bushing Color 12 Agency Approval CODEAMPERES 2 ACTUATOR 1 32 50 65 125 250 250 1 B B 8 Actuator Color 6 CURRENT RATING (AMPERES) 8 1 SERIES M 1 1 7 Terminal 0.020 0.025 0.030 0.035 0.040 0.045 0.050 0.055 0.060 0.065 0.070 0.075 0.080 0.085 0.090 0.095 0.100 0.150 0.200 2250.250 2300.300 2350.350 2400.400 2450.450 2500.500 2550.550 2600.600 2650.650 2700.700 2750.750 2800.800 2850.850 2900.900 2950.950 4101.000 5121.250 4151.500 5171.750 4202.000 5222.250 4252.500 5272.750 4303.000 4353.500 4404.000 4454.500 4505.000 4555.500 4606.000 4656.500 4707.000 4757.500 4808.000 4858.500 4909.000 4959.500 61010.000 7 TERMINAL 8 1 Push-On 0.250 Tab (Q.C.) 2 10 Screw 8-32 with Upturned Lugs 3 10 Screw 8-32 (Bus Type) 8 ACTUATOR COLOR & LEGEND 5 Gloss Handle Push-Button 1A 2B 3C 4D 5E 6F 8H 9 FRONT PANEL HARDWARE 6 Handle No outer Panel Hardware A Knurled Nut Bright nickel B Bright nickel with locking ring C Black D Black with locking ring E Panel Dress Nut Bright nickel F Bright nickel with locking ring G Black H Black with locking ring J A 11 P 12 71010.500 61111.000 71111.500 61212.000 71212.500 61313.000 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 Push-In Stud Printed Circuit Board Actuator Color White Black Red Green Blue Yellow Orange Push-Button 1 2 10 LEGEND PLATE / BUTTON MARKING Handle Actuator Legend Plate (Actuator Styles M & N) A No Legend Plate B ON - OFF Vertical C ON - OFF Horizontal D I - O Vertical E I - O Horizontal Push-Pull Actuator Button Cap (Actuator Styles T & V) 1 No Marking 2 Rated Amps Horizontal 3 Rated Amps Line Side Down 4 Rated Amps Line Side Up Push-to-Reset Actuator Button (Actuator Styles U & W) 1 No Marking 11 BUSHING COLOR 7 B Black 12 AGENCY APPROVAL 9 C UL Recognized & CSA Accepted D VDE Certified, UL Recognized & CSA Accepted E TUV Certified, UL Recognized & CSA Accepted www.carlingtech.com M-Series Circuit Breaker - Handle/Pushbutton UL489A/UL Recognized – Ordering Scheme M M 1 1 Series 2 Actuator 3 Poles B 4 Circuit 14 620 5 Frequency & Delay 6 Current Rating 2 ACTUATOR 1 Handle M Paddle NBaton Push Button TPush-Pull Push Button with Snap-In Mounting VPush-Pull U 8 Push To Reset W 8 Push To Reset 3 POLES One 4 CIRCUIT without Auxiliary Switch B Series Trip (Current) with Auxiliary Switch, Silver Contacts Terminal Type: M Series Trip (Current) Aux Switch .110 QC x .020 QC S3 Series Trip (Current) .060 Dia, Round Solder Turret T 3,4 Series Trip (Current) .058 Dia, Round Q.C. U 3,13 Series Trip, Maintained Contacts .080 Dia x .020 Flat Q.C. with Auxiliary Switch, Gold Contacts 4 2,3 Series Trip (Current) .058 Dia, Round Q.C. 5 3,12 Series Trip, Maintained Contacts .080 Dia x .020 Flat Q.C. 9 Series Trip (Current) Aux Switch .110 QC x .020 QC 5 FREQUENCY & DELAY 10 DC Instantaneous 12 DC Short 14 DC Medium 72 DC, Short,Hi-Inrush 74 DC,Medium, Hi-Inrush 6 CURRENT RATING (AMPERES) CODEAMPERES 020 025 030 035 040 045 050 055 060 065 070 075 080 085 090 090 210 215 220 1 2 3 4 5 6 7 8 9 10 11 12 0.020 0.025 0.030 0.035 0.040 0.045 0.050 0.055 0.060 0.065 0.070 0.075 0.080 0.085 0.090 0.095 0.100 0.150 0.200 1 B B B J 9 10 Front Panel Legend Hardware Plate 11 Bushing Color 12 Agency Approval 8 Actuator Color 7 TERMINAL 4 1 Push-On 0.250 Tab (Q.C.) 2 Screw 8-32 with Upturned Lugs 3 Screw 8-32 (Bus Type) 1 SERIES M 1 1 7 Terminal 2250.250 2300.300 2350.350 2400.400 2450.450 2500.500 2550.550 2600.600 2650.650 2700.700 2750.750 2800.800 2850.850 2900.900 2950.950 4101.000 5121.250 4151.500 5171.750 4202.000 5222.250 4252.500 5272.750 4303.000 4353.500 4404.000 4454.500 4505.000 4555.500 4606.000 4656.500 4707.000 4757.500 4808.000 4858.500 4909.000 4959.500 61010.000 71010.500 61111.000 71111.500 61212.000 71212.500 61313.000 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 8 ACTUATOR COLOR & LEGEND 5 Gloss Handle Push-Button 1A 2B 3C 4D 5E 6F 8H 9 FRONT PANEL HARDWARE 6 Handle No outer Panel Hardware A Knurled Nut Bright nickel B Bright nickel with locking ring C Black D Black with locking ring E Panel Dress Nut Bright nickel F Bright nickel with locking ring G Black H Black with locking ring J A 10 P 11 Push-In Stud Printed Circuit Board Actuator Color White Black Red Green Blue Yellow Orange Push-Button 1 2 10 LEGEND PLATE / BUTTON MARKING Handle Actuator Legend Plate (Actuator Styles M & N) A No Legend Plate B ON - OFF Vertical C ON - OFF Horizontal D I - O Vertical E I - O Horizontal Push-Pull Actuator Button Cap (Actuator Styles T & V) 8 1 No Marking 2 Rated Amps Horizontal 3 Rated Amps Line Side Down 4 Rated Amps Line Side Up Push-to-Reset Actuator Button (Actuator Styles U & W) 1 8 No Marking 11 BUSHING COLOR 7 B Black 12 AGENCY APPROVAL 9 J UL489A Listed, TUV Certified M UL Recognized, CSA Accepted N UL Recognized, TUV Certified T UL489A Listed One actuator is located in the center of each multi-pole breaker. Actuator codes V & W limited to single pole breakers only. One Auxiliary Switch is supplied per breaker. On two-pole breakers, standard Auxiliary Switch mounting is in pole one. Auxiliary Switch option limited to Series Trip and Switch Only circuits. Not available with Back Connected Screw or Push-in Stud terminals. Mates with AMP .058” diameter pin receptacles including 60983-1 (gold plated) and 60983-3 (tin plated). Screw terminals or Push-in Stud recommended above 20 amps. Actuator color is only visible in the OFF position on Push-Pull actuators. All units have one hex nut installed on bushing for use behind the panel. Other colors available. Consult factory. Not available with UL489A Listed breakers. TUV certified to 25 amps. UL Recognized, CSA Accepted and UL Listed to 30 amps. Terminal code A available with circuit codes A & B only. Printed circuit board available with UL recognized approval only. Auxiliary switch (flat Q.C.) available with UL recognized approvals only. www.carlingtech.com 21 M-Series Circuit Breaker - Handle – Circuit & Terminal Diagrams Circuit & Terminal Diagrams: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 22 www.carlingtech.com M-Series Circuit Breaker - Handle – PC Terminal Diagrams PC Terminal Diagrams: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. www.carlingtech.com 23 M-Series Circuit Breaker - Handle - Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 24 www.carlingtech.com M-Series Circuit Breaker - Pushbutton – Circuit & Terminal Diagrams Circuit & Terminal Diagrams: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. www.carlingtech.com 25 M-Series Circuit Breaker - Pushbutton – Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ± 0.20 [.51] unless otherwise specified. 3 Available with Push-Pull or Push-to-Reset Actuators 26 www.carlingtech.com M-Series Circuit Breaker - Push-Pull – PC Terminal Diagrams PC Terminal Diagrams: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. www.carlingtech.com 27 M-Series Circuit Breaker - Rocker UL Recognized – Ordering Scheme M G 2 1 Series 2 Actuator 3 Poles B 4 Circuit 34 620 5 Frequency & Delay 6 Current Rating 1 SERIES M illuminated single color F Angled G Flat C 11 Bezel Color 12 Agency Approval 020 025 030 035 040 045 050 055 060 065 070 075 080 085 090 090 210 215 220 0.020 0.025 0.030 0.035 0.040 0.045 0.050 0.055 0.060 0.065 0.070 0.075 0.080 0.085 0.090 0.095 0.100 0.150 0.200 2250.250 2300.300 2350.350 2400.400 2450.450 2500.500 2550.550 2600.600 2650.650 2700.700 2750.750 2800.800 2850.850 2900.900 2950.950 4101.000 5121.250 4151.500 5171.750 4202.000 5222.250 4252.500 5272.750 4303.000 4353.500 4404.000 4454.500 4505.000 4555.500 4606.000 4656.500 4707.000 4757.500 4808.000 4858.500 4909.000 4959.500 61010.000 71010.500 61111.000 71111.500 61212.000 71212.500 61313.000 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 6301230.000 2Two 4 CIRCUIT 2 without Auxiliary Switch A Switch Only (no coil), Maintained Contacts B Series Trip (Current) with Auxiliary Switch, Silver Contacts Terminal Type: M Series Trip (Current) Aux Switch .110 QC x .020 QC P 3 Switch Only, Maintained Contacts .060 Dia, Round Solder Turret 3,4 Q Switch Only, Maintained Contacts .058 Dia, Round Q.C. R 3,16 Switch Only, Maintained Contacts .080 Dia x .020 Flat Q.C. S3 Series Trip (Current) .060 Dia, Round Solder Turret T 3,4 Series Trip (Current) .058 Dia, Round Q.C. U 3,16 Series Trip, Maintained Contacts .080 Dia x .020 Flat Q.C. with Auxiliary Switch, Gold Contacts 2 3,4 Switch Only, Maintained Contacts .058 Dia, Round Q.C. 3 3,16 Switch Only, Maintained Contacts .080 Dia x .020 Flat Q.C. 4 3,4 Series Trip (Current) .058 Dia, Round Q.C. 5 3,16 Series Trip, Maintained Contacts .080 Dia x .020 Flat Q.C. 9 Series Trip (Current) Aux Switch .110 QC x .020 QC 5 FREQUENCY & DELAY 03 DC 50/60Hz, Switch Only 10 DC Instantaneous 12 DC Short 14 DC Medium 20 50/60Hz Instantaneous 22 50/60Hz Short 24 50/60Hz Medium 30 DC, 50/60Hz Instantaneous 32 DC, 50/60Hz Short 34 DC, 50/60Hz Medium 62 50/60Hz Short, Hi-Inrush 64 50/60Hz Medium, Hi-Inrush 72 DC, Short,Hi-Inrush 74 DC,Medium, Hi-Inrush 92 DC, 50/60Hz Short, Hi-Inrush 94 DC, 50/60Hz Medium, Hi-Inrush Notes: 1 One actuator is located in the center of each multi-pole breaker. 2 For Switch Only circuits, select Current Coil Rating from the above chart: 3 One Auxiliary Switch is supplied per breaker. On two-pole breakers, standard Auxiliary Switch mounting is in pole one. Auxiliary Switch option limited to Series Trip & Switch Only circuits, & is not available in single pole illuminated breakers, or Back Connected Screw or Push-in Stud terminals. 4 Mates with AMP .058” diameter pin receptacles: 60983-1 (gold plated) & 60983-2 (tin plated). 5 For neon bulb applications at 120VAC @ 47K, 1/4 WATT and for 250VAC applications @ 150K, 1/4 WATT, external resistors must be supplied by customer. 6 On Visi-Rocker breakers, Visi portion of rocker cannot be the same color as the bezel. 7 For LED (DC or rectified AC) applications, LED is mounted in the center of the rocker actuator with electrical characteristics: 100 millicandela at 20mA; Maximum power dissipation = 75mW at 25°C; Maximum forward current = 25mA; Typical forward voltage = 2.1V at 20mA; Typical reverse current = 100uA at 3V. Customer supplies the proper external resistor limiting current to these values. 8 Rocker color for LED’s and green neon lamp must be clear, smoke gray, white translucent or match color of LED or neon lamp. 9 Other colors available. Consult factory. 10 TUV 20A, VDE 15A. UL Recognized and CSA Accepted to 30 amps. Screw Terminals or Push-in Stud recommended above 20 amps. 11 TUV or VDE Certified must have I-O or Dual Legends. Legend required on Visi-Rocker breakers. 12 30 amp rating not available with delay’s 30, 32, 34, 92 or 94. 13 Screw Terminals are VDE certified only with use of ring terminal attached to wire. 14 Terminal code A available with circuit codes A & B only. 15 Printed circuit board available with UL recognized approval only. 16 Auxiliary switch (flat Q.C.) available with UL recognized approvals only. 28 7 10 Legend CODEAMPERES 3 POLES One H C 6 9 8 Illumination Actuator Color 6 CURRENT RATING (AMPERES) 2 ACTUATOR 1 Non-Illuminated Two Color single color Visi-Rocker A AngledD Indicate ON B Flat E Indicate OFF 1 1 7 Terminal 7 TERMINAL 1 Push-On 0.250 Tab (Q.C.) 2 10 Screw 8-32 with Upturned Lugs 3 10 Screw 8-32 (Bus Type) 8 ROCKER ILLUMINATION Non-illuminated Neon 5 without resistor, 120VAC/250VAC LED 7, 8 without resistor with resistor, 4-8 VDC with resistor, 9-16 VDC A 14 P 15 A Neon B Red D E F Push-In Stud Printed Circuit Board Green Glow 8 C Green G H J Amber K L M 9 ACTUATOR & LEGEND COLOR Solid Color Actuator Legend 1 White Black 2 Black White 3 Red White 4 Green White 5 Blue White 6 Yellow Black 7 Gray Black 8 Orange Black Visi-Rocker 6 Visi & Legend (remainder of rocker same color as bezel) 1 White 2 Black 3 Red 4 Green 5 Blue 6 Yellow 7 Gray 8 Orange Illuminated 8 Actuator Legend A Clear White B Red Transparent White C Green Transparent White D Amber Transparent White E Smoke Gray Transparent White F White Translucent Black 10 LEGEND 11 1 No Legend 2 ON - OFF Vertical 3 ON - OFF Horizontal 4 5 6 7 I - O Vertical I - O Horizontal Dual Vertical Dual Horizontal 11 BEZEL COLOR / STYLE 9 Color without Rockerguard with Rockerguard White A1 Black B2 Gray G7 12 AGENCY APPROVAL 10 C UL Recognized & CSA Accepted D VDE Certified, UL Recognized & CSA Accepted E TUV Certified, UL Recognized & CSA Accepted www.carlingtech.com M-Series Circuit Breaker - Rocker UL489A/UL Recognized – Ordering Scheme M A 1 1 Series 2 Actuator 3 Poles B 4 Circuit 14 620 5 Frequency & Delay 6 Current Rating 1 7 Terminal A 1 6 9 8 Illumination Actuator Color 7 TERMINAL 1 Push-On 0.250 Tab (Q.C.) 2 Screw 8-32 with Upturned Lugs 3 Screw 8-32 (Bus Type) 1 SERIES M 2 ACTUATOR 1 Non-Illuminated Two Color single color Visi-Rocker A AngledD Indicate ON B Flat E Indicate OFF illuminated single color F Angled G Flat 3 POLES 1 One 4 CIRCUIT 2 without Auxiliary Switch B Series Trip (Current) with Auxiliary Switch, Silver Contacts Terminal Type: M Series Trip (Current) Aux Switch .110 QC x .020 QC S3 Series Trip (Current) .060 Dia, Round Solder Turret T 3,4 Series Trip (Current) .058 Dia, Round Q.C. U 3,16 Series Trip, Maintained Contacts .080 Dia x .020 Flat Q.C. with Auxiliary Switch, Gold Contacts 4 3,4 Series Trip (Current) .058 Dia, Round Q.C. 5 3,16 Series Trip, Maintained Contacts .080 Dia x .020 Flat Q.C. 9 Series Trip (Current) Aux Switch .110 QC x .020 QC 5 FREQUENCY & DELAY 10 DC Instantaneous 12 DC Short 14 72 74 DC Medium DC, Short,Hi-Inrush DC,Medium, Hi-Inrush 6 CURRENT RATING (AMPERES) 8 ROCKER ILLUMINATION Non-illuminated Neon 4 without resistor, 120VAC/250VAC LED 7, 8 without resistor with resistor, 4-8 VDC with resistor, 9-16 VDC 2 10 Legend A Neon B Red D E F 11 Bezel Color A 11 P 12 J 12 Agency Approval Push-In Stud Printed Circuit Board Green Glow 8 C Green G H J Amber K L M 9 ACTUATOR & LEGEND COLOR Solid Color Actuator Legend 1 White Black 2 Black White 3 Red White 4 Green White 5 Blue White 6 Yellow Black 7 Gray Black 8 Orange Black 6 Visi-Rocker Visi & Legend (remainder of rocker same color as bezel) 1 White 2 Black 3 Red 4 Green 5 Blue 6 Yellow 7 Gray 8 Orange 7 Illuminated Actuator Legend A Clear White B Red Transparent White C Green Transparent White D Amber Transparent White E Smoke Gray Transparent White F White Translucent Black CODEAMPERES 020 025 030 035 040 045 050 055 060 065 070 075 080 085 090 090 210 215 220 0.020 0.025 0.030 0.035 0.040 0.045 0.050 0.055 0.060 0.065 0.070 0.075 0.080 0.085 0.090 0.095 0.100 0.150 0.200 2250.250 2300.300 2350.350 2400.400 2450.450 2500.500 2550.550 2600.600 2650.650 2700.700 2750.750 2800.800 2850.850 2900.900 2950.950 4101.000 5121.250 4151.500 5171.750 4202.000 5222.250 4252.500 5272.750 4303.000 4353.500 4404.000 4454.500 4505.000 4555.500 4606.000 4656.500 4707.000 4757.500 4808.000 4858.500 4909.000 4959.500 61010.000 71010.500 61111.000 71111.500 61212.000 71212.500 61313.000 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 Notes: 1 One actuator is located in the center of each multi-pole breaker. 2 One Auxiliary Switch is supplied per breaker. Auxiliary Switch option limited to Series Trip & Switch Only circuits, and is not available in single pole illuminated breakers, or with Back Connected Screw or Push-in Stud terminals. 3 Mates with AMP .058” diameter pin receptacles: 60983-1 (gold plated) & 60983-1 (tin plated). 4 For neon bulb applications at 120VAC @ 47K, 1/4 WATT and for 250VAC applications @ 150K, 1/4 WATT, external resistors must be supplied by customer. 5 For LED (DC or rectified AC) applications, LED is mounted in the center of the rocker actuator with electrical characteristics as follows: 100 millicandela at 20mA; Maximum power dissipation = 75mW at 25°C; Maximum forward current = 25mA; Typical forward voltage = 2.1V at 20mA; Typical reverse current = 100uA at 3V. Customer supplies the proper external resistor limiting current to these values. 6 On Visi-Rocker breakers, Visi portion of rocker cannot be the same color as the bezel. 7 Rocker color for LED’s and green neon lamp must be clear, smoke gray, white translucent or match color of LED or neon lamp. 8 Other colors available. Consult factory. 9 TUV Certified to 25 amps. UL Recognized, CSA Accepted and UL489A Listed to 30 amps. Screw Terminals recommended above 20 amps. 10 UL489A Listed must have ON-OFF or Dual legends. TUV Certified approvals must have I - O or Dual legends. 11 Terminal code A available with circuit codes A & B only. 12 Printed circuit board available with UL recognized approval only. 13 Auxiliary switch (flat Q.C.) available with UL recognized approvals only. www.carlingtech.com 10 LEGEND 10 1 No Legend (Single Color or Illuminated Rocker Options Only) 2 ON - OFF Vertical 3 ON - OFF Horizontal 4 I - O Vertical 5 I - O Horizontal 6 Dual Vertical 7 Dual Horizontal 11 BEZEL COLOR / STYLE 8 Color without Rockerguard with Rockerguard White A1 Black B2 Gray G7 12 AGENCY APPROVAL 9 J UL489A Listed & TUV Certified M UL Recognized & CSA Accepted N TUV Certified, UL Recognized & CSA Accepted T UL489A Listed 29 M-Series Circuit Breaker - Rocker – Circuit & Terminal Diagrams Circuit & Terminal Diagrams: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 3 Schematic shown represents current trip circuit. 30 www.carlingtech.com M-Series Circuit Breaker - Rocker – Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 Dimensions apply to all variations shown. Notice that circuit breaker line & load terminal orientation on indicate OFF is opposite of indicate ON. 2 I-O, ON-OFF or dual legends available for vertical or horizontal mounting. For pole orientation with horizontal legend, rotate front view clockwise 90°. 3 All dimensions are in inches [millimeters]. 4 Tolerance ± 0.20 [.51] unless otherwise specified. www.carlingtech.com 31 M-Series Circuit Breaker - Rocker – Supplementary Diagrams 32 www.carlingtech.com MS-Series Circuit Breaker - Introduction MS-Series MS-Series CIRCUIT BREAKER Designed and tested to operate flawlessly in the harshest of environments, the MS-Series sealed toggle circuit breaker is ideally suited for COTS (commercial off the shelf) military applications. Our space saving envelope meets IP68 requirements and features a durable metal and sealed mounting bushing with MIL-PRF-39019F ingress protection when mounted in a panel. This class-leading, affordable circuit breaker was designed in accordance with the requirements of MILPRF-55629 and MIL STD 202, making it the best choice for those applications where shock, vibration, moisture resistance, salt spray and thermal shock are of the utmost consideration. The MS-Series’ compact size and reliability make it ideal for crucial communication equipment and other mission critical components. 1-3 poles; 0.20-30 amps; 65VDC, 240VAC, 120/240VAC; UL, CUL recognized & TUV pending. Resources: Download 3D CAD Files IGS STP Watch Product Video Product Highlights: Sealed Toggle Actuator MIL-PRF-39019F Ingress Protection MIL-PRF-55629 and MIL STD 202 Compliant Compact Design www.carlingtech.com Typical Applications: COTS Military • Communication Equipment Off Highway Equipment • Construction, Mining & Agriculture Generators & Power Supplies Harsh Environment Applications 33 MS-Series Circuit Breaker - Design Features MS-Series DESIGN FEATURES SEALS IP68 Designed and tested to comply with MIL-PRF-39019F Ingress Protection COMPACT SIZE Max performance in compact size: 0.20-30 Amps; 65 VDC, 240 VAC 120/240 VAC 1.375 in [34.93 mm] 0.65 in [16.51 mm] TERMINAL BARRIERS Meet UL 1077 Spacing Requirements 34 2.158 in [54.81 mm] OPTIONAL AUXILIARY SWITCH Provides Breaker Status Indication www.carlingtech.com MS-Series Circuit Breaker - General Specifications Electrical Tables Table A: Lists UL & cUL Configuration & Performance Capabilities MS-SERIES TABLE A: COMPONENT SUPPLEMENTARY PROTECTORS Short Circuit Capacity (Amps)1 UL / cUL Circuit Configuration Max Rating Frequency Phase General Purpose Amps Poles Breaking U1 U3 65 DC --0.02 - 30 1 3000 300 Series 240 50 / 60 1 0.02 - 30 1, 2 2000 300 120 / 240 50 / 60 1 0.02 - 30 2 or 3 2000 300 Voltage Current Rating Notes: 1 Short Circuit Current Rating (SC) Codes — The short-circuit current rating, followed by a letter and number designating the test conditions and any calibration following the short-circuit test as defined below: U - Indicates that the short circuit test was performed without a series fuse 1 - Indicates that a re-calibration was not performed as part of the short circuit testing 3 - Indicates that the protector has proven to be suitable for further use after the short circuit test Re-calibration, dielectric strength and voltage withstand tests were performed after the short circuit testing Electrical Current Ratings .02 - 30 Amps Voltage Rating 65VDC, 240VAC, 120/240VAC Short Circuit Rating See Table A Auxiliary Switch Rating 5A @ 125VAC, 3A @ 32VDC, .1A @ 125VAC, 32VDC Dielectric Strength UL,CSA 1500V, 50/60 Hz for one minute between all electrically isolated terminals. Insulation Resistance Minimum of 100 Megohms @ 500VDC Time Delay See delay curve Impedance CURRENT TOLERANCE (AMPS) (%) 0.20 - 30.0 25 Physical Number of Poles 1-3 poles Weight Approximately 1.8 oz (50 G) per pole Dimensions See form & fit drawing Agency Certifications UL Standard 1077 Mechanical Current Ratings 10,000 On-Off operations @ 6 per minute with rated current and voltage. Trip Free Trips on short circuit and overload, even when the actuator is forcibly held in the “On” position. Trip Indication The operating handle moves positively to the “Off” position when a short circuit or overload causes the circuit breaker to trip. Environmental Designed in accordance with requirements of specification MIL PRF-55629 & MIL-STD-202G as follows: Shock Withstands 100G’s, 6ms, saw tooth while carrying rated current per Method 213, Condition I. Instantaneous curves tested at 80% of rated current. Vibration Withstands 0.060” excursion from 10-55 Hz, and 10G’s 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous curves tested at 80% of rated current. Salt Spray Method 101, Condition A (90- 95% RH @ 5% NaCl Solution, 96 hrs) Moisture Resistance Method 106G Thermal Shock Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C Operating Temperature -40°C to +85°C Ingress Protection Level MIL-PRF-55629C when mounted in panel. Other Materials used in this product are non-nutrient to fungus growth. CUL Standard C22.2 *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 35 MS-Series Circuit Breaker - Ordering Scheme M S 1 1 Series 2 Actuator 3 Poles B 14 615 4 Circuit 5 Frequency & Delay 6 Current Rating C 7 Terminal 1 C B 8 Actuator Color 9 10 Front Legend Panel Plate Hardware A 0A A 11 Bushing Color 12 Voltage Code 13 Agency Approval 7 TERMINAL 1 Push-On 0.250 Tab (QC) 2 Screw 8-32 (Upturned Lugs) 3 Screw 8-32 (Bus Type) C Screw Terminal M4 (Upturned Lugs) E Screw Terminal M4 (Bus Type) L Solder Lug 1 SERIES M 2 ACTUATOR S Sealed Toggle 3 POLES 1 One 2Two 8 ACTUATOR & MARKING COLOR 1 Dull Metallic 3Three 4 CIRCUIT A Switch Only (no coil) 1, 2 B Series Trip (current) M Series Trip (current) Aux switch .110 QC x 0.20 QC (silver contacts) 9 Series Trip (current) Aux switch .110 QC x 0.20 QC (gold contacts) 5 FREQUENCY & DELAY 03 DC, 50/60 Hz, Switch Only 1 10 DC, Instantaneous 12 DC, Short 14 DC, Medium 20 50/60 Hz Instantaneous 22 50/60 Hz Short 24 50/60 Hz Medium 30 DC, 50/60 Hz Instantaneous 32 34 62 64 72 74 92 94 DC, 50/60 Hz Short DC, 50/60 Hz Medium 50/60 Hz Short, Hi-Inrush 4 50/60 Hz Medium, Hi-Inrush 4 DC, Short, High-Inrush 4 DC, Medium, High-Inrush 4 DC, 50/60 Hz Short, Hi-Inrush 4 DC, 50/60 Hz Medium, In-rush 4 9 FRONT PANEL HARDWARE A No Outer Panel Hardware B Hex Nut, Nickel Plated C Hex Nut, Nickel Plated with Locking Ring F Panel Dress Nut, Nickel Plated G Panel Dress Nut, Nickel Plated with Locking Ring 10 LEGEND PLATE A No Legend Plate B On-Off Vertical C On-Off Horizontal D I-O Vertical E I-O Horizontal F Dual Vertical G Dual Horizontal 6 CURRENT RATING (AMPERES) CODEAMPERES 220 0.200 225 0.250 230 0.300 235 0.350 240 0.400 2450.450 250 0.500 255 0.550 260 0.600 265 0.650 270 0.700 275 0.750 280 0.800 285 0.850 290 0.900 295 410 512 415 517 420 522 425 527 430 435 440 445 450 455 0.950 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.50 4.00 4.50 5.00 5.50 460 465 470 475 480 485 490 495 610 710 611 711 612 712 613 6.00 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 10.50 11.00 11.50 12.00 12.50 13.00 614 615 616 617 717 618 619 620 622 624 625 630 14.00 15.00 16.00 17.00 17.50 18.00 19.00 20.00 22.00 24.00 25.00 30.00 11 BUSHING COLOR A Nickel Plated / Multipole Version 12 VOLTAGE CODE 0A 65 VDC 0D 240 VAC 0C 120/240 VAC 3 0N 65 VDC / 120/240 VAC 3 17 65 VDC / 240 VAC 13 AGENCY APPROVAL A Without approvals B UL Recognized C UL & cUL Recognized Notes: 1 Series code “A” only available with delay code “03” 2 Only available when tied to a protected pole 3 Requires a 2 or 3 pole device 4 Only available without agency approvals (Approval Code A) 36 www.carlingtech.com MS-Series Circuit Breaker - Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. www.carlingtech.com 37 H-Series Circuit Breaker - Introduction H-Series H-Series CIRCUIT BREAKER The H-Series hydraulic-magnetic circuit breaker provides maximum and dependable circuit protection, while providing a cost effective, compact solution. By meeting the IEC spacing requirements, the H-Series is the ideal choice for international market applications. It also features a “trip-free” mechanism, which will open the contacts when a fault condition occurs, even if the handle is held in the ON position. 1-3 poles; 1-35 amps; 65VDC, 80VDC, 250VAC; UL recognized, CSA accepted, TUV & CCC certified. Resources: Download 3D CAD Files IGS Product Highlights: Choice of actuator styles UL1077, CCC, CSA, C22.2 and EN60934 approvals Compact size Temperature stable operation -40˚ C to +80˚ C Choice of terminals, including PCB Single or multi-pole configurations 38 STP Typical Applications: Telecom/Datacom Marine www.carlingtech.com H-Series Circuit Breaker - General Specifications Electrical Tables Table A: Lists UL Recognized, CSA Accepted and TUV Certified configurations and performance capabilities as a Component Supplementary Protector. H-SERIES: COMPONENT SUPPLEMENTARY PROTECTORS Voltage Circuit Configuration Max Rating Series 65 65 80 80 1 250 250 250 Current Rating Frequency Phase DC DC DC DC 50 / 60 50 / 60 50 / 60 Full Load Amps --------1 1 3 Minimum Poles 1 - 25 26 - 35 1 - 25 26 - 35 1 - 35 1 - 35 1 - 35 1 1 1 1 1 2 3 Short Circuit Capacity (Amps) UL CSA TUV Without Without (Icn) Without Backup Fuse Backup Fuse Backup Fuse 3000 3000 3000 3000 3000 3000 1000 1000 1000 1000 1000 1000 1500 1500 500 1500 1500 500 1500 1500 500 Application Codes UL CSA TC1, OL1, U1 TC1, OL1, U3 TC1, OL1, U1 TC1, OL1, U3 TC1, OL1, U1 TC1, OL1, U3 TC1, OL0, U3 TC1, OL1, U1 TC1, OL1, U3 TC1, OL1, U1 TC1, OL1, U3 TC1, OL1, U3 TC1, OL1, U3 TC1, OL0, U3 Notes: 1 Polarity Sensitive Electrical Maximum Voltage Current Ratings Auxiliary Switch Rating 250VAC 50/60Hz 80 VDC Standard current coils: 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, 30.0, 32.0, 35.0 SPDT: 10.1A-250VAC, 1.0A-65VDC/0.5A-80VDC, 0.1A-125VAC (with gold contacts) Mechanical Endurance 10,000 ON-OFF operations @ 6 per minute; with rated current & voltage Physical Number of Poles Weight Internal Circuit Config. 1-3 Approx. 48 grams/pole (1.7 oz) Series and Switch Only (with or without auxiliary switch) Typical Protector Resistance DCR and Impedance values are based on measurements by the voltmeter ammeter method. Rated current is applied for one hour at a voltage not less than 20 volts. Ambient temperature: 25 ℃; Tolerance: Below 10 amps +/- 25%; Above 10 amps +/-35% Impedance Chart Series Current Rating (Amps) DC-Ohms 50/60Hz-Ohms 1 2.5 5 7.5 10 15 20 25 30 35 0.85 0.13 0.035 0.018 0.010 0.006 0.005 0.003 0.0025 0.0021 0.87 0.15 0.036 0.019 0.011 0.0061 0.0051 0.0035 0.0026 0.0022 Agency Approvals UL Recognized under the Component Recognition Program as Protectors, Supplementary (Guide QVNU2 File E75596) UL standard 1077 CCC certified, Certificate No. 2010010307447291 CSA Accepted Supplementary Protector CSA standard C22.2 No. 235 TUV certified to EN60934, Certificate No. R50204086 *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 39 H-Series Circuit Breaker - Handle Actuator – Ordering Scheme H A 3 1 Series 2 Actuator B 0 4 Circuit 3 Poles 24 5 Aux/Alarm Switch 6 Frequency & Delay 1 SERIES H 2 ACTUATOR 1 A Handle, one per pole 3 POLE 2 1 One B 2 Two 3 C 4 G 4 4 CIRCUIT A Switch Only (no coil) B Series Trip (current) 5 AUXILIARY / ALARM SWITCH 0 without Aux Switch 3 3 1 3 0.110 Q.C. term 4 3 3 2 0.110 Solder Lug 6 FREQUENCY & DELAY 03 3 DC 50/60HZ, Switch Only 10 DC, Instantaneous 11 DC, Ultra Short 12 DC, Short 14 DC, Medium 16 DC, Long 20 50/60 Hz Instantaneous 21 50/60 Ultra Short 22 50/60 Hz Short 24 50/60 Hz Medium 26 50/60 Hz Long Handle, one per unit Three Series Trip (voltage) Relay Trip (voltage) 450 7 Current Rating 1 B 1 8 Terminal 9 Actuator Color & Legend D C 10 Mounting Bezel/Barrier 11 Rating 12 Agency Approval 8 TERMINAL 6 1 Push ON 0.250 Tab (Q.C.) Printed Circuitboard Terminals 2 Screw 8-32 with upturned lugs L 90 Facing Left 3 Screw 8-32 (bus type) R 90 Facing Right A Screw M4 with upturned lugs S Straight B Screw M4 (bus type) T Straight, Long 9 ACTUATOR COLOR & LEGEND Actuator Color I-O ON-OFF White AB Black CD Red FG Green HJ Blue KL Yellow MN Gray PQ Orange RS Dual Legend Color 1Black 2White 3White 4White 5White 6Black 7Black 8Black 0.110 Q.C. term with gold contacts 0.110 PC term 30 31 32 34 36 42 4 44 4 46 4 52 4 54 4 56 4 DC, 50/60Hz, Instantaneous DC, 50/60Hz,Ultra Short DC, 50/60Hz, Short DC, 50/60Hz, Medium DC, 50/60Hz, Long 50/60 Hz Hi-Inrush Short 50/60 Hz Hi-Inrush Medium 50/60 Hz Hi-Inrush Long DC Hi-Inrush Short DC Hi-Inrush Medium DC Hi-Inrush Long 7 CURRENT RATING (AMPERES) 5 10 MOUNTING / BARRIERS MOUNTING STYLE Threaded Insert 1 6-32 x 0.195 inches A 6-32 x 0.195 inches 2 ISO M3 x 5mm B ISO M3 x 5mm 3 6-32 x 0.195 inches C 6-32 x 0.195 inches 4 ISO M3 x 5mm D ISO M3 x 5mm BARRIERS BEZEL no yes no yes no yes no yes domed domed domed domed flat flat flat flat 11 MAX. APPLICATION RATING A 65VDC D 250VAC 6 M 80VDC 4 7 80VDC / 250VAC CODEAMPERES 4101.00 5121.25 4151.50 5171.75 4202.00 5222.25 4252.50 5272.75 4303.00 4353.50 4404.00 4454.50 4505.00 4555.50 4606.00 4656.50 4707.00 4757.50 4808.00 4858.50 4909.00 4959.50 61010.00 71010.50 61111.00 71111.50 61212.00 71212.50 61313.00 61414.00 61515.00 61616.00 61717.00 61818.00 62020.00 62222.00 62424.00 62525.00 63030.00 63232.00 63535.00 VOLTAGE RATING CODE RATING TRIP VOLTS A066DC 5DC A1212DC 10DC A1818DC 15DC A2424DC 20DC A3232DC 25DC A4848DC 40DC 40 A65 65DC55DC J066AC5AC J12 12AC10AC J18 18AC15AC J24 24AC20AC J48 48AC40AC J65 65AC55AC K20 120AC65AC L40 240AC130AC B10 110DC59DC B20 120DC65DC 12 AGENCY APPROVAL A Without approvals C UL Recognized, CSA Accepted E UL Recognized, CSA Accepted, TUV Certified 5 UL Recognized, CSA Accepted, TUV Certified, CCC Certified Notes: 1 Actuator Option A: handle tie pin, spacer & retainers provided unassembled on multipole units. Actuator Option B: Handle location as viewed from front of panel: 2 pole: left pole; 3 pole: center pole 2 Standard multipole units have all poles identical, except when specifying auxiliary switch 3 Auxiliary switch available on Series Trip and Switch Only circuits to 32A. On multipole units, only one auxiliary switch is normally supplied, mounted in extreme right pole. 4 Separate Pole Type Voltage Coils not rated for continuous duty. Available only with delay code 10 & 20. Only Available with Agency code C. 5 For other current ratings, consult factory. 6 26-35A Polarity sensitive, only available as 1 pole unit. 7 Voltage code 4 available to 25A max. www.carlingtech.com H-Series Circuit Breaker - Curved Rocker Actuator – Ordering Scheme H J 3 1 Series 2 Actuator B 0 4 Circuit 3 Poles 10 5 Aux/Alarm Switch 6 Frequency & Delay 1 SERIES (VISI ROCKER) H 2 ACTUATOR 1 J Vertical - Indicator OFF 3 POLE 2 1 One 2 K Two 3 C 4 G 4 4 CIRCUIT A Switch Only (no coil) B Series Trip (current) 5 AUXILIARY / ALARM SWITCH 0 without Aux Switch 3 3 1 3 0.110 Q.C. term 4 3 3 2 0.110 Solder Lug 6 FREQUENCY & DELAY 03 3 DC 50/60HZ, Switch Only 10 DC, Instantaneous 11 DC, Ultra Short 12 DC, Short 14 DC, Medium 16 DC, Long 20 50/60 Hz Instantaneous 21 50/60 Ultra Short 22 50/60 Hz Short 24 50/60 Hz Medium 26 50/60 Hz Long Vertical - Indicator ON Three Series Trip (voltage) Relay Trip (voltage) 0.110 Q.C. term with gold contacts 0.110 PC term 30 31 32 34 36 42 4 44 4 46 4 52 4 54 4 56 4 DC, 50/60Hz, Instantaneous DC, 50/60Hz,Ultra Short DC, 50/60Hz, Short DC, 50/60Hz, Medium DC, 50/60Hz, Long 50/60 Hz Hi-Inrush Short 50/60 Hz Hi-Inrush Medium 50/60 Hz Hi-Inrush Long DC Hi-Inrush Short DC Hi-Inrush Medium DC Hi-Inrush Long 7 CURRENT RATING (AMPERES) 5 CODEAMPERES 4101.00 5121.25 4151.50 5171.75 4202.00 5222.25 4252.50 5272.75 4303.00 4353.50 4404.00 4454.50 4505.00 4555.50 4606.00 4656.50 4707.00 4757.50 4808.00 4858.50 4909.00 4959.50 61010.00 71010.50 61111.00 71111.50 61212.00 71212.50 61313.00 61414.00 61515.00 61616.00 61717.00 61818.00 62020.00 62222.00 62424.00 62525.00 63030.00 63232.00 63535.00 VOLTAGE RATING CODE RATING TRIP VOLTS A066DC 5DC A1212DC 10DC A1818DC 15DC A2424DC 20DC A3232DC 25DC A4848DC 40DC A65 65DC55DC J066AC5AC J12 12AC10AC J18 18AC15AC J24 24AC20AC J48 48AC40AC J65 65AC55AC K20 120AC65AC L40 240AC130AC B10 110DC59DC B20 120DC65DC Notes: 1 Half guard construction have OFF protection for actuator 2 Standard multipole units have all poles identical, except when specifying auxiliary switch 3 Auxiliary switch available on Series Trip and Switch Only circuits to 32A. On multipole units, only one auxiliary switch is normally supplied, mounted in extreme right pole. 4 Separate Pole Type Voltage Coils not rated for continuous duty. Available only with delay code 10 & 20. Only Available with Agency code C. 5 For other current ratings, consult factory. 6 On Visi-Rocker,Visi portion of rocker cannot be the same color as the bezel. Remainder of rocker same color as bezel. 7 26-35A Polarity sensitive, only available as 1 pole unit. 8 Voltage code 4 available to 25A max. www.carlingtech.com 450 7 Current Rating 1 B 1 8 Terminal 9 Actuator Color & Legend A C 10 Mounting Bezel/Barrier 11 Rating 12 Agency Approval 8 TERMINAL 1 Push ON 0.250 Tab (Q.C.) Printed Circuitboard Terminals 2 Screw 8-32 with upturned lugs L 90 Facing Left 3 Screw 8-32 (bus type) R 90 Facing Right A Screw M4 with upturned lugs S Straight B Screw M4 (bus type) T Straight, Long 9 ACTUATOR COLOR & LEGEND Actuator Color I-O ON-OFF White AB Black CD Red FG Green HJ Blue KL Yellow MN Gray PQ Orange RS 10 MOUNTING / BARRIERS 6 MOUNTING STYLE BARRIERS Threaded Insert 1 6-32 x 0.195 inches no A 6-32 x 0.195 inches yes 2 ISO M3 x 5mm no B ISO M3 x 5mm yes 3 6-32 x 0.195 inches no C 6-32 x 0.195 inches yes 4 ISO M3 x 5mm no D ISO M3 x 5mm yes 5 6-32 x 0.195 inches no E 6-32 x 0.195 inches yes 6 ISO M3 x 5mm no F ISO M3 x 5mm yes 7 6-32 x 0.195 inches no G 6-32 x 0.195 inches yes 8 ISO M3 x 5mm no H ISO M3 x 5mm yes 9 6-32 x 0.195 inches no J 6-32 x 0.195 inches yes P ISO M3 x 5mm no K ISO M3 x 5mm yes Q 6-32 x 0.195 inches no L 6-32 x 0.195 inches yes U ISO M3 x 5mm no M ISO M3 x 5mm yes Dual 1 2 3 4 5 6 7 8 HALF ROCKER BRACKET GUARDCOLOR no Black no Black no Black no Black yes Black yes Black yes Black yes Black no White no White no White no White yes White yes White yes White yes White no Gray no Gray no Gray no Gray yes Gray yes Gray yes Gray yes Gray 11 MAX. APPLICATION RATING A 65VDC D 250VAC 7 M 80VDC 8 4 80VDC / 250VAC 12 AGENCY APPROVAL A Without approvals C UL Recognized, CSA Accepted E UL Recognized, CSA Accepted, TUV Certified 5 UL Recognized, CSA Accepted, TUV Certified, CCC Certified 41 H-Series Circuit Breaker - Flat Rocker Actuator – Ordering Scheme H 3 3 1 Series 2 Actuator B 0 4 Circuit 3 Poles 10 5 Aux/Alarm Switch 6 Frequency & Delay 1 SERIES H 2 ACTUATOR 1 3 Single Color Vertical 4 Single Color Horizontal 3 POLE 2 1 One 7 8 2 Push-to-Reset, Single Color Vertical Push-to-Reset, Single Color Horizontal Two 3 C 4 G 4 4 CIRCUIT A Switch Only (no coil) B Series Trip (current) 5 AUXILIARY / ALARM SWITCH 0 without Aux Switch 3 3 1 3 0.110 Q.C. term 4 3 2 3 0.110 Solder Lug 6 FREQUENCY & DELAY 03 3 DC 50/60HZ, Switch Only 10 DC, Instantaneous 11 DC, Ultra Short 12 DC, Short 14 DC, Medium 16 DC, Long 20 50/60 Hz Instantaneous 21 50/60 Ultra Short 22 50/60 Hz Short 24 50/60 Hz Medium 26 50/60 Hz Long Three Series Trip (voltage) Relay Trip (voltage) DC, 50/60Hz, Instantaneous DC, 50/60Hz,Ultra Short DC, 50/60Hz, Short DC, 50/60Hz, Medium DC, 50/60Hz, Long 50/60 Hz Hi-Inrush Short 50/60 Hz Hi-Inrush Medium 50/60 Hz Hi-Inrush Long DC Hi-Inrush Short DC Hi-Inrush Medium DC Hi-Inrush Long 7 CURRENT RATING (AMPERES) 5 CODEAMPERES 4101.00 4454.50 5121.25 4505.00 4151.50 4555.50 5171.75 4606.00 4202.00 4656.50 5222.25 4707.00 4252.50 4757.50 5272.75 4808.00 4303.00 4858.50 4353.50 4909.00 4404.00 4959.50 VOLTAGE RATING CODE RATING 61010.00 71010.50 61111.00 71111.50 61212.00 71212.50 61313.00 61414.00 61515.00 61616.00 61717.00 1 B 1 8 Terminal 9 Actuator Color & Legend 61818.00 62020.00 62222.00 62424.00 62525.00 63030.00 63232.00 63535.00 A C 10 Mounting Bezel/Barrier 11 Rating 12 Agency Approval 8 TERMINAL 1 Push ON 0.250 Tab (Q.C.) Printed Circuitboard Terminals 2 Screw 8-32 with upturned lugs L 90 Facing Left 3 Screw 8-32 (bus type) R 90 Facing Right A Screw M4 with upturned lugs S Straight B Screw M4 (bus type) T Straight, Long 9 ACTUATOR COLOR & LEGEND Actuator Color I-O ON-OFF White AB Black CD Red FG Green HJ Blue KL Yellow MN Gray PQ Orange RS 0.110 Q.C. term with gold contacts 0.110 PC term 30 31 32 34 36 42 4 44 4 46 4 52 4 54 4 56 4 450 7 Current Rating 10 MOUNTING / BARRIERS 6 MOUNTING STYLE BARRIERS Threaded Insert 1 6-32 x 0.195 inches no A 6-32 x 0.195 inches yes 2 ISO M3 x 5mm no B ISO M3 x 5mm yes 3 6-32 x 0.195 inches no C 6-32 x 0.195 inches yes 4 ISO M3 x 5mm no D ISO M3 x 5mm yes 5 6-32 x 0.195 inches no E 6-32 x 0.195 inches yes 6 ISO M3 x 5mm no F ISO M3 x 5mm yes 7 6-32 x 0.195 inches no G 6-32 x 0.195 inches yes 8 ISO M3 x 5mm no H ISO M3 x 5mm yes 9 6-32 x 0.195 inches no J 6-32 x 0.195 inches yes P ISO M3 x 5mm no K ISO M3 x 5mm yes Q 6-32 x 0.195 inches no L 6-32 x 0.195 inches yes U ISO M3 x 5mm no M ISO M3 x 5mm yes Dual Legend Color 1Black 2White 3White 4White 5White 6Black 7Black 8Black HALF ROCKER BRACKET GUARDCOLOR no Black no Black no Black no Black yes Black yes Black yes Black yes Black no White no White no White no White yes White yes White yes White yes White no Gray no Gray no Gray no Gray yes Gray yes Gray yes Gray yes Gray 11 MAX. APPLICATION RATING A 65VDC D 250VAC M 7 80VDC 4 8 80VDC / 250VAC TRIP VOLTS A066DC 5DC A1212DC 10DC A1818DC 15DC A2424DC 20DC A3232DC 25DC A4848DC 40DC A65 65DC55DC J066AC5AC J12 12AC10AC J18 18AC15AC J24 24AC20AC J48 48AC40AC J65 65AC55AC K20 120AC65AC L40 240AC130AC B10 110DC59DC B20 120DC65DC X0165AC special catalog # 12 AGENCY APPROVAL A Without approvals C UL Recognized, CSA Accepted E UL Recognized, CSA Accepted, TUV Certified 5 UL Recognized, CSA Accepted, TUV Certified, CCC Certified Notes: 1 Push-To-Reset actuator shave OFF portion of rocker shrouded 2 Standard multipole units have all poles identical, except when specifying auxiliary switch 3 Auxiliary switch available on Series Trip and Switch Only circuits to 32A. On multipole units, only one auxiliary switch is normally supplied, mounted in extreme right pole 4 Separate Pole Type Voltage Coils not rated for continuous duty. Available only with delay code 10 & 20. Only Available with Agency code C. 5 For other current ratings, consult factory. 6 On Visi-Rocker,Visi portion of rocker cannot be the same color as the bezel. Remainder of rocker same color as bezel. 7 26-35A Polarity sensitive, only available as 1 pole unit. 8 Voltage code 4 available to 25A max. 42 www.carlingtech.com H-Series Circuit Breaker - Handle Actuator - Dimensional Specifications Dimensional Specifications: in. [mm] 1.854 [47.10] #6-32[M3] THREAD *0.138[3.50] DEEP 2 PLCS PER POLE 1.732 [44.00] 0.222 [5.63] LINE ON 0.669 [17.00] 60° 1-POLE (HA1) 0.535DIA[13.60] DOMED 0.650 [16.50] MAX. 1.654 [42.00] OFF 0.635 [16.13] 0.196 [4.99] 1.413 [35.90] 1.996 [50.70] 1.996 [50.70] LOAD TAB (Q.C.) TYPE SCREW TYPE 0.118 [3.00] SCREW TYPE TERMINALS IN SERIES TRIP CIRCUIT CONFIGURATION SHOWN. FOR OTHER CONFIGURATIONS,SEE CIRCUIT AND TERMINAL DIAGRAMS. FLAT LINE 1.260 [32.00] 2-POLE (HA2) 2-POLE (HB2) LOAD 0.630 [16.00] TYP 1.280 [32.50]MAX 1.280 [32.50] MAX. 3-POLE (HA3) 3-POLE (HB3) 0.630 [16.00] TYP 1.929 [49.00] MAX. 1.929 [49.00] MAX. +.010 -.000 0.156DIA [3.96] 2 PLCS TYP PER POLE LINE 0.551DIA [14.00] ONE PER POLE 1.260 [32.00] 0.787 [20.00] 0.630 [16.00TYP PER POLE] HA1, HB2, HB3 HA2,HB4 1.260 [32.00] LOAD POLE POLE POLE 1 2 3 MULTI-POLE IDENTIFICATION SCHEME AS VIEWED FROM TERMINAL END OF BREAKER. [+.25] [-.00] HA3 PANEL CUTOUT DETAIL TOLERANCES ±.005 [±.12] UNLESS OTHERWISE SPECIFIED Notes: 1. ALL[millimeters]. DIMENSIONS ARE IN INCHES 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 2. TOLERANCE ±.020 [.51] UNLESS OTHERWISE SPECIFIED. www.carlingtech.com 43 H-Series Circuit Breaker - Curved Rocker Actuator - Dimensional Specifications Dimensional Specifications: in. [mm] #6-32[M3] THREAD *0.138[3.50] DEEP #6-32[M3] THREAD *0.138[3.50] 2 PLCS PER POLE DEEP 2 PLCS PER POLE 1-POLE (HJ1) 0.346 [8.80] 0.118 0.346 [3.00] [8.80] 1.726 [43.83] 1.726 [43.83] 1.382 [35.10] 1.382 [35.10] LINE 0.118 [3.00] 1.130 [28.70] 1.130 [28.70] 1.414 [35.90] 1.414 [35.90] 1.654 [42.00] 1.654 [42.00] 0.126 [3.20] 0.126 [3.20] LOAD 0.357 [9.08] 0.650 [16.51] MAX 0.650 [16.51] MAX 0.357 [9.08] 1.382 [35.11] 0.161 [4.08] 1.382 [35.11] 0.161 [4.08] 0.413 [10.50] 0.413 [10.50] 0.630 [16.00] SCREW TYPE TERMINALS IN SERIES TRIP CIRCUIT CONFIGURATION SHOWN. FOR OTHER CONFIGURATIONS, SEE CIRCUIT AND TERMINAL DIAGRAMS. 2.354 1.732 [59.78] [44.00] TAB(Q.C.)TYPE 2.354 [59.78] 2.354 [59.78] TAB(Q.C.)TYPE SCREW TYPE 2.354 [59.78] SCREW TYPE LINE 1.130 [28.70] 1.130 [28.70] 1.260 [32.01] 1.260 [32.01] 2-POLE (HJ2) 1.732 [44.00] OPTIONAL "ROCKER GUARD" OPTIONAL "ROCKER GUARD" LOAD 0.630 [16.00] 1.280 [32.51] MAX 1.280 [32.51] MAX 1.197 [30.40] 1.197 [30.40] LINE C 1.693 [43.01] 1.693 [43.01] 0.778 [19.75] LOAD 0.778 [19.75] 2-Ø0.156 [Ø3.96] 0.118 [2.99] 2-Ø0.156 [Ø3.96] 0.118 [2.99] 1.382 [35.10] 1.382 [35.10] LINE ON NC 1.929 [49.00] MAX 1.929 [49.00] MAX 0.630 [16.00] TYP 0.630 [16.00] TYP ON NC C 3-POLE (HJ3) 1.146 [29.12] 1.146 [29.12] 0.640 [16.27] LOAD 0.640 [16.27] POLE POLE POLE 1 2 3 MULTI-POLE IDENTIFICATION SCHEME AS VIEWED FROM TERMINAL END OF BREAKER. PANEL CUTOUT DETAIL TOLERANCE +.005[+.12] UNLESS OTHERWISE SPECIFIED Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 44 www.carlingtech.com H-Series Circuit Breaker - Flat Rocker Actuator - Dimensional Specifications Dimensional Specifications: in. [mm] PUSH-TO-RESET ACTUATOR #6-32[M3] THREAD *0.138[3.50] DEEP 2 PLCS PER POLE 1.726 1.130 [43.83] [28.70] 1.726 1.130 [43.83] [28.70] 1.726 1.130 [43.83] [28.70] 1.726 1.130 0.359 [9.12] [43.83] [28.70] 1.382 [35.10] 1-POLE (H31) 0.126 [3.20] 0.126 [3.20] 0.126 [3.20] 0.126 [3.20] 0.118 [3.00] 0.118 [3.00] 0.118 [3.00] 1.382 [35.10] 1.382 [35.10] 1.382 [35.10] 0.357 [9.06] 0.359 [9.12] 0.650 [16.51] MAX 0.650 [16.51] MAX 0.650 [16.51] MAX 0.650 [16.51] MAX 0.357 0.359 [9.06] [9.12] 0.357 [9.06] 0.359 [9.12] 0.357 [9.06] 1.732 [44.00] 0.126 [3.20] 0.126 [3.20] LOAD SCREW TYPE TERMINALS IN SERIES TRIP CIRCUIT CONFIGURATION SHOWN. FOR OTHER CONFIGURATIONS, SEE CIRCUIT AND TERMINAL DIAGRAMS. LINE 0.118 [3.00] 0.118 [3.00] 1.382 [35.10] 1.382 [35.10] 1.382 [35.10] 0.126 [3.20] 0.126 [3.20] 1.654 [42.00] 1.654 [42.00] 1.654 [42.00] 1.654 [42.00] 1.414 [35.90] 1.414 [35.90] 1.414 [35.90] 1.414 [35.90] 2.353 1.732[59.76] [44.00] TAB(Q.C.)TYPE 1.732[59.76] [44.00] 2.353 2.353 [59.76] TAB(Q.C.)TYPE 2.353 1.732[59.76] [44.00] SCREW TYPE TAB(Q.C.)TYPE 2.353 [59.76] 2.353 [59.76] SCREW TYPE 2.353 [59.76] TAB(Q.C.)TYPE SCREW TYPE 2.353 [59.76] SCREW TYPE 0.118 [3.00] 2-POLE (H71) LINE 0.118 [3.00] 1.382 [35.10] 0.650 [16.51] 1.726 1.130 [43.83] [28.70] 1.726 1.130 [43.83] [28.70] 1.726 1.130 [43.83] [28.70] 1.726 1.130 [9.12] [43.83]0.359 [28.70] MAX 0.650 [16.51] MAX 1.382 [35.11] 0.650 [16.51] MAX 1.382 [35.11] 0.650 [16.51] 1.382 [35.11]MAX 0.161 [4.08]0.359 [9.12] 0.161 [4.08] 1.382 [35.11] 0.161 [4.08] 2-POLE (H72) 0.161 [4.08]0.359 [9.12] 1.130 [28.70] 1.130 [28.70] 1.130 [28.70] 1.130 [28.70] 1.280 [32.51] MAX 0.630 [16.00] 1.280 [32.51] MAX 0.630 [16.00] 1.280 [32.51] MAX 0.630 [16.00] 1.280 [32.51] MAX 1.929 [49.00] MAX 1.929 [49.00] MAX 1.929 [49.00] MAX 1.929 [49.00] MAX LOAD 0.359 [9.12] 1.260 [32.01] 1.260 [32.01] 1.260 [32.01] 1.260 0.630 [16.00] [32.01] 3-POLE (H73) 0.118 [3.00] 0.630 [16.00] TYP 0.630 [16.00] TYP 0.630 [16.00] TYP 0.630 [16.00] TYP LINE LOAD 1.197 [30.40] 1.197 [30.40] 1.197 [30.40] LINE 1.197 1.693[30.40] [43.01] 1.693 [43.01] 1.693 [43.01] 1.693 [43.01] 0.778 [19.75] 0.778 [19.75] 0.778 [19.75] 2-Ø0.156 [Ø3.96] 0.778 [19.75] 2-Ø0.156 [Ø3.96] 2-Ø0.156 [Ø3.96] 2-Ø0.156 [Ø3.96] 1.382 [35.10] 1.382 [35.10] 1.382 [35.10] 1.382 [35.10] LOAD 0.118 [2.99] 0.118 [2.99] 0.118 [2.99] 0.118 [2.99] 1.146 [29.12] 1.146 [29.12] 1.146 [29.12] 1.146 [29.12] 0.640 [16.27] 0.640 [16.27] 0.640 [16.27] 0.640 [16.27] MULTI-POLE IDENTIFICATION SCHEME AS VIEWED FROM TERMINAL END OF BREAKER. PANEL CUTOUT DETAIL TOLERANCE +.005[+.12] UNLESS OTHERWISE SPECIFIED Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. www.carlingtech.com 45 H-Series Circuit Breaker - PC Terminal Diagrams PC Terminal Diagrams: in. [mm] PRINTED CIRCUIT BOARD MOUNTING TERMINAL CODE R PRINTED CIRCUIT BOARD MOUNTING TERMINAL CODE L PRINTED CIRCUIT BOARD MOUNTING TERMINAL CODE S & T Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 46 www.carlingtech.com H-Series Circuit Breaker - PC Terminal Diagrams PC Terminal Diagrams: in. [mm] P.C. FOOT PRINT FOR TERMINAL CODE R P.C. FOOT PRINT FOR TERMINAL CODE L P.C. FOOT PRINT FOR TERMINAL CODE S & T Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. www.carlingtech.com 47 H-Series Circuit Breaker - Circuit & Terminal Diagrams Circuit & Terminal Diagrams: in. [mm] HANDLE POSITION VS. AUX SWITCH MODE STANDARD C/B CIRCUIT BREAKER MODE HANDLE POSITION OFF AUX. SWITCH MODE 30° OFF NC NO C NC NO C NC NO C ON 30° ON 30° ELECTRICAL TRIP OFF 0.381 [9.69] 0.047 [1.20] TERMINAL DIMENSIONAL DETAIL & RATING 0.264 [6.70] Ø0.067 [Ø1.71] TAB (Q.C.) ≤ 32 AMP 0.264 [6.70] 0.264 [6.70] 0.250 [6.35] 0.559 [14.19] 0.354 [9.00] 0.354 [9.00] 0.287 [7.29] BUS #8-32 ≤ 32 AMP M4 ≤ 32 AMP 0.047 [1.20] 0.197 [5.00] 0.197 [5.00] UPTURN LUG #8-32 ≤ 32 AMP M4 ≤ 32 AMP 0.806 [20.48] 0.197 [5.00] 0.315 [8.00] 0.047 [1.20] P.C. TERMINAL 90 FACING LEFT ≤ 32 AMP 90 FACING RIGHT ≤ 32 AMP 0.315 [8.00] P.C. TERMINAL P.C. TERMINAL STRAIGHT (SHORT) STRAIGHT (LONG) ≤ 32 AMP ≤ 32 AMP TABLE A TIGHTENING TORQUE SPECIFICATIONS 1.197 [30.40] 1.012 [25.70] THREAD SIZE #6-32 & M3 MOUNTING HARDWARE #8-32 & M4 THREAD TERMINAL SCREW LINE TORQUE 7-9 IN-LBS [0.8-1.0 NM] 12-15 IN-LBS [1.4-1.7 NM] 1.693 [43.00] TABLE B TERMINAL DESCRIPTION LOAD MAIN BARRIER FOR UL-RECOGNIZED MULTI-POLE BREAKERS AUX. SWITCH* SEE TABLE B LINE 1.413 [35.90] 1.508 [38.30] 1.732 [44.00] REF 48 TAB (Q.C.) SCREW TYPE 1.996 [50.70] 1.996 [50.70] .110 TAB (Q.C.) 2.467 [62.67] SOLDER TYPE 2.252 [57.19] * AVAILABLE ON SERIES TRIP AND SWITCH ONLY CIRCUITS. WHEN CALLED FOR ON MULTI-POLE UNITS, ONLY ONE AUX. SWITCH IS NORMALLY SUPPLIED, AS SHOWN IN MULTI-POLE IDENTIFICATION SCHEME. 1.854 [47.10] LOAD DEPTH BEHIND PANEL 1.413 [35.90] 0.031 [0.80] 1. ALL DIMENSIONS ARE IN INCHES [mm] 2. TOLERANCE ±.020 [.51] UNLESS OTHERWISE SPECIFIED. 0.120 [3.05] www.carlingtech.com Circuit & Terminal Diagrams: in. [mm] LOAD 1.996 CIRCUIT [50.70] BREAKER PROFILE 2 TERMINALS 5 TERMINALS 0.377 [9.58] STD. AUX. LINELINE SW. TUV.UL. C C MAIN TERMINALS NO (SEE TABLE A) NO NC NC LOAD STD. AUX. SW. 1.996 [50.70]LOAD UL STD. AUX. 35 TERMINALS LINE LINE SW. TUV.UL. 0.377 [9.58] 0.377 [9.58] C NO NC C NO NC 0.368 [9.36] STD. AUX. SW. LOAD LOAD UL TERMINALS 34 TERMINALS SERIES TRIP LINE LINE A LOAD SCHEMATIC CIRCUIT ANSI SWITCH ONLY (NO COIL) SWITCH ONLY WITH(NO AUXILIARY COIL) SWITCH C LINE LINE A A N0 B 0 LOAD C D A E N0 SHUNT B B 1 2 0 3 B 1 2 3 NC STANDARD LOAD AUX. SWITCH SERIES TRIP WITH AUXILIARY C LINE 1 0 2 3 N0 NC LOAD LOAD C N0 SWITCH ONLY (NO COIL) TRIPSWITCH WITH SHUNT AUXILIARY LINE LINE LINE LINE 1 2 0 3 NC LOAD LOAD CIRCUIT SCHEMATIC LOAD ANSI SERIES TRIP WITH AUXILIARY SERIES TRIP 0 CIRCUIT CODE AUX SWITCH CODE MAIN TERMINALS (SEE TABLE A) CIRCUIT SCHEMATIC ANSI CIRCUIT CODE AUX SWITCH CODE LINE CIRCUIT SCHEMATIC ANSI SWITCH ONLY (NO COIL) CIRCUIT CODE AUX SWITCH CODE CIRCUIT BREAKER PROFILE 2 TERMINALS CIRCUIT CODE AUX SWITCH CODE H-Series Circuit Breaker - Circuit & Terminal Diagrams NC LOAD STANDARD AUX. SWITCH RELAY SHUNTTRIP TRIP LINE 0.377 [9.58] 0.641 [16.28] 1 2 LINE LINE 1 LOAD 4 RELAY 2 D F E G 0 3 0.368 [9.36] 0.368 [9.36] SHUNT 4 LOAD RELAY LOAD LOAD 4 TERMINALS RELAY TRIP LINE AUXILIARY SWITCH TERMINAL DETAIL 1 0.641 [16.28] 2 0.602 [15.28] 4 0.368 [9.36] C LOAD LINE 1 NO NC 0.404 [10.26] RELAY 2 RELAY 0.342 [8.68] 0.110 [2.79] 1. ALL DIMENSIONS ARE IN INCHES [mm] 2. TOLERANCE ±.020 [.51] UNLESS OTHERWISE SPECIFIED. 3 0.237 [6.02] LOAD LOAD 0 AUXILIARY SWITCH0.050DIA[1.27] TERMINAL DETAIL LOAD LINE LINE F G 0.508 [12.91]4 LOAD 3 LINE 3 0.602 [15.28] 0.602 [15.28] C C NO NO NC NC 0.237 [6.02] 0.295 [7.49] 0.602 [15.28] TAB (Q.C.) 0.508 [12.91] 0.534 [13.56] 0.404 [10.26] 0.590 [14.99] 0.342 [8.68] 0.287 [7.29] 0.110 [2.79] 0.110 [2.79] 0.056 [1.43] 1. ALL DIMENSIONS ARE IN INCHES [mm] 2. TOLERANCE ±.020 [.51] UNLESS OTHERWISE SPECIFIED. 0.070DIA[1.78] 0.050DIA[1.27] 0.050DIA[1.27] TAB (Q.C.) TAB (Q.C.) 0.534 [13.56] 0.287 [7.29] SOLDER TYPE 0.110 [2.79] 0.126 [3.20] 0.056 [1.43] 0.110 [2.79] 0.590 [14.99] LINE 0.126 [3.20] C NO NC 0.050DIA[1.27] LOAD 0.295 [7.49] www.carlingtech.com TAB (Q.C.) 0.070DIA[1.78] SOLDER TYPE 0.110 [2.79] 49 A-Series Circuit Breaker - Introduction A-Series A-Series CIRCUIT BREAKER Well known for their proven reliability, Carling Technologies’ A-Series hydraulic magnetic circuit breakers are compact, temperature stable and designed for precision operation in OEM markets requiring general purpose as well as full load amp applications. When front panel operation and aesthetics demand a clean, contemporary design, the visi-rocker or paddle actuators are ideally suitable. A sealed toggle actuator style is also available and ideal for harsh environment applications requiring additional sealing protection. Optional rocker-guard and pushto-reset bezels, which help prevent inadvertent actuation, are also available. 1-6 poles; ratings from 0.02 to 50 amps, up to 277VAC or 80VDC; UL Recognized, UL Listed, UL1500, UL1077, TUV, VDE & CSA Product Highlights: Up to 50 amps in a compact size Various actuator styles Sealed metal toggle option tested to MIL-PRF-55629C. Meets IP68 Requirements Typical Applications: Telecom/Datacom Marine Military Renewable Energy Generators & Welder 50 www.carlingtech.com A-Series Circuit Breaker - General Specifications Electrical Maximum Voltage 277VAC 50/60 Hz, 80VDC Current Ratings Standard current coils: 0.100, 0.250, 0.500, 0.750, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, 30.0, 35.0, 40.0, 50.0. Other ratings available - consult ordering scheme. Standard Voltage Coils DC-6V, 12V; AC-120V, Other ratings available, consult ordering scheme. Auxiliary Switch Rating SPDT; 10.1 A - 250VAC, 1.0 A-65VDC/0.5 A - 80 VDC, 0.1A - 125VAC (with gold contacts). Insulation Resistance Minimum: 100 Megohms at 500 VDC Dielectric Strength UL, CSA - 1500V 60 Hz for one minute between all electrically isolated terminals. A-Series rocker circuit breakers comply with the 8mm spacing & 3750V dielectric requirements from hazardous voltage to operator accessible surfaces per EN 60950 and VDE 0805. Resistance, Impedance Values from Line to Load Terminal - based on Series Trip Circuit Breaker. RESISTANCE PER POLE VALUES from Line to Load Terminals (Values Based on Series Trip Circuit Breaker) CURRENT TOLERANCE (AMPS) (%) 0.10 - 5.0 5.1 - 20.0 15 25 20.1 - 50.0 35 Pulse Tolerance Curves Mechanical Endurance Trip Free Trip Indication 10,000 ON-OFF operations @ 6 per minute; with rated Current & Voltage. All A-Series Circuit Breakers will trip on overload, even when the actuator is forcibly held in the ON position. The operating actuator moves positively to the OFF position when an overload causes the circuit breaker to trip. When mid-trip handle is specified, the handle moves to the mid position on electrical trip of the circuit breaker. When mid-trip handle with alarm switch is specified, the handle moves to the mid position & the alarm switch actuates when the circuit breaker is electrically tripped. Physical Number of Poles 1 - 6 Poles (handle) and 1-3 poles (rocker) at 30 Amps or less. 1 and 2 poles at 31 Amps thru 50 Amps. Internal Circuit Config. Series, (with or without auxiliary switch), Shunt and Relay with current or voltage trip coils, Dual Coil, Switch Only with or without auxiliary switch. Weight Approximately 65 grams/pole. (Approximately 2.32 ounces/pole) Standard Colors Housing - Black; Actuator- See Ordering Scheme. Environmental Designed and tested in accordance with requirements of specification MIL-PRF-55629 & MIL-STD-202 as follows: Shock Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition “I”. Instantaneous and ultra-short curves tested @ 90% of rated current. Vibration Withstands 0.060” excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous and ultrashort curves tested at 90% of rated current. Moisture Resistance Method 106D; ten 24-hour cycles @ + 25°C to +65°C, 80-98% RH.56 days @ +85°C, 85% RH. Salt Spray Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Thermal Shock Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C). Operating Temperature -40° C to +85° C *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 51 A-Series Circuit Breaker - General Specifications Electrical Tables Table A: Lists UL Recognized & CSA Accepted configurations and performance capabilities as a Component Supplementary Protector. A-SERIES TABLE A: COMPONENT SUPPLEMENTARY PROTECTORS Voltage Circuit Configuration Series Max Rating Current Rating Load Frequency Phase Full Amps 32 65 DC DC ----- 80 DC --- 125 125 125 125 / 250 125 / 250 50 / 60 50 / 60 50 / 60 50 / 60 50 / 60 1 1 14 13 13 1 250 50 / 60 14 3 Dual Coil 277 32 65 50 / 60 DC DC 1 ----- 80 DC --- 125 50 / 60 1 125 125 / 250 125 / 250 50 / 60 50 / 60 50 / 60 14 13 13 1 1 1 14 250 50 / 60 3 Shunt Relay Switch Only 277 80 125 / 250 50 / 60 DC 50 / 60 250 50 / 60 277 80 125 / 250 50 / 60 DC 50 / 60 250 50 / 60 277 65 80 50 / 60 DC DC 250 50 / 60 277 50 / 60 1 --1 1 3 1 --13 1 3 1 ----1 3 1 0.02 - 15 31 - 50 0.02 - 30 --0.02 - 30 1 - 50 1 - 50 0.02 - 30 0.02 - 50 0.02 - 30 0.02 - 30 --1 - 50 0.02 - 30 31 - 50 0.02 - 30 0.02 - 50 0.02 - 50 0.02 - 30 --0.02 - 30 1 - 50 0.02 - 30 0.02 - 30 0.02 - 50 0.02 - 30 0.02 - 30 --1 - 50 0.02 - 30 31 - 50 0.02 - 30 0.02 - 30 0.02 - 30 0.02 - 30 0.02 - 30 0.02 - 30 0.02 - 30 0.02 - 30 0.02 - 30 0.02 - 30 0.02 - 30 0.02 - 50 0.02 - 30 --0.02 - 50 0.02 - 30 General Purpose Amps ------31 - 50 ----------------------------31 - 50 --------------31 - 50 --------------------------------31 - 50 --31 - 50 Short Circuit Capacity (Amps) UL / CSA With Backup Without Fuse Backup Fuse --5000 --7500 --7500 --7500 --3000 --2000 --1000 --3000 --3000 --1500 --3000 --3000 --1000 5000 2 --2000 1 --5000 1 ----5000 --7500 --7500 --7500 --3000 --2000 --1000 --3000 --3000 --1500 --3000 --3000 --1000 5000 2 --2000 1 --5000 1 ----7500 --3000 --3000 5000 2 --5000 1 ----7500 --3000 --3000 5000 2 --5000 1 --- Application Codes UL CSA TC1, OL1, U2 TC1, 2, OL1, U1 TC1, 2, OL1, U1 TC1, 2, OL0, U1 TC1, OL1, U2 TC1, OL1, U2 TC1, OL1, U2 TC1, 2, OL1, U2 TC1, 2, OL1, U2 TC1, 2, OL0, U2 TC1, OL1, U2 TC1, 2, OL0, U1 TC1, OL1, U2 TC1, 2, OL1, C1 TC1, 2, OL1, C1 TC1, 2, OL1, C1 TC1, OL1, U2 TC1, 2, OL1, U1 TC1, 2, OL1, U1 TC1, 2, OL0, U1 TC1, OL1, U2 TC1, OL1, U2 TC1, OL1, U2 TC1, 2, OL1, U1 TC1, 2, OL1, U2 TC1, OL0, U2 TC1, OL1, U2 TC1, 2, OL0, U1 TC1, OL1, U2 TC1, 2, OL1, C1 TC1, 2, OL1, C1 TC1, 2, OL1, U1 TC1, 2, OL1, U1 TC1, 2, OL1, U1 TC1, 2, OL1, U1 TC1, 2, OL1, C1 TC1, 2, OL1, C1 TC1, 2, OL1, U1 TC1, 2, OL1, U1 TC1, 2, OL1, U1 TC1, 2, OL1, C1 TC1, 2, OL1, C1 TC1, OL1, U2 TC1, 2, OL1, U1 TC1, 2, OL1, U1 TC1, 2, OL0, U1 TC1, OL1, U2 TC1, OL1, U2 TC3, OL1, U3 TC1, 2, OL1, U2 TC1, 2, OL1, U2 TC1, 2, OL0, U2 TC1, OL1, U2 TC1, 2, OL0, U1 TC3, OL1, U3 TC1, 2, OL1, C1 TC1, 2, OL1, C1 TC1, 2, OL1, C1 TC1, OL1, U2 TC1, 2, OL1, U1 TC1, 2, OL1, U1 TC1, 2, OL0, U1 TC1, OL1, U2 TC1, OL1, U2 TC3, OL1, U3 TC1, 2, OL1, U1 TC1, 2, OL1, U2 TC1, OL0, U2 TC1, OL1, U2 TC1, 2, OL0, U1 TC3, OL1, U3 TC1, 2, OL1, C1 TC1, 2, OL1, C1 TC1, 2, OL1, U1 TC1, 2, OL1, U1 TC1, 2, OL1, U1 TC1, 2, OL1, U1 TC1, 2, OL1, C1 TC1, 2, OL1, C1 TC1, 2, OL1, U1 TC1, 2, OL1, U1 TC1, 2, OL1, U1 TC1, 2, OL1, C1 TC1, 2, OL1, C1 Construction Notes Rocker Version Rocker Version Handle Single Pole Break Two Pole Break Rocker Version Rocker Version Single Pole Break Two Pole Break not applicable Notes: 1 Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse (15A minimum) at no more than 4 times the rating of the protector. 2 Same as note 1, except that backup fuse is limited to 80 A maximum. 3 2 pole protector required (with one pole per power line) for: 125/250 VAC, 1 pole protector required for : 125 VAC, 1Ø Power System. 4 Satisfies the requirements of clause 11.2.8.2.5 of CSA STD C22.2 No 100 for the use of supplementary protectors with portable generators. 52 www.carlingtech.com A-Series Circuit Breaker - General Specifications Electrical Tables Table B: Lists UL Recognized, CSA Accepted, VDE & TUV Certified configurations & performance capabilities as a Component Supplementary Protector. 1 3 2 3 2 3 2 Notes: 1 General Purpose Ratings for UL/CSA Only. 2 Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse (15A minimum) at no more than 4 times the rating of the protector. 3 Same as note 2, except that backup fuse is limited to 80 A maximum. 4 Satisfies the requirements of clause 11.2.8.2.5 of CSA STD C22.2 No 100 for the use of supplementary protectors with portable generators. www.carlingtech.com 53 A-Series Circuit Breaker - General Specifications Electrical Tables Table C: Lists UL Recognized, CSA Accepted configurations and performance capabilities as Protectors, Supplementary for Marine Electrical and Fuel Systems (Guide PEQZ2, File E75596). Ignition Protected per UL 1500. UL Classified Small Craft Electrical Devices, Marine in accordance with ISO 8846 (Guide UZMK, File MQ1515) as Marine Supplementary Protectors. A-SERIES TABLE C: UL1500 (Marine Ignition Protected) VOLTAGE CIRCUIT CONFIGURATION CURRENT RATING SHORT CIRCUIT CAPACITY (AMPS) APPLICATION CODES MAX. RATING FREQUENCY PHASE FULL LOAD AMPS WITHOUT BACKUP FUSE UL CSA SERIES 14 1 DC --- 0.02 - 50 5000 TC1,OL1,U1 TC1,OL1,U1 32 1 65 DC --- 0.02 - 50 5000 TC1,OL1,U2 TC1,OL1,U2 DC --- 0.02 - 50 3000 TC1,OL1,U1 TC1,OL1,U1 125 50 / 60 1 0.02 - 50 3000 TC1,OL1,U2 TC1,OL1,U2 125 / 250 50 / 60 12 0.02 - 50 3000 TC1,OL1,U2 TC1,OL1,U2 250 50 / 60 1 0.02 - 30 1500 TC1,OL1,U1 TC1,OL1,U1 Notes: Notes: 1 Available with special catalog number only (consult factory). 2 2 pole protector required (with one per power line) for 125 / 250 VAC. 1 pole protector required for 125 VAC 1 phase power system 1 Available with Special Catalog Number Only (consult factory) 2 2 pole protector required (with one per power line) for 125 / 250 VAC. 1 pole protector required for 125 VAC 1 phase power system Table D: Lists UL Listed configurations and performance capabilities as Circuit Breakers for use in Communications Equipment (Guide DITT, File E189195), under UL489A. Notes: 1 Parallel Pole Construction Agency Certifications UL Recognized UL Standard 1077 Component Recognition Program as Protectors Supplementary (Guide CCN/QVNU2, File E75596) CSA Accepted Component Supplementary Protector under Class 3215 30, File 047848 0 000 CSA Standard C22.2 No. 235 UL Standard 508 Switches, Industrial Control (Guide CCN/NRNT2, File E148683) TUV Certified EN60934, under License No. R72103448 UL Standard 1500 Protectors, Supplementary for Marine Electrical & Fuel Systems (Guide PEQZ2, File E75596) Ignition Protection VDE Certified EN60934, VDE 0642 under File No. 10537 UL Listed UL Standard 489A 54 Communications Equipment (Guide CCN/DITT, File E189195) www.carlingtech.com A-Series Circuit Breaker - Handle UL Recognized – Ordering Scheme A A 3 1 Series 2 Actuator B 0 4 Circuit 3 Poles 5 Aux/Alarm Switch 10 450 6 Frequency & Delay 7 Current Rating 1 SERIES A 11 Agency Approval CODEAMPERES 3 4 Three Four 5 6 4 CIRCUIT A 2 Switch Only (No Coil) F 3 B Series Trip (Current) G 3 C Series Trip (Voltage) H 3,4 D 3 Shunt Trip (Current) E 3 Shunt Trip (Voltage) K 3,4 5 AUXILIARY / ALARM SWITCH 5 0 1 2 4 C 10 Mounting/ Barriers 7 CURRENT RATING (AMPERES) 2 ACTUATOR 1 A Handle, one per pole B Handle, one per multipole unit S Mid-Trip Handle, one per pole T Mid-Trip Handle, one per pole & Alarm Switch 3 POLES 1 One 2 Two 1 B 1 8 9 Terminal Actuator Color 5 without Aux Switch S.P.D.T., 0.093 Q.C. Term. 7 S.P.D.T., 0.110 Q.C. Term. S.P.D.T., 0.110 Q.C. Term. 8 (Gold Contacts) 9 6 FREQUENCY & DELAY 03 DC 50/60Hz, Switch Only 10 DC Instantaneous 11 DC Ultra Short 12 DC Short 14 DC Medium 16 DC Long 20 50/60Hz Instantaneous 21 50/60Hz Ultra Short 22 50/60Hz Short 24 50/60Hz Medium 26 50/60Hz Long Five Six Relay Trip (Current) Relay Trip (Voltage) Dual Coil with Shunt Trip Voltage Coil Dual Coil with Relay Trip Voltage Coil S.P.S.T., 0.093 Q.C. Term. (Gold Contacts) S.P.S.T., 0.110 Q.C. Term. (Gold Contacts) S.P.S.T., 0.187 Q.C. Term. S.P.D.T., 0.187 Q.C. Term. 30 DC, 50/60Hz Instantaneous 31 DC, 50/60Hz Ultra Short 32 DC, 50/60Hz Short 34 DC, 50/60Hz Medium 36 DC, 50/60Hz Long 42 7 50/60Hz Short, Hi-Inrush 44 7 50/60Hz Medium, Hi-Inrush 46 7 50/60Hz Long, Hi-Inrush 52 7 DC, Short,Hi-Inrush 54 7 DC, Medium, Hi-Inrush 56 7 DC, Long, Hi-Inrush Notes: 1 Actuator Code: A: Handle tie pin spacer(s) and retainers provided un-assembled with multi-pole units. B: Handle location as viewed from front of breaker: 2 pole - left pole 3 pole - center pole 4 pole - two handles at center poles 5 pole - three handles at center poles 6 pole - four handles at center poles S: Handle moves to mid-position only upon electrical trip of the breaker. Available with circuit codes B, C, D, E, F, G, H and K. T: Handle moves to mid-position and alarm switch activates only upon electrical trip of the breaker. Available with circuit codes B & C. 2 Switch Only circuits, rated up to 50 amps and 6 poles, and only available when tied to a protected pole (Circuit Code B, C, D or H.), For .02 to 30 amps, select Current Code 630. For 35 - 50 amps, select Current Code 650. 3 Available with terminal Codes 1, 2 and 3. Current Rating limited to 50A amps maximum. 4 Consult factory for available Dual Coil options, as special catalog number is required. With Shunt construction, Dual Coils will trip instantaneously on line voltage. Dual coils require 30VA minimum power to trip and are rated for intermittent duty only. 5 Auxiliary Switch breakers with Series Trip & Switch Only circuits: ≤ 30A - supplied with standard half shells. 35-50A - supplied with extended boat (B-Style) half shells. On multi-pole breakers, one auxiliary switch is supplied, mounted in the extreme right pole. 6 Separate pole type voltage coils not rated for continuous duty. Available only with delay codes 10 and 20. 7 Available with Circuit Codes B & D only. VDE Certified to 30 amps. UL Recognized, CSA Accepted & TUV Certified to 50 amps. 8 VDE Certification available with single pole breakers with DC Delay only. UL Recognition and CSA Accepted available in one and two pole breakers. 9 Screw Terminals are recommended on ratings greater than 20 amps. Ratings over 30 amps are only available with Terminal Codes 5, 9, G, H, M and Q.. 10 Terminal Code 1: VDE Certification up to 25 amps and UL Recognition and CSA Certification up to 30 amps, but not recommended over 20 amps. 11 Terminal Codes 3, 5, E and H (Bus Type) with VDE, are supplied with Lock Washers, and Terminal Code M (M6 Threaded Stud) with VDE is supplied with Lock and Flat Washers. These breakers are only VDE Certified when the washers are used. 12 Terminal Code L: VDE Certified available up to 12A. UL Recognized & CSA Accepted available up to 30A. 13 Single pole breakers with Terminal Code P (Printed Circuit Board) are available up to 30 amps with VDE Certification and 50 amps with UL Recognition and CSA Accepted, with Circuit Codes A, B and C. Two pole breakers with Terminal Code P (Printed Circuit Board) are available up to 40 amps with UL Recognition and CSA Accepted with Circuit Codes A, B and C. 14 Terminal Code Q not available with VDE certification. 15 Single pole only. www.carlingtech.com 0200.020 2250.250 4202.000 0250.025 2300.300 5222.250 0300.030 2350.350 5272.750 0350.035 2400.400 4303.000 0400.040 2450.450 4353.500 0450.045 2500.500 4404.000 0500.050 2550.550 4454.500 0550.055 2600.600 4505.000 0600.060 2650.650 4555.500 0650.065 2700.700 4606.000 0700.070 2750.750 4656.500 0750.075 2800.800 4707.000 0800.080 2850.850 4757.500 0850.085 2900.900 4808.000 0900.090 2950.950 4858.500 0950.095 4101.000 4909.000 2100.100 5121.250 4959.500 2150.150 4151.500 610 10.000 2200.200 517 1.750 71010.500 OR VOLTAGE COIL (NORMAL RATED VOLTAGE) 6 611 11.000 71111.500 61212.000 71212.500 61313.000 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 635 835.000 640 840.000 645 845.000 650 850.000 CODEAMPERES A06 6 DC A12 12 DC A18 18 DC A24 24 DC A32 32 DC A48 48 DC A65 65 DC J06 6 AC J12 J18 J24 J48 12 AC 18 AC 24 AC 48 AC J65 65 AC K20 120 AC L40 240 AC 8 TERMINAL 9 1 10 Push-On 0.250 Tab (Q.C.) E 11 Screw M4 (Bus Type) 2 Screw 8-32 with upturned lugs F Screw M5 with upturned lugs 3 11 Screw 8-32 (Bus Type) & 30° bend 4 Screw 10-32 with upturned lugs G Screw M5 (Bus Type) & 30° bend 11 11 5 Screw 10-32 (Bus Type) H Screw M5 (Bus Type) 6 Screw 8-32 with upturned lugs L 12 0.250 Q.C./ Solder Lug & 30° bend M 11 M6 Threaded Stud 7 Screw 8-32 (Bus Type) Q 14Push-In Stud & 30° bend R Screw M4 with upturned lugs 8 Screw 10-32 with upturned lugs & 30° bend & 30° bend T 11 Screw M4 (Bus Type) 9 Screw 10-32 (Bus Type) & 30° bend & 30° bend P 13 Printed Circuit Board Terminals 13 B Screw M5 with upturned lugs S Push-On 0.110 Tab (Q.C.) C Screw M4 with upturned lugs 9 ACTUATOR COLOR & LEGEND Actuator Color I-O ON-OFF White AB Black CD Red FG Green HJ Blue KL Yellow MN Gray PQ Orange RS Black (short handle)15 TU Dual Legend Color 1Black 2White 3White 4White 5White 6Black 7Black 8Black 9White 10 MOUNTING / BARRIERS MOUNTING STYLE Threaded Insert, 2 per pole 1 6-32 x 0.195 inches A 6-32 x 0.195 inches 2 ISO M3 x 5mm B ISO M3 x 5mm (multipole only) Front panel Snap-In, 0.75” wide bezel 5 without Handleguard 6 without Handleguard (multipole only) Front panel Snap-In, 0.96” wide bezel 7 without Handleguard, 1-pole 0.96” wide; multipole units have .105” bezel overhang on all sides 8 without Handleguard, 1-pole 0.96” wide; (multipole only) .105” bezel overhang on all sides BARRIERS no yes no yes no yes no yes 11 AGENCY APPROVAL C UL Recognized & CSA Accepted D VDE Certified, UL Recognized & CSA Accepted E TUV Certified, UL Recognized & CSA Accepted I UL Recognized STD 1077, UL Recognized 1500 (ignition protected), & CSA Accepted 55 A-Series Circuit Breaker - Handle UL489A – Ordering Scheme A A 1 1 Series 2 Actuator 3 Poles B 0 4 Circuit 5 Aux/Alarm Switch 14 450 6 Frequency & Delay 7 Current Rating 2 ACTUATOR 1 A Handle, one per pole S Mid-Trip Handle, one per pole T Mid-Trip Handle, one per pole & Alarm Switch 3 POLES 2 1 One 2 Two 3 Three 4 Four 4 CIRCUIT B Series Trip (Current) 6 FREQUENCY & DELAY 11 DC Ultra Short 12 DC Short 14 DC Medium 16 DC Long S.P.S.T., 0.110 Q.C. Term. (Gold Contacts) S.P.S.T., 0.187 Q.C. Term. S.P.D.T., 0.187 Q.C. Term. 52 3 DC, Short,Hi-Inrush 54 3 DC, Medium, Hi-Inrush 56 3 DC, Long, Hi-Inrush 7 CURRENT RATING (AMPERES) CODEAMPERES 2100.100 2150.150 2200.200 2250.250 2300.300 2350.350 2400.400 2450.450 2500.500 2550.550 2600.600 2650.650 2700.700 2750.750 2800.800 2850.850 2900.900 2950.950 4101.000 5121.250 4151.500 517 1.750 4202.000 5222.250 5272.750 4303.000 4353.500 4404.000 4454.500 4505.000 4555.500 4606.000 4656.500 4707.000 4757.500 4808.000 4858.500 4909.000 4959.500 610 10.000 71010.500 611 11.000 71111.500 61212.000 71212.500 61313.000 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 635 335.000 640 340.000 645 345.000 650 350.000 8 TERMINAL 5 1 6 Push-On 0.250 Tab (Q.C.) 9 Screw 10-32 (Bus Type) 2 Screw 8-32 with upturned lugs & 30° bend 3 7 Screw 8-32 (Bus Type) B Screw M5 with upturned lugs 4 Screw 10-32 with upturned lugs F Screw M5 with upturned lugs 5 7 Screw 10-32 (Bus Type) & 30° bend 6 Screw 8-32 with upturned lugs G Screw M5 (Bus Type) & 30° bend & 30° bend H Screw M5 (Bus Type) 7 Screw 8-32 (Bus Type) M 7 M6 Threaded Stud & 30° bend P 8 Printed Circuit Board Terminals 8 Screw 10-32 with upturned lugs Q 9 Push-In Stud & 30° bend 56 9 Actuator Color M T 10 Mounting/ Barriers 11 Max. Appl. Rating 12 Agency Approval 9 ACTUATOR COLOR & LEGEND Actuator Color ON-OFF Dual Legend Color White B1 Black Black D2 White Red G3White Green J4White Blue L5White Yellow N6Black Gray Q7Black Orange S8Black Black (short handle) 10 U9White 1 SERIES A 5 AUXILIARY/ALARM SWITCH 2 7 0 without Aux Switch 1 S.P.D.T., 0.093 Q.C. Term. 8 2 S.P.D.T., 0.110 Q.C. Term. 9 1 B 1 8 Terminal 10 MOUNTING / BARRIERS MOUNTING STYLE Threaded Insert, 2 per pole 1 6-32 x 0.195 inches A 6-32 x 0.195 inches 2 ISO M3 x 5mm B ISO M3 x 5mm (multipole only) Front panel Snap-In, 0.75” wide bezel 5 without Handleguard 6 without Handleguard (multipole only) Front panel Snap-In, 0.96” wide bezel 7 without Handleguard, 1-pole 0.96” wide; multipole units have .105” bezel overhang on all sides 8 without Handleguard, 1-pole 0.96” wide; (multipole only) .105” bezel overhang on all sides BARRIERS no yes no yes no yes no yes 11 MAXIMUM APPLICATION RATING M 80 DC 12 AGENCY APPROVAL T UL489A Listed K UL489A Listed, VDE Certified J UL489A Listed, TUV Certified Notes: 1 Actuator Code: A: Handle tie pin spacer(s) and retainers provided un-assembled with multi-pole units. S: Handle moves to mid-position only upon electrical trip of the breaker. T: Handle moves to mid-position and alarm switch activates only upon electrical trip of the breaker. 2 On multi-pole breakers, one auxiliary switch is supplied, mounted in the extreme right pole. 3 VDE Certified to 30 amps. UL489A Listed to 50 amps. 4 VDE Certification available with single pole breakers only. UL489A Listing available with one and two pole breakers. 5 Screw Terminals are recommended on ratings greater than 20 amps. Ratings over 30 amps are only available with Terminal Codes 5, 9 G, H, M and Q. 6 Terminal Code 1 (Push-On) available up to 25 amps with VDE Certification and 30 amps with UL489A Listing, but is not recommended over 20 amps. 7 Terminal Codes 3, 5 and H (Bus Type) with VDE, are supplied with Lock Washers, and Terminal Code M (M6 Threaded Stud) with VDE is supplied with Lock and Flat Washers. These breakers are only VDE Certified when the washers are used. 8 Single pole breakers with Terminal Code P (Printed Circuit Board) are available up to 30 amps with VDE Certification and 50 amps with UL489A Listing. 9 Terminal Code Q not available with VDE certification. 10 Single pole only. www.carlingtech.com A-Series Circuit Breaker - Handle WORLD – Ordering Scheme A A 3 1 Series 2 Actuator B 0 4 Circuit 3 Poles 5 Aux/Alarm Switch 14 450 6 Frequency & Delay 7 Current Rating 1 SERIES A 2 ACTUATOR 1 A Handle, one per pole B Handle, one per multipole unit S Mid-Trip Handle, one per pole T Mid-Trip Handle, one per pole & Alarm Switch 3 POLES 1 One 2 Two 3 4 Three Four 5 6 4 CIRCUIT A 2 Switch Only (No Coil) D 3 B Series Trip (Current) E 3 C Series Trip (Voltage) H 3,4 Five Six Shunt Trip (Current) Shunt Trip (Voltage) Dual Coil with Shunt Trip Voltage Coil 5 AUXILIARY / ALARM SWITCH 5 0 without Aux Switch 2 S.P.D.T., 0.110 Q.C. Term. 4 S.P.D.T., 0.110 Q.C. Term. (Gold Contacts) 6 FREQUENCY & DELAY 03 DC 50/60Hz, Switch Only 10 DC Instantaneous 11 DC Ultra Short 12 DC Short 14 DC Medium 16 DC Long 20 50/60Hz Instantaneous 21 50/60Hz Ultra Short 22 50/60Hz Short 24 50/60Hz Medium 26 50/60Hz Long 30 DC, 50/60Hz Instantaneous 31 DC, 50/60Hz Ultra Short 32 DC, 50/60Hz Short 34 DC, 50/60Hz Medium 36 DC, 50/60Hz Long 42 7 50/60Hz Short, Hi-Inrush 44 7 50/60Hz Medium, Hi-Inrush 46 7 50/60Hz Long, Hi-Inrush 52 7 DC, Short,Hi-Inrush 54 7 DC, Medium, Hi-Inrush 56 7 DC, Long, Hi-Inrush 7 CURRENT RATING (AMPERES) 1 A 1 8 Terminal 9 Actuator Color 10 Mounting/ Barriers P 11 Agency Approval 8 TERMINAL 9 1 10 Push-On 0.250 Tab (Q.C.) B Screw M5 with upturned lugs 2 Screw 8-32 with upturned lugs C Screw M4 with upturned lugs 11 3 Screw 8-32 (Bus Type) E 11 Screw M4 (Bus Type) 4 Screw 10-32 with upturned lugs F Screw M5 with upturned lugs 5 11 Screw 10-32 (Bus Type) & 30° bend 6 Screw 8-32 with upturned lugs G Screw M5 (Bus Type) & 30° bend & 30° bend H 11 Screw M5 (Bus Type) 7 Screw 8-32 (Bus Type) R Screw M4 with upturned lugs & 30° bend & 30° bend 8 Screw 10-32 with upturned lugs T 11 Screw M4 (Bus Type) & 30° bend & 30° bend 9 Screw 10-32 (Bus Type) & 30° bend 9 ACTUATOR COLOR & LEGEND Actuator Color I-O Dual Legend Color White A1 Black Black C2 White Red F3White Green H4White Blue K5White Yellow M6Black Gray P7Black Orange R8Black Black (short handle)15 T9White 10 MOUNTING / BARRIERS MOUNTING STYLE Threaded Insert, 2 per pole 1 6-32 x 0.195 inches A 6-32 x 0.195 inches 2 ISO M3 x 5mm B ISO M3 x 5mm (multipole only) Front panel Snap-In, 0.75” wide bezel 5 without Handleguard 6 without Handleguard (multipole only) Front panel Snap-In, 0.96” wide bezel 7 without Handleguard, 1-pole 0.96” wide; multipole units have .105” bezel overhang on all sides 8 without Handleguard, 1-pole 0.96” wide; (multipole only) .105” bezel overhang on all sides BARRIERS no yes no yes no yes no yes CODEAMPERES 2100.100 2850.850 4555.500 2150.150 2900.900 4606.000 2200.200 2950.950 4656.500 2250.250 4101.000 4707.000 2300.300 5121.250 4757.500 2350.350 4151.500 4808.000 2400.400 517 1.750 4858.500 2450.450 4202.000 4909.000 2500.500 5222.250 4959.500 2550.550 5272.750 610 10.000 2600.600 4303.000 71010.500 2650.650 4353.500 611 11.000 2700.700 4404.000 71111.500 2750.750 4454.500 61212.000 2800.800 4505.000 71212.500 OR VOLTAGE COIL (NORMAL RATED VOLTAGE) 6 61313.000 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 635 835.000 640 840.000 645 845.000 650 850.000 CODEAMPERES A06 6 DC A12 12 DC A18 18 DC A24 24 DC A32 32 DC A48 48 DC A65 65 DC J06 6 AC www.carlingtech.com J12 J18 J24 J48 12 AC 18 AC 24 AC 48 AC J65 65 AC K20 120 AC L40 240 AC 11 AGENCY APPROVAL P TUV Certified, UL Recognized & CSA Accepted Q UL Recognized STD 1077, UL Recognized 1500 (ignition protected), & CSA Accepted Notes: 1 Actuator Code: A: Handle tie pin spacer(s) and retainers provided unassembled with multi-pole units. S: Handle moves to mid-position only upon electrical trip of the breaker. Available with circuit codes B, C, D, E, and H. T: Handle moves to mid-position and alarm switch activates only upon electrical trip of the breaker. Available with circuit codes B & C. 2 Switch Only circuits, rated up to 50 amps and 6 poles, and only available when tied to a protected pole (Circuit Code B, C, D or H.), For .01 to 30 amps, select Current Code 630. For 35 - 50 amps, select Current Code 650. 3 Available with terminal Codes 1, 2 and 3. Current Rating limited to 30 amps maximum. 4 Consult factory for available Dual Coil options, as special catalog number is required. With Shunt construction, Dual Coils will trip instantaneously on line voltage. Dual coils require 30VA minimum power to trip and are rated for intermittent duty only. 5 On multi-pole breakers, one auxiliary switch is supplied, mounted in the extreme right pole. 6 Separate pole type voltage coils not rated for continuous duty. Available only with delay codes 10, 20 & 30. 7 Available with Circuit Codes B & D only. VDE Certified to 30 amps. UL Recognized, CSA Accepted & TUV Certified to 50 amps. 8 Available up to two poles with AC or DC delays. 9 Screw Terminals are recommended on ratings greater than 20 amps. Ratings over 30 amps are only available with Terminal Codes 5, 9, G and H. 10 Terminal Code 1: TUV Certification up to 30 amps, but not recommended over 20 amps. 11 Terminal Codes 3, 5 , 7, 9, E, G and H (Bus Type) are supplied with Lock Washers. These breakers are only TUV Certified when the washers are used. 12 Single pole only. 57 A-Series Circuit Breaker - Rocker UL489A – Ordering Scheme A F 1 1 Series 2 Actuator 3 Poles B 0 4 Circuit 5 Aux/Alarm Switch 14 6 Frequency & Delay 1 SERIES A 2 ACTUATOR 1 Two Color Visi-Rocker C Indicate ON, vertical legend D Indicate ON, horizontal legend F Indicate OFF, vertical legend G Indicate OFF, horizontal legend Single color J Vertical legend K Horizontal legend Push-To-Reset, Visi-Rocker N Indicate OFF, vertical legend O Indicate OFF, horizontal legend Push-To-Reset , Single color R Vertical legend U Horizontal legend 450 7 Current Rating 1 3 1 8 Terminal 9 Actuator Color 10 Mounting/ Barriers M T 11 Max. Appl. Rating 12 Agency Approval 8 TERMINAL 5 1 6 Push-On 0.250 Tab (Q.C.) 9 Screw 10-32 (Bus Type) 2 Screw 8-32 with upturned lugs & 30° bend 7 3 Screw 8-32 (Bus Type) B Screw M5 with upturned lugs 4 Screw 10-32 with upturned lugs F Screw M5 with upturned lugs 5 7 Screw 10-32 (Bus Type) & 30° bend 6 Screw 8-32 with upturned lugs G Screw M5 (Bus Type) & 30° bend & 30° bend H Screw M5 (Bus Type) 7 Screw 8-32 (Bus Type) M 7 M6 Threaded Stud & 30° bend P 8 Printed Circuit Board Terminals 8 Screw 10-32 with upturned lugs Q 9 Push-In Stud & 30° bend 9 ACTUATOR COLOR & LEGEND Actuator or Marking: Marking Color Visi-Color 10 ON-OFFDual 10 Single Color Visi-Rocker White B1Black White Black D2Whiten/a Red G3WhiteRed Green J4WhiteGreen Blue L5WhiteBlue Yellow N6Black Yellow Gray Q7Black Gray Orange S8Black Orange 3 POLES 2 1 One 2 Two 3 Three 4 CIRCUIT B Series Trip (Current) 5 AUXILIARY / ALARM SWITCH 2 7 0 without Aux Switch 1 S.P.D.T., 0.093 Q.C. Term. 8 2 S.P.D.T., 0.110 Q.C. Term. 9 6 FREQUENCY & DELAY 11 DC Ultra Short 12 DC Short 14 DC Medium 16 DC Long S.P.S.T., 0.110 Q.C. Term. (Gold Contacts) S.P.S.T., 0.187 Q.C. Term. S.P.D.T., 0.187 Q.C. Term. 52 DC, Short,Hi-Inrush 54 DC, Medium, Hi-Inrush 56 DC, Long, Hi-Inrush CODEAMPERES 58 2850.850 2900.900 2950.950 4101.000 5121.250 4151.500 517 1.750 4202.000 5222.250 5272.750 4303.000 4353.500 4404.000 4454.500 4505.000 11 MAXIMUM APPLICATION RATING M 80 DC 12 AGENCY APPROVAL T UL489A Listed K UL489A Listed, VDE Certified J UL489A Listed, TUV Certified 7 CURRENT RATING (AMPERES) 2100.100 2150.150 2200.200 2250.250 2300.300 2350.350 2400.400 2450.450 2500.500 2550.550 2600.600 2650.650 2700.700 2750.750 2800.800 10 MOUNTING / BARRIERS 11 STANDARD ROCKER BEZEL BARRIERS Threaded Insert, 2 per pole 1 6-32 x 0.195 inches no A 6-32 X 0.195 inches (multi-pole units only) yes 2 ISO M3 x 5mm no B ISO M3 x 5mm (multi-pole units only) yes ROCKERGUARD & PUSH-TO-RESET BEZEL Threaded Insert, 2 per pole 3 6-32 x 0.195 inches no C 6-32 x 0.195 inches (multi-pole units only) yes 4 ISO M3 x 5mm no D ISO M3 x 5mm (multi-pole units only) yes FRONT PANEL SNAP-IN BRACKET, 0.744” [18.90mm] wide bezel 8 without Rockerguard (single pole units only) no H with Rockerguard (single pole units only) no FRONT PANEL SNAP-IN BRACKET, 0.96” [24.48mm] wide bezel 9 without Rockerguard (single pole units only) no J with Rockerguard (single pole units only) no 4555.500 4606.000 4656.500 4707.000 4757.500 4808.000 4858.500 4909.000 4959.500 610 10.000 71010.500 611 11.000 71111.500 61212.000 71212.500 61313.000 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 635 435.000 640 440.000 645 445.000 650 450.000 Notes: 1 Push-To-Reset actuators have OFF portion of rocker shrouded. 2 Multi-pole breakers have all breakers identical except when specifying Auxiliary switch and/or mixed poles, and have one rocker per breaker. 3 Auxiliary Switch breakers with Series Trip circuits: ≤ 30A, are supplied with standard half shells. 30-50A are supplied with extended boat (B-Style) half shells. 4 VDE Certification available with single pole breakers only. UL489A Listing available with one and two pole breakers. 5 Screw Terminals are recommended on ratings greater than 20 amps. Ratings over 30 amps are only available with Terminal Codes 5, 9, G, H, M and Q. 6 Terminal Code 1 (Push-On) available up to 25 amps with TUV or VDE Certification and 30 amps with UL489A Listing, but is not recommended over 20 amps. 7 Terminal Codes 3, 5 and H (Bus Type) with TUV or VDE, are supplied with Lock Washers, and Terminal Code M (M6 Threaded Stud) with VDE is supplied with Lock and Flat Washers. These breakers are only TUV or VDE Certified when the washers are used. 8 Single pole breakers with Terminal Code P (Printed Circuit Board) are available up to 30 amps with VDE Certification and 50 amps with UL489A Listing. 9 Terminal Code Q not available with VDE certification. 10 Color shown is Visi and Legend with remainder of rocker black. Dual = ON-OFF/I-O legend. 11 Legend on Push-to-reset bezel/shroud is white with single color actuator codes R & U. Legend on Push-To-Reset bezel/shroud matches Visi-Color of rocker with actuator codes N & O. Rockerguard available with actuator codes C through K www.carlingtech.com A-Series Circuit Breaker - Handle – Circuit & Terminal Diagrams Circuit & Terminal Diagrams: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 3 Alarm Switch available with .110 x .020 Q.C. & Solder Lug Terminals Only. www.carlingtech.com 59 A-Series Circuit Breaker - Handle – Circuit & Terminal Diagrams Circuit & Terminal Diagrams: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 3 Alarm Switch available with .110 x .020 QC & solder lug terminals only. 60 www.carlingtech.com A-Series Circuit Breaker - Handle - Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ± 0.20 [.51] unless otherwise specified. 3 For agency code P = .150 [3.81]. www.carlingtech.com 61 A-Series Circuit Breaker - Handle – Front Panel Snap-In Mounting Style 5 - Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Recommended panel thickness: .040 [1.02] to .100 [2.54]. 3 Tolerance ±.020 [.51] unless otherwise specified. 62 www.carlingtech.com A-Series Circuit Breaker - Handle – Front Panel Snap-In Mounting Style 7 - Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Recommended panel thickness: .040 [1.02] to .100 [2.54]. 3 Tolerance ±.020 [.51] unless otherwise specified. www.carlingtech.com 63 A-Series Circuit Breaker - Sealed Toggle UL Recognized – Ordering Scheme A M 1 1 Series 2 Actuator 3 Poles B 0 4 Circuit 5 Aux/Alarm Switch 10 450 6 Frequency & Delay 7 Current Rating 1 SERIES A 2 ACTUATOR 1 M Sealed Toggle, one per unit 3 POLES 1 One 2 Two 3 Three 4 CIRCUIT A 2 Switch Only (No Coil) F 3 B Series Trip (Current) G 3 C Series Trip (Voltage) H 3,4 D 3 Shunt Trip (Current) E 3 Shunt Trip (Voltage) K 3,4 Relay Trip (Current) Relay Trip (Voltage) Dual Coil with Shunt Trip Voltage Coil Dual Coil with Relay Trip Voltage Coil 5 AUXILIARY / ALARM SWITCH 5 5 0 without Aux Switch 1 S.P.D.T., 0.093 Q.C. Term. 7 2 S.P.D.T., 0.110 Q.C. Term. 4 S.P.D.T., 0.110 Q.C. Term. 8 (Gold Contacts) 9 S.P.S.T., 0.093 Q.C. Term. (Gold Contacts) S.P.S.T., 0.110 Q.C. Term. (Gold Contacts) S.P.S.T., 0.187 Q.C. Term. S.P.D.T., 0.187 Q.C. Term. 6 FREQUENCY & DELAY 03 DC 50/60Hz, Switch Only 10 DC Instantaneous 11 DC Ultra Short 12 DC Short 14 DC Medium 16 DC Long 20 50/60Hz Instantaneous 21 50/60Hz Ultra Short 22 50/60Hz Short 24 50/60Hz Medium 26 50/60Hz Long 30 DC, 50/60Hz Instantaneous 31 DC, 50/60Hz Ultra Short 32 DC, 50/60Hz Short 34 DC, 50/60Hz Medium 36 DC, 50/60Hz Long 42 7 50/60Hz Short, Hi-Inrush 44 7 50/60Hz Medium, Hi-Inrush 46 7 50/60Hz Long, Hi-Inrush 52 7 DC, Short,Hi-Inrush 54 7 DC, Medium, Hi-Inrush 56 7 DC, Long, Hi-Inrush 7 CURRENT RATING (AMPERES) CODEAMPERES 0200.020 0250.025 0300.030 0350.035 0400.040 0450.045 0500.050 0550.055 0600.060 0650.065 0700.070 0750.075 0800.080 0850.085 0900.090 0950.095 2100.100 2150.150 2200.200 2250.250 2300.300 2350.350 2400.400 2450.450 2500.500 2550.550 2600.600 2650.650 2700.700 2750.750 2800.800 2850.850 2900.900 2950.950 4101.000 5121.250 4151.500 517 1.750 4202.000 5222.250 425 2.500 5272.750 4303.000 4353.500 4404.000 4454.500 4505.000 4555.500 4606.000 4656.500 4707.000 4757.500 4808.000 4858.500 4909.000 4959.500 610 10.000 71010.500 611 11.000 71111.500 61212.000 71212.500 61313.000 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 635 835.000 640 840.000 645 845.000 650 850.000 1 0 1 8 Terminal 9 Actuator Color 10 Mounting/ Barriers C 11 Agency Approval 8 TERMINAL 9 1 10 Push-On 0.250 Tab (Q.C.) E Screw M4 (Bus Type) 2 Screw 8-32 with upturned lugs F Screw M5 with upturned lugs 3 Screw 8-32 (Bus Type) & 30° bend 4 Screw 10-32 with upturned lugs G Screw M5 (Bus Type) & 30° bend 5 Screw 10-32 (Bus Type) H Screw M5 (Bus Type) 6 Screw 8-32 with upturned lugs L 12 0.250 Q.C./ Solder Lug & 30° bend M M6 Threaded Stud 7 Screw 8-32 (Bus Type) Q Push-In Stud & 30° bend R Screw M4 with upturned lugs 8 Screw 10-32 with upturned lugs & 30° bend & 30° bend T Screw M4 (Bus Type) 9 Screw 10-32 (Bus Type) & 30° bend & 30° bend P 12 Printed Circuit Board Terminals B Screw M5 with upturned lugs S Push-On 0.110 Tab (Q.C.) C Screw M4 with upturned lugs 9 LEGEND PLATE 0 No legend plate 10 MOUNTING / BARRIERS MOUNTING STYLEBARRIERS 1 Standard Hex Nut no A Standard Hex Nut (multipole only) yes 11 AGENCY APPROVAL C UL Recognized & CSA Accepted I UL Recognized STD 1077, UL Recognized 1500 (ignition protected), & CSA Accepted Notes: 1 Actuator Code M: Handle location as viewed from front of panel: 2 pole - right pole 3 pole - center pole 2 Switch Only circuits, rated up to 50 amps and 3 poles. Only available when tied to a protected pole. For .02 to 30 amps, select Current Code 630. For 35 - 50 amps, select Current Code 650. 3 Available with terminal Codes 1, 2 and 3. Current Rating limited to 30 amps maximum. 4 Consult factory for available Dual Coil options, as special catalog number is required. With Shunt construction, Dual Coils will trip instantaneously on line voltage. Dual coils require 30VA minimum power to trip and are rated for intermittent duty only. 5 Auxiliary Switch available on Series Trip & Switch Only circuits, limited to 30 amps. On multi-pole breakers, one auxiliary switch is supplied, mounted in the extreme right pole. 6 Voltage coils not rated for continuous duty. Available only with delay codes 10 and 20. 7 Available with Circuit Codes B & D only. VDE Certified to 30 amps. UL Recognized, CSA Accepted & TUV Certified to 50 amps. 8 UL Recognition and CSA Certification available on one and two pole breakers. 9 Screw Terminals are recommended on ratings greater than 20 amps. Ratings over 30 amps are only available with Terminal Codes 5, 9, B, F, G, H, M and Q. 10 Terminal Code 1: UL Recognition and CSA Certification up to 30 amps, but not recommended over 20 amps. 11 Terminal Code L : available up to 30A. 12 Single pole breakers with Terminal Code P (Printed Circuit Board) are available up to 50 amps, with Circuit Codes A, B and C. Two pole breakers with Terminal Code P (Printed Circuit Board) are available up to 40 amps with Circuit Codes A, B and C. OR VOLTAGE COIL (NORMAL RATED VOLTAGE) 6 CODEAMPERES A06 6 DC A12 12 DC A18 18 DC A24 24 DC 64 A32 32 DC A48 48 DC A65 65 DC J06 6 AC J12 J18 J24 J48 12 AC 18 AC 24 AC 48 AC J65 65 AC K20 120 AC L40 240 AC www.carlingtech.com A-Series Circuit Breaker - Sealed Toggle - Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. www.carlingtech.com 65 A-Series Circuit Breaker - Rocker UL Recognized – Ordering Scheme A F 1 1 Series 2 Actuator B 0 4 Circuit 3 Poles 5 Aux/Alarm Switch 24 630 6 Frequency & Delay 7 Current Rating 2 3 1 8 Terminal 9 Actuator Color 10 Mounting/ Barriers D 11 Agency Approval 7 CURRENT RATING (AMPERES) 1 SERIES A CODEAMPERES 0200.020 2250.250 4202.000 0250.025 2300.300 5222.250 0300.030 2350.350 5272.750 0350.035 2400.400 4303.000 0400.040 2450.450 4353.500 0450.045 2500.500 4404.000 0500.050 2550.550 4454.500 0550.055 2600.600 4505.000 0600.060 2650.650 4555.500 0650.065 2700.700 4606.000 0700.070 2750.750 4656.500 0750.075 2800.800 4707.000 0800.080 2850.850 4757.500 0850.085 2900.900 4808.000 0900.090 2950.950 4858.500 0950.095 4101.000 4909.000 2100.100 5121.250 4959.500 2150.150 4151.500 610 10.000 2200.200 517 1.750 71010.500 OR VOLTAGE COIL (NORMAL RATED VOLTAGE) 8 2 ACTUATOR 1 Two Color Visi-Rocker C Indicate ON, vertical legend D Indicate ON, horizontal legend F Indicate OFF, vertical legend G Indicate OFF, horizontal legend H Indicate OFF, no legend Push-To-Reset, Visi-Rocker N Indicate OFF, vertical legend O Indicate OFF, horizontal legend P Indicate OFF, no legend Single color J Vertical legend K Horizontal legend L No legend Push-To-Reset , Single color R Vertical legend U Horizontal legend V No legend 611 11.000 71111.500 61212.000 71212.500 61313.000 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 635 835.000 640 840.000 645 845.000 650 850.000 CODEAMPERES 3 POLES 1 One 2 Two 3 Three 4 CIRCUIT F 4 A 3 Switch Only (No Coil) G 4 B Series Trip (Current) H 4,5 C Series Trip (Voltage) 4 D Shunt Trip (Current) K 4,5 E 4 Shunt Trip (Voltage) Relay Trip (Current) Relay Trip (Voltage) Dual Coil with Shunt Trip Voltage Coil Dual Coil with Relay Trip Voltage Coil 5 AUXILIARY / ALARM SWITCH 6,7 5 0 without Aux Switch 1 S.P.D.T., 0.093 Q.C. Term. 7 2 S.P.D.T., 0.110 Q.C. Term. 4 S.P.D.T., 0.110 Q.C. Term. 8 (Gold Contacts) 9 S.P.S.T., 0.093 Q.C. Term. (Gold Contacts) S.P.S.T., 0.110 Q.C. Term. (Gold Contacts) S.P.S.T., 0.187 Q.C. Term. S.P.D.T., 0.187 Q.C. Term. 6 FREQUENCY & DELAY 03 DC 50/60Hz, Switch Only 10 DC Instantaneous 11 DC Ultra Short 12 DC Short 14 DC Medium 16 DC Long 20 50/60Hz Instantaneous 21 50/60Hz Ultra Short 22 50/60Hz Short 24 50/60Hz Medium 26 50/60Hz Long 30 DC, 50/60Hz Instantaneous 31 DC, 50/60Hz Ultra Short 32 DC, 50/60Hz Short 34 DC, 50/60Hz Medium 36 DC, 50/60Hz Long 42 9 50/60Hz Short, Hi-Inrush 44 9 50/60Hz Medium, Hi-Inrush 46 9 50/60Hz Long, Hi-Inrush 52 9 DC, Short,Hi-Inrush 54 9 DC, Medium, Hi-Inrush 56 9 DC, Long, Hi-Inrush Notes: 1 Push-To-Reset actuators have OFF portion of rocker shrouded. 2 Multi-pole breakers have all breakers identical except when specifying Auxiliary switch and/or mixed poles, and have one rocker per breaker. 3 Switch Only circuits, rated up to 50 amps & 3 poles, are available only when tied to a protected pole (Circuit Code B, C, D or H.), For .02 to 30 amps, select Current Code 630. For 35 - 50 amps, select Current Code 650. 4 Available with terminal Codes 1, 2 and 3. Current Rating limited to 30 amps maximum. 5 Consult factory for Dual Coil options, as special catalog number is required. With Shunt construction, Dual Coils will trip instantaneously on line voltage. Dual coils require 30VA minimum power to trip and are rated for intermittent duty only. 6 Auxiliary Switch breakers with Series Trip & Switch Only circuits: ≤ 30A, are supplied with standard half shells. 30-50A are supplied with extended boat (B-Style) half shells. 7 On multi-pole breakers, one auxiliary switch is supplied, mounted in the extreme right pole. 8 Separate pole type voltage coils not rated for continuous duty. Available only with delay codes 10 & 20. 9 Available with Circuit Codes B & D only. VDE Certified to 30 amps. UL Recognized, CSA Accepted & TUV Certified to 50 amps. 10 Series Trip current ratings: VDE Certification available with single pole breakers with DC Delay only. UL Recognition & CSA Accepted available in one and two pole breakers. 11 Screw Terminals are recommended on ratings greater than 20 amps. Ratings over 30 amps are only available with Terminal Codes 5, 9, G, H, M and Q. 12 Terminal Code 1: VDE Certification up to 25 amps and UL Recognition and CSA Accepted up to 30 amps, but not recommended over 20 amps. 13 Terminal Codes 3, 5 E & H (Bus Type) with VDE, are supplied with Lock Washers; Terminal Code M (M6 Threaded Stud) with VDE is supplied with Lock and Flat Washers. These breakers are only VDE Certified when the washers are used. 14 VDE Cert. available up to 12 amps. UL Rec. & CSA Accepted available up to 30 amps. 15 Single pole breakers with Terminal Code P (Printed Circuit Board) are available up to 30 amps with VDE Certification and 50 amps with UL Recognition and CSA Accepted, with Circuit Codes A, B & C. Two pole breakers with Terminal Code P (Printed Circuit Board) are available up to 40 amps with UL Recognition and CSA Certification with Circuit Codes A, B and C. 16 Terminal Code Q not available with VDE. 17 Terminal Code S used on voltage coil circuit constructions only. 18 Color shown is visi and legend with remainder of rocker black. 19 Dual = ON-OFF/I-O legend with actuator. None = no legend on actuator 20 Legend on Push-to-reset bezel/shroud is white with single color actuator codes R, & U. Legend on Push-to-reset bezel/shroud matches Visi-color of rocker with actuator codes N & O. Rockerguard available with actuator codes C through L. 66 A06 6 DC A12 12 DC A18 18 DC A24 24 DC A32 32 DC A48 48 DC A65 65 DC J06 6 AC J12 J18 J24 J48 12 AC 18 AC 24 AC 48 AC J65 65 AC K20 120 AC L40 240 AC 8 TERMINAL 11 1 12 Push-On 0.250 Tab (Q.C.) E 13 Screw M4 (Bus Type) 2 Screw 8-32 with upturned lugs F Screw M5 with upturned lugs 13 3 Screw 8-32 (Bus Type) & 30° bend 4 Screw 10-32 with upturned lugs G Screw M5 (Bus Type) & 30° bend H 13 Screw M5 (Bus Type) 5 13 Screw 10-32 (Bus Type) 6 Screw 8-32 with upturned lugs L 14 0.250 Q.C./ Solder Lug & 30° bend M 13M6 Threaded Stud 7 Screw 8-32 (Bus Type) P 15 Printed Circuit Board Terminals & 30° bend Q 16Push-In Stud 8 Screw 10-32 with upturned lugs R Screw M4 with upturned lugs & 30° bend & 30° bend 9 Screw 10-32 (Bus Type) S 17 Push-On 0.110 Tab (Q.C.) & 30° bend & 30° bend B Screw M5 with upturned lugs T Screw M4 (Bus Type) C Screw M4 with upturned lugs & 30° bend 9 ACTUATOR COLOR & LEGEND Actuator or Marking: Marking Color Visi-Color 12 ON-OFFDual 12 Single Color Visi-Rocker White B1Black White Black D2Whiten/a Red G3WhiteRed Green J4WhiteGreen Blue L5WhiteBlue Yellow N6Black Yellow Gray Q7Black Gray Orange S8Black Orange 10 MOUNTING / BARRIERS 20 STANDARD ROCKER BEZEL BARRIERS Threaded Insert, 2 per pole 1 6-32 x 0.195 inches no A 6-32 X 0.195 inches (multi-pole units only) yes 2 ISO M3 x 5mm no B ISO M3 x 5mm (multi-pole units only) yes ROCKERGUARD & PUSH-TO-RESET BEZEL Threaded Insert, 2 per pole 3 6-32 x 0.195 inches no C 6-32 x 0.195 inches (multi-pole units only) yes 4 ISO M3 x 5mm no D ISO M3 x 5mm (multi-pole units only) yes FRONT PANEL SNAP-IN BRACKET, 0.744” [18.90mm] wide bezel 8 without Rockerguard (single pole units only) no H with Rockerguard (single pole units only) no FRONT PANEL SNAP-IN BRACKET, 0.96” [24.48mm] wide bezel 9 without Rockerguard (single pole units only) no J with Rockerguard (single pole units only) no 11 AGENCY APPROVAL C UL Recognized & CSA Accepted D VDE Certified, UL Recognized & CSA Accepted E TUV Certified, UL Recognized & CSA Accepted I UL Recognized STD 1077, UL Recognized 1500 (ignition protected), & CSA Accepted www.carlingtech.com A-Series Circuit Breaker - Flat Rocker UL Recognized – Ordering Scheme A 1 1 1 Series 2 Actuator B 0 4 Circuit 3 Poles 5 Aux/Alarm Switch 24 630 6 Frequency & Delay 7 Current Rating 2 ACTUATOR 1 Two Color Visi-Rocker 1 Indicate OFF, vertical legend 2 Indicate OFF, horizontal legend Single color 3 Vertical legend 4 Horizontal legend Push-To-Reset, Visi-Rocker 5 Indicate OFF, vertical legend 6 Indicate OFF, horizontal legend Push-To-Reset , Single color 7 Vertical legend 8 Horizontal legend 2 Two 3 Three 4 CIRCUIT F 4 A 3 Switch Only (No Coil) G 4 B Series Trip (Current) H 4,5 C Series Trip (Voltage) 4 D Shunt Trip (Current) K 4,5 E 4 Shunt Trip (Voltage) Relay Trip (Current) Relay Trip (Voltage) Dual Coil with Shunt Trip Voltage Coil Dual Coil with Relay Trip Voltage Coil 5 AUXILIARY / ALARM SWITCH 6,7 5 0 without Aux Switch 1 S.P.D.T., 0.093 Q.C. Term. 7 2 S.P.D.T., 0.110 Q.C. Term. 4 S.P.D.T., 0.110 Q.C. Term. 8 (Gold Contacts) 9 S.P.S.T., 0.093 Q.C. Term. (Gold Contacts) S.P.S.T., 0.110 Q.C. Term. (Gold Contacts) S.P.S.T., 0.187 Q.C. Term. S.P.D.T., 0.187 Q.C. Term. 6 FREQUENCY & DELAY 03 DC 50/60Hz, Switch Only 10 6 DC Instantaneous 11 DC Ultra Short 12 DC Short 14 DC Medium 16 DC Long 20 6 50/60Hz Instantaneous 21 50/60Hz Ultra Short 22 50/60Hz Short 24 50/60Hz Medium 26 50/60Hz Long 30 DC, 50/60Hz Instantaneous 31 DC, 50/60Hz Ultra Short 32 DC, 50/60Hz Short 34 DC, 50/60Hz Medium 36 DC, 50/60Hz Long 42 9 50/60Hz Short, Hi-Inrush 44 9 50/60Hz Medium, Hi-Inrush 46 9 50/60Hz Long, Hi-Inrush 52 9 DC, Short,Hi-Inrush 54 9 DC, Medium, Hi-Inrush 56 DC, Long, Hi-Inrush 7 CURRENT RATING (AMPERES) CODEAMPERES 0200.020 2250.250 4202.000 0250.025 2300.300 5222.250 0300.030 2350.350 5272.750 0350.035 2400.400 4303.000 0400.040 2450.450 4353.500 0450.045 2500.500 4404.000 0500.050 2550.550 4454.500 0550.055 2600.600 4505.000 0600.060 2650.650 4555.500 0650.065 2700.700 4606.000 0700.070 2750.750 4656.500 0750.075 2800.800 4707.000 0800.080 2850.850 4757.500 0850.085 2900.900 4808.000 0900.090 2950.950 4858.500 0950.095 4101.000 4909.000 2100.100 5121.250 4959.500 2150.150 4151.500 610 10.000 2200.200 517 1.750 71010.500 OR VOLTAGE COIL (NORMAL RATED VOLTAGE) 8 611 11.000 71111.500 61212.000 71212.500 61313.000 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 635 835.000 640 840.000 645 845.000 650 850.000 CODEAMPERES A06 6 DC A12 12 DC A18 18 DC A24 24 DC A32 32 DC A48 48 DC A65 65 DC J06 6 AC www.carlingtech.com 9 Actuator Color 10 Mounting/ Barriers E 11 Agency Approval 8 TERMINAL 11 1 12 Push-On 0.250 Tab (Q.C.) E 13 Screw M4 (Bus Type) 2 Screw 8-32 with upturned lugs F Screw M5 with upturned lugs 3 13 Screw 8-32 (Bus Type) & 30° bend 4 Screw 10-32 with upturned lugs G Screw M5 (Bus Type) & 30° bend 13 13 Screw 10-32 (Bus Type) H Screw M5 (Bus Type) 5 6 Screw 8-32 with upturned lugs L 14 0.250 Q.C./ Solder Lug & 30° bend M 13M6 Threaded Stud 7 Screw 8-32 (Bus Type) P 15 Printed Circuit Board Terminals & 30° bend Q Push-In Stud 8 Screw 10-32 with upturned lugs R Screw M4 with upturned lugs & 30° bend & 30° bend 9 Screw 10-32 (Bus Type) S 16 Push-On 0.110 Tab (Q.C.) & 30° bend & 30° bend B Screw M5 with upturned lugs T Screw M4 (Bus Type) C Screw M4 with upturned lugs & 30° bend 1 SERIES A 3 POLES 2 1 One 2 3 1 8 Terminal J12 J18 J24 J48 12 AC 18 AC 24 AC 48 AC J65 65 AC K20 120 AC L40 240 AC 9 ACTUATOR COLOR & LEGEND Actuator or Marking: Marking Color Visi-Color 17 ON-OFFDual 17 Single Color Visi-Rocker White B1Black White Black D2Whiten/a Red G3WhiteRed Green J4WhiteGreen Blue L5WhiteBlue Yellow N6Black Yellow Gray Q7Black Gray Orange S8Black Orange 10 MOUNTING / BARRIERS 18 STANDARD ROCKER BEZEL BARRIERS Threaded Insert, 2 per pole FLAT ROCKER ACTUATOR 1 6-32 x 0.195 inches no A 6-32 X 0.195 inches (multi-pole units only) yes 2 ISO M3 x 5mm no B ISO M3 x 5mm (multi-pole units only) yes 19 RECESSED OFF SIDE ROCKER ACTUATOR 5 6-32 x 0.195 inches no E 6-32 x 0.195 inches (multi-pole units only) yes 6 ISO M3 x 5mm no F ISO M3 x 5mm (multi-pole units only) yes PUSH-TO-RESET BEZEL,Threaded Insert, 2 per pole 3 6-32 x 0.195 inches no C 6-32 x 0.195 inches (multi-pole units only) yes 4 ISO M3 x 5mm no D ISO M3 x 5mm (multi-pole units only) yes 11 AGENCY APPROVAL C UL Recognized & CSA Accepted E TUV Certified, UL Recognized & CSA Accepted I UL Recognized STD 1077, UL Recognized 1500 (ignition protected), & CSA Accepted Notes: 1 Push-To-Reset actuators have OFF portion of rocker shrouded. 2 Multi-pole breakers have all breakers identical except when specifying Auxiliary switch and/or mixed poles, and have one rocker per breaker. 3 Switch Only circuits, rated up to 50 amps & 3 poles. Only available when tied to a protected pole. For .02 to 30 amps, select Current Code 630. For 35 - 50 amps, select Current Code 650. 4 Available with terminal Codes 1, 2 and 3. Current Rating limited to 30 amps maximum. 5 Consult factory for Dual Coil options, as special catalog number is required. With Shunt construction, Dual Coils will trip instantaneously on line voltage. Dual coils require 30VA minimum power to trip and are rated for intermittent duty only. 6 Auxiliary Switch breakers with Series Trip & Switch Only circuits: ≤ 30A, are supplied with standard half shells. 30-50A are supplied with extended boat (B-Style) half shells. 7 On multi-pole breakers, one auxiliary switch is supplied, mounted in the extreme right pole. 8 Separate pole type voltage coils not rated for continuous duty. Available only with delay codes 10 & 20. 9 Available with Circuit Codes B & D only. UL Recognized, CSA Accepted & TUV Certified to 50 amps. 10 UL Recognition, CSA Acceptance & TUV Certification available in one and two pole breakers. 11 Screw Terminals are recommended on ratings greater than 20 amps. Ratings over 30 amps are only available with Terminal Codes 5, 9, G, H, M and Q. 12 Terminal Code 1: Available up to 30 amps, but not recommended over 20 amps. 13 Terminal Codes 3, 5 E & H (Bus Type) with TUV, are supplied with Lock Washers; Terminal Code M (M6 Threaded Stud) with TUV is supplied with Lock and Flat Washers. These breakers are only TUV Certified when the washers are used. 14 TUV Cert. available up to 12 amps. UL Rec. & CSA Accepted available up to 30 amps. 15 Single pole breakers with Terminal Code P (Printed Circuit Board) are available up to 50 amps with UL Recognition, CSA Accepted & TUV Certification, with Circuit Codes A, B and C. Two pole breakers with Terminal Code P (Printed Circuit Board) are available up to 40 amps with UL Recognition and CSA Accepted with Circuit Codes A, B and C. 16 Terminal Code S used on voltage coil circuit constructions only. 17 Color shown is visi and legend with remainder of rocker black, Dual = ON-OFF/I-O legend. 18 Legend on Push-to-reset bezel/shroud is white with single color actuator codes 7 & 8. Legend on Push-To-Reset bezel/shroud matches Visi-Color of rocker with actuator codes 5 & 6. 19 Recessed “off-side” available with actuator codes 1, 2, 3 & 4. Legends on rocker are available in ink stamping only. 67 A-Series Circuit Breaker - Flat Rocker UL 489A – Ordering Scheme A 1 1 1 Series 2 Actuator B 0 4 Circuit 3 Poles 5 Aux/Alarm Switch 14 630 6 Frequency & Delay 7 Current Rating 2 ACTUATOR 1 Two Color Visi-Rocker 1 Indicate OFF, vertical legend 2 Indicate OFF, horizontal legend Single color 3 Vertical legend 4 Horizontal legend Push-To-Reset, Visi-Rocker 5 Indicate OFF, vertical legend 6 Indicate OFF, horizontal legend Push-To-Reset , Single color 7 Vertical legend 8 Horizontal legend 2 Two 3 Three 4 CIRCUIT B Series Trip (Current) 5 AUXILIARY / ALARM SWITCH 3 7 0 without Aux Switch 1 S.P.D.T., 0.093 Q.C. Term. 8 2 S.P.D.T., 0.110 Q.C. Term. 9 6 FREQUENCY & DELAY 11 DC Ultra Short 12 DC Short 14 DC Medium 16 DC Long S.P.S.T., 0.110 Q.C. Term. (Gold Contacts) S.P.S.T., 0.187 Q.C. Term. S.P.D.T., 0.187 Q.C. Term. 52 DC, Short,Hi-Inrush 54 DC, Medium, Hi-Inrush 56 DC, Long, Hi-Inrush 7 CURRENT RATING (AMPERES) CODEAMPERES 0200.020 0250.025 0300.030 0350.035 0400.040 0450.045 0500.050 0550.055 0600.060 0650.065 0700.070 0750.075 0800.080 0850.085 0900.090 0950.095 2100.100 2150.150 2200.200 68 2250.250 2300.300 2350.350 2400.400 2450.450 2500.500 2550.550 2600.600 2650.650 2700.700 2750.750 2800.800 2850.850 2900.900 2950.950 4101.000 5121.250 4151.500 517 1.750 8 Terminal 9 Actuator Color 10 Mounting/ Barriers M T 11 Max. Appl. Rating 12 Agency Approval 8 TERMINAL 5 1 6 Push-On 0.250 Tab (Q.C.) 9 Screw 10-32 (Bus Type) 2 Screw 8-32 with upturned lugs & 30° bend 7 3 Screw 8-32 (Bus Type) B Screw M5 with upturned lugs 4 Screw 10-32 with upturned lugs F Screw M5 with upturned lugs 5 7 Screw 10-32 (Bus Type) & 30° bend 6 Screw 8-32 with upturned lugs G Screw M5 (Bus Type) & 30° bend & 30° bend H Screw M5 (Bus Type) 7 Screw 8-32 (Bus Type) M 7 M6 Threaded Stud & 30° bend P 8 Printed Circuit Board Terminals 8 Screw 10-32 with upturned lugs Q 9 Push-In Stud & 30° bend 1 SERIES A 3 POLES 2 1 One 2 3 1 4202.000 5222.250 5272.750 4303.000 4353.500 4404.000 4454.500 4505.000 4555.500 4606.000 4656.500 4707.000 4757.500 4808.000 4858.500 4909.000 4959.500 610 10.000 71010.500 611 11.000 71111.500 61212.000 71212.500 61313.000 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 635 435.000 640 440.000 645 445.000 650 450.000 9 ACTUATOR COLOR & LEGEND Actuator or Marking: Marking Color Visi-Color 11 ON-OFFDual 11 Single Color Visi-Rocker White B1Black White Black D2Whiten/a Red G3WhiteRed Green J4WhiteGreen Blue L5WhiteBlue Yellow N6Black Yellow Gray Q7Black Gray Orange S8Black Orange 10 MOUNTING / BARRIERS 12 STANDARD ROCKER BEZEL BARRIERS Threaded Insert, 2 per pole FLAT ROCKER ACTUATOR 1 6-32 x 0.195 inches no A 6-32 X 0.195 inches (multi-pole units only) yes 2 ISO M3 x 5mm no B ISO M3 x 5mm (multi-pole units only) yes RECESSED OFF SIDE ROCKER ACTUATOR 5 6-32 x 0.195 inches no E 6-32 x 0.195 inches (multi-pole units only) yes 6 ISO M3 x 5mm no F ISO M3 x 5mm (multi-pole units only) yes PUSH-TO-RESET BEZEL,Threaded Insert, 2 per pole 3 6-32 x 0.195 inches no C 6-32 x 0.195 inches (multi-pole units only) yes 4 ISO M3 x 5mm no D ISO M3 x 5mm (multi-pole units only) yes 11 MAXIMUM APPLICATION RATING M 80 DC 12 AGENCY APPROVAL T UL489A Listed J UL489A Listed, TUV Certified Notes: 1 Push-To-Reset actuators have OFF portion of rocker shrouded. 2 Multi-pole breakers have all breakers identical except when specifying Auxiliary switch and/or mixed poles, and have one rocker per breaker. 3 Auxiliary Switch breakers with Series Trip circuits: ≤ 30A, are supplied with standard half shells. 30-50A are supplied with extended boat (B-Style) half shells. 4 VDE Certification available with single pole breakers only. UL489A Listing available with one and two pole breakers. 5 Screw Terminals are recommended on ratings greater than 20 amps. Ratings over 30 amps are only available with Terminal Codes 5, 9, G, H, M and Q. 6 Terminal Code 1 (Push-On) available up to 25 amps with TUV or VDE Certification and 30 amps with UL489A Listing, but is not recommended over 20 amps. 7 Terminal Codes 3, 5 and H (Bus Type) with TUV or VDE, are supplied with Lock Washers, and Terminal Code M (M6 Threaded Stud) with VDE is supplied with Lock and Flat Washers. These breakers are only TUV or VDE Certified when the washers are used. 8 Single pole breakers with Terminal Code P (Printed Circuit Board) are available up to 30 amps with VDE Certification and 50 amps with UL489A Listing. 9 Terminal Code Q not available with VDE certification. 10 Color shown is Visi and Legend with remainder of rocker black. Dual = ON-OFF/I-O legend. 11 Legend on Push-to-reset bezel/shroud is white with single color actuator codes R & U. 12 Legend on Push-To-Reset bezel/shroud matches Visi-Color of rocker with actuator codes N & O. Rockerguard available with actuator codes C through K www.carlingtech.com A-Series Circuit Breaker - Recessed Paddle – Ordering Scheme A Y 2 1 Series 2 Actuator B 0 4 Circuit 3 Poles 5 Auxiliary Switch 24 620 6 Frequency & Delay 7 Current Rating 1 SERIES A 2 ACTUATOR 1 Y Single Color Recessed Paddle Actuator with Vertical Legends 3 POLES 2 1 One 2 4 CIRCUIT A Switch-Only (No Coil) B Series Trip (Current) C Series Trip (Voltage) D Shunt Trip (Current) E Shunt Trip (Voltage) Two F G H K 3 Three Relay Trip (Current) Relay Trip (Voltage) Dual Coil with Shunt Trip Voltage Coil Dual Coil with Shunt Trip Current Coil 5 AUXILIARY SWITCH 0 without Aux Switch 1 S.P.D.T. with 0.093 Q.C. Terminals 2 S.P.D.T. with 0.110 Q.C. Terminals 3 S.P.D.T. with 0.139 Solder Lug Terminals 4 S.P.D.T. with 0.110 Q.C. Terminals (Gold Contacts) 5 S.P.D.T. with 0.093 Q.C. Terminals (Gold Contacts) 6 S.P.S.T.-N.O. with 0.139 Solder Lug Terminals 7 S.P.S.T.-N.O. with 0.110 Q.C. Terminals (Gold Contacts) 8 S.P.S.T.-N.O. with 0.187 Q.C. Terminals 9 S.P.D.T. with 0.187 Q.C. Terminals 6 FREQUENCY & DELAY 3 3 DC, 50/60 Hz Switch Only 10 DC Instantaneous 11 DC Ultra Short 12 DC Short 14 DC Medium 16 DC Long 20 50/60 Hz Instantaneous 21 50/60 Hz Ultra Short 22 24 26 42 44 46 52 54 56 50/60 Hz Short 50/60 Hz Medium 50/60 Hz Long 50/60 Hz Short Hi-Inrush 50/60 Hz Medium Hi-Inrush 50/60 Hz Long Hi-Inrush DC, Short, Hi-Inrush DC, Medium, Hi-Inrush DC, Long, Hi-Inrush 7 CURRENT RATING (AMPERES) 4 CODEAMPERES 2200.200 2950.950 4606.000 2250.250 4101.000 4656.500 2300.300 5121.250 4707.000 2350.350 4151.500 4757.500 2400.400 517 1.750 4808.000 2450.450 4202.000 4858.500 2500.500 5222.250 4909.000 2550.550 4252.500 4959.500 2600.600 5272.750 610 10.000 2650.650 4303.000 71010.500 2700.700 4353.500 611 11.000 2750.750 4404.000 71111.500 2800.800 4454.500 61212.000 2850.850 4505.000 71212.500 2900.900 4555.500 61313.000 OR VOLTAGE COIL (NORMAL RATED VOLTAGE) 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 635 35.000 640 40.000 645 45.000 65050.000 4 2 1 8 Terminal 9 Actuator Color 10 Mounting/ Barriers 8 TERMINAL 1 Push-On 0.250 Tab (Q.C.) C 2 Screw 8-32 with upturned lugs E 3 Screw 8-32 (Bus Type) F 4 Screw 10-32 with upturned lugs 5 Screw 10-32 (Bus Type) G 6 Screw 8-32 with upturned lugs H & 30° bend L 7 Screw 8-32 (Bus Type) M & 30° bend P 8 Screw 10-32 with upturned lugs Q & 30° bend R 9 Screw 10-32 (Bus Type) & 30° bend S B Screw M5 with upturned lugs T C C 11 Max. Appl. Rating 12 Agency Approval Screw, M4 with upturned lugs Screw, M4 (Bus Type) Screw M5 with upturned lugs & 30° bend Screw M5 (Bus Type) & 30° bend Screw M5 (Bus Type) 0.250 Q.C./Solder Lug M6 Threaded Stud Printed Circuit Board Terminals Push-In Stud Screw, M4 with upturned lugs & 30° Bend Screw, M5 with upturned lugs Screw, M4 with upturned lugs 9 ACTUATOR COLOR & LEGEND 5 Actuator Color I-O ON-OFF Dual Legend Color White A B1 Black Black C D2 White Red F G3White Green H J4White Blue K L5White Yellow M N6Black Gray P Q7Black Orange R S8Black 10 MOUNTING / BARRIERS 1 6-32 x 0.195 inches A 6-32 X 0.195 inches (multi-pole units only) 2 ISO M3 x 5mm B ISO M3 x 5mm (multi-pole units only) BARRIERS no yes no yes 11 MAXIMUM APPLICATION RATING 6 A 65 VDC C 120/240 VAC (Available only on 2 or 3-Pole units) K 120 VAC M 80 DC 12 AGENCY APPROVAL 7 A Without Approvals C UL Recognized and CSA Accepted T UL 489A Notes: 1 All standard catalog numbers are supplied with Vertical Legends. For Horizontal or other non-standard legends, choose “X” and order as a special catalog number. 2 For rating (T) 2 & 3 Pole not available. 3 Frequency and Time Delay ratings of (03, 20, 21, 22, 24, 26, 42, 44, 46) not available with approval T. 4 Voltage Coil Ratings starting with (J, K, or L) not available with approval T. 5 “OFF and/or “O” Legends are on Bracket and are only visible when the Paddle Actuator is in the off position. 6 Maximum Application Ratings (C & K) not available with approval T. 7 Not all approvals are available in all constructions. Consult factory for details. CODEAMPERES A06 6 DC A12 12 DC A18 18 DC A24 24 DC A32 32 DC A48 48 DC A65 65 DC J06 6 AC www.carlingtech.com J12 J18 J24 J48 12 AC 18 AC 24 AC 48 AC J65 65 AC K20 120 AC L40 240 AC 69 A-Series Circuit Breaker - Rocker – Circuit & Terminal Diagrams Circuit & Terminal Diagrams: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 3 Schematic shown represents current trip circuit. 4 Circuits shown for >30 amps / VDE. 70 www.carlingtech.com A-Series Circuit Breaker - Rocker - Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 Dimensions apply to all variations shown. Notice that circuit breaker line & load terminal orientation on indicate OFF is opposite of indicate ON. 2 For pole orientation with horizontal legend, rotate front view clockwise 90°. 3 All dimensions are in inches [millimeters]. 4 Tolerance ± 0.20 [.51] unless otherwise specified. www.carlingtech.com 71 A-Series Circuit Breaker - Rocker Snap-In Bracket - Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 Dimensions apply to all variations shown. Notice that circuit breaker line & load terminal 2 For pole orientation with horizontal legend, rotate front view clockwise 90°. Orientation on indicate “OFF” is opposite of indicate “ON” 3 Recommended panel thickness: .04 0 [1.02] to .100 [2.54] 4 All dimensions are in Inches [millimeters]. 5 Tolerance ±.020 [.51] unless otherwise specified. 72 www.carlingtech.com A-Series Circuit Breaker - Flat Rocker - Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 For pole orientation with horizontal legend, rotate front view clockwise 90°. 3 Tolerance ± 0.20 [.51] unless otherwise specified. www.carlingtech.com 73 A-Series Circuit Breaker - Recessed Paddle - Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ± 0.20 [.51] unless otherwise specified 74 www.carlingtech.com A-Series Circuit Breaker - PC Terminal Diagrams PC Terminal Diagrams: in. [mm] Notes: 1 Drawing illustrates A-Series with VDE certification. 2 All dimensions are in inches [millimeters]. 3 Tolerance ± 0.20 [.51] unless otherwise specified www.carlingtech.com 75 B-Series Circuit Breaker - Introduction B-Series B-Series CIRCUIT BREAKER Carling Technologies’ B-Series hydraulic magnetic circuit breakers are specifically designed for applications requiring extra insulation and tongue and groove half-shell constructions. The B-Series carries global regulatory safety approvals for spacing requirements and are ideal for use as general purpose as well as full load amp applications. Available with various choices of time delays, terminals, actuator styles, with a wide range of standard colors and imprinting. 1-6 poles; ratings from 0.02 to 50 amps, up to 277VAC or 80VDC; UL recognized, CSA, VDE -0642, TUV, UL-1500, UL489A Listed Product Highlights: Meet CSA Standard 22.2 No. 100 for the Generator & Welder markets Extra insulation and tongue & groove half-shell constructions UL Recognized - UL Standard 508, 1077, 1500 UL Listed - UL Standard 489, 489A CSA Accepted TUV Certified VDE Certified 76 Typical Applications: Power Supplies Medical Equipment Generators & Welders Office Equipment Control Panels Marine Military www.carlingtech.com B-Series Circuit Breaker - General Specifications Electrical Maximum Voltage 277VAC 50/60 Hz, 80VDC Current Ratings Standard current coils: 0.100, 0.250, 0.500, 0.750, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, 30.0, 35.0, 40.0 and 50.0 amps. Other ratings available, see ordering scheme. Standard Voltage Coils DC - 6V, 12V; AC - 120V, other ratings available, see ordering scheme. Auxiliary Switch Rating SPDT; 10.1 AMPS - 250VAC,1.0A 65 VDC or 0.5A 80 VDC, 0.1 Amps - 125VAC (with gold contacts). VDE-1.0 Amp - 125VAC. Insulation Resistance Minimum of 100 Megohms at 500 VDC. Dielectric Strength UL, CSA-1500 V 50/60 Hz for one minute between all electrically isolated terminals. B-Series circuit breakers comply with the 8mm spacing and 3750V 50/60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces, between adjacent poles and from main circuits to auxiliary circuits per Publications EN 60950 and VDE 0805. Resistance, Impedance Values from Line to Load Terminal - based on Series Trip Circuit Breaker. RESISTANCE PER POLE VALUES from Line to Load Terminals (Values Based on Series Trip Circuit Breaker) CURRENT TOLERANCE (AMPS) (%) 0.10 - 5.0 5.1 - 20.0 15 25 20.1 - 50.0 35 Pulse Tolerance Curves Mechanical Endurance 10,000 ON-OFF operations @ 6 per minute; with rated Current and Voltage. Trip Free All B-Series Circuit Breakers will trip on overload, even when Handle is forcibly held in the ON position. Trip Indication The operating Handle moves positively to the OFF position when an overload causes the breaker to trip. Physical Number of Poles 1 - 6 poles at 30 Amps or less. 1 and 2 poles at 31 Amps thru 50 Amps. Internal Circuit Config. Series, (with or without auxiliary switch), Shunt and Relay with current or voltage trip coils, Dual Coil, Switch Only (with or without auxiliary switch). Weight Approximately 65 grams/pole. (Approximately 2.32 ounces/pole.) Standard Colors Housing- Black; Actuator - See Ordering Scheme. Environmental Designed and tested in accordance with requirements of specification MIL-PRF-55629 & MIL-STD-202 as follows: Shock Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition “I”. Instantaneous and ultra-short curves tested @ 90% of rated current. Vibration Withstands 0.060” excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous and ultrashort curves tested at 90% of rated current. Moisture Resistance Method 106D, i.e., ten 24-hour cycles @ + 25°C to +65°C, 80-98% RH. Salt Spray Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Thermal Shock Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C). Operating Temperature -40° C to +85° C *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 77 B-Series Circuit Breaker - General Specifications Electrical Tables Table A: Lists UL Recognized & CSA Certified configurations and performance capabilities as a Component Supplementary Protector. Notes: 1 Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse (15A minimum) at no more than 4 times the rating of the protector. 2 Same as note 1, except that backup fuse is limited to 80A maximum. 3 2 pole protector required (with one pole per power line) for: 250/125 VAC, 125/250 VAC and 208Y/120 VAC Power Systems. 1 pole protector required for : 125 VAC, 1Ø Power System. 4 Satisfies the requirements of clause 11.2.8.2.5 of CSA STD C22.2 No 100 for the use of supplementary protectors with portable generators. 78 www.carlingtech.com B-Series Circuit Breaker - General Specifications Electrical Tables Table B: Lists UL Recognized, CSA, VDE & TUV Certified configurations & performance capabilities as a Component Supplementary Protector. Notes: 1 General Purpose Ratings for UL/CSA Only. 2 Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse (15A minimum) at no more than 4 times the rating of the protector. 3 Same as note 1, except that backup fuse is limited to 80 A maximum. Table C: Lists UL Recognized, CSA Certified configurations and performance capabilities as Protectors, Supplementary for Marine Electrical and Fuel Systems (CCN/Guide PEQZ2, File E75596). Ignition Protected per UL 1500. UL Classified Small Craft Electrical Devices, Marine in accordance with ISO 8846 (CCN/Guide UZMK, File MQ1515) as Marine Supplementary Protectors. Notes: 1 Available with special catalog number only (consult factory). 2 2 pole protector required (with one pole per power line) for: 250/125 VAC, 125/250 VAC and 208Y/120 VAC Power Systems. 1 pole protector required for : 125 VAC, 1Ø Power System. www.carlingtech.com 79 B-Series Circuit Breaker - General Specifications Table D: Lists UL Listed configurations and performance capabilities as Circuit Breakers for use in Communications Equipment (CCN/ Guide DITT, File E189195), under UL489A Notes: 1 Parallel Pole Construction Table E: Lists UL Listed (489) configuration and performance capabilities as a Molded Case Circuit Breaker. B SERIES TABLE E : UL489 LISTED BRANCH CIRCUIT BREAKERS VOLTAGE CIRCUIT CONFIGURATION MAX. RATING FREQUENCY PHASE SERIES SHUNT TRIP DUAL COIL CURRENT RATING INTERRUPTING CAPACITY (AMPS) FULL LOAD AMPS WITHOUT BACKUP FUSE CONSTRUCTION NOTES 120 50 / 60 1 0.10 - 30 5,000 1 Pole 120 / 240 50 / 60 1 0.10 - 30 5,000 2 Poles 120 / 240 50 / 60 1 0.10 - 30 5,000 2 or 3 Poles (1 Pole of a 3 Pole Unit is for Neutral Break) 120 50 / 60 1 0.10 - 30 5,000 1 Pole 120 / 240 50 / 60 1 0.10 - 30 5,000 2 Poles 120 / 240 50 / 60 1 0.10 - 30 5,000 2 or 3 Poles (1 Pole of a 3 Pole Unit is for Neutral Break) Agency Certifications UL Recognized UL Standard 1077 Component Recognition Program as Protectors Supplementary (Guide CCN/QVNU2, File E75596) CSA Accepted Component Supplementary Protector under Class 3215 30, FIle 047848 0 000 CSA Standard C22.2 No. 235 UL Standard 508 Switches, Industrial Control (Guide CCN/NRNT2, File E148683) TUV Certified EN60934, under License No. R72103448 UL Standard 1500 Protectors, Supplementary for Marine Electrical & Fuel Systems (Guide PEQZ2, File E75596) Ignition Protection VDE Certified EN60934, VDE 0642 under File No. 10537 UL Listed UL Standard 489 UL Standard 489A 80 Circuit Breakers, Molded Case, (Guide DIVQ, File E129899) Communications Equipment (Guide CCN/DITT, File E189195) www.carlingtech.com B-Series Circuit Breaker - Handle UL Recognized – Ordering Scheme B A 3 1 Series 2 Actuator B 0 4 Circuit 3 Poles 5 Aux/Alarm Switch 10 450 6 Frequency & Delay 7 Current Rating 8 Terminal 9 Actuator Color 10 Mounting/ Barriers C 11 Agency Approval 7 CURRENT RATING (AMPERES) 1 SERIES B CODEAMPERES 2 ACTUATOR A Handle, one per pole B Handle, one per multipole unit S Mid-Trip Handle, one per pole T Mid-Trip Handle, one per pole & Alarm Switch 3 POLES 1 One 2 Two 1 B 1 3 4 4 CIRCUIT A 2 Switch Only (No Coil) B Series Trip (Current) C Series Trip (Voltage) 3 D Shunt Trip (Current) 3 E Shunt Trip (Voltage) 3 F Relay Trip (Current) Three Four 5 6 G 3 Relay Trip (Voltage) H 3,4 Dual Coil with Shunt Trip Voltage Coil K 3,4 Dual Coil with Relay Trip Voltage Coil 5 AUXILIARY / ALARM SWITCH 5 5 0 without Aux Switch 1 S.P.D.T., 0.093 Q.C. Term. 7 2 S.P.D.T., 0.110 Q.C. Term. 4 S.P.D.T., 0.110 Q.C. Term. 8 (Gold Contacts) 9 6 FREQUENCY & DELAY 03 2 DC 50/60Hz, Switch Only 10 6 DC Instantaneous 11 DC Ultra Short 12 DC Short 14 DC Medium 16 DC Long 20 6 50/60Hz Instantaneous 21 50/60Hz Ultra Short 22 50/60Hz Short 24 50/60Hz Medium 26 50/60Hz Long Five Six S.P.S.T., 0.093 Q.C. Term. (Gold Contacts) S.P.S.T., 0.110 Q.C. Term. (Gold Contacts) S.P.S.T., 0.187 Q.C. Term. S.P.D.T., 0.187 Q.C. Term. 30 DC, 50/60Hz Instantaneous 31 DC, 50/60Hz Ultra Short 32 DC, 50/60Hz Short 34 DC, 50/60Hz Medium 36 DC, 50/60Hz Long 42 7 50/60Hz Short, Hi-Inrush 44 7 50/60Hz Medium, Hi-Inrush 46 7 50/60Hz Long, Hi-Inrush 52 7 DC, Short,Hi-Inrush 54 7 DC, Medium, Hi-Inrush 56 7 DC, Long, Hi-Inrush Notes: 1 Actuator Code: A: Handle tie pin spacer(s) and retainers provided unassembled with multi-pole units. B: Handle location as viewed from front of breaker: 2 pole - left pole 3 pole - center pole 4 pole - two handles at center poles 5 pole - three handles at center poles 6 pole - four handles at center poles S: Handle moves to mid-position only upon electrical trip of the breaker. Available with circuit codes B, C, D, E, F, G, H and K. T: Handle moves to mid-position and alarm switch activates only upon electrical trip of the breaker. Available with circuit codes B & C. 2 Switch Only circuits, rated up to 50 amps and 6 poles, and only available with VDE Certification when tied to a protected pole (Circuit Code B, C, D or H.), For .02 to 30 amps, select Current Code 630. For 35 - 50 amps, select Current Code 650. 3 Available with Terminal Codes 1, 2 and 3. Current Rating limited to 30 amps maximum. 4 Consult factory for available Dual Coil options, as special catalog number is required. With Shunt construction, Dual Coils will trip instantaneously on line voltage. Dual coils require 30VA minimum power to trip and are rated for intermittent duty only. 5 Auxiliary Switch breakers with Series Trip and Switch Only circuits. On multi-pole breakers, one auxiliary switch is supplied, mounted in the extreme right pole. 6 Separate pole type voltage coils not rated for continuous duty. Available only with delay codes 10 and 20. 7 Available with Circuit Codes B & D only. VDE Certified to 30 amps. UL Recognized and CSA Accepted to 50 amps. 8 VDE Certification available with single pole breakers with DC Delay only. UL Recognition and CSA Accepted available in one and two pole breakers. 9 Screw Terminals are recommended on ratings greater than 20 amps. Ratings over 30 amps are only available with Terminal Codes 5, 9, G, H, J, K, M and Q. 10 VDE Certification up to 25 amps and UL Recognition and CSA Acceptance up to 30 amps, but not recommended over 20 amps. 11 Terminal Codes 3, 5 E and H (Bus Type) with VDE, are supplied with Lock Washers, and Terminal Code M (M6 Threaded Stud) with VDE is supplied with Lock and Flat Washers. These breakers are only VDE Certified when the washers are used. 12 VDE Cert. available up to 12 amps. UL Rec. & CSA Acceptance available up to 30 amps. 13 Single pole breakers with Terminal Code P (Printed Circuit Board) are available up to 30 amps with VDE Certification and 50 amps with UL Recognition and CSA Acceptance, with Circuit Codes A, B and C. Two pole breakers with Terminal Code P (Printed Circuit Board) are available up to 40 amps with UL Recognition and CSA Acceptance with Circuit Codes A, B and C. 14 Available with Actuator Codes A, S and T. 15 Available with voltage coils only. 16 Terminal Code Q not available with VDE approvals. www.carlingtech.com 0200.020 2250.250 4202.000 0250.025 2300.300 5222.250 0300.030 2350.350 5272.750 0350.035 2400.400 4303.000 0400.040 2450.450 4353.500 0450.045 2500.500 4404.000 0500.050 2550.550 4454.500 0550.055 2600.600 4505.000 0600.060 2650.650 4555.500 0650.065 2700.700 4606.000 0700.070 2750.750 4656.500 0750.075 2800.800 4707.000 0800.080 2850.850 4757.500 0850.085 2900.900 4808.000 0900.090 2950.950 4858.500 0950.095 4101.000 4909.000 2100.100 5121.250 4959.500 2150.150 4151.500 610 10.000 2200.200 517 1.750 71010.500 OR VOLTAGE COIL (NORMAL RATED VOLTAGE) 6 611 11.000 71111.500 61212.000 71212.500 61313.000 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 635 835.000 640 840.000 645 845.000 650 850.000 A06 6 DC A12 12 DC A18 18 DC A24 24 DC J65 65 AC K20 120 AC L40 240 AC CODEAMPERES A32 32 DC A48 48 DC A65 65 DC J06 6 AC J12 J18 J24 J48 12 AC 18 AC 24 AC 48 AC 8 TERMINAL 9 F Screw M5 with upturned lugs 1 10 Push-On 0.250 Tab (Q.C.) & 30° bend 2 Screw 8-32 with upturned lugs G Screw M5 (Bus Type) & 30° bend 3 11 Screw 8-32 (Bus Type) H Screw M5 (Bus Type) 4 Screw 10-32 with upturned lugs J Screw M5 Back Connect K Screw 10-32 Back Connect 5 11 Screw 10-32 (Bus Type) 6 Screw 8-32 with upturned lugs L 12 0.250 Q.C./ Solder Lug & 30° bend M 11 M6 Threaded Stud 7 Screw 8-32 (Bus Type) N Screw M4 Back Connect & 30° bend P 13 Printed Circuit Board Terminals 8 Screw 10-32 with upturned lugs Q 16 Push-In Stud & 30° bend R Screw M4 with upturned lugs 9 Screw 10-32 (Bus Type) & 30° bend & 30° bend S 15 Push-On 0.110 Tab (Q.C.) B Screw M5 with upturned lugs & 30° bend C Screw M4 with upturned lugs T Screw M4 (Bus Type) & 30° bend E 11 Screw M4 (Bus Type) Y Screw 8-32 Back Connect 9 ACTUATOR COLOR & LEGEND Actuator Color I-O ON-OFF White AB Black CD Red FG Green HJ Blue KL Yellow MN Gray PQ Orange RS Dual Legend Color 1Black 2White 3White 4White 5White 6Black 7Black 8Black 10 MOUNTING / BARRIERS MOUNTING STYLE BARRIERS Threaded Insert, 2 per pole 1 6-32 x 0.195 inches no A 6-32 x 0.195 inches (multi-pole units only)yes 2 ISO M3 x 5mm no B ISO M3 x 5mm yes Rectangular Adapter Plate with mounting centers of 2.062 inches [52.37mm] and Threaded insert, 2 per pole 3 14 6-32 x 0.225 inches no C 14 6-32 X 0.225 inches (multi-pole units only)yes 4 14 ISO M3 x 6.5mm no D 14 ISO M3 x 6.5mm yes Front panel Snap-In, 0.75” [19.05mm] wide bezel 5 without Handleguard no 6 without Handleguard (multipole only) yes Front panel Snap-In, 0.96” wide bezel 7 without Handleguard, 1-pole 0.96” wide; no multipole units have .105” bezel overhang on all sides 8 without Handleguard, 1-pole 0.96” wide; yes (multipole only) .105” bezel overhang on all sides 11 AGENCY APPROVAL C UL Recognized & CSA Accepted D VDE Certified, UL Recognized & CSA Accepted E TUV Certified, UL Recognized & CSA Accepted I UL Recognized STD 1077, UL Recognized 1500 (ignition protected), & CSA Accepted 81 B-Series Circuit Breaker - Handle UL489A – Ordering Scheme B A 1 1 Series 2 Actuator 3 Poles B 0 4 Circuit 5 Aux/Alarm Switch 14 450 6 Frequency & Delay 7 Current Rating 2 ACTUATOR 1 A Handle, one per pole B Handle, one per multipole unit S Mid-Trip Handle, one per pole T Mid-Trip Handle, one per pole & Alarm Switch 3 4 Three Four 4 CIRCUIT B Series Trip (Current) 5 AUXILIARY / ALARM SWITCH 2 0 without Aux Switch 7 1 S.P.D.T., 0.093 Q.C. Term. 2 S.P.D.T., 0.110 Q.C. Term. 8 3 S.P.D.T., 0.110 Solder Lug 9 6 FREQUENCY & DELAY 4 11 DC Ultra Short 12 DC Short 14 DC Medium 16 DC Long S.P.S.T., 0.110 Q.C. Term. (Gold Contacts) S.P.S.T., 0.187 Q.C. Term. S.P.D.T., 0.187 Q.C. Term. 52 DC, Short,Hi-Inrush 54 DC, Medium, Hi-Inrush 56 DC, Long, Hi-Inrush 7 CURRENT RATING (AMPERES) CODEAMPERES 2100.100 2150.150 2200.200 2250.250 2300.300 2350.350 2400.400 2450.450 2500.500 2550.550 2600.600 2650.650 2700.700 2750.750 2800.800 2850.850 2900.900 2950.950 4101.000 5121.250 4151.500 517 1.750 4202.000 5222.250 5272.750 4303.000 4353.500 4404.000 4454.500 4505.000 4555.500 4606.000 4656.500 4707.000 4757.500 4808.000 4858.500 4909.000 4959.500 610 10.000 71010.500 611 11.000 71111.500 61212.000 71212.500 8 TERMINAL 4 1 5 Push-On 0.250 Tab (Q.C.) B 2 Screw 8-32 with upturned lugs 3 6 Screw 8-32 (Bus Type) F 4 Screw 10-32 with upturned lugs 6 Screw 10-32 (Bus Type) G 5 6 Screw 8-32 with upturned lugs H & 30° bend J 7 Screw 8-32 (Bus Type) K & 30° bend M 6 8 Screw 10-32 with upturned lugs N & 30° bend P 7 9 Screw 10-32 (Bus Type) Q 8 & 30° bend Y 82 8 Terminal 9 Actuator Color 10 Mounting/ Barriers M T 11 Max. Appl. Rating 12 Agency Approval 9 ACTUATOR COLOR & LEGEND Actuator Color ON-OFF Dual Legend Color White B1Black Black D2White Red G3White Green J4White Blue L5White Yellow N6Black Gray Q7Black Orange S8Black 1 SERIES B 3 POLES 2 1 One 2 Two 1 B 1 61313.000 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 635 335.000 640 340.000 645 345.000 650 350.000 Screw M5 with upturned lugs & 30° bend Screw M5 with upturned lugs & 30° bend Screw M5 (Bus Type) & 30° bend Screw M5 (Bus Type) Screw M5 Back Connect Screw 10-32 Back Connect M6 Threaded Stud Screw M4 Back Connect Printed Circuit Board Terminals Push-In Stud Screw 8-32 Back Connect 10 MOUNTING / BARRIERS MOUNTING STYLE BARRIERS Threaded Insert, 2 per pole 1 6-32 x 0.195 inches no A 6-32 x 0.195 inches (multi-pole units only)yes 2 ISO M3 x 5mm no B ISO M3 x 5mm yes Rectangular Adapter Plate with mounting centers of 2.062 inches [52.37mm] and Threaded insert, 2 per pole 3 6-32 x 0.225 inches no C 6-32 X 0.225 inches (multi-pole units only)yes 4 ISO M3 x 6.5mm no D ISO M3 x 6.5mm yes Front panel Snap-In, 0.75” [19.05mm] wide bezel 5 without Handleguard no 6 without Handleguard (multipole only) yes Front panel Snap-In, 0.96” wide bezel 7 without Handleguard, 1-pole 0.96” wide; no multipole units have .105” bezel overhang on all sides 8 without Handleguard, 1-pole 0.96” wide; yes (multipole only) .105” bezel overhang on all sides 11 MAXIMUM APPLICATION RATING M 80 DC 12 AGENCY APPROVAL T UL489A Listed K UL489A Listed, VDE Certified J UL489A Listed, TUV Certified Notes: 1 Actuator Code: A: Handle tie pin spacer(s) and retainers provided unassembled with multi-pole units. S: Handle moves to mid-position only upon electrical trip of the breaker. T: Handle moves to mid-position and alarm switch activates only upon electrical trip of the breaker. 2 On multi-pole breakers, one auxiliary switch is supplied, mounted in the extreme right pole. 3 VDE Certification available with single pole breakers only. UL489A Listing available with one and two pole breakers. 4 Screw Terminals are recommended on ratings greater than 20 amps. Ratings over 30 amps are only available with Terminal Codes 5, 9, G, H, J, K, M and Q. 5 Terminal Code 1 (Push-On) available up to 25 amps with TUV or VDE Certification and 30 amps with UL489A Listing, but is not recommended over 20 amps. 6 Terminal Codes 3, 5 and H (Bus Type) with TUV or VDE, are supplied with Lock Washers, and Terminal Code M (M6 Threaded Stud) with TUV or VDE is supplied with Lock and Flat Washers. These breakers are only TUV or VDE Certified when the washers are used. 7 Single pole breakers with Terminal Code P (Printed Circuit Board) are available up to 30 amps with VDE Certification and 50 amps with UL489A Listing. 8 Terminal Code Q not available with VDE approvals. www.carlingtech.com B-Series Circuit Breaker - Handle UL489 Listed – Ordering Scheme B A 1 1 Series 2 Actuator B 0 4 Circuit 3 Poles 5 Aux/Alarm Switch 24 6 Frequency & Delay 2 ACTUATOR 1 A Handle, one per pole B Handle, one per multipole unit S Mid-Trip Handle, one per pole T Mid-Trip Handle, one per pole & Alarm Switch 2 3 3 Three Two 4 CIRCUIT B Series Trip (Current) 5 AUXILIARY / ALARM SWITCH 4 0 without Aux Switch 1 S.P.D.T., 0.093 Q.C. Term. 2 S.P.D.T., 0.110 Q.C. Term. 3 S.P.D.T., 0.110 Solder Lug 8 S.P.S.T., 0.187 Q.C. Term. 9 S.P.D.T., 0.187 Q.C. Term. 6 FREQUENCY & DELAY 21 AC Ultra Short 22 AC Short 24 AC Medium 26 AC Long 7 Current Rating 1 B A 8 Terminal 9 Actuator Color 10 Mounting/ Barriers K G 11 Max. Appl. Rating 12 Agency Approval 9 ACTUATOR COLOR & LEGEND 6 Actuator Color ON-OFF Dual Legend Color White B1 Black Black D2 White Red G3White Green J4White Blue L5White Yellow N6Black Gray Q7Black Orange S8Black 1 SERIES B 3 POLES 2 1 One 450 42 AC, Short,Hi-Inrush 44 AC, Medium, Hi-Inrush 46 AC, Long, Hi-Inrush 10 MOUNTING / BARRIERS MOUNTING STYLE BARRIERS Threaded Insert, 2 per pole A 6-32 x 0.195 inches (multi-pole units only)yes B ISO M3 x 5mm yes Rectangular Adapter Plate with mounting centers of 2.062 inches [52.37mm] and Threaded insert, 2 per pole 7 C 6-32 X 0.225 inches (multi-pole units only)yes D ISO M3 x 6.5mm yes Front panel Snap-In, 0.75” [19.05mm] wide bezel 6 without Handleguard (multipole only) yes Front panel Snap-In, 0.96” wide bezel 8 without Handleguard, 1-pole 0.96” wide; yes (multipole only) .105” bezel overhang on all sides 11 MAXIMUM APPLICATION RATING C 8120/240VAC K120VAC 7 CURRENT RATING (AMPERES) CODEAMPERES 2100.100 2150.150 2200.200 2250.250 2300.300 2350.350 2400.400 2450.450 2500.500 2550.550 2600.600 2650.650 2700.700 2750.750 2800.800 2850.850 2900.900 2950.950 4101.000 5121.250 4151.500 517 1.750 4202.000 5222.250 5272.750 4303.000 4353.500 4404.000 4454.500 4505.000 4555.500 4606.000 4656.500 4707.000 4757.500 4808.000 4858.500 4909.000 4959.500 610 10.000 71010.500 611 11.000 A 8 TERMINAL 4 1 Push-On 0.250 Tab (Q.C.) 2 Screw 8-32 with upturned lugs B 3 Screw 8-32 (Bus Type) 4 Screw 10-32 with upturned lugs F 5 Screw 10-32 (Bus Type) 6 Screw 8-32 with upturned lugs G & 30° bend H 7 Screw 8-32 (Bus Type) J & 30° bend K 8 Screw 10-32 with upturned lugs M & 30° bend N 9 Screw 10-32 (Bus Type) Q & 30° bend Y www.carlingtech.com 71111.500 61212.000 71212.500 61313.000 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 Load Terminal #8 Screw with QC Combination (Special Catalog #) Screw M5 with upturned lugs & 30° bend Screw M5 with upturned lugs & 30° bend Screw M5 (Bus Type) & 30° bend Screw M5 (Bus Type) Screw M5 Back Connect Screw 10-32 Back Connect M6 Threaded Stud Screw M4 Back Connect Push-In Stud Screw 8-32 Back Connect 12 AGENCY APPROVAL G UL489 Listed 3 UL489 Listed, TUV Certified Notes: 1 Actuator Code: A: Handle tie pin spacer(s) and retainers provided un-assembled with multi-pole units. B: Handle location as viewed from front of breaker: 2 pole - left pole 3 pole - center pole S: Handle moves to mid-position only upon electrical trip of the breaker. Available with circuit codes B, C, D, E, F, G, H and K. T: Handle moves to mid-position and alarm switch activates only upon electrical trip of the breaker. Available with circuit codes B & C. 2 All poles must be same polarity. 3 3 pole units available only when 1 of 3 poles is neutral. 4 Auxiliary/Alarm Switch circuit must be same polarity as the main circuit. On multi-pole breakers, one auxiliary switch is supplied, mounted in the extreme right pole. 5 Screw Terminals are recommended on ratings greater than 20 amps. 6 Standard actuator colors are black and white. 7 Adapter plate with mounting centers of 2.082 inches. Available with Actuator Codes A, S and T. 8 Voltage Rating available with 2 and 3-pole breakers only. 9 Barriers supplied on multi-pole units only. 83 B-Series Circuit Breaker - Handle – Circuit & Terminal Diagrams Circuit & Terminal Diagrams: in. [mm] SERIES TRIP (2 TERM'S.) ANSI IEC SERIES TRIP LINE (NETZ) LINE LINE MAIN TERM'S. (SEE TABLE A) A CIRCUIT CODE AUX SWITCH CODE CIRCUIT SCHEMATIC CIRCUIT CODE AUX SWITCH CODE CIRCUIT SCHEMATIC ANSI IEC SWITCH ONLY (NO COIL) LINE (3) (NETZ) O B C O B C 2 3 4 H 0 K 0 I> LOAD (LAST) LOAD 1.730 [43.94] LOAD LOAD (LAST) SERIES TRIP WITH AUXILIARY / ALARM SWITCH SWITCH ONLY (NO COIL) WITH AUXILIARY SWITCH .520 [13.21] LINE SERIES TRIP W AUX SWITCH (5 TERM'S.) LINE (NETZ) LINE C C NO NO NC NC NO NC AUX. SWITCH TERM'S. A 2 3 4 (3) SHUNT (NEBENSCHLUSS) SHUNT D E LINE (NETZ) LINE (3) (NETZ) LINE LOAD F G VOLTAGE COIL VOLTAGE COIL 1 2 I> U> 0 VOLTAGE COIL 3 I> 3 4 4 RELAY (RELAIS) RELAY .390 [9.91] U> 2 RELAY 4 LINE (NETZ) 1 1 2 3 LOAD (LAST) LOAD 3 2 I> DUAL COIL; SERIES TRIP CURRENT COIL, RELAY TRIP VOLTAGE COIL RELAY (RELAIS) 1 .780 [19.81] NC ALARM SWITCH LOAD (LAST) VOLTAGE COIL RELAY TRIP RELAY TRIP (4 TERM'S.) I> 0 LOAD (LAST) LINE NO LINE I> 1 NO DUAL COIL; SERIES TRIP CURRENT COIL, SHUNT TRIP VOLTAGE COIL LINE (NETZ) LOAD C LOAD SHUNT TRIP (3 TERM'S.) .390 [9.91] C NC SHUNT TRIP LINE (3) STD. AUX. SWITCH ALARM SWITCH LOAD (LAST) LOAD LINE (NETZ) STD. AUX. SWITCH C 2 4 LOAD (LAST) 4 LOAD (LAST) LOAD 3 VOLTAGE COIL HANDLE POSITION VS. AUX/ALARM SWITCH MODE STANDARD C/B CIRCUIT BREAKER MODE HANDLE POSITION MID TRIP C/B MID TRIP C/B AUX. SWITCH MODE HANDLE POSITION ALARM SWITCH MODE HANDLE POSITION 30° 30° AUX. SWITCH MODE (w/o ALARM SWITCH) 30° OFF F O OF NC NO C F O OF NC NO C F O OF ON ON ON I I I NC NO C NC NO C NC NO C ON 30° NC NO 30° C 30° NC NO 90° 90° MID TRIP ELECTRICAL TRIP F O OF 30° C NC NO C MID TRIP NC NO C Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 3 Alarm Switch available with .110 x .020 Q.C. & Solder Lug Terminals Only. 84 www.carlingtech.com B-Series Circuit Breaker - Handle – Circuit & Terminal Diagrams Circuit & Terminal Diagrams: in. [mm] TERMINAL DIMENSIONAL DETAIL & RATING 1.000 [25.40] .392 [9.97] .205 [5.21] .360[9.14] .392[9.96] .250[6.35] .392[9.96] .375[9.53] .375[9.53] .069[1.75] DIA TAB (Q.C.) 30 AMP .344[8.74] .250[6.35] QC SOLDER LUG BUS #8-32 30 AMP #10-32 30 AMP M5 30 AMP M4 30 AMP #8-32 30 AMP #10-32 50 AMP .405[10.29] .437 [11.10] .093DIA [.76] UPTURN LUG M6 STUD #8-32 30 AMP #10-32 50 AMP M5 50 AMP M4 30 AMP [+.05] [-.00] .110 [2.80] .161 DIA [Ø 4.10] .110 [2.80] .051 DIA[Ø1.29] .087 [2.20] PUSH-IN STUD .126 [3.20] .287 [7.29] MATING HOLE TAB (Q.C.) .070 DIA [Ø1.80] SOLDER TYPE 1.313 [33.35] 2.230 [56.64] TYP .154 [3.91] DIA PUSH-IN STUD 50 AMP AUXILIARY SWITCH TERMINAL DETAIL +.002 -.000 .100 [2.54] .750 [19.05] BACK CONNECT 30 AMP CENTERLINE OF PUSH-IN STUD CONTACT AREA .750[19.05] 50 AMP TABLE A TIGHTENING TORQUE SPECIFICATIONS THREAD SIZE #6-32 & M3 MOUNTING HARDWARE #8-32 & M4 THREAD TERMINAL SCREW #10-32 & M5 THREAD TERMINAL SCREW TORQUE 7-9 IN-LBS [0.8-1.0 NM] 12-15 IN-LBS [1.4-1.7 NM] 15-20 IN-LBS [1.7-2.3 NM] .520 [13.21] TABLE B LINE LINE TAB (Q.C.) MAIN 2.000 [50.80] LOAD LOAD SCREW TYPE 2.122 [53.90] SHUNT, RELAY TAB (Q.C.) & SCREW #8-32 DUAL COIL W/UPTURNED LUGS TAB (Q.C.) .110 x .020 AUX. SWITCH* SOLDER TYPE 2.612 [66.35] 2.644 [67.16] 2.537 [64.44] 2.348 [59.64] * AVAILABLE ON SERIES TRIP AND SWITCH ONLY CIRCUITS. .875 [22.23] REF BARRIER FOR UL-489 MULTI-POLE BREAKERS BARRIER FOR UL-RECOGNIZED MULTI-POLE BREAKERS SEE TABLE-B DEPTH BEHIND PANEL WHEN CALLED FOR ON MULTI-POLE UNITS, ONLY ONE AUX. SWITCH IS NORMALLY SUPPLIED, AS SHOWN IN MULTI-POLE IDENTIFICATION SCHEME. .393 [9.96] REF LINE (NETZ) ON I MID TRIP DEPTH BEHIND PANEL 2.090 [53.09] TERMINAL DESCRIPTION 1.560 [39.62] TYP 1.936[49.17] 1.350 [34.29] OFF O 30° 2 PLCS 1.560 [39.62] TYP LOAD (LAST) .032 [.81] TYP .220 [5.59] TYP PUSH-IN STUD M6 STUD SCREW TERMINAL WITH 30° BEND 1.250 [31.75] BACK CONNECT SCREW TERMINAL BACK CONNECT SCREW TERMINAL WITH RETAINER Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. www.carlingtech.com 85 B-Series Circuit Breaker - Handle - Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ± 0.20 [.51] unless otherwise specified. 86 www.carlingtech.com B-Series Circuit Breaker - Handle – Front Panel Snap-in Mounting Style 5 - Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Recommended panel thickness: .040 [1.02] to .100 [2.54]. 3 Tolerance ±.020 [.51] unless otherwise specified. www.carlingtech.com 87 B-Series Circuit Breaker - Handle – Front Panel Snap-In Mounting Style 7 - Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Recommended panel thickness: .040 [1.02] to .100 [2.54]. 3 Tolerance ±.020 [.51] unless otherwise specified. 88 www.carlingtech.com B-Series Circuit Breaker - Rocker UL489 Listed – Ordering Scheme B F 1 1 Series 2 Actuator B 0 4 Circuit 3 Poles 5 Aux/Alarm Switch 24 630 6 Frequency & Delay 7 Current Rating 1 SERIES B 2 ACTUATOR Two Color Visi-Rocker C Indicate ON, vertical legend D Indicate ON, horizontal legend F Indicate OFF, vertical legend G Indicate OFF, horizontal legend Single color J Vertical legend K Horizontal legend 2 3 A 8 Terminal 9 Actuator Color 10 Mounting/ Barriers 8 TERMINAL 5 1 6 Push-On 0.250 Tab (Q.C.) B 2 Screw 8-32 with upturned lugs C 3 Screw 8-32 (Bus Type) F 4 Screw 10-32 with upturned lugs 5 Screw 10-32 (Bus Type) G 6 Screw 8-32 with upturned lugs H & 30° bend J 7 Screw 8-32 (Bus Type) K & 30° bend N 8 Screw 10-32 with upturned lugs Y & 30° bend 9 Screw 10-32 (Bus Type) & 30° bend K G 11 Max. Appl. Rating 12 Agency Approval Screw M5 with upturned lugs Screw M4 with upturned lugs Screw M5 with upturned lugs & 30° bend Screw M5 (Bus Type) & 30° bend Screw M5 (Bus Type) Screw M5 Back Connect Screw 10-32 Back Connect Screw M4 Back Connect Screw 8-32 Back Connect 9 ACTUATOR COLOR & LEGEND Actuator or Marking: Marking Color Visi-Color 7 ON-OFFDual 7 Single Color Visi-Rocker White B1Black White Black D2Whiten/a Red G3WhiteRed Green J4WhiteGreen Blue L5WhiteBlue Yellow N6Black Yellow Gray Q7Black Gray Orange S8Black Orange 3 POLES 1,2 1 One 2 3 3 Three Two 4 CIRCUIT B Series Trip (Current) 5 AUXILIARY / ALARM SWITCH 4 0 without Aux Switch 7 1 S.P.D.T., 0.093 Q.C. Term. 2 S.P.D.T., 0.110 Q.C. Term. 8 3 S.P.D.T., 0.110 Solder Lug 9 6 FREQUENCY & DELAY 21 AC Ultra Short 22 AC Short 24 AC Medium 26 AC Long S.P.S.T., 0.110 Q.C. Term. (Gold Contacts) S.P.S.T., 0.187 Q.C. Term. S.P.D.T., 0.187 Q.C. Term. 42 AC, Short,Hi-Inrush 44 AC, Medium, Hi-Inrush 46 AC, Long, Hi-Inrush 7 CURRENT RATING (AMPERES) CODEAMPERES 0200.020 0250.025 0300.030 0350.035 0400.040 0450.045 0500.050 0550.055 0600.060 0650.065 0700.070 0750.075 0800.080 0850.085 0900.090 0950.095 2100.100 2150.150 2200.200 2250.250 2300.300 2350.350 2400.400 2450.450 2500.500 2550.550 2600.600 2650.650 2700.700 2750.750 2800.800 2850.850 2900.900 2950.950 4101.000 5121.250 www.carlingtech.com 4151.500 517 1.750 4202.000 5222.250 5272.750 4303.000 4353.500 4404.000 4454.500 4505.000 4555.500 4606.000 4656.500 4707.000 4757.500 4808.000 4858.500 4909.000 4959.500 610 10.000 71010.500 611 11.000 71111.500 61212.000 71212.500 61313.000 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 10 MOUNTING / BARRIERS MOUNTING STYLEBARRIERS 9 Threaded Insert, 2 per pole A 6-32 x 0.195 inches (multi-pole units only)yes B ISO M3 x 5mm yes ROCKERGUARD BEZEL Threaded Insert, 2 per pole C 6-32 X 0.225 inches (multi-pole units only)yes D ISO M3 x 6.5mm yes 11 MAXIMUM APPLICATION RATING C 8 120/240 VAC K 120 VAC 12 AGENCY APPROVAL G UL489 Listed 3 UL489 Listed, TUV Certified Notes: 1 Multi-pole breakers have all breakers identical except when specifying Auxiliary switch and/or mixed poles, and have one rocker per breaker. 2 All poles must be same polarity. 3 3 pole units available only when 1 of 3 poles is neutral. 4 On multi-pole breakers, one auxiliary switch is supplied, mounted in the extreme right pole. 5 Screw Terminals are recommended on ratings greater than 20 amps. 6 Terminal Code 1 (Push-On) available up to 30 amps, but are not recommended over 20 amps. 7 Dual legend = ON-OFF/I-O 8 Voltage Rating available with 2 and 3-pole breakers only. 9 Barriers supplied on multi-pole units only. 89 B-Series Circuit Breaker - Flat Rocker UL489 Listed – Ordering Scheme B 1 1 1 Series 2 Actuator B 0 4 Circuit 3 Poles 5 Aux/Alarm Switch 24 630 6 Frequency & Delay 7 Current Rating 1 SERIES B 2 ACTUATOR 1 Two Color Visi-Rocker 1 Indicate OFF, vertical legend 2 Indicate OFF, horizontal legend Single color 3 Vertical legend 4 Horizontal legend Push-To-Reset, Visi-Rocker 5 Indicate OFF, vertical legend 6 Indicate OFF, horizontal legend Push-To-Reset , Single color 7 Vertical legend 8 Horizontal legend 2 3 A 8 Terminal 9 Actuator Color 10 Mounting/ Barriers 8 TERMINAL 6 1 7 Push-On 0.250 Tab (Q.C.) B 2 Screw 8-32 with upturned lugs C 3 Screw 8-32 (Bus Type) F 4 Screw 10-32 with upturned lugs 5 Screw 10-32 (Bus Type) G 6 Screw 8-32 with upturned lugs H & 30° bend J 7 Screw 8-32 (Bus Type) K & 30° bend N 8 Screw 10-32 with upturned lugs Y & 30° bend 9 Screw 10-32 (Bus Type) & 30° bend K G 11 Max. Appl. Rating 12 Agency Approval Screw M5 with upturned lugs Screw M4 with upturned lugs Screw M5 with upturned lugs & 30° bend Screw M5 (Bus Type) & 30° bend Screw M5 (Bus Type) Screw M5 Back Connect Screw 10-32 Back Connect Screw M4 Back Connect Screw 8-32 Back Connect 9 ACTUATOR COLOR & LEGEND Actuator or Marking: Marking Color Visi-Color 8 ON-OFFDual 8 Single Color Visi-Rocker White B1Black White Black D2Whiten/a Red G3WhiteRed Green J4WhiteGreen Blue L5WhiteBlue Yellow N6Black Yellow Gray Q7Black Gray Orange S8Black Orange 3 POLES 2,3 1 One 2 3 4 Three Two 4 CIRCUIT B Series Trip (Current) 5 AUXILIARY / ALARM SWITCH 4 0 without Aux Switch 7 1 S.P.D.T., 0.093 Q.C. Term. 2 S.P.D.T., 0.110 Q.C. Term. 8 3 S.P.D.T., 0.110 Solder Lug 9 6 FREQUENCY & DELAY 21 AC Ultra Short 22 AC Short 24 AC Medium 26 AC Long S.P.S.T., 0.110 Q.C. Term. (Gold Contacts) S.P.S.T., 0.187 Q.C. Term. S.P.D.T., 0.187 Q.C. Term. 42 AC, Short,Hi-Inrush 44 AC, Medium, Hi-Inrush 46 AC, Long, Hi-Inrush 7 CURRENT RATING (AMPERES) CODEAMPERES 0200.020 0250.025 0300.030 0350.035 0400.040 0450.045 0500.050 0550.055 0600.060 0650.065 0700.070 0750.075 0800.080 0850.085 0900.090 0950.095 2100.100 2150.150 90 2200.200 2250.250 2300.300 2350.350 2400.400 2450.450 2500.500 2550.550 2600.600 2650.650 2700.700 2750.750 2800.800 2850.850 2900.900 2950.950 4101.000 5121.250 4151.500 517 1.750 4202.000 5222.250 5272.750 4303.000 4353.500 4404.000 4454.500 4505.000 4555.500 4606.000 4656.500 4707.000 4757.500 4808.000 4858.500 4909.000 4959.500 610 10.000 71010.500 611 11.000 71111.500 61212.000 71212.500 61313.000 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 10 MOUNTING / BARRIERS 9 STANDARD ROCKER BEZEL BARRIERS 12 Threaded Insert, 2 per pole FLAT ROCKER ACTUATOR A 6-32 x 0.195 inches (multi-pole units only)yes B ISO M3 x 5mm yes RECESSED OFF SIDE ROCKER ACTUATOR 10 E 6-32 X 0.225 inches (multi-pole units only)yes F ISO M3 x 6.5mm yes PUSH-TO-RESET BEZEL,Threaded Insert, 2 per pole C 6-32 x 0.195 inches yes D ISO M3 x 5mm yes 11 MAXIMUM APPLICATION RATING C 11 120/240 VAC K 120 VAC 12 AGENCY APPROVAL G UL489 Listed 3 UL489 Listed, TUV Certified Notes: 1 Push-To-Reset actuators have OFF portion of rocker shrouded. 2 Multi-pole breakers have all breakers identical except when specifying Auxiliary switch and/or mixed poles, and have one rocker per breaker. 3 All poles must be same polarity. 4 3 pole units available only when1 of 3 poles is neutral. 5 On multi-pole breakers, one auxiliary switch is supplied, mounted in the extreme right pole. 6 Screw Terminals are recommended on ratings greater than 20 amps. 7 Terminal Code 1 (Push-On) available up to 30 amps, but are not recommended over 20 amps. 8 Color shown is visi and legend with remainder of rocker black, Dual = ON-OFF/I-O legend. 9 Legend on Push-to-reset bezel/shroud is white with single color actuator codes 7 & 8. Legend on Push-To-Reset bezel/shroud matches Visi-Color of rocker with actuator codes 5 & 6. 10 Recessed “off-side” available with actuator codes 1, 2, 3 & 4. Legends on rocker are available in ink stamping only. 11 Voltage rating available with 2 & 3-pole breakers only. 12 Barriers supplied on multi-pole units only. www.carlingtech.com B-Series Circuit Breaker - Rocker UL489 Listed - Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 Dimensions apply to all variations shown. Notice that circuit breaker line & load terminal orientation on indicate “OFF” is opposite of indicate “ON”. 2 For pole orientation with horizontal legend, rotate front view clockwise 90°. 3 All dimensions are in inches [millimeters]. 4 Tolerance ±.020 [.51] unless otherwise specified. www.carlingtech.com 91 B-Series Circuit Breaker - Flat Rocker UL489 Listed - Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 For pole orientation with horizontal legend, rotate front view clockwise 90°. 3 Tolerance ±.010 [.25] unless otherwise specified. 92 www.carlingtech.com B-Series Circuit Breaker - PC Terminal Diagrams PC Terminal Diagrams: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 For pole orientation with horizontal legend, rotate front view clockwise 90°. 3 Tolerance ±.010 [.25] unless otherwise specified. www.carlingtech.com 93 C-Series Circuit Breaker - Introduction C-Series C-Series CIRCUIT BREAKER The C-Series hydraulic-magnetic circuit breakers are ideal for applications that require higher amperage and voltage handling capability in a smaller package. They are available in 1-6 poles, 0.02-100amps, UL Recognized up to 480VAC or 150VDC, UL489 Listed up to 240VAC or 125VDC, with choice of time delays, terminal options, actuator styles and colors. The C-Series employs a unique arc chute design which allows for higher interrupting capacities of up to 10,000 amps. New thermoset glass filled polyester half shell construction provides for increased mechanical and electrical strength. The wiping contacts, mechanical linkage with two step actuation, clean contacts providing high, positive contact pressure and longer contact life. Available with American Standard or Metric Threaded Stud terminals, or Saddle Clamp screw terminals. The optional mid-trip handle style actuator allows a visual indication of electrical overload with or without alarm feature. Product Highlights: Extensive list of Agency Approvals Available with Standard or Metric Stud terminals, or Saddle Clamp screw terminals Optional mid-trip handle style actuator Unique arc chute design which allows for higher interrupting capacities of up to 10,000 amps Exclusive Rockerguard and Push-To-Reset bezel Available with new solid color and two-color Visirocker® actuators New thermoset glass filled polyester half shell construction 94 Typical Applications: Marine Telecom/Datacom Military Renewable Energy Generators & Welders www.carlingtech.com C-Series Circuit Breaker - General Specifications Electrical Maximum Voltage AC, 480 WYE/277 VAC, 50/60 Hz (see Table A.) UL489: AC,240 VAC. (See Table D), 50/60 Hz, 125 VDC Current Rating Standard current coils: 0.100, 0.250, 0.500, 0.750, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 25.0, 30.0, 35.0, 40.0, 50.0, 60.0, 70.0, 80.0, 90.0 and 100 amps. Other ratings available, see Ordering Scheme. Standard Voltage Coils DC - 6V, 12V; AC - 120V; other ratings available, see Ordering Scheme. Auxiliary Switch Rating SPDT; 10.1 amps-250VAC, DC Aux. Switch 1.0A, 65 VDC. 0.5A, 80VDC,1/4 HP, 125VAC,VDE & TUV 1.0 125 VAC. Insulation Resistance Minimum of 100 Megohms at 500 VDC. Dielectric Strength UL, CSA: 1960 V 50/60 Hz for one minute between all electrically isolated terminals. C-Series Circuit Breakers comply with the 8mm spacing and 3750V 50/60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces, between adjacent poles and from main circuits to auxiliary circuits per Publications EN 60950 and VDE 0805. Resistance, Impedance Values from Line to Load Terminal based on Series Trip Circuit Breaker. RESISTANCE, IMPEDANCE VALUES from Line to Load Terminals (Values Based on Series Trip Circuit Breaker ) 1000 CURRENT TOLERANCE (AMPS) (%) 0.10 - 5.0 5.1 - 20.0 15 25 20.1 - 50.0 35 100 10 O H M S 1 60 Hz 1/2 Cycle Inrush Pulse Tolerance 0.1 Multiple of Rated Current Ir 0.01 0.001 0.01 0.1 1 10 Time Delay Curves 42, 44 & 46 (50 Amps Max.) 25x Time Delay Curves 22, 24 (100 Amps Max.) 26 (70 Amps Max.) 12x 100 t AMPERE RATING 4.165 8.33 16.67 Pulse Tolerance Curves CURRENT (AMPS) TOLERANCE (%) 0.100 - 5.0 15% 5.1 - 20.0 25% 60 Hz 1/2 Cycle 20.1 - 100 Inrush Pulse Tolerance 35% Ir FIGURE Time Delay Curves 1 42, 44 & 46 (50 Amps Max.) 25x Multiple of Rated Current Multiple of Rated Current Ir Time Delay Curves 22, 24 (100 Amps Max.) 26 (70 Amps Max.) 12x Time Delay Curves 42, 44 & 46 (50 Amps Max.) Time Delay Curves 22, 24 (100 Amps Max.) 26 (70 Amps Max.) 10x t t 4.165 Ir Multiple of Rated Current 50 Hz 1/2 Cycle Inrush Pulse Tolerance 22x 8.33 5.0 10.0 16.67 50 Hz 1/2 Cycle Inrush Pulse Tolerance Time Delay Curves 42, 44 & 46 (50 Amps Max.) 22x Time Delay Curves 22, 24 (100 Amps Max.) 26 (70 Amps Max.) 10x 20.0 Time in Milliseconds Mechanical Endurance 10,000 ON-OFF operations @ 6 per minute; with rated current & voltage. Trip Free All C-Series circuit breakers will trip on overload, even when actuator is forcibly held in the ON position. Trip Indication The operating actuator moves positively to the OFF position when an overload causes the breaker to trip. With mid-trip, handle moves to the mid position on electrical trip of the circuit breaker. With mid trip handle with alarm switch, handle moves to the mid position and the alarm switch actuates when the circuit breaker is electrically tripped. Physical Number of Poles Internal Circuit Config. Weight Standard Colors 1-6 poles ≤ 50A; 1-4 poles @ 5170A; 1-2 poles 71-100A. UL489 Handle: 1 pole ≤ 100A, 2 pole ≤ 50A; Rocker: 1 pole ≤ 100A. Series (with or without auxiliary switch, mid trip & mid trip with alarm switch) Shunt & Relay with current or voltage trip coils, Dual Coil, Switch Only (with or without aux. switch). UL489: Series (with or without auxiliary switch, mid-trip & midtrip with alarm switch). Approx.112 grams/pole ( 3.95 oz). Housing: Black Environmental Designed and tested in accordance with requirements of specification MIL-PRF-55629 & MIL-STD-202 as follows: Shock Withstands 100 Gs, 6ms sawtooth while carrying rated current per Method 213, Test Condition “I”. Instantaneous and ultrashort curves tested @ 90% of rated current. Vibration Withstands 0.060” excursion from 10-55 Hz & 10 Gs 55-500 Hz, @ rated current per Method 204C, Test Cond. A. Instantaneous & ultrashort curves tested @ 90% of rated current. Moisture Resistance Method 106D, i.e., ten 24-hour cycles @ +25°C to +65°C, 80-98% RH. Salt Spray Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Thermal Shock Method 107D, Condition A (five cycles @ -55°C to +25°C to +85°C to +25°C). Operating Temperature -40°C to +85°C t 5.0 10.0 20.0 *Manufacturer reserves the right to change product specification without prior notice. Time in Milliseconds www.carlingtech.com 95 C-Series Circuit Breaker - General Specifications Electrical Tables Table A: Lists UL Recognized & CSA Accepted configurations and performance capabilities as a Component Supplementary Protector C-SERIES TABLE A: COMPONENT SUPPLEMENTARY PROTECTORS VOLTAGE CIRCUIT CONFIGURATION SERIES CURRENT RATING FREQUENCY PHASE FULL LOAD AMPS 32 DC --- 0.02 - 100 --- --- 48 DC --- 110 - 150 --- --- 65 DC --- 0.02 - 70 --- 80 DC --- 80 DC --- 125 DC 125 / 250 NOTES UL CSA 5000 TC1, OL1, U2 TC1, OL1, U2 5000 TC1, OL1, U2 TC1, OL1, U2 --- 5000 TC1,2, OL1,U1 TC1,2, OL1,U1 --- 71 -100 --- 5000 TC1,2, OL0,U1 TC1,2, OL0,U1 --- --- 7500 TC1,2, OL1,U1 TC1,2, OL1,U1 --- 71 -100 --- 7500 TC1,2, OL0,U1 TC1,2, OL0,U1 0.02 - 70 --- --- 10,000 TC1,2, OL1,U1 TC1,2, OL1,U1 Must Have Agency Code "L" --- 71 -100 --- 10,000 TC1,2, OL0,U1 TC1,2, OL0,U1 Must Have Agency Code "L" --- 0.02 - 50 --- 5000 TC1,2,OL1,U1 TC1,2,OL1,U1 Must Have Agency Code "L" DC --- 0.02 - 50 --- 5000 TC1,2,OL1,U1 TC1,2,OL1,U1 Must Have Agency Code "L" 250 DC --- 0.02 - 50 --- 5000 TC1,2,OL1,U1 TC1,2,OL1,U1 Must Have Agency Code "L". 2 Pole Break Required for 250 Volts 125 50 / 60 1 0.02 - 100 --- --- 3000 TC1, OL1, U2 TC1, OL1, U2 Per Pole Rating 0.02 - 100 --- --- 5000 TC1,2,OL1,U1 TC1,2,OL1,U1 Must Have Agency Code "L" 150 DC --- --- 80 - 100 --- 5000 TC1, OL0, U3 --- Must Have Agency Code "L" 150 DC --- --- 101 - 175 --- 5000 TC1, OL0, U3 --- Must Have Agency Code "L" Parallel Pole 0.02 - 100 --- --- 3500 TC1, OL1, U2 TC1, OL1, U2 125 / 250 50 / 60 1 0.02 - 50 --- --- 3000 TC1,2,OL1,U1 TC1,2,OL1,U1 51 - 100 --- --- 1000 TC1,2,OL1,U1 TC1,2,OL1,U1 2 or 3 poles breaking single phase 0.02 - 100 --- --- 5000 TC1,2,OL1,U2 TC1,2,OL1,U2 2 or 3 poles breaking single phase, "L" Agency Code 0.02 - 50 --- --- 3500 TC1, OL1, U2 TC1, OL1, U2 Per Pole Rating 0.02 - 100 --- --- 5000 TC1,2,OL1,U1 TC1,2,OL1,U1 Must Have Agency Code "L" 51 - 70 --- 5000 --- TC1,2,OL1,C1 TC1,2,OL1,C1 --- 0.02 - 100 --- 3000 TC1, OL0, U2 TC1, OL0, U2 0.02 - 70 --- 5000 --- TC1,2,OL1,C1 TC1,2,OL1,C1 3 poles breaking 3 phase --- 0.02 - 90 --- 5000 TC1,2,OL0,U1 TC1,2,OL0,U1 Must Have Agency Code "L" 0.02 - 50 --- 5000 --- TC1,2,OL1,C1 TC1,2,OL1,C1 0.02 - 30 --- 5000 --- TC1,2,OL1,C1 TC1,2,OL1,C1 --- 31 - 50 5000 --- TC1,2,OL0,C1 TC1,2,OL0,C1 50 / 60 3 277 50 / 60 1 480 / 277 50 / 60 3 480 50 / 60 1 0.02 - 30 --- 5000 --- TC1,2,OL1,C1 TC1,2,OL1,C1 --- 31 - 50 5000 --- TC1,2,OL0,C1 TC1,2,OL0,C1 2 or 3 poles breaking single phase 3 poles breaking 3 phase 2 poles breaking 1 phase 80 DC --- 0.02 - 50 --- --- 7500 TC1,2, OL1,U1 TC1,2, OL1,U1 125 50 / 60 1 0.02 - 50 --- --- 3000 TC1, OL1, U2 TC1, OL1, U2 Per Pole Rating 125 / 250 50 / 60 1 0.02 - 50 --- --- 3500 TC1, OL1, U2 TC1, OL1, U2 2 or 3 poles breaking single phase 0.02 - 50 --- --- 3000 TC1,2,OL1,U1 TC1,2,OL1,U1 2 or 3 poles breaking single phase 0.02 - 50 --- --- 3500 TC1, OL1, U2 TC1, OL1, U2 0.02 - 50 --- --- 3000 TC1, OL0, U2 TC1, OL0, U2 0.02 - 50 --- 5000 --- TC1,2,OL1,C1 TC1,2,OL1,C1 DUAL COIL 1 250 SWITCH ONLY APPLICATION CODES 0.02 - 70 250 RELAY UL/CSA WITH BACKUP WITHOUT BACKUP GENERAL PURPOSE AMPS FUSE FUSE 1 MAX. RATING 1 SHUNT SHORT CIRCUIT CAPACITY (AMPS) 50 / 60 3 277 50 / 60 1 0.02 - 50 --- 5000 --- TC1,2,OL1,C1 TC1,2,OL1,C1 80 DC --- 0.02 - 50 --- --- 7500 TC1,2, OL1,U1 TC1,2, OL1,U1 Per Pole Rating 3 poles breaking 3 phase 277 50 / 60 1 0.02 - 50 --- 5000 --- TC1,2,OL1,C1 TC1,2,OL1,C1 250 50 / 60 3 0.02 - 50 --- 5000 --- TC1,2,OL1,C1 TC1,2,OL1,C1 3 poles breaking 3 phase 480 / 277 50 / 60 3 3 poles breaking 3 phase 480 50 / 60 1 0.02 - 30 --- 5000 --- TC1,2,OL1,C1 TC1,2,OL1,C1 --- 31 - 50 5000 --- TC1,2,OL0,C1 TC1,2,OL0,C1 0.02 - 30 --- 5000 --- TC1,2,OL1,C1 TC1,2,OL1,C1 --- 31 - 50 5000 --- TC1,2,OL0,C1 TC1,2,OL0,C1 TC1,2, OL1,U1 80 DC --- 0.02 - 50 --- --- 7500 TC1,2, OL1,U1 277 50 / 60 1 0.02 - 50 --- 5000 --- TC1,2,OL1,C1 TC1,2,OL1,C1 250 50 / 60 3 0.02 - 50 --- 5000 --- TC1,2,OL1,C1 TC1,2,OL1,C1 65 DC --- 0.02 - 70 --- --- --- --- --- 80 DC --- 125 50 / 60 125 / 250 50 / 60 250 50 / 60 3 0.02 - 70 --- --- --- --- --- 277 50 / 60 1 0.02 - 50 --- --- --- --- --- 480 / 277 50 / 60 3 --- 71 -100 --- --- --- --- 0.02 - 70 --- --- --- --- --- --- 71 -100 --- --- --- --- 1 0.02 - 100 --- --- --- --- --- 1 0.02 - 100 --- --- --- --- --- 1 0.02 - 100 --- --- --- --- --- 0.02 - 30 --- --- --- --- --- --- 31 - 50 --- --- --- --- 2 poles breaking 1 phase 3 poles breaking 3 phase 2 or 3 poles breaking single phase 3 poles breaking 3 phase Notes: 1. Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse rated 15A minimum and no more than 4 times full load amps not to exceed 125A for 50 Amp or less rating and not to exceed 175 for 51 through 100 Amp rating 96 www.carlingtech.com C-Series Circuit Breaker - General Specifications Electrical Tables Table B: Lists UL Recognized and CSA Accepted configurations and performance capabilities as a Manual Motor Controller. RELAY Notes: 1 UL recognized and CSA Accepted at 480V refers to 3 & 4 pole versions used in a 3Ø, wye connected circuit or 2-pole version connected with 2 poles breaking. 1Ø and backed up with series fusing as stated above in note 1. * Series, Shunt and Relay Trip - Voltage Coil Construction not current coils Table C: Lists UL Recognized, CSA Accepted, VDE and TUV Certified configurations and performance capabilities as a Component Supplementary Protector. Notes: 1. General Purpose ratings for UL/CSA only. 2. Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse rated 15A minimum and no more than 4 times full load amps not to exceed 125A for 50 Amp or less rating and not to exceed 175 for 51 through 100 Amp rating. Table D: Lists UL Listed (489), CSA Certified (C22.2 No. 5.1-M) configuration and performance capabilities as a Molded Case Circuit Breaker. C SERIES TABLE D : UL489 LISTED BRANCH CIRCUIT BREAKERS CIRCUIT CONFIGURATION SERIES DUAL COIL INTERRUPTING CAPACITY (AMPS) WITHOUT FULL LOAD BACKUP FUSE AMPS CURRENT RATING VOLTAGE CONSTRUCTION NOTES MAX. RATING FREQUENCY PHASE 80 DC --- 0.10 - 100 125 DC --- 0.10 - 100 5,000 1 - 3 Poles 125 / 250 DC --- 0.10 - 50 5,000 1 or 2 Poles (2 Poles Required for 250 Volts) 120 50 / 60 1 0.10 - 50 10,000 1 - 3 Poles 51 - 70 5,000 1 - 3 Poles 0.10 - 50 5,000 2 or 3 Poles. 1 Pole of a 3 Pole Unit is Neutral 50,000 1 Limited to 2 Poles Max from 71 - 100 Amps. 10,000 Limited to 2 Poles Max from 71 - 100 Amps. 120 / 240 50 / 60 1 0.10 - 50 10000 1 2 or 3 Poles. 1 Pole of a 3 Pole Unit is Neutral 240 50 / 60 1 0.10 - 30 5,000 1Pole 240 50 / 60 1 0.10 - 20 5,000 2 Pole 277 50 / 60 1 0.10 - 20 10,000 1Pole 120 50 / 60 1 0.10 - 30 10,000 --- Notes from Table D: 1. Special catalog number required. Consult factory. www.carlingtech.com 97 C-Series Circuit Breaker - General Specifications Electrical Tables Table E: Lists UL Recognized, CSA Accepted configurations and performance capabilities as Protectors, Supplementary for Marine Electrical and Fuel Systems (Guide PEQZ2, File E75596). Ignition Protected per UL 1500. UL Classified Small Craft Electrical Devices, Marine in accordance with ISO 8846 (Guide UZMK, File MQ1515) as Marine Supplementary Protectors. Table F: Lists UL Listed configurations and performance capabilities as Circuit Breakers for use in Communications Equipment (Guide DITT, File E189195), under UL489A. Agency Certifications UL Recognized UL Standard 1077 Component Recognition Program as Protectors Supplementary (Guide CCN/QVNU2, File E75596) CSA Accepted Component Supplementary Protector under Class 3215 30, FIle 047848 0 000 CSA Standard C22.2 No. 235 UL Standard 508 Switches, Industrial Control (Guide CCN/NRNT2, File E148683) CSA Certified UL Standard 1500 Protectors, Supplementary for Marine Electrical & Fuel Systems (Guide PEQZ2, File E75596) Ignition Protection Circuit Breaker Model Case (Class 1432 01, File 093910), CSA Standard C22.2 No. 5.1 - M TUV Certified EN60934, under License No. R72040875 Circuit Breakers, Molded Case, (Guide DIVQ, File E129899) VDE Certified EN60934, VDE 0642 under File No. 10537 UL Listed UL Standard 489 UL Standard 489A 98 Communications Equipment (Guide CCN/DITT, File E189195) www.carlingtech.com C-Series Circuit Breaker - Handle UL Recognized – Ordering Scheme C A 3 1 Series 2 Actuator B 0 4 Circuit 3 Poles 10 5 Aux/Alarm Switch 6 Frequency & Delay 1 SERIES C 7 Current Rating 1 2 1 8 Terminal 9 Actuator Color C 10 Mounting Bezel/Barrier 11 Agency Approval 7 CURRENT RATING (AMPERES) CODEAMPERES 2 ACTUATOR 1 A Handle, one per pole B Handle, one per multipole unit S Mid-Trip Handle, one per pole T Mid-Trip Handle, one per pole & Alarm Switch 3 POLES 2 1 One 2 Two 450 3 4 Three Four 4 CIRCUIT 3 A 3 Switch Only (No Coil) B Series Trip (Current) C Series Trip (Voltage) D 4 Shunt Trip (Current) E 4 Shunt Trip (Voltage) 5 6 Five Six F 4 Relay Trip (Current) G 4 Relay Trip (Voltage) H 4,5 Dual Coil with Shunt Trip Voltage Coil K 4,5 Dual Coil with Relay Trip Voltage Coil 0200.020 2350.350 4303.000 0250.025 2400.400 4353.500 0300.030 2450.450 4404.000 0350.035 2500.500 4454.500 0400.040 2550.550 4505.000 0450.045 2600.600 4555.500 0500.050 2650.650 4606.000 0550.055 2700.700 4656.500 0600.060 2750.750 4707.000 0650.065 2800.800 4757.500 0700.070 2850.850 4808.000 0750.075 2900.900 4858.500 0800.080 2950.950 4909.000 0850.085 4101.000 4959.500 0900.090 5121.250 610 10.000 0950.095 4151.500 71010.500 2100.100 517 1.750 611 11.000 2150.150 4202.000 71111.500 2200.200 5222.250 61212.000 2250.250 4252.500 71212.500 2300.300 5272.750 61313.000 OR VOLTAGE COIL (NORMAL RATED VOLTAGE) 7 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 635 35.000 640 40.000 65050.000 660 960.000 670 970.000 680 980.000 685 985.000 690 990.000 695 995.000 810 9100.00 A06 6 DC A12 12 DC A18 18 DC A24 24 DC J65 65 AC K20 120 AC L40 240 AC CODEAMPERES 5 AUXILIARY / ALARM SWITCH 0 without Aux Switch 2 S.P.D.T., 0.110 Q.C. Term. 3 S.P.D.T., 0.139 Solder Lug 4 S.P.D.T., 0.110 Q.C. Term. (Gold Contacts) 6 FREQUENCY & DELAY 03 3 DC 50/60Hz, Switch Only 10 7 DC Instantaneous 11 DC Ultra Short 12 DC Short 14 DC Medium 16 DC Long 20 7 50/60Hz Instantaneous 21 50/60Hz Ultra Short 22 50/60Hz Short 24 50/60Hz Medium 26 50/60Hz Long 6 8 9 30 31 32 34 36 42 8 44 8 46 8 52 8 54 8 56 S.P.S.T., 0.139 Solder Lug S.P.S.T., 0.187 Q.C. Term. S.P.D.T., 0.187 Q.C. Term. DC 50/60Hz Instantaneous DC 50/60Hz Ultra Short DC 50/60Hz Short DC 50/60Hz Medium DC 50/60Hz Long 50/60Hz Short, Hi-Inrush 50/60Hz Medium, Hi-Inrush 50/60Hz Long, Hi-Inrush DC Short, Hi-Inrush DC Medium, Hi-Inrush DC Long, Hi-Inrush Notes: 1 Actuator Code: A: Handle tie pin spacer(s) and retainers provided assembled with multi-pole units. B: Handle location as viewed from front of breaker: 2 pole - left pole 3 pole - center pole 4 pole - two handles at center poles 5 pole - three handles at center poles 6 pole - four handles at center poles S: Handle moves to mid-position only upon electrical trip of the breaker. Available with circuit codes B, C, D, E, F, G, H and K. T: Handle moves to mid-position and alarm switch activates only upon electrical trip of the breaker. Available with circuit codes B & C. 2 Standard multipole units have all poles identical except when specifying auxiliary switch and/or mixed poles. 4 pole max with VDE. 5th pole available as Series Trip with Voltage Coil only. 3 Switch Only circuits, rated up to 50 amps and 6 poles, and only available with VDE Certification when tied to a protected pole (Circuit Code B, C, D or H.). For .02 to 30 amps, select Current Code 630. For 35 - 50 amps, select Current Code 650. For 55-70 amps, select Current Code 670. For 75-100 amps, select Current Code 810. 4 Circuit Codes D,E,F,G,H & K available with Terminal Codes 1,2,4 & 5 only. Circuit Codes D, F, H & K available up to 50 amps maximum Current Rating. 5 Consult factory for available Dual Coil options, as special catalog number is required. Dual Coil Voltage Coils with Shunt Trip Construction trip instantaneously on line voltage. Dual Coil Voltage Coils require 30VA minimum power to trip instantaneously and are rated for intermittent duty only. 6 Auxiliary Switch available with Series Trip and Switch Only circuits. On multi-pole breakers, one auxiliary switch is supplied, mounted in the extreme right pole. 7 Voltage coils not rated for continuous duty. Available only with delay codes 10 & 20. 8 Available with Circuit Codes B & D only, and up to 50 amps maximum. 9 Current Ratings 60 - 70 are available up to four poles maximum. Ratings 71 - 100 are available up to two poles maximum. 10 Terminal Code 1 available to 60 amps maximum. 11 Terminal Codes 2, 4, 5 and C available to 50 amps maximum. 12 Terminal Codes 3, 6 & 9 available to 100 amps maximum. 13 Terminal Code 7 available to 25 amps maximum. 14 Terminal Code A available to 100 amps maximum. 15 Terminal Codes 7, 9 & C are not VDE approved. 16 No marking available. Consult factory. VDE/TUV Approval requires dual (I-O, ON-OFF) or I-O markings on all handles. 17 Single pole only. 18 VDE/TUV: 30 amps max.; UL/CSA: 50 amps max.; Available in 2 - 4 poles only and limited to AC Delays. “General Purpose amps” not rated for “full load amps” or to be used in applications with a motor. www.carlingtech.com A32 32 DC A48 48 DC A65 65 DC J06 6 AC 8 TERMINAL 15 1 10 Stud 10-32 2 11 Screw 10-32 3 12 Stud 1/4-20 4 11 Stud M5 x 0.8 5 11 Screw M5 x 0.8 J12 J18 J24 J48 6 12 7 13,15 9 15 A 14 C 11,15 12 AC 18 AC 24 AC 48 AC Stud M6 0.250 Double Click Connect 7/16” Clip Terminal Plug-In Stud 5/16” Clip Terminal 9 ACTUATOR COLOR & LEGEND 16 Actuator Color I-O ON-OFF Dual Legend Color White AB 1Black Black CD 2White Red FG 3White Green HJ 4White Blue KL 5White Yellow MN 6Black Gray PQ 7Black Orange RS 8Black 17 Black (short handle) TU 9 White 10 MOUNTING / BARRIERS MOUNTING STYLE BARRIERS Threaded Insert 1 6-32 x 0.195 inches no A 6-32 X 0.195 inches yes C 18 6-32 X 0.195 inches yes 2 ISO M3 x 5mm no B ISO M3 x 5mm yes 18 D ISO M3 x 5mm yes Front panel Snap-In, 1.00” [25.4mm] wide bezel E 17 with Handleguard no VOLTAGE < 300 < 300 ≥ 300 < 300 < 300 ≥ 300 < 300 11 AGENCY APPROVAL C UL Recognized, CSA Accepted D VDE Certified, UL Recognized, CSA Accepted E TUV Certified, UL Recognized, CSA Accepted H UL489 Construction: VDE Certified, UL Recognized, CSA Accepted I UL Recognized STD 1077, UL Recognized 1500 (ignition protected), CSA Accepted L UL489 Construction: UL Recognized, CSA Accepted R UL489 Construction: TUV Certified, UL Recognized, CSA Accepted 99 C-Series Circuit Breaker - Handle UL489A Listed / Parallel Pole – Ordering Scheme C A 2 1 Series 2 Actuator P 0 4 Circuit 3 Poles D4 5 Aux/Alarm Switch 6 Frequency & Delay 3 2 1 8 Terminal 9 Actuator Color 10 Mounting M T 11 12 Max. App. Agency Rating Approval 8 TERMINAL 5 3 Stud 1/4-20 6 Stud M6 A Plug-In Stud 3 1 SERIES C 2 ACTUATOR A Handle, one per pole S Mid-Trip Handle, one per pole 1 T Mid-Trip, one per pole & Alarm Switch 1 3 POLES 4 1 820 7 Current Rating One 2 Two 3 Three 4 CIRCUIT P Series Trip (parallel pole) 5 AUXILIARY / ALARM SWITCH 0 without Aux Switch 2 S.P.D.T., 0.110 Q.C. Term. 3 S.P.D.T., 0.139 Solder Lug 4 S.P.D.T., 0.110 Q.C. Term. (Gold Contacts) 5 S.P.S.T., N.O., 0.110 Q.C Term. (Gold Contacts) 6 7 8 9 S.P.S.T., 0.139 Solder Lug S.P.S.T., 0.110 Q.C Term. (Gold Contacts) S.P.S.T., 0.187 Q.C. Term. S.P.D.T., 0.187 Q.C. Term. 9 ACTUATOR COLOR 2 LEGEND ON-OFF White B Black D Red G Green J Blue L Yellow N Gray Q Orange S Dual Legend Color 1Black 2 White 3White 4White 5White 6Black 7Black 8Black 10 MOUNTING Threaded Insert 1 6-32 x 0.195 inches 2 ISO M3 x 5mm 11 MAXIMUM APPLICATION RATING M 80 DC 6 FREQUENCY & DELAY D1 DC Ultra Short D2 DC Short D4 DC Medium D6 DC Long 12 AGENCY APPROVAL A Without Approval K UL489A Listed, VDE Certified T UL489A Listed 7 UL489A Listed, TUV Certified 7 CURRENT RATING (AMPERES) 4 CODEAMPERES 810 811 812 912 100.00 110.00 120.00 125.00 813 814 815 816 130.00 140.00 150.00 160.00 817 917 818 819 170.00 175.00 180.00 190.00 820 922 825 200.00 225.00 250.00 Notes: 1 Handle moves to Mid-Position only upon electrical trip of C/B when Actuator S is specified. When Actuator Code T is specified, handle moves to Mid Position and Alarm Switch actuates only upon electrical trip of C/B. Code T is only available with Circuit Code N. 2 Standard Handle colors are White, Black, Red & Yellow. 3 Breakers with Terminal Codes 3 & 6 are supplied with bus bars connecting the Line and Load Terminals. For Terminal Code A, Line and Load Terminals must be connected to a copper bus bar having a minimum cross-section of 0.078 square inches. Terminal code A not available on the single pole unit. 4 Ratings for 101 to 125 amps are available in 1-pole size. Ratings from 110 to 200 amps are available in 2-pole size. For ratings from 225-250 amps, specify 3-pole size. For ratings from 350-400 amps, specify 4-pole size. 5 1 pole only available with terminal codes 3 and 6. 100 www.carlingtech.com C-Series Circuit Breaker - Rocker UL489A Listed / Parallel Pole – Ordering Scheme C 1 2 1 Series 2 Actuator P 0 4 Circuit 3 Poles D4 5 Aux/Alarm Switch 6 Frequency & Delay 1 SERIES C 2 ACTUATOR C Curved Rocker, Two Color Visi, Indicate On, Vertical Legend D Curved Rocker, Two Color Visi, Indicate On, Horizontal Legend F Curved Rocker, Two Color Visi, Indicate Off, Vertical Legend G Curved Rocker, Two Color Visi, Indicate Off, Horizontal Legend J Curved Rocker, Single Color, Vertical Legend K Curved Rocker, Single Color, Horizontal Legend N Curved Rocker, Push To Reset, Two Color Visi, Vertical Legend O Curved Rocker, Push To Reset, Two Color Visi, Horizontal Legend 1 Flat Rocker, Two Color Visi, Vertical Legend 2 Flat Rocker, Two Color Visi, Horizontal Legend 3 Flat Rocker, Single Color, Vertical Legend 4 Flat Rocker, Single Color, Horizontal Legend 5 Flat Rocker, Push To Reset, Two Color Visi, Vertical Legend 6 Flat Rocker, Push To Reset, Two Color Visi, Horizontal Legend 7 Flat Rocker, Push To Reset, Single Color, Vertical Legend 8 Flat Rocker, Push To Reset, Single Color, Horizontal Legend 3 POLES 2 1 One 2 Two 3 Three 4 CIRCUIT P Series Trip (parallel pole) 5 AUXILIARY/ALARM SWITCH 0 without Aux Switch 2 S.P.D.T., 0.110 Q.C. Term. 3 S.P.D.T., 0.139 Solder Lug 4 S.P.D.T., 0.110 Q.C. Term. (Gold Contacts) 5 S.P.S.T., N.O., 0.110 Q.C Term. (Gold Contacts) 6 7 8 9 S.P.S.T., 0.139 Solder Lug S.P.S.T., 0.110 Q.C Term. (Gold Contacts) S.P.S.T., 0.187 Q.C. Term. S.P.D.T., 0.187 Q.C. Term. 820 7 Current Rating 3 2 A 8 Terminal 9 Actuator Color 10 Mounting M T 11 12 Max. App. Agency Rating Approval 8 TERMINAL 3 3 Stud 1/4-20 6 Stud M6 A Plug-In Stud 1 9 ACTUATOR COLOR LEGEND ON-OFF White B Black D Red G Green J Blue L Yellow N Gray Q Orange S Dual Legend Color 1 Black 2 White 3 White 4 White 5 White 6 Black 7 Black 8 Black 10 MOUNTING ROCKER / MOUNTING INSERT STYLE A Standard Rocker Bezel - 6-32 Inserts B Standard Rocker Bezel - M3 Inserts C Rocker Guard Bezel - 6-32 Inserts D Rocker Guard Bezel - M3 Inserts E Standard Bezel with recessed Off Side Flat Rocker - 6-32 Inserts F Standard Bezel with recessed Off Side Flat Rocker - M3 Inserts G Push to Reset Bezel - 6-32 Inserts H Push to Reset Bezel - M3 Inserts 11 MAXIMUM APPLICATION RATING M 80 DC 12 AGENCY APPROVAL A Without Approval T UL489A Listed 7 UL489A Listed, TUV Certified Notes: 1 Breakers with Terminal Codes 3 & 6 are supplied with bus bars connecting the Line and Load Terminals. For Terminal Code A, Line and Load Terminals must be connected to a copper bus bar having a minimum cross-section of 0.078 square inches. Terminal code A not available on the single pole unit. 2 Ratings for 101 to 125 amps are available in 1-pole size. Ratings from 110 to 200 amps are available in 2-pole size. For ratings from 225-250 amps, specify 3-pole size. For ratings from 350-400 amps, specify 4-pole size. 3 1 pole only available with terminal codes 3 and 6. 6 FREQUENCY & DELAY D1 DC Ultra Short D2 DC Short D4 DC Medium D6 DC Long 7 CURRENT RATING (AMPERES) 2 CODEAMPERES 810 811 812 912 100.00 110.00 120.00 125.00 813 814 815 816 130.00 140.00 150.00 160.00 www.carlingtech.com 817 917 818 819 170.00 175.00 180.00 190.00 820 922 825 200.00 225.00 250.00 101 C-Series Circuit Breaker - Handle UL489 Listed – Ordering Scheme C A 3 1 Series 2 Actuator B 0 4 Circuit 3 Poles 14 5 Aux/Alarm Switch 6 Frequency & Delay 1 SERIES C 2 Two 5 AUXILIARY / ALARM SWITCH 3 0 without Aux Switch 2 S.P.D.T., 0.110 Q.C. Term. 3 S.P.D.T., 0.139 Solder Lug 4 S.P.D.T., 0.110 Q.C. Term. (Gold Contacts) 3 Three 6 8 9 S.P.S.T., 0.139 Solder Lug S.P.S.T., 0.187 Q.C. Term. S.P.D.T., 0.187 Q.C. Term. 26 42 4 44 4 46 4 52 4 54 4 56 4 50/60Hz Long 50/60Hz Short, Hi-Inrush 50/60Hz Medium, Hi-Inrush 50/60Hz Long, Hi-Inrush DC Short, Hi-Inrush DC Medium, Hi-Inrush DC Long, Hi-Inrush Notes: 1 Actuator Code: A: Handle tie pin spacer(s) and retainers provided assembled with multi-pole units. B: Handle located, as viewed from front of breaker in left pole. 2 pole maximum. S: Handle moves to mid-position only upon electrical trip of the breaker. T: Handle moves to mid-position and alarm switch activates only upon electrical trip of the breaker. 2 Standard multipole units have all poles identical except when specifying auxiliary switch and/or mixed poles. 2 & 3 pole circuit breakers required for 120/240 VAC (Maximum application rating code C) applications, have all poles identical except when specifying auxiliary / alarm switch which is normally supplied in extreme right pole per figure B. Terminal barriers are required on all multipole breakers. Third pole is for 120/240 VAC applications requiring neutral disconnect. The 3rd pole has the same construction as poles 1 & 2. 3 On multi-pole breakers, one auxiliary. switch is supplied, mounted in the extreme right pole. VDE approval on auxiliary switch codes 2, 3 & 4 only. Auxiliary / Alarm Switch with Independent Circuit ie: separate from breaker circuit, only available with circuit breakers rated 50 amp maximum at 80 VDC, 125 VDC, and 120 VAC. Auxiliary / Alarm Switch with Dependent Circuit ie: same as circuit breaker, is supplied from factory with common terminal of auxiliary / alarm switch connected to line terminal on 120/240 and 240 VAC ratings. Circuit breakers rated 120 VAC 50 amp maximum can be supplied with Auxiliary/Alarm switch common terminal connected to breaker line terminal. Consult factory for special catalog number. 4 Available up to 50 amps maximum. 5 Current ratings 71 - 100 with VDE approvals are available up to two poles maximum. 6 Terminal Codes 9 & C are not VDE approved. 7 Terminal Code 1 available to 60 amps maximum. 8 Terminal Codes 2, 4, 5 & C available to 50 amps maximum. 9 Terminal Codes 3, 6 & 9 available to 100 amps maximum. 10 Terminal Code A available to 100 amps maximum. 11 VDE and TUV approvals require Dual (I-O, ON-OFF) markings on all handles. 12 Barriers supplied on multi-pole units only. 102 9 Actuator Color 10 Mounting/ Barriers K G 11 Max. App. Rating 12 Agency Approval CODEAMPERES 4 CIRCUIT B Series Trip (Current) 6 FREQUENCY & DELAY 11 DC Ultra Short 12 DC Short 14 DC Medium 16 DC Long 21 50/60Hz Ultra Short 22 50/60Hz Short 24 50/60Hz Medium 1 2 1 8 Terminal 7 CURRENT RATING (AMPERES) 2 ACTUATOR 1 A Handle, one per pole B Handle, one per multipole unit S Mid-Trip Handle, one per pole T Mid-Trip Handle, one per pole & Alarm Switch 3 POLES 2 1 One 450 7 Current Rating 2100.100 2150.150 2200.200 2250.250 2300.300 2350.350 2400.400 2450.450 2500.500 2550.550 2600.600 2650.650 2700.700 2750.750 2800.800 2850.850 2900.900 2950.950 4101.000 5121.250 4151.500 517 1.750 4202.000 5222.250 4252.500 5272.750 4303.000 4353.500 4404.000 4454.500 4505.000 4555.500 4606.000 4656.500 8 TERMINAL 6 1 7 Stud 10-32 2 8 Screw 10-32 3 9 Stud 1/4-20 4 8 Stud M5 x 0.8 5 8 Screw M5 x 0.8 4707.000 4757.500 4808.000 4858.500 4909.000 4959.500 610 10.000 71010.500 611 11.000 71111.500 61212.000 71212.500 61313.000 61414.000 61515.000 61616.000 61717.000 6 9 9 9 A 10 C 8 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 635 35.000 640 40.000 66060.000 67070.000 68080.000 68585.000 69090.000 69595.000 810100.00 Stud M6 7/16” Clip Terminal Plug-In Stud 5/16” Clip Terminal 9 ACTUATOR COLOR & LEGEND 11 Actuator Color ON-OFF Dual Legend Color White B1Black Black D2White Red G3White Green J4White Blue L5White Yellow N6Black Gray Q7Black Orange S8Black 10 MOUNTING / BARRIERS MOUNTING STYLE Threaded Insert 1 6-32 x 0.195 inches 2 ISO M3 x 5mm BARRIERS 12 yes yes 11 MAXIMUM APPLICATION RATING A 65 DC B 125 DC C 120/240 AC 2 D 240 AC K 120 AC F 277 AC M 80 DC 12 AGENCY APPROVAL 11 A without approvals F UL489 Listed, CSA Certified & VDE Certified G UL489 Listed & CSA Certified J UL489 Listed, CSA Certified & TUV Certified www.carlingtech.com C-Series Circuit Breaker - Sealed Toggle UL Recognized – Ordering Scheme C M 3 1 Series 2 Actuator B 0 4 Circuit 3 Poles 5 Aux/Alarm Switch 10 6 Frequency & Delay 1 0 1 8 Terminal 9 Legend Plate C 10 Mounting Bezel/Barrier 11 Agency Approval 7 CURRENT RATING (AMPERES) 9 1 SERIES C CODEAMPERES 2 ACTUATOR 1 M Sealed Toggle, one per pole 3 POLES 1 One 450 7 Current Rating 2 Two 3 Three 4 CIRCUIT A 2 Switch Only (no coil) B Series Trip (current) C Series Trip (voltage) 3 D Shunt Trip (current) 3 E Shunt Trip (voltage) F 3 G 3 H 3,4 K 3,4 Relay Trip (current) Relay Trip (voltage) Dual Coil with Shunt Trip Voltage Coil Dual Coil with Relay Trip Voltage Coil 5 AUXILIARY / ALARM SWITCH 0 without Aux Switch 2 S.P.D.T., 0.110 Q.C. Term. 3 S.P.D.T., 0.139 Solder Lug 4 S.P.D.T., 0.110 Q.C. Term. (Gold Contacts) 6 8 9 S.P.S.T., 0.139 Solder Lug S.P.S.T., 0.187 Q.C. Term. S.P.D.T., 0.187 Q.C. Term. 6 FREQUENCY & DELAY 03 2 DC 50/60Hz, Switch Only 10 6 DC Instantaneous 11 DC Ultra Short 12 DC Short 14 DC Medium 16 DC Long 20 6 50/60Hz Instantaneous 21 50/60Hz Ultra Short 22 50/60Hz Short 24 50/60Hz Medium 26 50/60Hz Long 30 31 32 34 36 42 7 44 7 46 7 52 7 54 7 56 DC 50/60Hz Instantaneous DC 50/60Hz Ultra Short DC 50/60Hz Short DC 50/60Hz Medium DC 50/60Hz Long 50/60Hz Short, Hi-Inrush 50/60Hz Medium, Hi-Inrush 50/60Hz Long, Hi-Inrush DC Short, Hi-Inrush DC Medium, Hi-Inrush DC Long, Hi-Inrush Notes: 1 Actuator Code M: Handle location as viewed from front of breaker: 2 pole - right pole 3 pole - center pole 2 Switch Only circuits, rated up to 50 amps and 3 poles, and only available with VDE. For .02 to 30 amps, select Current Code 630. For 35 - 50 amps, select Current Code 650. For 55-70 amps, select Current Code 670. For 75-100 amps, select Current Code 810. 3 Circuit Codes D,E,F,G,H & K available with Terminal Codes 1,2,4 & 5 only. 4 Consult factory for available Dual Coil options, as special catalog number is required. Dual Coil Voltage Coils with Shunt Trip Construction trip instantaneously on line voltage. Dual Coil Voltage Coils require 30VA minimum power to trip instantaneously and are rated for intermittent duty only. 5 Auxiliary Switch available with Series Trip and Switch Only circuits. On multi-pole breakers, one auxiliary switch is supplied, mounted in the extreme right pole. 6 Voltage coils not rated for continuous duty. Available only with delay codes 10 & 20. 7 Available with Circuit Codes B & D only, and up to 50 amps maximum. 8 Consult factory for current ratings 71-100, in three pole units, available as special catalog number only. 9 Terminal Code 1 available to 60 amps maximum. 10 Terminal Codes 2, 4, 5 and C available to 50 amps maximum. 11 Terminal Codes 3, 6 & 9 available to 100 amps maximum. 12 Terminal Code 7 available to 25 amps maximum. 13 Terminal Code A available to 100 amps maximum. www.carlingtech.com 0200.020 2350.350 4303.000 0250.025 2400.400 4353.500 0300.030 2450.450 4404.000 0350.035 2500.500 4454.500 0400.040 2550.550 4505.000 0450.045 2600.600 4555.500 0500.050 2650.650 4606.000 0550.055 2700.700 4656.500 0600.060 2750.750 4707.000 0650.065 2800.800 4757.500 0700.070 2850.850 4808.000 0750.075 2900.900 4858.500 0800.080 2950.950 4909.000 0850.085 4101.000 4959.500 0900.090 5121.250 610 10.000 0950.095 4151.500 71010.500 2100.100 517 1.750 611 11.000 2150.150 4202.000 71111.500 2200.200 5222.250 61212.000 2250.250 4252.500 71212.500 2300.300 5272.750 61313.000 OR VOLTAGE COIL (NORMAL RATED VOLTAGE) 7 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 635 35.000 640 40.000 65050.000 660 960.000 670 970.000 680 980.000 685 985.000 690 990.000 695 995.000 810 9100.00 A06 6 DC A12 12 DC A18 18 DC A24 24 DC J65 65 AC K20 120 AC L40 240 AC CODEAMPERES A32 32 DC A48 48 DC A65 65 DC J06 6 AC 8 TERMINAL 1 9 Stud 10-32 2 10 Screw 10-32 3 11 Stud 1/4-20 4 10 Stud M5 x 0.8 5 10 Screw M5 x 0.8 J12 J18 J24 J48 6 11 7 12 9 11 A 13 C 10 12 AC 18 AC 24 AC 48 AC Stud M6 0.250 Double Click Connect 7/16” Clip Terminal Plug-In Stud 5/16” Clip Terminal 9 LEGEND PLATE 0 No Legend 10 MOUNTING / BARRIERS MOUNTING STYLE 1 Standard Hex Nut A Standard Hex Nut (multi-pole units only) BARRIERS no yes 11 AGENCY APPROVAL C UL Recognized & CSA Accepted I UL Recognized & CSA Accepted, UL1500 ignition protection L UL Recognized & CSA Accepted with listed construction 103 C-Series Circuit Breaker - Rocker UL Recognized – Ordering Scheme C C 3 1 Series 2 Actuator 14 B 0 4 Circuit 3 Poles 5 Aux/Alarm Switch 450 6 Frequency & Delay 7 Current Rating 1 SERIES C 9 Actuator Color 10 Mounting/ Barriers 11 Agency Approval CODEAMPERES Two Color Visi-Rocker C Indicate ON, vertical legend D Indicate ON, horizontal legend E Indicate ON, no legend F Indicate OFF, vertical legend G Indicate OFF, horizontal legend H Indicate OFF, no legend Push-To-Reset, Visi-Rocker N Indicate OFF,vertical legend O Indicate OFF,horizontal legend P Indicate OFF,no legend Single color J Vertical legend K Horizontal legend L No legend Push-To-Reset, Single color R Vertical legend U Horizontal legend V No legend 2 Two 5 AUXILIARY / ALARM SWITCH 6 0 without Aux Switch 2 S.P.D.T., 0.110 Q.C. Term. 3 S.P.D.T., 0.139 Solder Lug 4 S.P.D.T., 0.110 Q.C. Term. (Gold Contacts) 6 FREQUENCY & DELAY 03 DC 50/60Hz, Switch Only 10 7 DC Instantaneous 11 DC Ultra Short 12 DC Short 14 DC Medium 16 DC Long 20 7 50/60Hz Instantaneous 21 50/60Hz Ultra Short 22 50/60Hz Short 24 50/60Hz Medium 26 50/60Hz Long 0200.020 2350.350 4303.000 0250.025 2400.400 4353.500 0300.030 2450.450 4404.000 0350.035 2500.500 4454.500 0400.040 2550.550 4505.000 0450.045 2600.600 4555.500 0500.050 2650.650 4606.000 0550.055 2700.700 4656.500 0600.060 2750.750 4707.000 0650.065 2800.800 4757.500 0700.070 2850.850 4808.000 0750.075 2900.900 4858.500 0800.080 2950.950 4909.000 0850.085 4101.000 4959.500 0900.090 5121.250 610 10.000 0950.095 4151.500 71010.500 2100.100 517 1.750 611 11.000 2150.150 4202.000 71111.500 2200.200 5222.250 61212.000 2250.250 4252.500 71212.500 2300.300 5272.750 61313.000 OR VOLTAGE COIL (NORMAL RATED VOLTAGE) 7 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 635 35.000 640 40.000 65050.000 660 960.000 670 970.000 680 980.000 685 985.000 690 990.000 695 995.000 810 9100.00 A06 6 DC A12 12 DC A18 18 DC A24 24 DC J65 65 AC K20 120 AC L40 240 AC CODEAMPERES 3 4 CIRCUIT F 4 A 3 Switch Only (No Coil) G 4 B Series Trip (Current) H 4,5 C Series Trip (Voltage) D 4 Shunt Trip (Current) K 4,5 E 4 Shunt Trip (Voltage) 6 8 9 Three Relay Trip (Current) Relay Trip (Voltage) Dual Coil with Shunt Trip Voltage Coil Dual Coil with Relay Trip Voltage Coil S.P.S.T., 0.139 Solder Lug S.P.S.T., 0.187 Q.C. Term. S.P.D.T., 0.187 Q.C. Term. 30 31 32 34 36 42 8 44 8 46 8 52 8 54 8 56 8 DC 50/60Hz Instantaneous DC 50/60Hz Ultra Short DC 50/60Hz Short DC 50/60Hz Medium DC 50/60Hz Long 50/60Hz Short, Hi-Inrush 50/60Hz Medium, Hi-Inrush 50/60Hz Long, Hi-Inrush DC Short, Hi-Inrush DC Medium, Hi-Inrush DC Long, Hi-Inrush Notes: 1 Push-To-Reset actuators have OFF portion of rocker shrouded. 2 Multi-pole breakers have all poles identical except when specifying Auxiliary switch and/or mixed poles, and have one rocker per breaker. Rocker location as viewed from front panel: 2 pole – left pole; 3 pole – center pole. 3 Switch Only circuits, rated up to 50 amps and 3 poles, and only available with VDE Certification when tied to a protected pole (Circuit Code B, C, D or H.), For .02 to 30 amps, select Current Code 630. For 35 - 50 amps, select Current Code 650. For 55-70 amps, select Current Code 670. For 75-100 amps, select Current Code 810. 4 Circuit Codes D,E,F,G,H & K available with Terminal Codes 1,2,4 & 5 only. Circuit Codes D,F,H & K available up to 50 amps maximum Current Rating. 5 Consult factory for available Dual Coil options, as special catalog number is required. Dual Coil Voltage Coils with Shunt Trip Construction trip instantaneously on line voltage. Dual Coil Voltage Coils require 30VA minimum power to trip instantaneously and are rated for intermittent duty only. 6 Auxiliary Switch available with Series Trip and Switch Only circuits. On multi-pole breakers, one auxiliary switch is supplied, mounted in the extreme right pole. Auxiliary switch codes 2, 3 & 4 are VDE approved. 7 Voltage coils not rated for continuous duty. Available only with delay codes 10 & 20. 8 Available with Circuit Codes B & D only, and up to 50 amps maximum. 9 Current Ratings 60-70 are available up to four poles maximum. Ratings 71-100 are available up to two poles maximum. 10 Terminal Code 1 available to 60 amps maximum. 11 Terminal Codes 2,4,5 & C available to 50 amps maximum. 12 Terminal Codes 3,6 & 9 available to 100 amps maximum. 13 Terminal Code 7 available to 25 amps maximum. 14 Terminal Code A available to 100 amps maximum. 15 Terminal Codes 7, 9 & C are not VDE approved. 16 Color shown is visi and legend with remainder of rocker black 17 Legend on Push-to-reset bezel/shroud is white when single color rocker is ordered. Dual = ON-OFF/I-O legend with actuator codes C - G, and J, K, N, O, R, & U. None = no legend with actuator codes H, L, P, V. Rockerguard available with actuator codes C - L. Push-to-reset available with actuator codes N, O, P, R, U, V. 18 VDE/TUV approval requires Dual (I-O, ON-OFF) or I-O markings on rocker. 19 VDE/TUV: 30 amps max.; UL/CSA: 50 amps max.; Available in 2 - 4 poles only and limited to AC Delays. “General Purpose amps” not rated for “full load amps” or to be used in applications with a motor. 104 8 Terminal D 7 CURRENT RATING (AMPERES) 2 ACTUATOR 1 3 POLES 2 1 One 1 2 1 A32 32 DC A48 48 DC A65 65 DC J06 6 AC 8 TERMINAL 1 10 Stud 10-32 2 11 Screw 10-32 3 12 Stud 1/4-20 4 11 Stud M5 x 0.8 5 11 Screw M5 x 0.8 J12 J18 J24 J48 12 AC 18 AC 24 AC 48 AC 6 12 Stud M6 7 13 0.250 Double Quick Connect 9 7/16” Clip Terminal A 14 Plug-In Stud C 5/16” Clip Terminal 9 ACTUATOR COLOR & LEGEND 16,17,18 Actuator or Visi-Color Marking: Marking Color: Single Color Color: I-O ON-OFF Dual/None Rocker/Handle Visi-Rocker White A B 1 Black White Black C D 2 White n/a Red F G 3 White Red Green H J 4 White Green Blue K L 5 White Blue Yellow M N 6 Black Yellow Gray P Q 7 Black Gray Orange R S 8 Black Orange 10 MOUNTING / BARRIERS 1 STANDARD ROCKER BEZEL 1 6-32 x 0.195 inches 2 6-32 x 0.195 inches 19 3 6-32 x 0.195 inches 4 ISO M3 x 5mm 5 ISO M3 x 5mm 19 6 ISO M3 x 5mm ROCKERGUARD BEZEL A 6-32 x 0.195 inches C 6-32 x 0.195 inches 19 E 6-32 x 0.195 inches G ISO M3 x 5mm J ISO M3 x 5mm L 19 ISO M3 x 5mm PUSH-TO-RESET BEZEL B 6-32 x 0.195 inches D 6-32 x 0.195 inches F 19 6-32 x 0.195 inches H ISO M3 x 5mm J ISO M3 x 5mm M 19 ISO M3 x 5mm BARRIERSVOLTAGE no <300 yes <300 yes ≥300 no <300 yes <300 yes ≥300 no yes yes no yes yes <300 <300 ≥300 <300 <300 ≥300 no yes yes no yes yes <300 <300 ≥300 <300 <300 ≥300 11 AGENCY APPROVAL C UL Recognized & CSA Accepted D VDE Certified, UL Recognized & CSA Accepted E TUV Certified, UL Recognized & CSA Accepted H UL489 Construction: VDE Certified, UL Recognized & CSA Accepted I UL Recognized STD 1077, UL Recognized 1500 (ignition protected), & CSA Accepted L UL489 Construction: UL Recognized & CSA Accepted R UL489 Construction: TUV Certified, UL Recognized & CSA Accepted www.carlingtech.com C-Series Circuit Breaker - Rocker UL Listed – Ordering Scheme C C 3 1 Series 2 Actuator B 0 4 Circuit 3 Poles 14 5 Aux/Alarm Switch 6 Frequency & Delay 450 7 Current Rating Two Color Visi-Rocker C Indicate ON, vertical legend D Indicate ON, horizontal legend F Indicate OFF, vertical legend G Indicate OFF, horizontal legend 2100.100 2150.150 2200.200 2250.250 2300.300 2350.350 2400.400 2450.450 2500.500 2550.550 2600.600 2650.650 2700.700 2750.750 2800.800 2850.850 2900.900 Single color J Vertical legend K Horizontal legend ROCKER STYLE DESCRIPTIONS INDICATE "ON" VERTICAL STYLE K G 10 Mounting/ Barriers 11 Max. App. Rating 12 Agency Approval CODEAMPERES 2 ACTUATOR 1 INDICATE "OFF" SINGLE COLOR CODE "F" CODE "J" CODE "C" INDICATE COLOR LOCATION HORIZONTAL STYLE 9 Actuator Color 7 CURRENT RATING (AMPERES) 4 1 SERIES C LINE 1 2 A 8 Terminal LINE 3 POLES 1 1 One CODE "G" CODE "K" LINE 2 Two 5 AUXILIARY / ALARM SWITCH 2 0 without Aux Switch 2 S.P.D.T., 0.110 Q.C. Term. 3 S.P.D.T., 0.139 Solder Lug 4 S.P.D.T., 0.110 Q.C. Term. (Gold Contacts) 3 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 635 35.000 640 40.000 65050.000 660 60.000 670 70.000 680 80.000 685 85.000 690 90.000 695 95.000 810 100.00 6 8 9 S.P.S.T., 0.139 Solder Lug S.P.S.T., 0.187 Q.C. Term. S.P.D.T., 0.187 Q.C. Term. 42 8 44 8 46 8 52 8 54 8 56 6 7 9 7,8 A 7,8 C 6,8 Stud M6 7/16” Clip Terminal Plug-In Stud 5/16” Clip Terminal Three 50/60Hz Short, Hi-Inrush 50/60Hz Medium, Hi-Inrush 50/60Hz Long, Hi-Inrush DC Short, Hi-Inrush DC Medium, Hi-Inrush DC Long, Hi-Inrush Notes: 1 Multi-pole breakers have all breakers identical except when specifying Auxiliary switch and/or mixed poles, and have one rocker per breaker. 2 On multi-pole breakers, one auxiliary switch is supplied, mounted in the extreme right pole. 3 Available up to 50 amps maximum. 4 Current ratings 71 - 100 with VDE approvals are available up to two poles maximum. 5 Terminal Code 1 available to 60 amps maximum. 6 Terminal Codes 2, 4, 5 & C available to 50 amps maximum. 7 Terminal Codes 3, 6, 9 & A available to 100 amps maximum. 8 Terminal Codes 9 & C are not VDE approved. 9 Color shown is visi and legend with remainder of rocker black 10 Dual = ON-OFF/I-O legend on actuator. 11 VDE and TUV approval requires Dual (I-O, ON-OFF) markings on rocker. 12 Rockerguard available with all actuator codes. 13 Barriers supplied on multi-pole units only. 14 2 & 3 pole circuit breakers required for 120/240 AC rating. www.carlingtech.com 8 TERMINAL 1 5 Stud 10-32 2 6 Screw 10-32 with saddle & washer clamps 3 7 Stud 1/4-20 4 6 Stud M5 x 0.8 5 6 Screw M5 x 0.8 with saddle & washer clamps LINE 4 CIRCUIT B Series Trip (current) 6 FREQUENCY & DELAY 11 DC Ultra Short 12 DC Short 14 DC Medium 16 DC Long 21 50/60Hz Ultra Short 22 50/60Hz Short 24 50/60Hz Medium 26 50/60Hz Long 4707.000 4757.500 4808.000 4858.500 4909.000 4959.500 610 10.000 71010.500 611 11.000 71111.500 61212.000 71212.500 61313.000 61414.000 61515.000 61616.000 61717.000 LINE CODE "D" LINE 2950.950 4101.000 5121.250 4151.500 517 1.750 4202.000 5222.250 4252.500 5272.750 4303.000 4353.500 4404.000 4454.500 4505.000 4555.500 4606.000 4656.500 9 ACTUATOR COLOR & LEGEND 11 Actuator or Visi-Color Marking: Marking Color: Single Color 10 Color: ON-OFF Dual Rocker/Handle White B 1 Black Black D 2 White Red G 3 White Green J 4 White Blue L 5 White Yellow N 6 Black Gray Q7 Black Orange S 8 Black 10 MOUNTING / BARRIERS 12 Standard Rocker Bezel Threaded Insert, 2 per pole A 6-32 X 0.195 inches C ISO M3 x 5mm Rockerguard Bezel Threaded Insert, 2 per pole B 6-32 x 0.195 inches D ISO M3 x 5mm Visi-Rocker White n/a Red Green Blue Yellow Gray Orange BARRIERS 13 yes yes yes yes 11 MAXIMUM APPLICATION RATING A 65 DC B 125 DC C 120/240 AC 14 D 240 AC F 277 AC K 120 AC M 80 DC 12 AGENCY APPROVAL A without approvals F UL 489 Listed, CSA Certified, & VDE Certified G UL 489 Listed & CSA Certified J UL489 Listed, CSA Certified & TUV Certified 105 C-Series Circuit Breaker - Flat Rocker UL Recognized – Ordering Scheme C 1 2 1 Series 2 Actuator B 0 4 Circuit 3 Poles 5 Aux/Alarm Switch 10 450 6 Frequency & Delay 7 Current Rating 10 Mounting/ Barriers E 11 Agency Approval CODEAMPERES 2 ACTUATOR 1 Two Color Visi-Rocker 1 Indicate OFF, vertical legend 2 Indicate OFF, horizontal legend Single color 3 Vertical legend 4 Horizontal legend Push-To-Reset, Visi-Rocker 5 Indicate OFF, vertical legend 6 Indicate OFF, horizontal legend Push-To-Reset , Single color 7 Vertical legend 8 Horizontal legend 2 Two 3 4 CIRCUIT F 4 A 3 Switch Only (No Coil) G 4 B Series Trip (Current) H 4,5 C Series Trip (Voltage) D 4 Shunt Trip (Current) K 4,5 E 4 Shunt Trip (Voltage) 5 AUXILIARY / ALARM SWITCH 6 0 without Aux Switch 2 S.P.D.T., 0.110 Q.C. Term. 3 S.P.D.T., 0.139 Solder Lug 4 S.P.D.T., 0.110 Q.C. Term. (Gold Contacts) 6 FREQUENCY & DELAY 03 DC 50/60Hz, Switch Only 10 7 DC Instantaneous 11 DC Ultra Short 12 DC Short 14 DC Medium 16 DC Long 20 7 50/60Hz Instantaneous 21 50/60Hz Ultra Short 22 50/60Hz Short 24 50/60Hz Medium 26 50/60Hz Long 6 8 9 Relay Trip (Current) Relay Trip (Voltage) Dual Coil with Shunt Trip Voltage Coil Dual Coil with Relay Trip Voltage Coil S.P.S.T., 0.139 Solder Lug S.P.S.T., 0.187 Q.C. Term. S.P.D.T., 0.187 Q.C. Term. 30 31 32 34 36 42 8 44 8 46 8 52 8 54 8 56 8 DC 50/60Hz Instantaneous DC 50/60Hz Ultra Short DC 50/60Hz Short DC 50/60Hz Medium DC 50/60Hz Long 50/60Hz Short, Hi-Inrush 50/60Hz Medium, Hi-Inrush 50/60Hz Long, Hi-Inrush DC Short, Hi-Inrush DC Medium, Hi-Inrush DC Long, Hi-Inrush 0200.020 2350.350 4303.000 0250.025 2400.400 4353.500 0300.030 2450.450 4404.000 0350.035 2500.500 4454.500 0400.040 2550.550 4505.000 0450.045 2600.600 4555.500 0500.050 2650.650 4606.000 0550.055 2700.700 4656.500 0600.060 2750.750 4707.000 0650.065 2800.800 4757.500 0700.070 2850.850 4808.000 0750.075 2900.900 4858.500 0800.080 2950.950 4909.000 0850.085 4101.000 4959.500 0900.090 5121.250 610 10.000 0950.095 4151.500 71010.500 2100.100 517 1.750 611 11.000 2150.150 4202.000 71111.500 2200.200 5222.250 61212.000 2250.250 4252.500 71212.500 2300.300 5272.750 61313.000 OR VOLTAGE COIL (NORMAL RATED VOLTAGE) 7 61414.000 61515.000 61616.000 61717.000 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 635 35.000 640 40.000 65050.000 660 960.000 670 970.000 680 980.000 685 985.000 690 990.000 695 995.000 810 9100.00 A06 6 DC A12 12 DC A18 18 DC A24 24 DC J65 65 AC K20 120 AC L40 240 AC CODEAMPERES Three Notes: 1 Push-to-reset actuators have OFF portion of rocker shrouded. 2 Multi-pole breakers have all poles identical except when specifying Auxiliary switch and/or mixed poles, and have one rocker per breaker. Rocker location as viewed from front panel: 2 pole – left pole; 3 pole – center pole. 3 Switch Only circuits, rated up to 50 amps and 3 poles, and only available with VDE Certification when tied to a protected pole (Circuit Code B, C, D or H.). For .02 to 30 amps, select Current Code 630. For 35 - 50 amps, select Current Code 650. For 55-70 amps, select Current Code 670. For 75-100 amps, select Current Code 810. 4 Circuit Codes D,E,F,G,H & K available with Terminal Codes 1,2,4 & 5 only. Circuit Codes D,F,H & K available up to 50 amps maximum Current Rating. 5 Consult factory for available Dual Coil options, as special catalog number is required. Dual Coil Voltage Coils with Shunt Trip Construction trip instantaneously on line voltage. Dual Coil Voltage Coils require 30VA minimum power to trip instantaneously and are rated for intermittent duty only. 6 Auxiliary Switch available with Series Trip and Switch Only circuits. On multi-pole breakers, one auxiliary switch is supplied, mounted in the extreme right pole. Auxilary switch codes 2, 3 & 4 are VDE approved. 7 Voltage coils not rated for continuous duty. Available only with delay codes 10 and 20. 8 Available with Circuit Codes B & D only, and up to 50 amps maximum. 9 Current ratings 60-70 are available up to four poles maximum. Current ratings 71 - 100 are available up to two poles maximum. 10 Terminal Code 1 available to 60 amps maximum. 11 Terminal Codes 2,4,5 & C available to 50 amps maximum. 12 Terminal Codes 3,6 & 9 available to 100 amps maximum. 13 Terminal Code 7 available to 25 amps maximum. 14 Terminal Code A available to 100 amps maximum. 15 Terminal Codes 7, 9 & C are not VDE approved. 16 Color shown is visi & legend with remainder of rocker black. Dual = ON-OFF/I-O legend. 17 Legend on Push-to-reset bezel/shroud is white with single color actuator codes 7 & 8. Legend on Push-to-reset bezel/shroud matches visi-color of rocker with actuator codes 5 & 6. 18 VDE/TUV approval requires Dual (I-O, ON-OFF) or I-O markings on rocker. 19 VDE/TUV: 30 amps max.; UL/CSA: 50 amps max.; Available in 2 & 3 poles only and limited to AC Delays. “General Purpose amps” not rated for “full load amps” or to be used in applications with a motor. 20 Recessed “OFF SIDE” available with actuator codes 1,2,3&4. Legends on rocker are available in ink stamping only. 106 9 Actuator Color 7 CURRENT RATING (AMPERES) 9 1 SERIES C 3 POLES 2 1 One 1 2 1 8 Terminal A32 32 DC A48 48 DC A65 65 DC J06 6 AC 8 TERMINAL 1 10 Stud 10-32 2 11 Screw 10-32 3 12 Stud 1/4-20 4 11 Stud M5 x 0.8 5 11 Screw M5 x 0.8 J12 J18 J24 J48 6 12 7 13 9 15 A 14 C 15 12 AC 18 AC 24 AC 48 AC Stud M6 0.250 Double Quick Connect 7/16” Clip Terminal Plug-In Stud 5/16” Clip Terminal 9 ACTUATOR COLOR & LEGEND 16,17,18 Actuator or Visi-Color Marking: Marking Color: Single Color Color: I-O ON-OFF Dual/None Rocker/Handle Visi-Rocker White A B 1 Black White Black C D 2 White n/a Red F G 3 White Red Green H J 4 White Green Blue K L 5 White Blue Yellow M N 6 Black Yellow Gray P Q 7 Black Gray Orange R S 8 Black Orange 10 MOUNTING / BARRIERS 1 STANDARD ROCKER BEZEL 1 6-32 x 0.195 inches 2 6-32 x 0.195 inches 19 3 6-32 x 0.195 inches 4 ISO M3 x 5mm 5 ISO M3 x 5mm 19 6 ISO M3 x 5mm RECESSED OFF ROCKER 7 6-32 x 0.195 inches 8 6-32 x 0.195 inches 9 6-32 x 0.195 inches A ISO M3 x 5mm C ISO M3 x 5mm E ISO M3 x 5mm PUSH-TO-RESET BEZEL B 6-32 x 0.195 inches D 6-32 x 0.195 inches F 19 6-32 x 0.195 inches H ISO M3 x 5mm J ISO M3 x 5mm M 19 ISO M3 x 5mm BARRIERSVOLTAGE no <300 yes <300 yes ≥300 no <300 yes <300 yes ≥300 no yes yes no yes yes <300 <300 ≥300 <300 <300 ≥300 no yes yes no yes yes <300 <300 ≥300 <300 <300 ≥300 11 AGENCY APPROVAL C UL Recognized & CSA Accepted E TUV Certified, UL Recognized & CSA Accepted I UL Recognized STD 1077, UL Recognized 1500 (ignition protected), & CSA Accepted L UL489 Construction: UL Recognized & CSA Accepted R UL489 Construction: TUV Certified, UL Recognized & CSA Accepted www.carlingtech.com C-Series Circuit Breaker - Flat Rocker UL Listed – Ordering Scheme C 1 2 1 Series 2 Actuator B 0 4 Circuit 3 Poles 14 5 Aux/Alarm Switch 6 Frequency & Delay 450 7 Current Rating 1 2 A 8 Terminal 9 Actuator Color 11 Max. App. Rating 12 Agency Approval 7 CURRENT RATING (AMPERES) 5 1 SERIES C CODEAMPERES 2100.100 2150.150 2200.200 2250.250 2300.300 2350.350 2400.400 2450.450 2500.500 2550.550 2600.600 2650.650 2700.700 2750.750 2800.800 2850.850 2900.900 2 ACTUATOR 1 Two Color Visi-Rocker 1 Indicate OFF, vertical legend 2 Indicate OFF, horizontal legend Single color 3 Vertical legend 4 Horizontal legend Push-To-Reset, Visi-Rocker 5 Indicate OFF, vertical legend 6 Indicate OFF, horizontal legend Push-To-Reset , Single color 7 Vertical legend 8 Horizontal legend 2950.950 4101.000 5121.250 4151.500 517 1.750 4202.000 5222.250 4252.500 5272.750 4303.000 4353.500 4404.000 4454.500 4505.000 4555.500 4606.000 4656.500 4707.000 4757.500 4808.000 4858.500 4909.000 4959.500 610 10.000 71010.500 611 11.000 71111.500 61212.000 71212.500 61313.000 61414.000 61515.000 61616.000 61717.000 8 TERMINAL 1 6 Stud 10-32 2 7 Screw 10-32 3 8 Stud 1/4-20 4 7 Stud M5 x 0.8 5 7 Screw M5 x 0.8 3 POLES 2 1 One K G 10 Mounting/ Barriers 2 Two 3 Three 4 CIRCUIT B Series Trip (current) 5 AUXILIARY / ALARM SWITCH 3 0 without Aux Switch 2 S.P.D.T., 0.110 Q.C. Term. 3 S.P.D.T., 0.139 Solder Lug 4 S.P.D.T., 0.110 Q.C. Term. (Gold Contacts) 6 FREQUENCY & DELAY 11 DC Ultra Short 12 DC Short 14 DC Medium 16 DC Long 21 50/60Hz Ultra Short 22 50/60Hz Short 24 50/60Hz Medium 26 50/60Hz Long 6 8 9 S.P.S.T., 0.139 Solder Lug S.P.S.T., 0.187 Q.C. Term. S.P.D.T., 0.187 Q.C. Term. 42 4 50/60Hz Short, Hi-Inrush 44 4 50/60Hz Medium, Hi-Inrush 46 4 50/60Hz Long, Hi-Inrush 52 4 DC Short, Hi-Inrush 54 4 DC Medium, Hi-Inrush 56 4 DC Long, Hi-Inrush Notes: 1 Push-to-reset actuators have OFF portion of rocker shrouded. 2 Multi-pole breakers have all breakers identical except when specifying Auxiliary switch and/or mixed poles, and have one rocker per breaker. 3 On multi-pole breakers, one auxiliary switch is supplied, mounted in the extreme right pole. 4 Available up to 50 amps maximum. 5 Current ratings 71 - 100 with VDE approvals are available up to two poles maximum. 6 Terminal Code 1 available to 60 amps maximum. 7 Terminal Codes 2, 4, 5 & C available to 50 amps maximum. 8 Terminal Codes 3, 6, 9 & A available to 100 amps maximum. 9 Terminal Codes 9 & C are not VDE approved. 10 Color shown is visi and legend with remainder of rocker black 11 Dual = ON-OFF/I-O legend on actuator. 12 TUV approval requires Dual (I-O, ON-OFF) markings on rocker. 13 Legend on push-to-reset bezel/shroud is white when single color rocker is ordered. Legend on push-to-reset bezel/shroud matches visi-color of rocker with actuator codes 5 & 6. 14 Recessed “OFF-SIDE” available with actuator codes 1, 2, 3, & 4. Legends on rocker are available in ink stamping only. 15 Barriers supplied on multi-pole units only. 16 2 & 3 pole circuit breakers required for 120/240 AC rating. www.carlingtech.com 6 8 9 8,9 A 8 C 7,9 Stud M6 7/16” Clip Terminal Plug-In Stud 5/16” Clip Terminal 9 ACTUATOR COLOR & LEGEND 10 Actuator or Visi-Color Marking: Marking Color: Single Color 11,12 Color: ON-OFF Dual Rocker/Handle White B 1 Black Black D 2 White Red G 3 White Green J 4 White Blue L 5 White Yellow N 6 Black Gray Q7 Black Orange S 8 Black 10 MOUNTING / BARRIERS STANDARD ROCKER BEZEL Threaded Insert, 2 per pole A 6-32 X 0.195 inches C ISO M3 x 5mm RECESSED OFF ROCKER 14 Threaded Insert, 2 per pole E 6-32 x 0.195 inches F ISO M3 x 5mm PUSH-TO-RESET BEZEL 13 Threaded Insert, 2 per pole B 6-32 x 0.195 inches D ISO M3 x 5mm 61818.000 62020.000 62222.000 62424.000 62525.000 63030.000 635 35.000 640 40.000 65050.000 660 60.000 670 70.000 680 80.000 685 85.000 690 90.000 695 95.000 810 100.00 Visi-Rocker White n/a Red Green Blue Yellow Gray Orange BARRIERS 15 yes yes yes yes yes yes 11 MAXIMUM APPLICATION RATING A 65 DC B 125 DC C 120/240 AC 16 D 240 AC F 277 AC K 120 AC M 80 DC 12 AGENCY APPROVAL 12 A without approvals G UL 489 Listed & CSA Certified J UL489 Listed, CSA Certified & TUV Certified 107 C-Series Circuit Breaker - Handle – Circuit & Terminal Diagrams Circuit & Terminal Diagrams: in. [mm] .960 [24.38] .311 DIA [Ø7.90] .558 [14.17] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 3 Available on Series Trip and Switch Only Circuits when called for on multi-pole units. Only one auxiliary switch is normally supplied, as viewed in mulit-pole identification scheme. 108 www.carlingtech.com C-Series Circuit Breaker - Handle – Circuit & Terminal Diagrams Circuit & Terminal Diagrams: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 3 Schematic shown represents current trip circuits. 4 Available only as special catalog number. www.carlingtech.com 109 C-Series Circuit Breaker - Handle – Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 110 www.carlingtech.com C-Series Circuit Breaker - Handleguard – Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. www.carlingtech.com 111 C-Series Circuit Breaker - Arc Chute Barrier UL Recognized/Listed – Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 Only 1-pole and 3-pole configurations shown. Arc chute (without barrier) and arc chute barrier also available for 2-pole construction. 2 Dimensions apply to all variations shown. 3 Notice that line and load terminal orientation for indicate on and indicate off rocker circuit breakers are opposite. 4 Screw type terminals shown for Rocker style (CF1, C11, etc) circuit breakers. For other terminal configurations see circuit and terminal diagrams. 5 All dimensions are in inches [millimeters]. 6 Tolerance ± .020 unless otherwise specified. 7 Must be ordered under a special catalog number. 112 www.carlingtech.com C-Series Circuit Breaker - Parallel Pole – Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. www.carlingtech.com 113 C-Series Circuit Breaker - Sealed Toggle – Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 114 www.carlingtech.com C-Series Circuit Breaker - Rocker – Circuit & Terminal Diagrams Circuit & Terminal Diagrams: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 3 Schematic shown represents current trip circuit. www.carlingtech.com 115 C-Series Circuit Breaker - Rocker – Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 Dimensions apply to all variations shown. Notice that circuit breaker line and load terminal orientation on indicate OFF is opposite of indicate ON. 2 For pole orientation with horizontal legend, rotate front view clockwise 90°. 3 All dimensions are in inches [millimeters]. 4 Tolerance ±.020 [.51] unless otherwise specified. 116 www.carlingtech.com C-Series Circuit Breaker - Flat Rocker – Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 For pole orientation with horizontal legend, rotate front view clockwise 90°. 2 All dimensions are in inches [millimeters]. 3 Tolerance ±.020 [.51] unless otherwise specified. www.carlingtech.com 117 D-Series Circuit Breaker - Introduction D-Series D-Series CIRCUIT BREAKER Designed for snap-on-back panel rail mounting on either a 35mm x 7.5mm, or a 35mm x 15mm Symmetrical Din Rail, allowing rapid and simple mounting and removal of the breaker. It features recessed, wire-ready, touch-proof, shock-resistant terminals, suitable for automatic screwdriver assembly, as well as “Dead Front” construction characteristics. Available with a Visi-Rocker two-color actuator, which can be specified to indicate either the ON or the TRIPPED/OFF mode, or solid color rocker or handle type actuators. All actuator types fit in the same industry standard panel cutouts. Product Highlights: Typical Applications: 0.02 - 50 Amps Industrial Controls 480 VAC or 65 VDC Renewable Energy 1-4 poles (Handle) 1-3 poles (Rocker) Choice of Time Delays DIN rail mounting Precise temperature independent operation Wiping contacts – mechanical linkage with two-step Finger safe terminals Common trip linkage between poles ensures that an overload in one pole will trip all adjacent poles 118 www.carlingtech.com D-Series Circuit Breaker - General Specifications Electrical Maximum Voltage AC, 480 wye/277 VAC (See Table A), 50/60 Hz, 65VDC Standard Current Coils 0.100, 0.250, 0.500, 0.750, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, 30.0, 35.0, 40.0 & 50.0. Other ratings available - consult factory. Standard Voltage Coils DC - 6V, 12V; AC - 120V, other ratings available, see ordering scheme. Insulation Resistance Minimum of 100 Megohms at 500 VDC. Dielectric Strength UL, CSA: 1960 V 50/60 Hz for one minute between all electrically isolated terminals. D-Series circuit breakers comply with the 8mm spacing and 3750V 50/60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces and between adjacent poles per Publications EN 60950 and VDE 0805. Resistance, Impedance Values from Line to Load Terminal - based on Series Trip Circuit Breaker Mechanical Endurance 10,000 ON-OFF operations @ 6 per minute; with rated Current and Voltage. Trip Free All D-Series Circuit Breakers will trip on overload, even when actuator is forcibly held in the ON position. Trip Indication The operating actuator moves positively to the OFF position when an overload causes the breaker to trip. Physical Number of Poles Rocker Type: 1-3; Handle Type: 1-4 Internal Circuit Config. Switch Only and Series Trip with current or voltage trip coils. Weight Approximately 128 grams/pole (Approximately 4.57 ounces/pole) Standard Colors Housing - Black; Actuator - See Ordering Scheme. Mounting Mounts on a standard 35mm Symmetrical DIN Rail (35 x 7.5 or 35 x 15mm per DIN EN5002). Environmental RESISTANCE PER POLE VALUES from Line to Load Terminals (Values Based on Series Trip Circuit Breaker) CURRENT TOLERANCE (AMPS) (%) 0.10 - 5.0 5.1 - 20.0 15 25 20.1 - 50.0 35 Pulse Tolerance Curves Designed and tested in accordance with requirements of specification MIL-PRF-55629 & MIL-STD-202 as follows: Shock Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition “I”. Instantaneous and ultra-short curves tested @ 90% of rated current. Vibration Withstands 0.060” excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous and ultra-short curves tested at 90% of rated current. Moisture Resistance Method 106D, i.e., ten 24-hour cycles @ + 25°C to +65°C, 80- 98% RH. Salt Spray Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Thermal Shock Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C). Operating Temperature -40° C to +85° C *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 119 D-Series Circuit Breaker - General Specifications Electrical Tables Table A: Lists UL Recognized, CSA Accepted and VDE Certified configurations and performance capabilities as a Component Supplementary Protector. Notes: 1 DC and 1 Phase 277 V ratings are 1 or 2 poles breaking. Three phase ratings are 3 poles breaking. 2 Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse rated 15A minimum and no more than 4 times full load amps not to exceed 150 A for 250V rating and 125 A for 277 and 480 V ratings. 3 UL recognition and CSA Acceptance at 480 volts refers to 3 and 4 pole versions, used only in a 3 phase WYE connected circuit or 2 pole versions connected with 2 poles breaking 1 phase and backed up with series fusing per note 2 Agency Certifications UL Recognized UL Standard 1077 UL Listed UL Standard 508 120 Component Recognition Program as Protectors, Supplementary (Guide QVNU2, File E75596) Switches, Industrial Control (Guide NRNT2, File E148683) CSA Accepted VDE Certified Component Supplementary Protector under Class 3215 30, File 047848 0 000 CSA Standard C22.2 No. 235 EN60934, VDE 0642 under File No. 10537 www.carlingtech.com D-Series Circuit Breaker - Handle & Rocker – Ordering Scheme D A 3 1 Series 2 Actuator 3 Poles B0 4 Circuit 10 5 Frequency & Delay 450 6 Current Rating 1 2 1 7 Terminal C 9 Mounting/ Voltage 8 Actuator Color 10 Agency Approval 7 CURRENT RATING (AMPERES) 9 1 SERIES D CODEAMPERES 2 ACTUATOR 1 Handle 2 A Handle, one per pole B Handle, one per multipole unit Visi-Rocker 3 C Indicate ON, vertical legend D Indicate ON, horizontal legend E Indicate ON, no legend (VDE approval not available with no legend) F Indicate OFF, vertical legend G Indicate OFF, horizontal legend H Indicate OFF, no legend (VDE approval not available with no legend) Single Color Rocker 3 J Vertical legend K Horizontal legend L No legend (VDE approval not available with no legend) 0200.020 0250.025 0300.030 0500.050 0750.075 0800.080 0850.085 2100.100 2150.150 2200.200 2250.250 2300.300 2350.350 2400.400 2450.450 2500.500 2550.550 2600.600 2650.650 2700.700 2750.750 2800.800 2850.850 4101.000 5121.250 4131.300 4141.400 4151.500 5171.750 4202.000 5222.250 4252.500 5272.750 4303.000 5323.250 4353.500 4363.600 4404.000 4454.500 5474.750 4505.000 4555.500 4606.000 4656.500 4707.000 5727.250 4757.500 4808.000 4858.500 4909.000 4959.500 61010.000 71010.500 61111.000 71111.500 61212.000 71212.500 61313.000 61414.000 61515.000 61616.000 61717.000 61818.000 61919.000 62020.000 62121.000 62222.000 62323.000 62424.000 62525.000 62626.000 62727.000 62828.000 62929.000 63030.000 63232.000 63535.000 64040.000 64545.000 65050.000 OR VOLTAGE COIL (NORMAL RATED VOLTAGE) 7 CODEAMPERES A06 A12 A18 A24 A32 6 DC, 5 DC 12 DC, 10 DC 18 DC, 15 DC 24 DC, 20 DC 32 DC, 25 DC A48 A65 J06 J12 J18 48 DC, 40 DC 65 DC, 55 DC 6 AC, 5 AC 12 AC, 10 AC 18 AC, 15 AC J24 J48 K20 L40 24 AC, 20 AC 48 AC, 40 AC 120 AC, 65 AC 240 AC, 130 AC 7 TERMINAL 1 #10 Screw & Pressure Plate for Direct Wire Connection 2 #10 Screw without Pressure Plate 3 POLES 1One 2Two 3Three 4Four 4 CIRCUIT A0 Switch Only (No Coil) 4 B0 Series Trip (Current) C0 Series Trip (Voltage) 5 FREQUENCY & DELAY 03 DC 50/60Hz, Switch Only 10 5 DC Instantaneous 11 DC Ultra Short 12 DC Short 14 DC Medium 16 DC Long 20 5 50/60Hz Instantaneous 21 50/60Hz Ultra Short 22 50/60Hz Short 24 50/60Hz Medium 26 50/60Hz Long 32 DC, 50/60Hz Short 34 DC, 50/60Hz Medium 36 DC, 50/60Hz Long 42 6 50/60Hz Short, Hi-Inrush 44 6 50/60Hz Medium, Hi-Inrush 46 6 50/60Hz Long, Hi-Inrush 52 6 DC, Short, Hi-Inrush 54 6 DC, Medium, Hi-Inrush 56 6 DC, Long, Hi-Inrush Notes: 1 Handle breakers available up to four poles. Rocker breakers available up to three poles. 2 Actuator Code: A: Multi-pole units factory assembled with common handle tie. B: Handle location as viewed from front of breaker: 2 pole - left pole 3 pole - center pole 4 pole - two handles at center poles 3 Multipole rocker breakers have one rocker per breaker, as viewed from the front of the panel. Two pole - left pole. Three pole - center pole 4 ≤ 30A, select Current Rating code 630. 31-50A, select Current Rating code 650. 5 Voltage coil only available with delay codes 10 & 20. 6 Available to 50A max with circuit code BO only. 7 Color shown is visi and legend with remainder of rocker black. 8 ≥ 300V: Three pole breaker 3Ø or 2 pole breaker 1Ø, UL/CSA limited to 30 FLA max. 9 VDE Approval requires Dual (I-O, ON-OFF) or I-O markings www.carlingtech.com 8 ACTUATOR COLOR & LEGEND Actuator or Visi-Color Marking: Marking Color: Single Color Color I-O ON-OFF Dual Rocker/Handle White AB 1Black Black CD 2White Red FG 3White Green HJ 4White Blue KL 5White Yellow MN 6Black Gray PQ 7Black Orange RS 8Black 9 MOUNTING / VOLTAGE MOUNTING STYLE Threaded Insert 1 6-32 x 0.195 inches 8 C 6-32 X 0.195 inches 2 ISO M3 x 5mm D 8 ISO M3 x 5mm Visi-Rocker (Actuator Black) 7 White N/A Red Green Blue Yellow Gray Orange VOLTAGE < 300 ≥ 300 < 300 ≥ 300 10 AGENCY APPROVAL C UL Recognized & CSA Accepted D 9 VDE Certified, UL Recognized & CSA Accepted 121 D-Series Circuit Breaker - Circuit & Terminal Diagram Circuit & Terminal Diagrams: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 122 www.carlingtech.com D-Series Circuit Breaker - Rocker – Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 3 Dimensions apply to all variations shown. Notice that circuit breaker line and load terminal orientation on indicate OFF is opposite of indicate ON. 4 For pole orientation with horizontal legend, rotate front view clockwise 90°. www.carlingtech.com 123 D-Series Circuit Breaker - Handle - Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.010 [.25] unless otherwise specified. 124 www.carlingtech.com G-Series Circuit Breaker - DIN Rail - Introduction G-Series G-Series DIN-RAIL CIRCUIT BREAKER The G-Series hydraulic-magnetic circuit breaker insures maximum protection by integrating wiping contacts for longevity; a common trip linkage between poles; a unique terminal bus connection system; and optional integrated auxiliary contacts. It is also suitable for reverse feed and provides finger safe terminals. This DIN rail mount circuit breaker accommodates either a 35mm x 7.5mm, or a 35mm x 15mm symmetrical din rails. G-Series DIN Rail Circuit Breaker: UL 489 Listed: 1 to 3 poles; 1-50 Amps; 125 VDC, 240 VAC; UL Recognized: 1 to 4 poles; 0.1-63 Amps; 80 VDC, 240 VAC/480VAC; cUL, TUV, CSA & CCC. Resources: Download 3D CAD Files IGS Product Highlights: DIN Rail Mounting UL 489 Listed UL Recognized, cUL, TUV, CSA & CCC Wiping Contacts Common Trip Linkage Between Poles www.carlingtech.com STP Typical Applications: Renewable Energy Telecom Control Panels Industrial Automation Controls 125 G-Series Circuit Breaker - DIN Rail – Design Features G-Series DESIGN FEATURES TERMINAL BARRIERS Meet UL 489 Spacing Requirements DIN RAIL MOUNTING 4.56 in [115.87 mm] Snap on Back Panel Rail Mounting for either 35 x 7.5 mm or 35 x 15 mm 2.167 in [55.04 mm] OPTIONAL AUXILIARY SWITCH Provides Breaker Status Indication 126 DIN RAIL LOCK Secures Circuit Breaker to the DIN Rail www.carlingtech.com G-Series Circuit Breaker - DIN Rail - General Specifications Electrical Tables Table A: Lists UL Recognized, CSA Accepted and TUV Certified capabilities as a Component Supplementary Protector. G-SERIES TABLE A: COMPONENT SUPPLEMENTARY PROTECTORS Circuit Configuration Max Rating 80 240 240 480 Series Voltage Minimum Frequency Phase Poles DC 50 / 60 50 / 60 50 / 60 --1 1 3 1 1 2 3 Current Rating Short Circuit Capacity (Amps) Full Load Without Backup Fuse UL/CSA TUV Amps .1 - 63 .1 - 63 .1 - 63 .1 - 63 3000 3000 3000 1500 1500 1500 1500 415V, 1000 Application Codes UL CSA TC1, OL1, U1 TC1, OL1, U1 TC1, OL1, U1 TC1, OL1, U1 TC1, OL1, U1 TC1, OL1, U1 TC1, OL1, U1 TC1, OL1, U1 Table B: Lists UL Listed (489) configuration and performance capabilities. G-SERIES TABLE B: UL 489 LISTED BRANCH CIRCUIT BREAKERS Circuit Configuration Series 1 Max Rating 80 125 120 120 / 240 240 Voltage Frequency Phase DC DC 50 / 60 50 / 60 50 / 60 ----1 1 1 Poles 1 2 1 1 - 31 1 Interrupting Capacity (Amps RMS) 1 - 50 1 - 50 1 - 50 1 - 50 1 - 25 5000 5000 5000 5000 5000 One pole out of the three poles must be a neutral break. Electrical Maximum Voltage AC: 240VAC (single pole), 480VAC (3 poles, additional pole shall be dedicated for neutral break) DC: 80VDC (single pole & multipole) Current Rating 0.1 – 63A. Other ratings available, see Ordering Scheme. Auxiliary Switch Rating (optional) Integrated, load side. SPST, 3A – 125VAC, 2A – 30VDC. Auxiliary switch senses the on & off position of circuit breaker handle, as well as contact arm position. Switch connections are screw terminals. Insulation Resistance Minimum of 100 Megohms at 500 VDC Dielectric Strength UL, CSA: 1960 V 50/60 Hz for one minute between all electrically isolated terminals. G-Series circuit breakers comply with the 8mm spacing and 3750V 50/60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces, between adjacent poles and from main circuits to auxiliary circuits per Publications EN 60950 and VDE 0805. Resistance, Impedance Values from Line to Load Terminal based on series trip circuit breaker. RESISTANCE, IMPEDANCE VALUES from Line to Load Terminals (Values Based on Series Trip Circuit Breaker) 1000 100 10 O H M S Current Rating Full Load Amps 1 CURRENT TOLERANCE (AMPS) (%) 0.10 - 5.0 5.1 - 20.0 15 25 20.1 - 63.0 35 0.1 0.01 0.001 0.01 0.1 1 10 100 AMPERE RATING Mechanical Endurance Trip Free Trip Indication Physical Number of Poles Weight Standard Colors 10,000 ON-OFF operations @ 6 per minute; with rated current & voltage. All G-Series circuit breakers will trip on overload, even when actuator is forcibly held in the ON position. The operating actuator moves positively to the OFF position when an overload causes the breaker to trip. With mid-trip, the handle moves to the mid position on electrical trip of the circuit breaker. With mid trip handle with alarm switch, handle moves to the mid position and the alarm switch actuates when the circuit breaker is electrically tripped. 1 pole ≤ 63A, 2 poles ≤ 63A per pole Approx.172 grams/pole ( 4.13 oz). Housing: Black Environmental Designed in accordance with requirements of specification MIL-PRF-55629 & MIL-STD-202 as follows: Shock Withstands 100 Gs, 6ms sawtooth while carrying rated current per Method 213, Test Condition “I”. Instantaneous and ultrashort curves tested @ 90% of rated current. Vibration Withstands 0.060” excursion from 10-55 Hz & 10 Gs 55-500 Hz, @ rated current per Method 204C, Test Cond. A. Instantaneous & ultrashort curves tested @ 90% of rated current. Moisture Resistance Method 106D, i.e., ten 24-hour cycles @ +25°C to +65°C, 80-98% RH. Salt Spray Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Thermal Shock Method 107D, Condition A (five cycles @ -55°C to +25°C to +85°C to +25°C). Operating Temperature -40°C to +85°C *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 127 G-Series Circuit Breaker - DIN Rail – UL Recognized - Ordering Scheme G A 1 1 Series 2 Actuator B 0 4 Circuit 3 Poles 24 5 Aux/Alarm Switch 6 Frequency & Delay 620 7 Current Rating 1 1 8 Terminal D C 9 Actuator Color & Legend 1 SERIES G 8 TERMINAL 1 Screw Terminal 2 ACTUATOR A Handle, one per pole S Mid-Trip Handle, one per pole 9 ACTUATOR COLOR & LEGEND Actuator Color I-O ON-OFF White AB Black CD Red FG Green HJ Blue KL Yellow MN Gray PQ Orange RS 3 POLES 1 One 3 Three 2 Two4 Four 4 CIRCUIT A1 Switch Only (no coil) B Series Trip (current) 26 42 44 46 52 54 56 Dual Legend Color 1Black 2White 3White 4White 5White 6Black 7Black 8Black 11 AGENCY APPROVAL A Without Approvals C UL Recognized E TUV Certified, UL Recognized 6 FREQUENCY & DELAY Switch Only DC, Instantaneous DC, Ultra Short DC, Short DC, Medium DC, Long 50/60 Hz Instantaneous 50/60 Ultra Short 50/60 Hz Short 50/60 Hz Medium 11 Agency Approval 10 APPLICATION RATING B 125 VDC 5 D 240 VAC H 480 VAC 4 M 80 VDC 5 AUXILIARY / ALARM SWITCH 3 0 without Aux Switch 1 S.P.D.T., Screw Terminal 3 S.P.D.T. Screw Terminal (Gold Contacts) 5 Plug-in Terminal 6 Plug-in Terminal (Gold Contacts) 03 10 11 12 14 16 20 21 22 24 10 Rating 50/60 Hz Long 50/60 Hz Hi-Inrush Short 2 50/60 Hz Hi-Inrush Medium 50/60 Hz Hi-Inrush Long DC Hi-Inrush Short DC Hi-Inrush Medium DC Hi-Inrush Long Notes: 1 Switch only circuit only available when tied to a protected pole (Circuit code B) - for .2 to 30 amps select current code 630 - for 31 to 50 amps select current code 650 - for 51 to 63 amps select current code 663 - Use delay 03 for all switch only poles 2 Hi Inrush Delays limited to 50A max 3 On multi-pole breakers one auxiliary switch is supplied , mounted in the extreme left pole when viewed from front of panel 4 480 VAC rating requires 3 or 4 pole break 3Φ and 2 pole break 1Φ 5 This construction is polarity sensitive when constructed as a single pole unit, 125 VDC is only available without agency approvals 6 CURRENT RATING (AMPERES) CODEAMPERES 210 220 225 230 235 240 245 250 255 260 265 270 275 280 285 290 128 0.100 0.200 0.250 0.300 0.350 0.400 0.450 0.500 0.550 0.600 0.650 0.700 0.750 0.800 0.850 0.900 410 512 415 517 420 522 425 527 430 435 440 445 450 455 460 465 1.000 1.250 1.500 1.750 2.000 2.250 2.500 2.750 3.000 3.500 4.000 4.500 5.000 5.500 6.000 6.500 470 475 480 485 490 495 610 710 611 711 612 712 613 614 615 616 7.000 7.500 8.000 8.500 9.000 9.500 10.000 10.500 11.000 11.500 12.000 12.500 13.000 14.000 15.000 16.000 617 618 620 622 624 625 630 635 640 650 655 660 663 17.000 18.000 20.000 22.000 24.000 25.000 30.000 35.000 40.000 50.000 55.000 60.000 63.000 www.carlingtech.com G-Series Circuit Breaker - DIN Rail – UL489 - Ordering Scheme G A 1 1 Series 2 Actuator B 0 4 Circuit 3 Poles 24 5 Aux/Alarm Switch 6 Frequency & Delay 620 7 Current Rating 1 1 8 Terminal 9 Actuator Color & Legend D G 10 Rating 1 SERIES G 8 TERMINAL 1 Screw Terminal 2 ACTUATOR A Handle, one per pole S 1 Mid-Trip Handle, one per pole 9 ACTUATOR COLOR & LEGEND Actuator Color ON-OFF Dual Legend Color White B1Black Black D2White Red G3White Green J4White Blue L5White Yellow N6Black Gray Q7Black Orange S8Black 3 POLES 1 One 2 Two 3 Three 4 CIRCUIT B Series Trip (current) 10 APPLICATION RATING B 125 VDC 5 C 120/240 VAC 6 D 240 VAC 7 K 120 VAC 8 M 80 VDC 9 5 AUXILIARY / ALARM SWITCH 3 0 without Aux Switch 1 S.P.D.T., Screw Terminal 3 S.P.D.T. Screw Terminal (Gold Contacts) 5 Plug-in Terminal 6 Plug-in Terminal (Gold Contacts) 6 FREQUENCY & DELAY 11 12 14 16 21 22 24 26 DC, Ultra Short DC, Short DC, Medium DC, Long 50/60 Ultra Short 50/60 Hz Short 50/60 Hz Medium 50/60 Hz Long 42 44 46 52 54 56 11 Agency Approval 11 AGENCY APPROVAL A Without Approvals G UL489 Listed 50/60 Hz Hi-Inrush Short 4 50/60 Hz Hi-Inrush Medium 4 50/60 Hz Hi-Inrush Long 4 DC Hi-Inrush Short 4 DC Hi-Inrush Medium 4 DC Hi-Inrush Long 4 6 CURRENT RATING (AMPERES) Notes: 1 Mid-trip Handle(s) available at 1 pole unit and 2 pole unit only. 2 Third pole of a 3 pole unit is switch only pole. 3 On multi-pole breakers one auxiliary switch is supplied, mounted in the extreme left pole when viewed from front of panel. 4 Hi Inrush Delays limited to 50A maximum. 5 125VDC for 2 pole unit only. 6 120/240VAC for 2 pole and 3 pole unit only. Limited to 50A maximum, and third pole of a 3-pole unit is switch only pole. 7 240VAC for 1 pole unit only, limited to 25A maximum 8 120VAC for 1 pole unit only, limited to 50A maximum. 9 80VDC for 1 pole unit only CODEAMPERES 410 512 415 517 420 522 425 527 430 435 440 1.000 1.250 1.500 1.750 2.000 2.250 2.500 2.750 3.000 3.500 4.000 445 450 455 460 465 470 475 480 485 490 495 4.500 5.000 5.500 6.000 6.500 7.000 7.500 8.000 8.500 9.000 9.500 www.carlingtech.com 610 710 611 711 612 712 613 614 615 616 617 10.000 10.500 11.000 11.500 12.000 12.500 13.000 14.000 15.000 16.000 17.000 618 620 622 624 625 630 635 640 650 18.000 20.000 22.000 24.000 25.000 30.000 35.000 40.000 50.000 129 G-Series Circuit Breaker - DIN Rail - UL Recognized - Dimensional Specifications Dimensional Specifications: in. [mm] 1 POLE WITHOUT AUXILIARY SWITCH 1 POLE WITH AUXILIARY SWITCH (PLUG-IN TERMINAL BLOCK) 1 POLE WITH AUXILIARY SWITCH (SCREW TERMINAL BLOCK) MULTIPLE POLES WITH AUXILIARY SWITCH (PLUG-IN TERMINAL BLOCK) Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 130 www.carlingtech.com G-Series Circuit Breaker - DIN Rail - UL489 - Dimensional Specifications Dimensional Specifications: in. [mm] 1 POLE WITHOUT AUXILIARY SWITCH 1 POLE WITH AUXILIARY SWITCH (PENDING) (PLUG-IN TERMINAL BLOCK) 1 POLE WITH AUXILIARY SWITCH (PENDING) (SCREW TERMINAL BLOCK) MULTIPLE POLES WITH AUXILIARY SWITCH (PENDING) (PLUG-IN TERMINAL BLOCK) Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. www.carlingtech.com 131 G-Series Circuit Breaker - DIN Rail - Mounting / Connector Specifications UL RECOGNIZED UL489 Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. Auxiliary contact with internal connector Advantages: - Pre-wiring is possible - Easy interchangeable - Time saving solution - Various connection methods possible - Many different plugs available Internal connector Example plugs: Spring clamp terminals Screw terminals Screw terminals 45° angle Dimensions in mm Wire size solid wire Wire size stranded wire Wire size stranded wire with ferrule Wire stripping length 0.2 - 1.5 mm 2 0.2 - 2.5 mm 2 0.25 - 1.5 mm 2 10 mm The auxiliary contact with internal connector can be used with Phoenix Combicon plugs. Phoenix item number internal connector: 1753453. The circuit breaker is standard delivered without plugs. 132 www.carlingtech.com L-Series L-Series Circuit Breaker - Introduction L-Series CIRCUIT BREAKER The L-Series high performance, compact hydraulic- magnetic circuit breaker is ideally suited for the rigors and confined spaces found in today’s telecom/datacom power distribution units and rack systems. It provides best in class performance in an innovative low profile, space saving package complementing the overall spatial objectives required by telecommunications and data-communications systems designers in their quest to reduce the overall size of equipment, while increasing transmission capacity. With the integration of an optional current transformer, the L-Series is capable of sensing power fluctuations down to a level of 1%. This optional capability provides precise current monitoring and reporting required for back billing of the actual power consumed by datacenter storage and routing devices. This feature also facilitates load adjustments and maximizes efficiency. Further, a patent pending flush rocker actuator design and optional push-to-reset guard offers additional protection against accidental switching. Number of poles: 1-3 poles;. Max current/voltage ratings: .1-32A, 120/240-240VAC. Max interrupting capacity: 5000 Amps Resources: Download 3D CAD Files IGS STP Watch Product Video Product Highlights: Typical Applications: Optional current transformer Ultra low profile design saves valuable space Optional handle guard actuator UL 489 LISTED Branch Circuit breaker Designed for worldwide datacenter compatibility with up to 240VAC ratings Telecom/Datacom www.carlingtech.com 133 L-Series Circuit Breaker - General Specifications L-Series DESIGN FEATURES 1–Pole Configuration with Low Profile Rocker Actuator PATENT PENDING FLUSH ROCKER ACTUATOR PATENT PENDING LOW PROFILE DESIGN: 1.760 INCH (4.4 CM) INTEGRATED MOLEX CONNECTOR For optional current transformer 2–Pole Configuration with Push-To-Reset Guard OPTIONAL PUSH-TO-RESET GUARD INTER-POLE BARRIER 134 www.carlingtech.com L-Series Circuit Breaker - General Specifications Electrical Maximum Voltage Current Metering AC, 415Y/240VAC (see table A) UL489, AC, 240VAC (see table A) Integrated current transformer. Measurement range: 1-32 Amps Voltage output: 10mV per Amp according to the formula below: 2 (Amp) ≤ I ≤ 32(Amp) V = 0.01× I ± 2% (with current metering codes 1 or 2) V = 0.01× I ±1% (with current metering codes 3 or 4) V V10 I I10 V10 I10 0.85% Where V=CT output in volts V10=CT output in volts with I=I10=10 (A); I=primary current in amperage (50/60 Hz). Phase shift between primary current and CT output is 0.25±0.25°. Maximum crest factor of primary current is 1.73. R1 shall be integrated in the breaker. R2 and R3 are provided by end user and external to the breaker. Connection: below Load Terminal. 2-pin connector, Molex 35362-0250. Mating Connector housing – Molex PN35507-0200. I~ (FROM 1 - 32 AMPS) R2=14Ω±Y% R1=28Ω±Y% V R3=14Ω±Y% I : 1400 CT V=0.01 X (I) Dielectric Strength UL, CSA-1960V 50/60 Hz for one minute between all electrically isolated terminals. Comply with the 8mm spacing and 3750V 50/60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces and between main circuits of adjacent poles per Publications EN 60950 & VDE 0805 Impedance See next page Insulation Resistance Minimum of 100 Megohms@500VDC Overload 50 operations @ 600% of rated Interrupt Capacity See Table A Agency Approvals Environmental Environmental MIL-PRF-55629 and MIL-STD-202G Operating Temp -40ºC to +85 ºC Vibration Withstands 0.06” excursion from 10-55 Hz and 10Gs 55-500 Hz at rated current per MIL-PRF-55629 and MIL-STD-202G, Method 204D, Test Condition A. Instantaneous and ultra-short curves tested at 90% of rated current. Shock Withstands 100 Gs, 6 ms saw tooth while carrying rated current per MIL-PRF-55629 and MIL-STD 202G, Method 213B, Test Condition “I”. Instantaneous and ultra short curves tested at 90% of rated current. Thermal Shock MIL-PRF-55629 and MIL-STD 202G, Method 107G, Condition A (5-cycles at -55ºC to +25ºC to +85ºC to +25ºC). Moisture Resistance MIL-PRF-55629 and MIL-STD 202G, Method 106G, i.e., Ten 24 hour cycles at +25ºC to +65ºC, 80 98% RH. Salt Spray Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96hrs) Physical Number of Poles Termination Termination Barrier Mounting Actuator Internal Circuit Config. Materials Weight Standard Color 1-3 poles Screw Terminals with the following thread sizes: 10-32, 8-32, M5, M4 Standard for 2 & 3 poles Threaded Insert: #6-32 UNC-2B, or M3X0.5-6H B ISO (2 per Pole) Rocker, with or without guard Series Trip Housing - Glass Filled Polyester Rocker – Nylon 6/6 Line/Load Terminals – Copper Alloy; Bright Acid Tin Plated ~107 Grams (~3.76 Ounces) per pole Housing - Black Rocker - Black Mechanical Endurance 10,000 “On-Off” Operations @ 6 per minute; with rated Current & Voltage. Trip Free Trips on overload even when actuator is forcibly held in the “On” position. Trip Indication The operating actuator moves positively to the “Off” position when an overload causes the breaker to trip UL489, cUL, TUV (EN60934) www.carlingtech.com 135 L-Series Circuit Breaker - General Specifications Electrical Tables Table A: Voltage, Current and IC Ratings L-SERIES TABLE A: VOLTAGE, CURRENT AND AIC RATINGS VOLTAGE CURRENT (AMPS) NUMBER OF POLES PHASE CURRENT METERING INTERRUPT CAPACITY (AMPS) EN60934 UL 489 (Amps) Icn Inc 240 VAC 0.1 - 32 1 1 Yes 5000 3000 10000 240 VAC 0.1 - 32 2* 1 Yes 5000 3000 10000 240 VAC 0.1 - 20 3 3 Yes 5000 3000 5000 415/240 VAC 0.1 - 20 3 3 Yes ––– 3000 5000 120/240 VAC 0.1 - 32 2 1 Yes 5000 N/A N/A 0.1 - 32 3** 1 Yes 5000 N/A N/A 120/240 VAC Notes: * Breaking both sides of the line **3rd pole to be neutral break Electrical: Impedance (Across circuit breaker main terminals) CURRENT TOLERANCE (AMPS) (%) 0.10 - 5.0 5.1 - 32.0 +/- 15 +/- 25 *Manufacturer reserves the right to change product specification without prior notice. 136 www.carlingtech.com L-Series Circuit Breaker - Ordering Scheme L 1 1 1 Series 2 Actuator B 0 4 Circuit 3 Poles 5 Current Metering 24 620 6 Frequency & Delay 7 Current Rating 1 SERIES L 2 ACTUATOR 1 Single Color Low Profile Rocker, Vertical Legend 2 Single Color Low Profile Rocker, Horizontal Legend 3 Single Color Push to Reset Low Profile Rocker, Vertical Legend 4 Single Color Push to Reset Low Profile Rocker, Horizontal Legend 3 POLES 1 One 2 Two 3 Three 4 CIRCUIT B Series Trip (current) 5 CURRENT METERING 0 Without Current Transformer 1 2 Integrated Current Transformer, +/- 2%, 1 per unit 2 Integrated Current Transformer, +/- 2%, 1 per pole 3 2,6 Integrated Current Transformer, +/- 1%, 1 per unit 4 6 Integrated Current Transformer, +/- 1%, 1 per pole 6 FREQUENCY & DELAY 20 5 50/60Hz Instantaneous 21 50/60Hz Ultra Short 22 50/60Hz Short 24 50/60Hz Medium 26 50/60Hz Long 42 50/60Hz Short, Hi-Inrush 44 50/60Hz Medium, Hi-Inrush 46 50/60Hz Long, Hi-Inrush CODE AMPERES 410 512 415 517 420 522 425 527 430 435 440 445 450 455 1.000 1.250 1.500 1.750 2.000 2.250 2.500 2.750 3.000 3.500 4.000 4.500 5.000 5.500 460 465 470 475 480 485 490 495 610 710 611 711 612 712 www.carlingtech.com 6.000 6.500 7.000 7.500 8.000 8.500 9.000 9.500 10.000 10.500 11.000 11.500 12.000 12.500 9 Actuator Color & Legend 10 Mounting K G 11 Rating 12 Agency Approval 8 TERMINAL 2 Screw Terminal, 8-32 (Bus Type) 4 Screw Terminal, 10-32 (Bus Type) E Screw Terminal, M4 (Bus Type) H Screw Terminal, M5 (Bus Type) 9 ACTUATOR COLOR & LEGEND Actuator Color I-O ON-OFF White AB Black CD Red FG Green HJ Blue KL Yellow MN Gray PQ Orange RS Dual Legend Color 1Black 2White 3White 4White 5White 6Black 7Black 8Black 10 MOUNTING INSERTS 3 1 6-32 X .195 Threaded Inserts A 6-32 X .195 Threaded Inserts with Terminal Barrier 2 ISO M3 X 5 mm Threaded Inserts B ISO M3 X 5 mm Threaded Inserts with Terminal Barrier 11 MAX. APPLICATION RATING C 1 120/240 VAC (2 or 3 Pole only) D 240 VAC P 4 415Y/240 VAC (TUV only) 240 VAC 3 phase Delta 12 AGENCY APPROVAL A Without approvals G UL 489 Listed 3 UL 489 Listed, TUV Certified 7 CURRENT RATING (AMPERES) 4 2 1 8 Terminal 613 13.000 614 14.000 615 15.000 616 16.000 617 17.000 618 18.000 620 20.000 62222.000 624 24.000 62525.000 63030.000 63232.000 Notes: 1 3 Pole units available only when one of three poles is neutral 2 On Multi Pole units one current transformer is supplied on the actuator pole 3 Terminal barriers are required on multi poles breaker 4 Voltage rating P only available as a 3 pole device 20A max 5 Only available with approval code “A” 6 +/-1% tolerance only available when used with +/-0.1% tolerance external burden resistor. 137 L-Series Circuit Breaker - Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Screws have combination head 3 Screw thread options: #8-32, #10-32, M4X.7, M5X.8 138 www.carlingtech.com N-Series Circuit Breaker - Introduction N-Series N-Series CIRCUIT BREAKER Carling Technologies’ high-performance N-Series hydraulic-magnetic circuit breaker is ideally suited for the rigors and confined spaces of telecom and datacom power distribution units and rack systems. Its innovative, low profile design features easily accessible load and line terminals and sliding barriers for effortless installation. With the integration of an optional current transformer, the N-Series is capable of sensing power fluctuations down to a level of 1%. This optional capability provides precise current monitoring and reporting required for back billing of the actual power consumed by datacenter storage and routing devices. This feature also facilitates load adjustments and maximizes efficiency. A patent pending, flush-rocker actuator and push-to-reset guard offer additional protection against accidental switching. 1-2 poles; ratings: 1-30 amps up to 240 VAC, 277 VAC, 120/240 VAC; 22,000 Amps Max Interrupting Capacity; UL 489 Compliant Sliding Terminal Barriers; EN60947-2 Certified Resources: Download 3D CAD Files IGS IGS STP Watch Product Video Product Highlights: Typical Applications: 240 VAC, 277 VAC, 120/240 VAC UL 489 Compliant Sliding Terminal Barriers 22,000 Amps Max Interrupting Capacity 1 – 30 Amps Current Rating Optional Current Transformer EN60947-2 Certified www.carlingtech.com Telecom/Datacom - PDU’s - Data Servers - Data Storage 139 N-Series Circuit Breaker - Design Features N-Series DESIGN FEATURES CURRENT TRANSFORMER Remote current sensing via molex connector GRIDS (5x) Arc deionizing splitter plates that increase arc voltage for quick interrupt UPPER ARC RUNNER Optional, for 277 VAC rated breakers “ LOAD “ “ LINE “ TERMINAL Allows for easy hook-up of wires on both sides of the breaker LOWER ARC RUNNER Motivates arc off of the stationary contact SLIDING TERMINAL BARRIERS 140 www.carlingtech.com N-Series Circuit Breaker - General Specifications Electrical Current Metering Integrated current transformer. Measurement range: 1-30 Amps. Voltage output: 10mV per Amp according to the formula below: 2(Amp) ≤ I ≤ 30(Amp) V = 0.01× I ± 2% (with current metering codes 1 or 2) V = 0.01× I ±1% (with current metering codes 3 or 4) V V10 I I10 V10 I10 0.85% Where V=CT output in volts V10 =CT output in volts with I=I10 =10 (A); I=primary current in amperage (50/60 Hz). Phase shift between primary current and CT output is 0.25±0.25°. Maximum crest factor of primary current is 1.73. R1 shall be integrated in the breaker. R2 and R3 are provided by end user and external to the breaker. Connection: below Load Terminal. 2-pin connector, Molex 35362-0250. Mating Connector housing – Molex PN35507-0200. (Current metering is available on AC rated devices only) I~ (FROM 1 - 30 AMPS) R2=14Ω±Y% R1=28Ω±Y% V R3=14Ω±Y% I : 1400 Dielectric Strength Impedance Insulation Resistance Overload Interrupt Capacity CT V=0.01 X (I) UL, CSA-1960V 50/60 Hz for one minute between all electrically isolated terminals. Comply with the 8mm spacing and 3750V 50/60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces and between main circuits of adjacent poles per Publications EN 60950 and VDE 0805 See next page Minimum of 100 Megohms @ 500VDC 50 operations @ 600% of rated current for AC rated devices See table A Mechanical Endurance 10,000 “On-Off” operations @ 6 per minute; with rated current & voltage Trip Free Trips on overload even when actuator is forcibly held in the “On” position Trip Indication The operating actuator moves positively to the “Off” position when an overload causes the breaker to trip www.carlingtech.com Environmental Environmental Operating Temperature Vibration Shock Thermal Shock Moisture Resistance Salt Spray MIL-PRF-55629 and MIL-STD-202G -40°C to +85°C Withstands 0.06” excursion from 10-55 Hz and 10Gs 55-500 Hz at rated current per MIL-PRF-55629 and MIL-STD-202G, Method 204D, Test Condition A. Instantaneous and ultra-short curves tested at 90% of rated current Withstands 50 Gs, 6 ms saw tooth while carrying rated current per MIL-PRF-55629 and MIL-STD-202G, Method 213B, test condition “I”. Instantaneous and ultra short curves tested at 90% of rated current MIL-PRF-55629 and MIL-STD-202G, Method 107G, Condition A (5-cycles at -55ºC to +25ºC to +85ºC to +25ºC) MIL-PRF-55629 and MIL-STD-202G, Method 106G, i.e., Ten 24-hour cycles at +25°C to +65°C, 80-98% RH Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96hrs) Physical Number of Poles 1 - 2 poles Termination Wire ready and touch proof wire clamp (See Figure 1). Accepts up to (2) #10 AWG wires per terminal. Designed for use with solid, stranded and flexible stranded wires, with or without ferrule or pin terminals. Also accepts straight fork and flanged fork terminals. Termination Torque 15-20 in-lbs (Line & Load terminals) Termination Barrier Integral sliding barrier to comply with spacing requirements (See figure 1) Mounting Threaded Insert: #6-32 UNC-2B, or M3X0.5-6H B ISO Insert Termination Torque 7-9 in-lbs Actuator Rocker, with or without guard (See figures 1, 2, and 4) Internal Circuit Config. Series Trip Materials Housing - Glass Filled Polyester Rocker – Nylon Line/Load Terminals - Copper Alloy; Bright Acid Tin Plated Weight ~107 grams (~3.76 ounces) per pole Standard Color Housing – Black Rocker - Several (See ordering scheme for colors) Agency Approvals UL489, cUL, TUV EN60947-2 141 N-Series Circuit Breaker - General Specifications Electrical Tables Table A: Voltage and Current Ratings N-SERIES TABLE A: ELECTRICAL RATINGS VOLTAGE CURRENT (AMPS) NUMBER OF POLES INTERRUPT CAPACITY (AMPS) UL 489 EN60947-2 (Ics & Icu) 1-20 A 21-30 A 1-20 A 21-30 A 120/240 VAC 1 - 30 2 10000 5000 5000 5000 240 VAC 1 - 20 1 22000 N/A 5000 5000 277 VAC 1 - 20 1 10000 N/A N/A N/A Electrical: Impedance / Resistance 30 30 CURRENT TOLERANCE (AMPS) (%) 0.10 - 5.0 5.1 - 30.0 +/- 15 +/- 25 30 30 *Manufacturer reserves the right to change product specification without prior notice. 142 www.carlingtech.com N-Series Circuit Breaker - Ordering Scheme N 1 1 1 Series 2 Actuator B 0 4 Circuit 3 Poles 5 Current Metering 24 6 Frequency & Delay 620 7 Current Rating 1 2 1 8 Terminal 9 Actuator Color & Legend 10 Mounting 1 SERIES N N-Series Circuit Breaker 8 TERMINAL 1 Screw Terminal 2 ACTUATOR 1 Single Color Low Profile Rocker, Vertical Legend 2 Single Color Low Profile Rocker, Horizontal Legend 3 Single Color Push To Reset Low Profile Rocker, Vertical Legend 4 Single Color Push To Reset Low Profile Rocker, Horizontal Legend 9 ACTUATOR COLOR & LEGEND Actuator Color I-O ON-OFF White AB Black CD Red FG Green HJ Blue KL Yellow MN Gray PQ Orange RS 3 POLES 1 One 2 Two 4 CIRCUIT B Series Trip (current) 42 44 46 CODE AMPERES 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.50 440 445 450 455 460 465 470 475 480 485 4.00 4.50 5.00 5.50 6.00 6.50 7.00 7.50 8.00 8.50 www.carlingtech.com 490 495 610 710 611 711 612 712 613 614 50/60 Hz Short, HI-Inrush 50/60 Hz Medium, Hi-Inrush 50/60 Hz Long, Hi-Inrush 9.00 9.50 10.00 10.50 11.00 11.50 12.00 12.50 13.00 14.00 Dual Legend Color 1Black 2White 3White 4White 5White 6Black 7Black 8Black 11 APPLICATION RATING C 120/240 VAC (2 Pole only) D 2 240 VAC F 3 277 VAC 7 CURRENT RATING (AMPERES) 410 512 415 517 420 522 425 527 430 435 12 Agency Approval 10 MOUNTING 1 6-32 x .195 inches Threaded Inserts 2 ISO M3 x 5 mm Threaded Inserts 5 CURRENT METERING 0 Without Current Transformer 1 1 Integrated Current Transformer, +/- 2%, 1 per unit 2 Integrated Current Transformer, +/- 2%, 1 per pole 3 2,6 Integrated Current Transformer, +/- 1%, 1 per unit 4 6 Integrated Current Transformer, +/- 1%, 1 per pole 6 FREQUENCY & DELAY 21 50/60 Hz Ultra Short 22 50/60 Hz Short 24 50/60 Hz Medium 26 50/60 Hz Long D G 11 Rating 615 15.00 616 16.00 61717.00 61818.00 62020.00 62222.00 62424.00 62525.00 63030.00 12 AGENCY APPROVAL A Without Approvals G UL 489 Listed U 4 TUV Certified, IEC 60947-2 3 5 UL 489 Listed, TUV Certified Notes: 1 On multi pole units one current transformer is supplied on the actuator pole 2 Available up to 20 amps 3 Voltage rating F only available as a 1 pole device at 20 amps maximum 4 TUV approval requires dual (I-O, ON-OFF) markings 5 Approval Code “3” requires Dual (I-O, ON-OFF) markings on rocker. 6 +/-1% tolerance only available when used with +/-0.1% tolerance external burden resistor. 143 N-Series Circuit Breaker - Dimensional Specifications Dimensional Specifications: in. [mm] Figure 1. N-Series 1-Pole Construction Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 144 www.carlingtech.com N-Series Circuit Breaker - Dimensional Specifications Dimensional Specifications: in. [mm] Figure 2. N-Series 2-Pole Construction Figure 3. N-Series Panel Cut-Out Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. www.carlingtech.com 145 CX-Series Circuit Breaker - Introduction CX-Series CX-Series CIRCUIT BREAKER The CX-Series circuit breaker features a unique and innovative arc-quenching configuration that allows the breaker to safely handle high amperage and high DC voltage applications in a compact package. By using a patent pending magnetic flux boosting terminal configuration, a strong magnetic field is created thus motivating the arc into an enhanced arc chamber improving the breaker’s overall performance and reliability. The permanent magnets located at the entrance of the arc chamber combined with the upper and lower arc runner increase the magnetic blow out force and aid in motivating the arc off of the contacts and into the arc chamber. An enhanced arc chamber features arc splitter retainers with integrated pressurizing walls, which facilitates heat transfer from the arc thereby providing additional cooling and quick transition into the magnetically induced splitter plates. In turn, the twelve (12) splitter plates attract, segment and cool the arc for full extinction Combined, these innovative features make the CX-Series breaker the best in class, providing stable performance even in the most demanding applications. Resources: Download 3D CAD Files IGS STP Watch Product Video Product Highlights: UL 489 & UL 489B Listed TUV Certified IEC/EN 60947-2 Temperature stable hydraulic-magnetic overcurrent sensing technology Optional relay trip circuit permitting remote operator system shut down Perfect fit for 380VDC Applications 146 Typical Applications: Renewable Energy Power Distribution Units www.carlingtech.com CX-Series Circuit Breaker - Design Features CX-Series DESIGN FEATURES HYDRAULIC/MAGNETIC SENSING COIL UPPER ARC RUNNER Aids in motivating arc off of movable contact and into arc chamber PATENT PENDING MAGNETIC FLUX BOOSTING TERMINAL CONFIGURATION Design enhances motivation of arc into arc chamber www.carlingtech.com LOWER ARC RUNNER Aids in motivating arc off of stationary contact and into arc chamber MAGNETS ARC SPLITTER RETAINER with integrated pressurizing walls LARGE ARC GAP To generate high arc voltages (12) ARC DEIONIZING SPLITTER PLATES 147 CX-Series Circuit Breaker - General Specifications Electrical Maximum Voltage Overload 600 VDC 50 operations at 600% of rated current for UL489, and at 150% of rated current for UL1077. RESISTANCEIMPEDANCE PER POLE VALUES RESISTANCE, VALUES fromfrom LineLine to Load Terminals to Load Terminals (ValuesBased Based on on Series Trip (Values Trip Circuit CircuitBreaker) Breaker) 1000 100 5.1-20.0 25% 35% 20.1 - 50.0 1 Tolerance (%) TOLERANCE 15% (%) 20.1-125 0.10 - 5.0 5.1 - 20.0 10 O H M S Current (amps) CURRENT 0.1(AMPS) -5.0 15 25 35 0.1 0.01 0.001 0.01 0.1 1 10 100-125 100 AMPERE RATING Physical Number of Poles Termination Termination Barrier Mounting Actuator Internal Circuit Config. Materials Weight Standard Color 148 1- 2 poles, + Auxiliary Switch Pole. 10-32 or M5 Screw Terminals 1/4-20 or M6 Threaded Stud Terminals Standard with multi-pole constructions Threaded insert: #6-32 UNC-2B, or M3X0.5-6H B ISO (2 per pole) Handle, 1 per pole. Series Trip Housing - Glass filled Polyester Handle - Glass filled Polyester Line/Load Terminals - Copper Alloy. ~150 Grams (~5.3 Ounces). ~150 Grams (~5.3 Ounces). Housing - Gray. Handle - White, Black, Red, Green, Blue, Yellow, Gray, Mechanical Endurance Max 10,000 ON-OFF operations @ 6 per minute; 6000 with rated current & voltage, and 4,000 cycles mechanical. Trip Free Trips on overload even when actuator is forcibly held in the “On” position. Trip Indication The operating handle moves positively to the “Off” position when an overload causes the breaker to trip. Environmental Shock Vibration Moisture Resistance Salt Spray Thermal Shock Operating Temperature Withstands 100 Gs, 6ms saw tooth while carrying rated current per MILPRF-55629 and MIL-STD- 202G, Method 213G, Test Condition “I”. Instantaneous and ultra short curves tested at 90% of rated current Withstands 0.060” excursion from 10-55 Hz & 10 Gs 55-500 Hz, at rated current per MIL-PRF-55629 and MILSTD-202G, Method 240D, Test Cond. A. Instantaneous & ultrashort curves tested at 90% of rated current. MIL-PRF-55629 and MIL-STD- 202G, Method 106G, i.e., Ten 24- hour cycles at +25°C to +65°C, 80- 98% RH. Method 101, Condition A (90-95% RH at 5% NaCl Solution, 96 hrs). MIL-PRF-55629 and MIL-STD- 202G, Method 107G, Condition A (5-cycles at -55°C to +25°C to +85°C to +25°C). -40°C to +85°C. www.carlingtech.com CX-Series Circuit Breaker - General Specifications Electrical Tables Table A: Lists UL Listed (UL489) configuration and performance capabilities as a Molded Case Circuit Breaker CX SERIES TABLE A : UL489 LISTED BRANCH CIRCUIT BREAKERS VOLTAGE CIRCUIT CONFIGURATION SERIES MAX CURRENT INTERRUPTING NUMBER RATING AMPS CAPACITY (AMPS) OF POLES MAX. RATING FREQUENCY 250 D.C. 15 5,000 1 250 / 500 D.C. 15 10,000 2 410 / 205 D.C. 50 10,000 2 Table B: Lists UL Recognized configurations and performance capabilities as a Component Supplementary Protector CX SERIES TABLE B : UL1077 COMPONENT SUPPLEMENTARY PROTECTOR VOLTAGE CIRCUIT CONFIGURATION MAX. RATING SERIES SWITCH ONLY1 MAX INTERRUPTING CURRENT CAPACITY (AMPS) FREQUENCY RATING AMPS NUMBER APPLICATION OF POLES CODE 300 D.C. 1 - 75 5,000 1 TC1, OL0, U3 300 D.C. 76 - 125 3,000 1 TC1, OL0, U3 440 D.C. 1 -30 10,000 2 TC1, OL0, U3 440 D.C. 31 - 63 5,000 2 TC1, OL0, U3 600 D.C. 1 - 75 5,000 2 TC1, OL0, U3 600 D.C. 76 - 115 3,000 2 TC1, OL0, U3 600 D.C. 1 - 115 ---- 2 or 3 --- Notes: 1 Requires inclusion of a relay trip voltage coil Table C: Lists UL Listed (UL489B) configuration and performance capabilities as a Molded Case Switch CX SERIES TABLE C : UL489B LISTED PHOTOVATIC MOLDED CASE SWITCH VOLTAGE CIRCUIT CURRENT RATING INTERRUPTING CONFIGURATION MAX RATING FREQUENCY POLES (AMPS) RATING (AMPS) CONSTRUCTION NOTES 600 DC 21 50 - 100 600 May have a third pole that is a voltage trip pole 600 DC 42 110 - 175 600 May have a fifth pole that is a voltage trip pole SERIES Notes: 1 Two poles in series. 2 Two poles in series in parallel with 2 poles in series. Table D: TUV Certified Configuration to IEC / EN 60947-2. Low Voltage Switch gear and Control gear - Circuit Breakers CX-SERIES TABLE D : TUV IEC/EN 60947-2 LOW VOLTAGE SWITCH GEAR & CONTROL GEAR / CIRCUIT BREAKER VOLTAGE CIRCUIT CONFIGURATION SERIES MAX. RATING FREQUENCY POLES 440 DC 2 CURRENT RATING (AMPS) 1-63 INTERRUPTING CAPACITY ICS / ICU (AMPS) 4,000 *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 149 CX-Series Circuit Breaker - UL489 – Ordering Scheme C X 1 1 Series 2 Actuator B 0 4 Circuit 3 Poles 5 Aux/Alarm Switch 14 615 6 Frequency & Delay 7 Current Rating 2 ACTUATOR X Handle, one per pole 10 Mounting Inserts 9 ACTUATOR COLOR & LEGEND Actuator Color I-O ON-OFF White AB Black CD Red FG Green HJ Blue KL Yellow MN Gray PQ Orange RS 3 POLES 1 One 2 Two 4 CIRCUIT B Series Trip (current) 5 AUXILIARY/ALARM SWITCH 0 Without Aux Switch 12 G 11 Rating 12 Agency Approval Dual Legend Color 1Black 2White 3White 4White 5White 6Black 7Black 8Black 10 MOUNTING INSERTS A 6-32 Thread B M3 Thread 6 FREQUENCY & DELAY 11 DC Ultra Short 12 DC Short 14 DC Medium 16 DC Long 11 MAX. APPLICATION RATING 12 250 VDC 13 250/500 VDC 1 15 205/410 VDC 7 CURRENT RATING (AMPERES) AMPERES 220 0.20 225 0.25 230 0.30 235 0.35 240 0.40 2450.45 250 0.50 255 0.55 260 0.60 265 0.65 270 0.70 275 0.75 280 0.80 285 0.85 290 0.90 150 9 Actuator Color & Legend 8 TERMINAL 2 Screw Terminal, 10-32 3 Stud, 1/4-20 5 Screw Terminal, M5 6 Stud, M6 1 SERIES C CODE 2 2 A 8 Terminal 295 410 512 415 517 420 522 425 527 430 435 440 445 450 455 0.95 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.50 4.00 4.50 5.00 5.50 460 465 470 475 480 485 490 495 610 710 611 711 612 712 613 6.00 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 10.50 11.00 11.50 12.00 12.50 13.00 614 14.00 615 15.00 616 16.00 61717.00 61818.00 62020.00 62222.00 62424.00 62525.00 63030.00 63535.00 64040.00 64545.00 65050.00 12 AGENCY APPROVAL A Without Approvals G UL 489 Listed S UL 489 Listed, TUV to IEC60947-2 1 Notes: 1 Only Available with 250/500 VDC up to 15 amps. www.carlingtech.com CX-Series Circuit Breaker - UL489B – Ordering Scheme C X 2 1 Series 2 Actuator 3 Poles S 0 4 Circuit 5 Relay Trip 1 SERIES C 2 ACTUATOR X Handle, one per pole 3 POLES 1,2 2 Two 3 Three 4 Four 5 Five 4 CIRCUIT S Switch Only 5 RELAY TRIP VOLTAGE COIL RATING 1,2 0 Without Relay Trip Voltage Coil A 12 VDC B 24 VDC C 32 VDC D 48 VDC 6 FREQUENCY & DELAY 03 DC Switch Only 7 CURRENT RATING (AMPERES) 1,3 2-Pole Section 810 50A - 100A 4-Pole Section 917 110A - 175A www.carlingtech.com 03 810 6 Frequency & Delay 7 Current Rating 3 2 A 8 Terminal 9 Actuator Color & Legend 06 14 10 Mounting Inserts 11 Rating 12 Agency Approval 8 TERMINAL 4,5 3 Stud, 1/4-20 6 Stud, M6 A Stud, 1/4-20, with 10-32 Screw Terminals on Voltage Pole B Stud, M6, with M5 Screw Terminals on Voltage Pole 9 HANDLE COLOR & LEGEND Actuator Color I-O ON-OFF White AB Black CD Red FG Green HJ Blue KL Yellow MN Gray PQ Orange RS 10 MOUNTING INSERTS A 6-32 Thread B Dual Legend Color 1Black 2White 3White 4White 5White 6Black 7Black 8Black M3 Thread 11 MAX. APPLICATION RATING 06 600VDC 12 AGENCY APPROVAL A Without Approvals 14 UL489B Listed Notes: 1 2 Pole Unit is required for ratings between 50A - 100A. 4 Pole Unit is required for ratings between 110A - 175A. 2 A Relay Trip Voltage Coil Pole may be added to either the 2 or 4 Pole construction. The addition of this extra pole dictates a change in the designation for the number of poles in selection 3. 3 For Current Ratings between 50A - 100A select current code 810 (100A). For Current Ratings between 101A - 175A select current code 917 (175A). 4 Voltage Pole must have screw terminals. Switch Pole must have stud terminals. 5 On 3 Pole Unit, Voltage Pole to be located at P1 as standard. On 5 Pole Unit, Voltage Pole to be located at P3 as standard. 151 CX-Series Circuit Breaker - UL1077 – Ordering Scheme C X 1 1 Series 2 Actuator B 0 4 Circuit 3 Poles 5 Aux/Alarm Switch 14 620 6 Frequency & Delay 7 Current Rating 2 ACTUATOR X Handle, one per pole 4 CIRCUIT Switch Only (no coil) 1, 9 A B Series Trip (current) Relay Trip (voltage) 1, 2, 3, 9 G Dual Legend Color 1Black 2White 3White 4White 5White 6Black 7Black 8Black 12 AGENCY APPROVAL A Without Approvals C UL 1077 Recognized W UL 1077 Recognized & TUV Certified IEC/ EN 60947-2 9 7 CURRENT RATING (AMPERES) 6 152 12 Agency Approval 11 MAX. APPLICATION RATING 10 300VDC 11 440 VDC without factory installed terminal bus 4 14 440VDC with factory installed terminal bus 4 06 600VDC 5 6 FREQUENCY & DELAY 03 DC 50/60Hz, Switch Only 10 DC Instantaneous 11 DC Ultra Short 12 DC Short 14 DC Medium 16 DC Long AMPERES 415 517 420 522 425 527 430 435 440 445 450 455 460 465 470 475 480 485 11 Rating 10 MOUNTING INSERTS A 6-32 Thread B M3 Thread 5 AUXILIARY SWITCH 0 Without Aux Switch CODE 10 C 10 Mounting Inserts 9 ACTUATOR COLOR & LEGEND Actuator Color I-O ON-OFF White AB Black CD Red FG Green HJ Blue KL Yellow MN Gray PQ Orange RS 3 POLES 7 1 One 2 Two 3 Three 4Four 10 220 0.200 225 0.250 230 0.300 235 0.350 240 0.400 2450.450 250 0.500 255 0.550 260 0.600 265 0.650 270 0.700 275 0.750 280 0.800 285 0.850 290 0.900 295 0.950 410 1.000 512 1.250 9 Actuator Color & Legend 8 TERMINAL 8 2 Screw, 10-32 3 Stud, 1/4-20 5 Screw, M5 6 Stud, M6 1 SERIES C 2 2 A 8 Terminal 1.500 1.750 2.000 2.250 2.500 2.750 3.000 3.500 4.000 4.500 5.000 5.500 6.000 6.500 7.000 7.500 8.000 8.500 490 9.000 495 9.500 610 10.000 710 10.500 611 11.000 711 11.500 612 12.000 712 12.500 613 13.000 614 14.000 615 15.000 616 16.000 617 17.000 618 18.000 620 20.000 62222.000 624 24.000 62525.000 63030.000 63535.000 64040.000 65050.000 66060.000 66565.000 670 70.000 67575.000 680 80.000 68585.000 69090.000 69595.000 810100.000 911115.000 912125.000 Notes: 1 Only available when tied to a protected pole Requires special P/N consult factory for details 2 Voltage trip circuit coil not rated for continuous duty - use instantaneous delay code 10 3 Contacts Rated for 20A @ 80 VDC 4 440VDC Rating available in two different wiring configurations. (see next page for more details) 5 600 VDC only available with factory installed terminal bus (see next page for more details) 6 Single pole units available up to 125A, multi pole units limited to 115A Max. (see next page for more details) 7 3 Pole units must include one Auxiliary switch pole (circuit code A or G) - Requires Special Part Number. (see next page for more details) 8 Screw Terminals are limited to 50A max. 9 Agency approval code W only available with 440 VDC rating & circuit code B. 10 4 Pole 600 VDC units only available up to 75A Max. (see next page for more details) www.carlingtech.com CX-Series Circuit Breaker - UL489 – Dimensional Specifications Dimensional Specifications: in. [mm] 0.755 0.755 [19.18] [19.18] MAXIMUM MAXIMUM 0.380 [9.65] 2.259+0.020 [57.38+0.50] 1.719 1.719 [43.66] [43.66] 0.265 [6.73] 0.380 0.380 [9.65] 0.755 [9.65] [19.18] MAXIMUM 0.579 [14.72] 1.052 [26.72] 1.052 [26.72] +0.050 3.094 –0.020 78.59 +1.27 –0.50 2.062+0.020 [52.37+0.50] 1.052 [26.72] +0.050 3.094 +0.050 –0.020 3.094 –0.020 +1.27 78.59 +1.27 2.062+0.02078.59 –0.50 –0.50 2.062+0.020 [52.37+0.50] [52.37+0.50] 1.719 [43.66] 0.502 [12.75] 0.502 0.502 [12.75] [12.75] 1.843+0.020 1.843+0.020 [46.81+0.50] [46.81+0.50] 30.0º 30.0º 0.124 [3.16] 0.124 [3.16] 1.843+0.020 [46.81+0.50] 2.264+0.020 [57.51+0.50] 2.264+0.020 [57.51+0.50] 0.626+0.020 [15.90+0.50] 0.626+0.020 [15.90+0.50] 30.0º 0.124 [3.16] 1.017 [25.82] 1.017 [25.82] 0.626+0.020 [15.90+0.50] 2.264+0.020 [57.51+0.50] 1.515 [38.48] 1.515 MAXIMUM [38.48] MAXIMUM 1.515 [38.48] MAXIMUM 2.259+0.020 2.259+0.020 [57.38+0.50] [57.38+0.50] 0.265 0.265 [6.73] [6.73] 0.579 0.579 [14.72] [14.72] SHOWN WITH STUD TERMINAL SHOWNCONFIGURATION WITH STUD TERMINAL CONFIGURATION SHOWN WITH STUD TERMINAL CONFIGURATION 3.672 [93.268] 3.672 [93.268] 1.017 [25.82] 2.259 [57.38] 2.259 [57.38] 3.672 [93.268] & (205/410 VDC) & (205/410 VDC) 2.259 [57.38] 0.744 [18.90] 0.744 [18.90] & 05/410 VDC) 0.744 [18.90] 2.736 [69.49] (WITH SCREW TERMINAL) 2.946 [74.83] (WITH STUD TERMINAL) 3.276 [83.21] (UNFOLDED BARRIER) 2.736 [69.49] 2.736 (WITH SCREW TERMINAL) [69.49] 2.946 (WITH SCREW TERMINAL) [74.83] 2.946TERMINAL) (WITH STUD [74.83] 3.276 (WITH STUD TERMINAL) [83.21] 3.276 BARRIER) (UNFOLDED SHOWN WITH SCREW [83.21] TERMINAL CONFIGURATION (UNFOLDED BARRIER) SHOWN WITH SCREW TERMINAL CONFIGURATION SHOWN WITH SCREW TERMINAL CONFIGURATION TOLERANCES1.520 +.005[.12] [38.61] TOLERANCES +.005[.12] 0.760 [19.30] 1.062 [26.97] TOLERANCES +.005[.12] 1.520 [38.61] 1.520 0.760 [38.61] [19.30] 0.760 [19.30] 1.062 [26.97] 1.062 2.062[26.97] 0.078 TYP [52.37] 2.062[1.98] [52.37] CX1 0.625 [15.88] CX1 CX2 0.625 [15.88] CX2 0.078 TYP [1.98] 0.078 TYP [1.98] 0.750 TYP [19.05] 0.750 TYP [19.05] 2.062 [52.37] 0.625 [15.88] CX1 CX2 0.750 TYP [19.05] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. www.carlingtech.com 153 CX-Series Circuit Breaker - UL489B – Dimensional Specifications Dimensional Specifications: in. [mm] OPTIONAL VOLTAGE POLE SEE NOTE 1 POLE 1 CX3 POLE 2 CX2 POLE 3 CX3 - 2 POLE SWITCH (CX2)SHOWN WITH OPTIONAL VOLTAGE POLE 50A-100A DEVICE, 600VDC POLE 1 OPTIONAL VOLTAGE POLE SEE NOTE 2 POLE 2 SEE NOTE 3 POLE 3 POLE 4 POLE 5 CX5 - 4 POLE SWITCH (CX4)SHOWN WITH OPTIONAL VOLTAGE POLE 101A-175A DEVICE, 600VDC Notes: 1 All dimensions are in inches [millimeters]. 2 3 pole configuration supplied with voltage coil on pole 1. Optional location pole 3. Consult factory. 3 5 pole configuration supplied with voltage coil in center pole. (Pole 3) 4 Line & Load connections requires bus connection as shown. Minimum cross selection .127 in2 (81.94 mm2) 154 www.carlingtech.com CX-Series Circuit Breaker - UL1077 – Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 600V Rating requires minimum of 2 protected poles www.carlingtech.com 155 E-Series Circuit Breaker - Introduction E-Series E-Series CIRCUIT BREAKER The E-Series hydraulic-magnetic circuit breaker is ideally suited for higher current and voltage applications. It is UL listed and CSA certified for branch circuit protection, which does not require a fuse back up. It is also UL recognized and CSA certified as a supplementary protector and as a manual motor controller. Its physical features include front and back mounting, screw and stud terminals and heavy duty box wire connectors for solid wire or a pressure plate connector for standard wire. The E-series is available with handle actuators and can be configured as .1-125 amps, up to 600VAC or 125VDC, with choice of time delays, actuator colors and 1 to 6 poles configuration. Additionally, a Power Selector device is also available. Product Highlights: UL listed and CSA certified Certified for circuit branch protection Recognized as a supplementary protector and as a manual motor controller Optional power selector device 156 Typical Applications: High Voltage/High Current Applications Renewable Energy Military Industrial Controls Generators www.carlingtech.com E-Series Circuit Breaker - General Specifications Electrical Maximum Voltage 600VAC 50/60 Hz, 125VDC (See Table A) Current Ratings Standard current coils: 0.100, 0.250, 0.500, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, 30.0, 50.0, 60.0, 70.0 & 100 Amp. Auxiliary Switch Rating SPDT; 10.1A 250VAC, 1.0A 65VDC; 0.5A 80VDC, 0.1A 125VAC (with gold contacts). Insulation Resistance Minimum of 100 Megohms at 500 VDC. Dielectric Strength UL, CSA: 2200 V 50/60 Hz for one minute between all electrically isolated terminals. E-Series Circuit Breakers comply with the 8mm spacing and 3750V 50/60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces, between adjacent poles and from main circuits to auxiliary circuits per Publications EN 60950 and VDE 0805. Resistance, Impedance Values from Line to Load Terminal - based on Series Trip Circuit Breaker. CURRENT TOLERANCE (AMPS) (%) 0.10 - 5.0 5.1 - 20.0 ± 15 ± 25 20.1 - 50.0 ± 35 Mechanical Endurance 10,000 ON-OFF operations @ 6 per minute; with rated Current and Voltage. Trip Free All E-Series Circuit Breakers will trip on overload, even when Handle is forcibly held in the ON position. Trip Indication The operating Handle moves positively to the OFF position when an overload causes the breaker to trip. Physical Number of Poles Mounting Connectors, Box Type Internal Circuit Configuration Weight Standard Colors 1-6 A 3” minimum spacing must be provided between the circuit breaker arc venting area on back connected E-Series circuit breakers and grounded obstructions. E-Series circuit breakers must be mounted on a vertical surface. Front connected E-Series circuit breakers are supplied with box type pressure connectors that accept copper or aluminum conductors as follows: 1/0-14 Copper, 1/0-12 Aluminum. Series and Switch Only, (with or without auxiliary switch). Shunt with current coils. Approximately 252 grams/pole (Approximately 9 ounces/pole) Housing-Black; Actuator - See Ordering Scheme. Environmental Designed in accordance with requirements of specification MIL PRF-55629 & MIL-STD-202G as follows: Pulse Tolerance Curves Time Delay Curves 62, 64 & 66 (100 Amps Max.) Time Delay Curves 22, 24 & 26 (100 Amps Max.) Shock Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition “I”. Vibration Withstands 0.060” excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Moisture Resistance Method 106D, i.e., ten 24-hour cycles @ + 25°C to +65°C, 80-98% RH. Salt Spray Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Thermal Shock Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C). Operating Temperature -40° C to +85° C *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 157 E-Series Circuit Breaker - General Specifications Electrical Tables Table A: Lists UL Listed (489) & CSA Certified (C22.2 No. 5) configurations & performance capabilities as a Molded Case Circuit Breaker. E SERIES TABLE A : UL489 LISTED BRANCH CIRCUIT BREAKERS VOLTAGE CIRCUIT CONFIGURATION SERIES CURRENT RATING INTERRUPTING CAPACITY (AMPS) HIGH INTERRUPTING CAPACITY WITHOUT BACKUP (AMPS) FUSE MAX. RATING FREQUENCY PHASE 80 125 DC DC ----- 0.10 - 100 0.10 - 100 5,000 5,000 50,000 10,000 125 DC --- 0.10 - 125 10,000 --- 120 50 / 60 1 0.10 - 125 10,000 --- 240 50 / 60 1 0.10 - 30 5,000 10,000 240 120 / 240 50 / 60 50 / 60 1 1 31 - 100 0.10 - 30 5,000 5,000 10,000 120 / 240 50 / 60 1 31 - 100 5,000 --- 120 / 240 50 / 60 1 101 - 125 10,000 --- 240 50 / 60 3 0.10 - 100 5,000 --- FULL LOAD AMPS Table B: Lists UL Recognized & CSA Accepted configurations & performance capabilities as a Component Supplementary Protector. E -SERIES TABLE B: COMPONENT SUPPLEMENTARY PROTECTORS CURRENT RATING SHORT CIRCUIT CAPACITY (AMPS) UL/CSA FULL LOAD GENERAL FREQUENCY PHASE WITHOUT AMPS PURPOSE AMPS WITH BACKUP FUSE3 BACKUP FUSE VOLTAGE CIRCUIT CONFIGURATION MAX. RATING APPLICATION CODES UL CSA 125 DC --- 0.02 - 100 --- --- 5,000 TC1,2, OL1, U1 TC1,2, OL1, U1 125 150 DC DC ----- ----- 101 - 120 0.02 - 125 ----- 5,000 5,000 TC1,2, OL0, U1 TC1,2, OL0, U1 TC1, OL0, U3 TC1, OL0, U3 160 150 / 300 DC DC ----- 0.02 - 100 0.02 - 100 ----- ----- 5,000 5,000 TC1,2, OL1, U1 TC1,2, OL1, U1 TC1,2, OL1, U1 TC1,2, OL1, U1 SERIES & 120 / 240 50 / 60 1 --- 0.02 - 100 --- 5,000 TC1,2, OL0, U1 TC1,2, OL0, U1 SHUNT 240 250 50 / 60 50 / 60 1 1 0.02 - 100 0.02 - 100 ----- --10,000 5,000 --- TC1,2, OL1, U1 TC1,2, OL1, U1 TC1,2, OL1, C1 TC1,2, OL1, C1 277 50 / 60 1 0.02 - 100 --- --10,000 5,000 --- TC1,2, OL1, U1 TC1,2, OL1, U1 TC1,2, OL1, C1 TC1,2, OL1, C1 480 50 / 60 50 / 60 50 / 60 1&3 1&3 1&3 0.02 - 100 0.02 - 50 0.02 - 100 ------- 10,000 10,000 10,000 ------- TC1,2, OL1, C1 TC1,2, OL1, C1 TC1,2, OL1, C1 TC1,2, OL1, C1 TC1,2, OL1, C1 TC1,2, OL1, C1 DC --- --- 0.02 - 125 --- 5,000 DC --- 0.02 - 120 160 DC --- 0.02 - 100 240 277 50 / 60 50 / 60 1 1 0.02 - 100 0.02 - 100 480 600 50 / 60 50 / 60 1&3 1&3 0.02 - 100 0.02 - 100 480 1 600 600 2 125 SWITCH ONLY TC1, OL0, U3 TC1, OL0, U3 Notes: 1 Per pole opposite polarity rating - Delta Configuration. 2 4 Poles connected in series 3 Requires branch circuit backup with a UL Listed Type K5 or RK5 fuse rated 15A minimum and no more than 4 times full load amp rating and not to exceed 225A. 158 www.carlingtech.com E-Series Circuit Breaker - General Specifications Electrical Tables Table C: Lists UL Recognized, CSA Accepted and VDE Certified configurations and performance capabilities as a Component Supplementary Protector. E -SERIES TABLE C: COMPONENT SUPPLEMENTARY PROTECTORS WITH VDE CURRENT RATING VOLTAGE CIRCUIT CONFIGURATION SHORT CIRCUIT CAPACITY (AMPS) UL/CSA MAX. FREQUENCY PHASE FULL LOAD AMPS WITH BACKUP RATING FUSE1 125 DC --- 0.1 - 100 --- WITHOUT BACKUP FUSE WITHOUT BACKUP FUSE 5,000 5,000 SERIES & 240 50 / 60 1&3 0.1 - 100 --- 5,000 5,000 SHUNT 415 50 / 60 1&3 0.1 - 100 10,000 --- 4,000 SWITCH ONLY 125 DC --- 0.1 - 125 240 50 / 60 1&3 0.1 - 100 415 50 / 60 1&3 0.1 - 100 APPLICATION CODES VDE (Icn) UL CONSTRUCTION NOTES CSA TC1,2, OL1, U1 TC1,2, OL1, U1 1 or 2 Poles 1 - 5 Poles. Up to 4 TC1,2, OL1, U1 TC1,2, OL1, U1 Current Poles, 1 Voltage Pole 2 - 5 Poles. Up to 4 TC1,2, OL1, C1 TC1,2, OL1, C1 Current Poles, 1 Voltage Pole Notes: 1 Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse rated 15A minimum and no more than 4 times full load amp rating and not to exceed 225 amps. Table D: Lists UL Recognized, CSA Accepted configurations and performance capabilities as Protectors, Supplementary for Marine Electrical and Fuel Systems (Guide PEQZ2, File E75596). Ignition Protected per UL 1500. UL Classified Small Craft Electrical Devices, Marine in accordance with ISO 8846 (Guide UZMK, File MQ1515) as Marine Supplementary Protectors. E SERIES TABLE D : UL1500 (Marine Ignition Protection) VOLTAGE CIRCUIT CONFIGURATION SERIES MAX. RATING FREQUENCY CURRENT RATING SHORT CIRCUIT CAPACITY (AMPS) FULL LOAD AMPS WITHOUT BACKUP FUSE UL CSA PHASE APPLICATION CODES 65 DC --- 0.02 - 100 5,000 TC1,2,OL1,U1 TC1,2,OL1,U1 125 50 / 60 1 0.02 - 100 1,500 TC1,2,OL1,U1 TC1,2,OL1,U1 250 50 / 60 1 0.02 - 100 1,500 TC1,2,OL1,U1 TC1,2,OL1,U1 Agency Certifications UL Recognized UL Standard 1077 UL Standard 1500 UL Listed UL Standard 489 www.carlingtech.com Component Recognition Program as Protectors, Supplementary (Guide QVNU2, File E75596) CSA Accepted Component Supplementary Protector (Class 3215 30, File 047848 0 000) CSA Standard C22.2 No. 235 Component Recognition Program as Manual Motor Controls (Guide NLRV2, File E135367) CSA Certified Circuit Breaker Molded Case (Class 1432 01, File 093910), CSA Standard C22.2 No. 5.1 - M Protectors, Supplementary for Marine Electrical & Fuel Systems (Guide PEQZ2, File E75596) Ignition Protection TUV Certified EN60934 under License No. R72031056 VDE Certified EN60934, VDE 0642 under File No. 10537 Circuit Breakers, Molded Case (Guide DIVQ, File E129899) 159 E-Series Circuit Breaker - Handle UL Recognized – Ordering Scheme E A 2 1 Series 2 Actuator B 0 4 Circuit 3 Poles 24 5 Auxiliary Switch 6 Frequency & Delay 450 7 Current Rating 2 ACTUATOR A Handle, one per pole 3Three 4Four 4 CIRCUIT 2 A 3 Switch Only (no coil) B Series Trip (current) C Series Trip (voltage) D Shunt Trip (current) 6 FREQUENCY & DELAY 03 3 DC 50/60Hz, Switch Only 10 5 DC Instantaneous 12 DC Short 14 DC Medium 16 DC Long 20 5 50/60Hz Instantaneous 22 50/60Hz Short 24 50/60Hz Medium 26 50/60Hz Long 30 DC, 50/60Hz Instantaneous 32 DC, 50/60Hz Short E F G Shunt Trip (voltage) Relay Trip (current) Relay Trip (voltage) S.P.S.T. 0.110 Q.C. Terminals S.P.S.T. 0.110 Q.C. Terminals (Gold Contacts) S.P.S.T. 0.187 Q.C. Terminals S.P.D.T. 0.187 Q.C. Terminals 34 DC, 50/60Hz Medium 36 DC, 50/60Hz Long 62 50/60Hz Short, Hi-Inrush 64 50/60Hz Medium, Hi-Inrush 66 50/60Hz Long, Hi-Inrush 72 DC, Short,Hi-Inrush 74 DC,Medium, Hi-Inrush 76 DC, Long, Hi-Inrush 92 6DC, 50/60Hz Short, Hi-Inrush 94 6DC, 50/60Hz Medium, Hi-Inrush 96 6DC, 50/60Hz Long, Hi-Inrush 0.350 0.400 0.450 0.500 0.550 0.600 0.650 0.700 0.750 0.800 0.850 0.900 0.950 1.000 1.250 1.500 1.750 2.000 2.250 2.500 2.750 430 435 440 445 450 455 460 465 470 475 480 485 490 495 610 710 611 711 612 712 613 3.000 3.500 4.000 4.500 5.000 5.500 6.000 6.500 7.000 7.500 8.000 8.500 9.000 9.500 10.000 10.500 11.000 11.500 12.000 12.500 13.000 OR VOLTAGE COIL (MIN. TRIP RATING, VOLTS) 5 A06 6 DC, 5 DC A65 65 DC, 55 DC J48 A12 12 DC, 10 DC B25 125 DC, 100 DC J65 A18 18 DC, 15 DC J06 6 AC, 5 AC K20 A24 24 DC, 20 DC J12 12 AC, 10 AC L40 A32 32 DC, 25 DC J18 18 AC, 15 AC A48 48 DC, 40 DC J24 24 AC, 20 AC 614 615 616 617 618 620 622 624 625 630 635 640 650 660 670 680 690 810 811 812 912 8 14.000 15.000 16.000 17.000 18.000 20.000 22.000 24.000 25.000 30.000 35.000 40.000 50.000 60.000 70.000 80.000 90.000 100.000 110.000 120.000 125.000 48 AC, 40 AC 65 AC, 55 AC 120 AC, 65 AC 240 AC, 130 AC Notes: 1 VDE approval on 1-5 poles only. Standard multi-pole units identical poles except when specifying auxiliary switch - (see Note 4). For mixed ratings, consult factory. 2 Switch Only & Series Trip construction available with either front or back connected terminals. Shunt construction available with back connected terminals, (Terminal Codes 1 & 2) only. Circuit Codes B,C & D are VDE approved. 3 Switch Only construction: 30 amps or less select Current Rating Code 630; 31-70 amps, select Current Rating code 670; 71-100 amps, select Current Rating Code 810; 101-125 amps Select Current Rating Code 912. Switch Only is VDE approved only if tied to a protected pole. 160 12 Agency Approval MAX. RATING 50 A 120 A 50 A 100 A Dual Legend Color 1Black 2White 3White 4White 5White 6Black 7Black 8Black 10 MOUNTING / BARRIERS BACK CONNECTED (FRONT MOUNTED ONLY) Mounting Inserts A6-32 B ISO M3 CODEAMPERES 235 240 245 250 255 260 265 270 275 280 285 290 295 410 512 415 517 420 522 425 527 11 Maximum Application Rating 9 ACTUATOR COLOR & LEGEND 13 Actuator Color I-O ON-OFF White AB Black CD Red FG Green HJ Blue KL Yellow MN Gray PQ Orange RS 7 CURRENT RATING (AMPERES) 7 0.020 0.025 0.030 0.035 0.040 0.045 0.050 0.055 0.060 0.065 0.070 0.075 0.080 0.085 0.090 0.095 0.100 0.150 0.200 0.250 0.300 C B 10 Mounting/ Barriers FRONT CONNECTED (BACK MOUNTED ONLY) MAX. RATING 3 10 Box Wire Connector (Line & Load) 100 A C 11 Box Wire Connector with Pressure Plate (Line & Load) 100 A 4 10-32 Screw (Line & Load) 50 A D M5 Screw (Line & Load) 50 A 5 10-32 “Bus-Type” Screw (Line), 10-32 Screw (Load) 50 A E M5 “Bus-Type” Screw (Line), 10-32 Screw (Load) 50 A 6 10 10-32 “Bus-Type” Screw (Line), Box Wire Connector (Load) 100 A 11 F 10-32 “Bus-Type” Screw (Line), Box Wire Connector with Pressure Plate (Load) 100 A 7 1/4-20 Screw (Line & Load) 100 A G M6 Screw (Line & Load) 100 A 8 1/4-20 “Bus-Type” Screw (Line), 1/4-20 Screw (Load) 100 A H M6 “Bus-Type” Screw (Line), M6 Screw (Load) 100 A 9 10 1/4-20 “Bus-Type” Screw (Line), Box Wire Connector (Load) 100 A J 11 1/4-20 “Bus-Type” Screw (Line), Box Wire Connector with Pressure Plate (Load) 100 A 5Five 6Six 5 AUXILIARY SWITCH 4 0 without Auxiliary Switch 6 2 S.P.D.T. 0.110 Q.C. Terminals 7 3 S.P.D.T. 0.139 Solder Lug 4 S.P.D.T. 0.110 Q.C. Terminals 8 (Gold Contacts) 9 020 025 030 035 040 045 050 055 060 065 070 075 080 085 090 090 210 215 220 225 230 9 Actuator Color 8 TERMINAL 12 BACK CONNECTED (FRONT MOUNTED ONLY) 1 9 10-32 Stud (All Terminals) 2 9 1/4-20 Stud (All Terminals) A 9 M5 Stud (Line & Load) B 9 M6 Stud (Line & Load) 1 SERIES E 3 POLES 1 1 One 2Two 1 2 A 8 Terminal FRONT CONNECTED (BACK MOUNTED ONLY) 14 Back Mounting Foot Type Front Mounting Inserts (Optional Use) CShort 6-32 D Short ISO M3 ELong 6-32 F Long ISO M3 11 MAXIMUM APPLICATION RATING 15 A 65 VDC, 120 A G 16 B 125 VDC, 120 A H 16 C 120/240 VAC, 100 A J 16 D 240 VAC, 100 A L 16 E 16 277/480 VAC, 100 A T F 277 VAC, 100 A W 16 600 VAC, 100 A 480 VAC, 100 A 415 VAC, 100 A 160 VDC, 100 A 125 VDC/240 VAC, 100 A 125 VDC/415 VAC, 100 A 12 AGENCY APPROVAL B UL 1077 / UL508 Recognized & CSA Accepted D UL 1077 Recognized, CSA Accepted, & VDE Certified 4 5 6 7 8 9 10 11 12 13 14 15 16 Auxiliary Switch available on Switch Only and Series Trip units. On multi-pole units, only one auxiliary switch is normally supplied mounted in the extreme right pole. Back mounted units require special mounting provisions when auxiliary switch is specified. VDE approval on Auxilary Switch Codes 0,2,3 & 4 only. Voltage Trip Coils are not rated for continuous duty. Available only with Frequency & Delay Codes 10 & 20. Series Trip construction with a voltage coil s VDE approved only if tied to a protected pole. Frequency & Delay Codes 92,94 & 96 are not VDE Certified. Current Coil Ratings 0.100 - 100 ams are VDE Certified. 125 A rating (Code 912) available as a Switch Only (Circuit Code A), rated 125 VDC (Code B). An Anti-Flash Over Barrier is supplied between poles on multi-pole units with 10-32 (Terminal Code 1). 1/4-20 (Code 2), M5 (Code A), and M6 (Code B) terminals per UL requirement. Box Wire Connector will accept #14 through 0 AWG. copper wire or #12 through 0 AWG. aluminum wire. Box Wire Connector with Pressure Plate for stranded wire, consult factory for details. Terminal Codes A,B,D,E,G & H are not VDE Certified. VDE approvals require Dual (I-O, ON-OFF) or I-O markings on all handles. Back Mounted breakers can also be front mounted by utilizing the proper front panel mounting inserts normally supplied. However, terminal connections must be made prior to mounting. Application ratings B,D,J,T & W are available with VDE. 415, 480 & 600 VAC ratings require 3 or 4 pole break 3Ø and 2 pole break 1Ø. www.carlingtech.com E-Series Circuit Breaker - Handle UL Listed – Ordering Scheme E A 2 1 Series 2 Actuator 24 450 6 Frequency & Delay 7 Current Rating B 0 4 Circuit 3 Poles 5 Auxiliary Switch 2 ACTUATOR A Handle, one per pole 3 POLES 1 1 One 2Two 3Three 4Four 5Five 6Six 4 CIRCUIT 2 B Series Trip (current) C 3 Series Trip (voltage) 5 AUXILIARY SWITCH 4 0 without Auxiliary Switch 6 2 S.P.D.T. 0.110 Q.C. Terminals 7 3 S.P.D.T. 0.139 Solder Lug 4 S.P.D.T. 0.110 Q.C. Terminals 8 (Gold Contacts) 9 S.P.S.T. 0.110 Q.C. Terminals S.P.S.T. 0.110 Q.C. Terminals (Gold Contacts) S.P.S.T. 0.187 Q.C. Terminals S.P.D.T. 0.187 Q.C. Terminals 6 FREQUENCY & DELAY 10 5 DC Instantaneous 62 50/60Hz Short, Hi-Inrush 12 DC Short 64 50/60Hz Medium, Hi-Inrush 14 DC Medium 66 50/60Hz Long, Hi-Inrush 16 DC Long 72 DC, Short,Hi-Inrush 20 5 50/60Hz Instantaneous 74 DC,Medium, Hi-Inrush 22 50/60Hz Short 76 DC, Long, Hi-Inrush 24 50/60Hz Medium 26 50/60Hz Long 7 CURRENT RATING (AMPERES) 7 CODEAMPERES 0.020 0.025 0.030 0.035 0.040 0.045 0.050 0.055 0.060 0.065 0.070 0.075 0.080 0.085 0.090 0.095 0.100 0.150 0.200 0.250 0.300 8 Terminal 9 Actuator Color 10 Mounting/ Barriers 8 TERMINAL 7 BACK CONNECTED (FRONT MOUNTED ONLY) 1 8 10-32 Stud (All Terminals) 2 8 1/4-20 Stud (All Terminals) 1 SERIES E 020 025 030 035 040 045 050 055 060 065 070 075 080 085 090 090 210 215 220 225 230 1 2 A 235 240 245 250 255 260 265 270 275 280 285 290 295 410 512 415 517 420 522 425 527 0.350 0.400 0.450 0.500 0.550 0.600 0.650 0.700 0.750 0.800 0.850 0.900 0.950 1.000 1.250 1.500 1.750 2.000 2.250 2.500 2.750 430 435 440 445 450 455 460 465 470 475 480 485 490 495 610 710 611 711 612 712 613 3.000 3.500 4.000 4.500 5.000 5.500 6.000 6.500 7.000 7.500 8.000 8.500 9.000 9.500 10.000 10.500 11.000 11.500 12.000 12.500 13.000 OR VOLTAGE COIL (MIN. TRIP RATING, VOLTS) 5 A06 6 DC, 5 DC A65 65 DC, 55 DC J48 A12 12 DC, 10 DC B25 125 DC, 100 DC J65 A18 18 DC, 15 DC J06 6 AC, 5 AC K20 A24 24 DC, 20 DC J12 12 AC, 10 AC L40 A32 32 DC, 25 DC J18 18 AC, 15 AC A48 48 DC, 40 DC J24 24 AC, 20 AC www.carlingtech.com 614 615 616 617 618 620 622 624 625 630 635 640 650 660 670 680 690 810 811 812 912 8 14.000 15.000 16.000 17.000 18.000 20.000 22.000 24.000 25.000 30.000 35.000 40.000 50.000 60.000 70.000 80.000 90.000 100.000 110.000 120.000 125.000 48 AC, 40 AC 65 AC, 55 AC 120 AC, 65 AC 240 AC, 130 AC C C 11 Maximum Application Rating 12 Agency Approval MAX. RATING 50 A 125 A FRONT CONNECTED (BACK MOUNTED ONLY) MAX. RATING 3 9 Box Wire Connector (Line & Load) 100 A 10 C Box Wire Connector with Pressure Plate (Line & Load) 100 A 4 10-32 Screw (Line & Load) 50 A 5 10-32 “Bus-Type” Screw (Line), 10-32 Screw (Load) 50 A 6 9 10-32 “Bus-Type” Screw (Line), Box Wire Connector (Load) 100 A 10 F 10-32 “Bus-Type” Screw (Line), Box Wire Connector with Pressure Plate (Load) 100 A 7 1/4-20 Screw (Line & Load) 125 A 8 1/4-20 “Bus-Type” Screw (Line), 1/4-20 Screw (Load) 100 A 9 9 1/4-20 “Bus-Type” Screw (Line), Box Wire Connector (Load) 100 A J 10 1/4-20 “Bus-Type” Screw (Line), Box Wire Connector with Pressure Plate (Load) 100 A 9 ACTUATOR COLOR & LEGEND 12 Actuator Color ON-OFF Dual Legend Color White B1Black Black D2White Red G3White Green J4White Blue L5White Yellow N6Black Gray Q7Black Orange S8Black 10 MOUNTING / BARRIERS BACK CONNECTED (FRONT MOUNTED ONLY) Mounting Inserts A6-32 B ISO M3 FRONT CONNECTED (BACK MOUNTED ONLY) 11 Back Mounting Foot Type Front Mounting Inserts (Optional Use) CShort 6-32 D Short ISO M3 ELong 6-32 F Long ISO M3 11 MAXIMUM APPLICATION RATING 15 1 120 VAC B 125 VDC, 120 A 13 C 120/240 VAC, 100 A D 240 VAC, 100 A 12 AGENCY APPROVAL C UL 489 Listed & CSA Certified F UL 489 Listed, CSA Certified, & VDE Certified Notes: 1 Standard multi-pole units identical poles except when specifying auxiliary switch (see Note 4). For mixed ratings, consult factory. VDE Certification on 1-5 poles only. 2 Series Trip construction available with either front or back connected terminals. 3 Series Trip construction with a voltage coil is not available as a single pole unit and must be tied to a protected pole. 4 On multi-pole units, only one auxiliary switch is normally supplied mounted in the extreme right pole per Figure A. Back mounted units require special mounting provisions when auxiliary switch is specified. VDE Certification on auxilary switch codes 0, 2, 3 & 4 only. 5 Voltage Trip Coils are not rated for continuous duty. Available only with Frequency & Delay Codes 10 & 20. 6 Frequency & Delay Codes 92, 94 & 96 are not VDE Certified. 7 Current Ratings under 0.100 amps are not VDE Certified . 8 An Anti-Flash Over Barrier is supplied between poles on multi-pole units with 10-32 Stud (Terminal Code 1) or 1/4-20 Stud (Code 2) terminals per UL requirement. 9 Box Wire Connector will accept #14 through 0 AWG. copper wire or #12 through 0 AWG. aluminum wire. 10 Box Wire Connector with Pressure Plate for stranded wire, consult factory for details. 11 Back Mounted breakers can also be front mounted by utilizing the proper front panel mounting inserts normally supplied. However, terminal connections must be made prior to mounting. 12 VDE Certification requires dual (I-O , ON-OFF) markings on all handles. 13 Not available with VDE Certification. 161 E-Series Circuit Breaker - Handle – Circuit & Terminal Diagrams Circuit & Terminal Diagrams: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 3 0-50 amps: 10-32 & M5 Studs .625±.062/15.88±1.574 long. 4 51-120 amps: 1/4-20 & M6 Studs .750±.062/19.05±1.574 long. 162 www.carlingtech.com E-Series Circuit Breaker - Handle (Back Connected) – Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 1/4 -20 stud terminal in Series Trip circuit configuration shown. 2 A 3” min spacing must be provided between the circuit breaker arc venting area of back connected E-Series circuit breaker and grounded obstructions. 3 All dimensions are in inches [millimeters]. 4 Tolerance ±.020 [.51] unless otherwise specified. 5 Circuit breakers must be mounted on vertical surface. www.carlingtech.com 163 E-Series Circuit Breaker - Handle (Front Connected) – Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 3 Box wire connector terminal in Series Trip circuit configuration shown. 4 Circuit breakers must be mounted on vertical surface. 164 www.carlingtech.com F-Series Circuit Breaker - Introduction F-Series F-Series CIRCUIT BREAKER The F-Series hydraulic-magnetic high amperage circuit breakers are designed to handle high current applications in extremely hot and/or cold locations. Due to its time-proven hydraulic-magnetic design, the F-Series load sensing mechanism is insensitive to changes in ambient or enclosure temperature, providing a consistent trip point over temperatures ranging from -40°C to +85°C. Additionally, the F-Series circuit breakers come with a choice of overload time delays, making them ideal for critical applications having inductive loads. Further, the F-Series breakers are available up to 700A and an optional 25 millivolt metering shunt construction provides a safe method for monitoring current flowing through the breaker by simply connecting a meter with light gauge wire to the appropriate terminals located on the shunt housing at the rear of the breaker. Applications can be customized by measuring and displaying percentage of current, watts or safe/danger zones. Product Highlights: AC ratings to UL 489 DC voltage ratings up to 700A with metering shunt section Consistent trip point over temperatures ranging from -40°C to +85°C Optional 25 millivolt metering shunt construction www.carlingtech.com Typical Applications: Ideal for applications under extreme temperatures Higher Amperage Applications Battery Disconnect Systems Solar Power Systems Military 165 F-Series Circuit Breaker - General Specifications Electrical Maximum Voltage 125VDC, 277VAC Current Ratings Standard current coils: 100, 125, 150, 175, 225, 250 amps. 300, 350, 400, 500, 600, 700 amps available as parallel pole construction. Auxiliary Switch Rating SPDT; 10.1 Amps @ 250VAC, 1.0 Amps @ 65VDC, 0.5 Amps @ 80VDC 0.1 Amps @ 125VAC (with gold contacts). Insulation Resistance Minimum: 100 Megohms at 500 VDC Dielectric Strength 1960 VAC, 50/60 Hz for one minute between all electrically isolated terminals, except 2500 VAC for one minute between alarm/aux. switch and main terminals with contacts in open and closed position. F-Series circuit breakers comply with the 8mm spacing & 3750VAC 50/60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces, between adjacent poles and from main circuits to auxilary circuits per Publications EN 60950 and VDE 0805. Resistance, Impedance Values from Line to Load Terminal - based on Series Trip Circuit Breaker. RESISTANCE PER POLE VALUES from Line to Load Terminals (Values Based on Series Trip Circuit Breaker) CURRENT TOLERANCE (AMPS) (%) 100 - 700 50 Mechanical Endurance 4000 ON-OFF operations with rated Current & Voltage & 4000 operations with no load (8000 operations total) @ 5 per minute. Parallel Pole construction: 1000 operations with rated Current and Voltage @ 5 per minute. Trip Free All F-Series Circuit Breakers will trip on overload, even when the actuator is forcibly held in the ON position. Trip Indication The operating actuator moves positively to the OFF position when an overload causes the circuit breaker to trip. Physical Number of Poles 1 - 3 Poles Note: Ratings over 250 Amps only available with parallel pole. Internal Circuit Config. Series (with or without auxiliary switch), Switch Only (with or without auxiliary switch). Available Accessories Factory installed: DC Current Metering Shunt (25 mV @lr) Weight Varies depending on construction. Consult factory. Standard Colors Housing - Black; Actuator- Black or White with contrasting ON-OFF legend. Environmental Designed and tested in accordance with requirements of specification MIL-PRF-55629 & MIL-STD-202 as follows: Shock Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition “I”. Instantaneous and ultra-short curves tested @ 90% of rated current. Vibration Withstands 0.060” excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous and ultrashort curves tested at 90% of rated current. Moisture Resistance Method 106D; ten 24-hour cycles @ + 25°C to +65°C, 80-98% RH.56 days @ +85°C, 85% RH. Salt Spray Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Thermal Shock Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C). Operating Temperature -40° C to +85° C *Manufacturer reserves the right to change product specification without prior notice. 166 www.carlingtech.com F-Series Circuit Breaker - General Specifications Table A: Lists ULTables Listed (489)and CSA Certified (C22.2 N0. 5.1-M) configurations and performance Electrical capabilities as a Molded Case Circuit Brekaer Table A: Lists UL Listed (489)and CSA Certified (C22.2 N0. 5.1-M) configurations and performance capabilities as a Molded Case Circuit Breaker F SERIES TABLE A : UL489 LISTED BRANCH CIRCUIT BREAKERS VOLTAGE CIRCUIT CONFIGURATION SERIES MAX RATING CURRENT RATING FREQUENCY PHASE INTERRUPTING CAPACITY (AMPS) FULL LOAD AMPS UL / CSA 1 - 3 POLES TUV 2 1 or 2 POLES 125 DC --- 50 - 250 50,000 25,000 120 / 240 1 277 50 / 60 50 / 60 1 1 100 - 250 100 - 250 10,000 10,000 ----- 208Y / 120 50 / 60 3 100 - 250 10,000 --- Notes: NOTES: 1 120/240V rating available in 2 or 3 poles. In a 3 pole construction the center pole is Neutral. TUV constructions not availablein with and 150-250 ratings only. 1.2 120/240V ratingareavailable 2 AC orratings 3 poles. In a 3amp pole construction the center pole is Neutral. 2. TUV constructions are not available with AC ratings. Table B: Lists UL Listed configurations and performance capabilities as Circuit Breakers for use in Communications Equipment (Guide DITT, File E189195), under UL489A Agency Certifications UL Listed UL 489 UL 489A www.carlingtech.com Circuit Breakers , Molded Case (Guide DIVQ, File E129899) Complies with the requirements of the CSA Standard for Molded Case Circuit Breakers, CANCSA- C22.2 No. 5.1 –M Circuit Breakers for Use in Communications Equipment (Guide DITT, File E189195) TUV Certified IEC 60947-2 Low Voltage Switchgear and Control Gear under TUV License No. R72031058 167 F-Series Circuit Breaker - Handle – Ordering Scheme F A 2 1 Series 2 Actuator B 0 4 Circuit 3 Poles 14 5 Aux/Alarm Switch 6 Frequency & Delay 2 ACTUATOR A Handle, one per pole S Mid-Trip Handle, one per pole T Mid-Trip Handle, one per pole & Alarm Switch 2 4 CIRCUIT A 1 Switch Only (no coil) B Series Trip (current) C 2 Series Trip (voltage) Two 3 DC Medium DC Long AC Short AC Medium AC Long 7 CURRENT RATING (AMPERES) CODEAMPERES 810 912 815 917 100.000 125.00 150.00 175.00 820 200.00 922225.00 825 250.00 830 8 300.00 835 8350.00 840 8 400.00 845 8 450.00 850 8 500.00 860 8 600.00 870 8 700.00 OR VOLTAGE COIL (MIN. TRIP RATING, VOLTS) 7 CODEAMPERES A06 6 DC, 5 DC A12 12 DC, 10 DC A18 18 DC, 15 DC A24 24 DC, 20 DC A32 32 DC, 25 DC A48 48 DC, 40 DC 8 TERMINAL Back Connected (Front Mounted Only) 1 9 3/8-16 Stud 2 14 3/8-16 Screw, Line & Load 5 14 3/8-16 Short Stud Front Connected (Back Mounted Only) 11 3 Box Wire Connector, Line & Load 4 14 3/8-16 Screw, Line & Load 168 10 Mounting Dual 1 2 B G 11 Max. App. Rating 12 Agency Approval Marking Color Black White Back Mounting Inserts 10-32 screw clearance holes 10-32 screw clearance holes Three 5 AUXILIARY SWITCH 5 0 without Auxiliary Switch 7 S.P.S.T. 0.110 Q.C. Terminals 2 S.P.D.T. 0.110 Q.C. Terminals (Gold Contacts) 3 S.P.D.T. 0.139 Solder Lug 8 S.P.S.T. 0.187 Q.C. Terminals 4 S.P.D.T. 0.110 Q.C. Terminals 9 S.P.D.T. 0.187 Q.C. Terminals (Gold Contacts) A 6 S.P.S.T., 0.093 Round 5 S.P.S.T., 0.093 Q.C. Terminals QC Terminals (Gold Contacts) B 6 S.P.D.T., 0.093 Round 6 S.P.S.T. 0.110 Q.C. Terminals QC Terminals 14 16 22 24 26 9 Actuator Color 10 MOUNTING Front Mounting Inserts A 10-32 B ISO M5 Parallel Pole Construction: M 3,4 Series Trip (Current) with Metering Shunt N 3,4 Switch Only with Metering Shunt P 3 Series Trip (Current) Q 3 Switch Only 6 FREQUENCY & DELAY 03 DC 50/60Hz, Switch Only 10 7 DC Instantaneous 11 DC Ultra Short 12 DC Short 1 2 A 8 Terminal 9 ACTUATOR COLOR & LEGEND 12,13 Actuator Color I-O ON-OFF White AB Black CD 1 SERIES F 3 POLES 1 One 820 7 Current Rating A65 65 DC, 55 DC B25 125 DC, 100 DC J06 6 AC, 5 AC 11 MAXIMUM APPLICATION RATING VOLTAGECURRENT B 125 VDC 700A C 15 120/240250A F 277 VAC 250A 7 16 120/208 VAC 250A 12 AGENCY APPROVAL A No approvals G UL489 Listed & CUL Certified J UL489 Listed, CUL Certified & TUV Certified T UL489A (Telecom) Listed Notes: 1 For 100 to 250 amps, select Current Code 825. For 300-400 amps, select Current Code 840. For 450-700 amps, select Current Code 870. 2 Available with Frequency and Delay code 10 or 20 only, and are not rated for continuous duty. Delay 10 and 20 are only available with voltage coils. 3 3 Codes M, N, P & Q (Parallel Poles) are supplied with factory installed Bus Bar on Line and Load. 4 4 Metering terminals are female pin type, ref. Molex part number 02-09-1101, model 1189-T. 5 Auxiliary Switch breakers are only available with Series Trip and Switch Only circuits. On multi-pole breakers, one Auxiliary Switch is supplied, mounted in the extreme right pole per figure A. Back-Mounted breakers require special mounting provisions when an Auxiliary Switch is specified. 6 Available with parallel pole construction (circuit codes P and Q, and breakers with circuit codes M and N). 7 Frequency and delay code 10 is only available with Voltage Coils. Voltage Coils are not rated for continuous duty. 8 Ratings over 250 amps are only available with Agency Approval code T (UL489A) and are Parallel Pole configuration (circuit codes M, N, P and Q.) 300-450 amp ratings are available on two pole breakers. 500-700 amp ratings are available on three pole breakers. 9 Per UL requirement, an “Anti-Flash Over Barrier” is supplied between poles on multipole breakers with 3/8 - 16 stud terminals (Terminal Code 1) on AC rated breakers only. 10 Front connected breakers can also be front mounted by utilizing the supplied front panel mounting inserts. Terminal connections must be made before mounting. 11 Box Wire connector will accept #6 through 250 MCM copper wire. 12 Agency codes G & T must have ON-OFF or dual legends. Agency code J must have dual legend. 13 Other colors available. Consult factory. 14 Terminals 2,4 & 5 are shipped without terminal hardware. 15 2 or 3 Pole Circuit Breaker Required for 120/240 VAC Rating. 16 3 Pole Circuit Breaker Required for 120/208 VAC Rating. Max Rating 250A 700A 250A Max Rating 700A 700A www.carlingtech.com F-Series Circuit Breaker - Handle – Circuit & Terminal Diagrams Circuit & Terminal Diagrams: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. www.carlingtech.com 169 F-Series Circuit Breaker - Handle – Circuit & Terminal Diagrams Circuit & Terminal Diagrams: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 170 www.carlingtech.com F-Series Circuit Breaker - Handle – Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. www.carlingtech.com 171 F-Series Circuit Breaker - Handle – Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 172 www.carlingtech.com F-Series Circuit Breaker - Handle – Dimensional Specifications Dimensional Specifications: in. [mm] F-Series breakers are available up to 700A, and are also available with a 25 millivolt metering shunt construction. This optional construction provides a safe method for monitoring current flowing through the breaker by simply connecting a meter with light gauge wire to the appropriate terminals located on the shunt housing at the rear of the breaker. You can customize the application by measuring and displaying percentage of current, watts or safe/ danger zones. Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. www.carlingtech.com 173 F-Series Circuit Breaker - Handle – Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 174 www.carlingtech.com Circuit Breaker Accessories - ROCB - Introduction C-Series C-Series REMOTE OPERATED CIRCUIT BREAKER The C-Series remote operated circuit breaker consists of a custom designed remote operated motor module (housed within a circuit breaker molding) coupled to a C-Series hydraulic-magnetic circuit breaker. The remote operated circuit breaker (ROCB) offers the convenience of remote ON, OFF, and Reset capability combined with the safety and accuracy of a standard magnetic current sensing device. This allows operation of the circuit breaker from various locations in a system, facility or site without sacrificing the ability to manually operate the breaker if required. Service, diagnostics, load shedding and power distribution control functions can now be performed in areas that were previously unattended, inaccessible. The ROCB module can be mounted on either side of the host breaker, while occupying only the width of a standard C-Series pole. Several interface methods are available. Product Highlights: ON-OFF and trip indication Load shedding Energy management Compact size Automatic reset capable Choice of interface styles Panel mounting Manual Operation Override Fits into industry standard cut-out www.carlingtech.com ROCB Motor Specifications: Voltage input: 12 VDC to 80 VDC Start current: < 1 amp Switching time: < 2 seconds Operating Temperature: -25˚C to 80˚C 175 Circuit Breaker Accessories - ROCB - Ordering Scheme To order a remote operated circuit breaker, add / plus the remote module part number to the end of the C-Series circuit breaker catalog number. ex. CA1BO24620121C/RB1110BU1C Match color & mounting inserts of breaker. / RB 1 1 10 B U 1 C 1 Series 2 Mounting Position 3 Interface 2 MOUNTING POSITION As viewed from back of breaker, line side up, pole 1 left. 1 Left Side 2 Right Side 3 INTERFACE 1 Flying Leads 2 Integral Connector 3 Flying Leads with 4 pin dual row connector (female) 4 Flying Leads with 4 pin dual row connector (male) 176 6 Actuator Color 7 Mounting Insert 8 Agency Approval 5 VOLTAGE RATING A 12 VDC B 20-40 VDC C 41-80 VDC 1 SERIES RB 4 LEAD LENGTH 00 No Lead 011” 02 2” 033” 044” 05 5” 06 6” 07 7” 088” 099” 4 5 Lead Length Voltage Rating 1010” 1111” 1212” 1313” 1414” 1515” 1616” 1717” 1818” 1919” 2020” 2121” 2222” 2323” 2424” 2525” 2626” 2727” 2828” 2929” 3030” 6 ACTUATOR COLOR TWhite UBlack VRed WYellow 7 MOUNTING INSERT 1 6-32 x 0.195” 2 ISO M3 x 5mm 8 AGENCY APPROVAL C UL Recognized & CSA Accepted E TUV Certified, UL Recognized & CSA Accepted G UL 489 Listed & CSA Certified I UL 1500 Ignition Protected,UL Recognized & CSA Accepted J UL 489 Listed, CSA Certified & TUV Certified Notes: Integral and 4-pin dual row connectors not available with agency approval J or G: UL 489. www.carlingtech.com Circuit Breaker Accessories - ROCB - Dimensional Specifications Dimensional Specifications: in. [mm] #6-32[M3] THREAD X .195[4.95] DEEP (2 PLCS PER POLE) 2.062[52.37] 1.438[36.52] WIRE LEADS .750[19.05] DUAL ROW CONNECTOR USE AMP CONNECTOR P/N'S 172167-1(HOUSING) AND 770988-1/171639-1 (PINS) (NOT SUPPLIED) 2.500[63.50] 60° .150[3.81] 30° INTEGRAL CONNECTOR USE MOLEX P/N'S 87369-0400 (HOUSING) AND 50212 (PINS) (NOT SUPPLIED) 2.079[52.80] INTEGRAL CONNECTOR VERSION CONNECTOR WITH LEADS PANEL CUTOUT DETAIL TOLERANCES ±.005 [.12] 3.040 [77.22] CUSTOMER SUPPLIED FORM C SWITCH OR RELAY 2.280 [57.91] 1.520 [38.61] .156 DIA. [3.96] .760 [19.30] 2 PLC'S TYP. PER POLE OFF REMOTE OPERATOR MODULE OFF 1.448 [36.78] + ON 2.062 [52.37] CUSTOMER SUPPLIED VOLTAGE SOURCE .750 [19.05] ROCB TYP .432 [10.97] 1 POLE 2 POLE 3 POLE Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. www.carlingtech.com 177 Circuit Breaker Accessories - ROCB - Wire Instructions - 12VDC Module Wire Instructions CATALOG INTERFACE OPTION 1 (FLYING LEADS) WIRING INSTRUCTIONS CATALOG INTERFACE OPTION 2 (INTEGRAL CONNECTOR) WIRING INSTRUCTIONS BLUE CATALOG INTERFACE OPTION 1 (FLYING LEADS) WIRING ON RED INSTRUCTIONS + _ BLACK BLUE RED CUSTOMER SUPPLIED FORM C SWITCH OR RELAY C DC Source _ OFF CUSTOMER SUPPLIED FORM C SWITCH OR RELAY ON ON + 4321 CUSTOMER SUPPLIED FORM C CUSTOMER INTERFACE SWITCH OR RELAY ROCB 4321 CATALOG INTERFACE OPTION 3 (FLYING LEADS WITH 4 PIN DUAL ROW CONNECTOR) WIRING INSTRUCTIONS CUSTOMER INTERFACE ROCB ROCB BLUE CATALOG INTERFACE OPTION 3 (FLYING LEADS REDWITH 4 PIN DUAL ROW CONNECTOR) WIRING INSTRUCTIONS + DC Source _ BLACK BLUE RED C USE MOLEX P/Ns 87369-000 (HOUSING) DC50212 (PINS) OFF AND Source (NOT SUPPLIED) CUSTOMER _ SUPPLIED FORM C CUSTOMER SWITCH INTERFACE OR RELAY OFF _ BLACK + 4321 C DC Source ROCB + C OFF 4321 DC Source CATALOG INTERFACE OPTION 2 (INTEGRAL CONNECTOR) ON WIRING INSTRUCTIONS USE MOLEX P/Ns 87369-000 (HOUSING) AND 50212 (PINS) (NOT SUPPLIED) CUSTOMER INTERFACE ON C OFF CUSTOMER SUPPLIED FORM C SWITCH OR RELAY USE AMP P/Ns 172167-1 (HOUSING) AND 770988-1/171639-1 (PINS) (NOT SUPPLIED) ON + C DC OFF Source CUSTOMER _ INTERFACE CUSTOMER ROCB SUPPLIED FORM C ARTWORK FILE: PROPRIETARY NOTE: NOTICE TO ALL PERSONS RECEIVING THIS DRAWING. THIS DOCUMENT IS THE PROPERTY OF CARLING TECHNOLOGIES, INC. AND IS NOT TO BE DISCLOSED, REPRODUCED IN WHOLE OR IN PART OR USED FOR MANUFACTURING PURPOSES BY ANYONE WITHOUT THE CONSENT OF CARLING TECHNOLOGIES, INC. ARTWORK FILE: TITLE ROCB WIRING INSTRUCTIONS PROPRIETARY NOTE: DR BY DATESWITCH OR RELAY MJ 8-30-00 USE AMP P/Ns 172167-1 (HOUSING) DRAWING NO. REV AND 770988-1/171639-1 (PINS) (NOT SUPPLIED) IST-0002 DESCRIPTION 12 VOLT ROCB IST-0002B NOTICE TO ALL PERSONS RECEIVING THIS DRAWING. THIS DOCUMENT IS THE PROPERTY OF CARLING TECHNOLOGIES, INC. AND IS NOT TO BE DISCLOSED, REPRODUCED IN WHOLE OR IN PART OR USED FOR MANUFACTURING PURPOSES BY ANYONE WITHOUT THE CONSENT OF CARLING TECHNOLOGIES, INC. 178 BLACK IST-0002B TITLE ROCB WIRING INSTRUCTIONS DESCRIPTION 12 VOLT C SHEET CUSTOMER INTERFACE 1 OF 2 DR BY DATE MJ 8-30-00 DRAWING NO. REV IST-0002 C SHEET REVISIONS REV DESCRIPTION DATE A B C RELEASED PER ECN A6063 SEE ECO B2982 SEE ECO C5247 8-30-00 8-27-01 12-5-05 REVISIONS REV DESCRIPTION DATE A B C RELEASED PER ECN A6063 SEE ECO B2982 SEE ECO C5247 8-30-00 8-27-01 12-5-05 1 OF 2 www.carlingtech.com Circuit Breaker Accessories - ROCB - Wire Instructions - 20-80VDC Module Wire Instructions CATALOG INTERFACE OPTION 2 (INTEGRAL CONNECTOR) WIRING INSTRUCTIONS CATALOG INTERFACE OPTION 1 (FLYING LEADS) WIRING INSTRUCTIONS BLUE RED ON ON CATALOG INTERFACE OPTION 2 (INTEGRAL CONNECTOR) + WIRING INSTRUCTIONS C CATALOG INTERFACE OPTION 1 (FLYING LEADS) + C WIRING INSTRUCTIONS DC OFF _ CUSTOMER SUPPLIED FORM C SWITCH OR RELAY ORANGE BLUE RED 4321 OFF 4321 _ CUSTOMER CUSTOMER INTERFACE BLACK ROCB SUPPLIED FORM C SWITCH OR RELAY ORANGE CATALOG INTERFACE OPTION 3 (FLYING LEADS WITH FEMALE 4 PIN DUAL ROW CONNECTOR) WIRING INSTRUCTIONS ROCB CATALOG INTERFACE OPTION 4 321 USE MOLEX P/NsCONNECTOR) 87369-0400 (HOUSING) (FLYING LEADS WITH4MALE 4 PIN DUAL ROW AND 50212 (PINS) WIRING INSTRUCTIONS (NOT SUPPLIED) ROCB CUSTOMER INTERFACE CUSTOMER SUPPLIED FORM C SWITCH OR RELAY BLACK BLUE CATALOG INTERFACE OPTION 4 (FLYING LEADS WITH MALE 4 PIN DUAL ROW RED CONNECTOR) + WIRING INSTRUCTIONS ON C OFF _ DC Source _ CUSTOMER SUPPLIED FORM C SWITCH OR RELAY OFF CUSTOMER SUPPLIED FORM C SWITCH OR RELAY ORANGE BLUE USE AMP P/Ns 172167-1 (HOUSING) AND 770988-1/171639-1 (PINS) + (NOT SUPPLIED) RED DC Source ROCB ARTWORK FILE: ON C OFF _ ORANGE NOTICE TO ALL PERSONS RECEIVING THIS DRAWING. THIS DOCUMENT IS THE PROPERTY OF CARLING TECHNOLOGIES, INC. AND IS NOT TO BE DISCLOSED, REPRODUCED IN WHOLE OR IN PART OR USED FOR MANUFACTURING PURPOSES BY ANYONE WITHOUT THE CONSENT OF CARLING TECHNOLOGIES, INC. ARTWORK FILE: ROCB TITLE USE AMP P/Ns 172167-1 (HOUSING) AND 770988-1/171639-1 (PINS) (NOT SUPPLIED) ROCB WIRING INSTRUCTIONS DESCRIPTION _ CUSTOMER INTERFACE 20-80 VOLT PROPRIETARY NOTE: NOTICE TO ALL PERSONS RECEIVING THIS DRAWING. THIS DOCUMENT IS THE PROPERTY OF CARLING TECHNOLOGIES, INC. AND IS NOT TO BE DISCLOSED, REPRODUCED IN WHOLE OR IN PART OR USED FOR MANUFACTURING PURPOSES BY ANYONE WITHOUT THE CONSENT OF CARLING TECHNOLOGIES, INC. www.carlingtech.com AND 770987-1 (PINS) 2-7-00 IST-0001 ROCB WIRING INSTRUCTIONS DESCRIPTION 20-80 VOLT C B CUSTOMER INTERFACE SHEET C DR BY DRAWING NO. IST-0001 1 DATE OF 2 2-7-00 REV C SHEET ROCB ORANGE REVISIONS (NOT SUPPLIED) REV DESCRIPTION DRAWING NO. BOARD MOUNT REV 770607-1 SEE AMP FOR OR CIRCUIT A OPTIONS RELEASED PER ECN A5102 ALTERNATE CONNECTOR MJ TITLE BLACK DATE USE AMP P/Ns 172159-1 (HOUSING) MJ CUSTOMER INTERFACE IST-0001B RED + C OR CIRCUIT BOARD MOUNT 770607-1 SEE AMP FOR DC OFF ALTERNATE Source CONNECTOR OPTIONS DR BY IST-0001B PROPRIETARY NOTE: BLACK ORANGE BLUE USE AMP P/Ns 172159-1 (HOUSING) AND 770987-1 (PINS) (NOT SUPPLIED) ON CUSTOMER INTERFACE BLACK CUSTOMER INTERFACE CUSTOMER SUPPLIED FORM C SWITCH OR RELAY BLUE CATALOG INTERFACE OPTION 3 ON (FLYING LEADS RED WITH FEMALE 4 PIN DUAL ROW CONNECTOR) + WIRING INSTRUCTIONS C DC Source CUSTOMER SUPPLIED FORM C SWITCH OR RELAY USE MOLEX P/Ns 87369-0400 ON (HOUSING) AND 50212 (PINS) + (NOT SUPPLIED) C DC OFF Source CUSTOMER INTERFACE _ CUSTOMER SUPPLIED FORM C SWITCH OR RELAY C DC Source OFF _ ON + ROCB DC Source 4321 Source BLACK SEE ECO B1680 SEE ECN B2982 DATE 02-07-00 04-16-01 ROCB 08-27-01 REVISIONS REV A B C DESCRIPTION RELEASED PER ECN A5102 SEE ECO B1680 SEE ECN B2982 DATE 02-07-00 04-16-01 08-27-01 1 OF 2 179 Circuit Breaker Accessories - Accessories Ordering Scheme Panel Hole Plug Threaded insert A & B-Series hole plugs are available in gloss finish. Snap-In A & B-Series hole plugs are available in matte finish. 8 M 1 1 Accessory Code 2 Series C 3 Poles 1 2 1 4 Accessory Type 5 Actuator Type 6 Color 7 Finish 5 ACTUATOR TYPE & MOUNTING STYLE Actuator Type Mounting Style 1 M-Series Rocker Front Panel Snap-In 2 A & B-Series Rocker 6-32 Threaded Insert 3 A & B-Series Rocker ISO M3 Threaded Insert 6 C & D-Series Handle 6-32 Threaded Insert 7 C & D-Series Handle ISO M3 Threaded Insert 8 A, B, C & D-Series Handle Front Panel Snap-In 1 ACCESSORY CODE 8 2 SERIES A A & B-Series C C & D-Series M M-Series 3 POLES 1 One Pole A, B, C & D-Series Front Panel Snap-In Only 2 Multi-Pole Inner 3 Multi-Pole Outer 6 COLOR 1 White (M-Series only) 2 Black 7 Gray (M-Series only) 4 ACCESSORY TYPE C Panel Hole Plug 7 FINISH 1 Matte 2 Gloss ( A & B-Series only) A & B-Series PCB Socket The PCB socket is available with the A-Series Handle, DC up to 30 amps; A-Series Rocker, AC/DC up to 30 amps, and B-Series handle, AC/DC up to 30 amps. 8 A 1 1 Accessory Code 1 ACCESSORY CODE 8 2 SERIES A A & B-Series 3 POLES 1 One Pole 180 2 Series 3 Poles 1 2 1 5 Interface 5 Terminal 6 Color 4 INTERFACE WITH AUXILIARY SWITCH 1Yes 2No 5 AUXILIARY SWITCH TERMINAL TYPE 1 TAB, 0.110 Inches (Symmetrical terminal spacings) 3None 6 COLOR B Black www.carlingtech.com C-Series, E-Series - Circuit Breaker Accessories - Ordering Scheme C-Series with Push-In Stud Terminals Removal Tool Circuit Breaker Removal Tool 8C1-X0-08-639 1 Part Number 1 PART NUMBER 8C1-X0-08-639 8C1-X0-09-593 Removal Tool for 6-32 inserts Removal Tool for M3 inserts C & E-Series Power Selector The number of lockout sliding handles provided is one less than the number of sections specified, allowing one section to be live at a time. 8 E 6 1 Accessory Code 1 ACCESSORY CODE 8 2 SERIES C C & D-Series EE-Series 3 POLES 4 4 Poles 6 6 Poles 91 9 Poles 2 Series 3 Poles B 4 Accessory Type C 3 1 5 Sections 6 Color 7 Style 5 SECTIONS & POLES PER SECTION Number of Sections Poles Per Section B TwoTwo C TwoThree F ThreeTwo G ThreeThree 6 COLOR 2 Black 3 Red 7 STYLE 1 Carling Logo 4 ACCESSORY TYPE B Power Lockout Kit Notes: 1 9 Pole option only available on E-Series www.carlingtech.com 181 Time Delay Values - M-Series, MS-Series Circuit Breakers , Notes: 1 2 3 4 Delay Curves 12,14, 22, 24, 32, 34, 62, 64, 72, 74, 92, 94: Breakers to hold 100% and must trip at 135% of rated current and greater within the time limit shown in this curve. Delay Curves 10, 20, 30: Breakers to hold 100% and must trip at 150% of rated current and greater within the time limit shown in this curve. All Curves: Curve data shown represents breaker response at ambient temperature of 77°F (25°C) with no preloading. Breakers are mounted in standard wall-mount position. The minimum inrush pulse tolerance handling capability is 12 times the rated current on standard delays and 18 times the rated current on high inrush delays. These values are based on a 60 Hz 1/2 cycle, 8.33 ms pulse. High inrush delays should be specified for applications with high initial surge currents of short duration, such as switching power supplies, highly capacitive loads and transformer loads. Instantaneous Dual Rated AC/DC Short Short D2 Medium Medium D4 182 www.carlingtech.com Time Delay Values - A, B, C, CX, D, G, H, L, N-Series Circuit Breakers A, B, C, CX, D, G, H, L, N-SERIES TIME VALUES PERCENT OF RATED CURRENT Notes: UL489 C-Series Breakers available with Delay Curves 11, 12, 14, 16, 21, 22, 24, 26, 42, 44, 46. Delay Curves 11,12,14,16,21,22,24,26,42,44,46,52,54,56: Breakers to hold 100% and must trip at 125% of rated current and greater within the time limit shown in this curve. Delay Curves 32,34,36: Breakers to hold 100% and must trip at 135% of rated current and greater within the time limit shown in this curve. Delay Curves 10,20: Breakers to hold 100% and must trip at 150% of rated current and greater within the time limit shown in this curve. All Curves: Curve data shown represents breaker response at ambient temperature of 77°F (25°C) with no preloading. Breakers are mounted in standard wall-mount position. On 50 amp and less current ratings, the minimum inrush pulse tolerance handling capability is 12 times the rated current on standard delays and 25 times the rated current on high inrush delays. These values are based on a 60 Hz 1/2 cycle, 8.33 ms pulse. High inrush delays should be specified for applications with high initial surge currents of short duration such as switching power supplies, highly capacitive loads and transformer loads. DC TRIP TIME IN SECONDS AC TRIP TIME IN SECONDS Instantaneous PERCENT OF RATED CURRENT PERCENT OF RATED CURRENT TRIP TIME IN SECONDS TRIP TIME IN SECONDS Ultrashort PERCENT OF RATED CURRENT PERCENT OF RATED CURRENT TRIP TIME IN SECONDS TRIP TIME IN SECONDS Short PERCENT OF RATED CURRENT www.carlingtech.com PERCENT OF RATED CURRENT 183 Time Delay Values - A, B, C, CX, D, G, H, L, N-Series Circuit Breakers TRIP TIME IN SECONDS DC TRIP TIME IN SECONDS AC Medium TRIP TIME IN SECONDS PERCENT OF RATED CURRENT TRIP TIME IN SECONDS PERCENT OF RATED CURRENT Long PERCENT OF RATED CURRENT TRIP TIME IN SECONDS High Inrush DC TRIP TIME IN SECONDS High Inrush AC Short TRIP TIME IN SECONDS PERCENT OF RATED CURRENT TRIP TIME IN SECONDS PERCENT OF RATED CURRENT Medium TRIP TIME IN SECONDS PERCENT OF RATED CURRENT TRIP TIME IN SECONDS PERCENT OF RATED CURRENT Long PERCENT OF RATED CURRENT 184 PERCENT OF RATED CURRENT PERCENT OF RATED CURRENT www.carlingtech.com Time Delay Values - A, B, C, CX, D, G, H, L, N-Series Circuit Breakers AC/DC TRIP TIME IN SECONDS Short PERCENT OF RATED CURRENT TRIP TIME IN SECONDS Medium PERCENT OF RATED CURRENT TRIP TIME IN SECONDS Long PERCENT OF RATED CURRENT www.carlingtech.com 185 Time Delay Values - E-Series Circuit Breaker NOTES Delay Curves 10,20,30: Breakers to hold 100% and must trip at 150% of rated current and greater wthin the time limit shown in these curves. Delay Curves 12,14,16,22,24,26,62,64,66,72,74,76: Breakers to hold 100% and must trip at 125% of rated current and greater wthin the time limit shown in these curves. Delay Curves 32,34,36,92,94,96: Breakers to hold 100% and must trip at 135% of rated current and greater wthin the time limit shown in these curves. All curves: Data shown represents breaker response at ambient temperature of 77°F (25°C) with no preloading: Breakers are mounted in standard wall-mount position. The minimum inrush pulse tolerance handling capacity on the above standard delays is 16 times rated current &20 times rated current for high inrush delays based on a 60Hz 1/2 cycle, 8.33 ms pulse. DC TRIP TIME IN SECONDS AC TRIP TIME IN SECONDS Instantaneous PERCENT OF RATED CURRENT PERCENT OF RATED CURRENT TRIP TIME IN SECONDS TRIP TIME IN SECONDS Short PERCENT OF RATED CURRENT PERCENT OF RATED CURRENT TRIP TIME IN SECONDS TRIP TIME IN SECONDS Medium PERCENT OF RATED CURRENT PERCENT OF RATED CURRENT TRIP TIME IN SECONDS TRIP TIME IN SECONDS Long PERCENT OF RATED CURRENT 186 PERCENT OF RATED CURRENT www.carlingtech.com Time Delay Values - E-Series Circuit Breaker AC/DC TRIP TIME IN SECONDS Instantaneous PERCENT OF RATED CURRENT TRIP TIME IN SECONDS Short PERCENT OF RATED CURRENT TRIP TIME IN SECONDS Medium PERCENT OF RATED CURRENT TRIP TIME IN SECONDS Long PERCENT OF RATED CURRENT www.carlingtech.com 187 Time Delay Values - F-Series Circuit Breaker Short - AC 22 11 No Trip .013 - .125 .010 - .070 .008 - .032 .006 - .020 .005 - .020 .004 - .020 .004 - .020 12 No Trip .475 - 10.0 .275 - 2.80 .140 - .850 .030 - .190 .015 - .125 .010 - .050 .008 - .038 14 16 22 24 26 No Trip No Trip No Trip No Trip No Trip 10.0 - 110 110 - 1000 .700 - 12.0 10.0 - 160 50.0 - 700 6.00 - 40.0 60.0 - 400 .350 - 4.00 6.00 - 60.0 32.0 - 350 2.50 - 15.0 22.0 - 150 .130 - 1.30 .220 - 20.0 10.0 - 90.0 .500 - 3.00 4.00 - 25.0 .027 - .220 .300 - 3.00 1.50 - 15.0 .180 - 1.00 1.00 - 5.50 .008 - .130 .050 - 1.30 .500 - 7.00 .010 - .280 .008 - .080 .008 - .390 .004 - .045 .005 - .060 .006 - 2.00 AC Ultrashort - DC .010 - 1.80 .004 - .090 .007 - .500 .020 - 3.00 DC TRIP TIME IN SECONDS TRIP TIME IN SECONDS F SERIES 50/60 HZ SHORT CURVE NO. 22 PERCENT OF RATED CURRENT Short - DC PERCENT OF RATED CURRENT TRIP TIME IN SECONDS F SERIES 50/60 HZ MEDIUM CURVE NO. 24 TRIP TIME IN SECONDS Medium - AC 24 Medium - DC PERCENT OF RATED CURRENT Long - AC 26 TRIP TIME IN SECONDS F SERIES 50/60 HZ LONG CURVE NO. 26 PERCENT OF RATED CURRENT TRIP TIME IN SECONDS Long - DC PERCENT OF RATED CURRENT 188 TRIP TIME IN SECONDS PERCENT OF RATED CURRENT www.carlingtech.com Technical Glossary A Alternating Current A periodic current (sine wave) whose average value over a cycle is zero. The current reverses at regular intervals of time and has alternately positive and negative values. Ambient Temperature The temperature of the medium in which the heat of a device is dissipated. The ambient temperature is often specified in standards for device performance (such as the UL Standards) as the basis for determining the heat rise of the component. Ampacity The current carrying capacity of a conductor or device. Ampere see coulomb 1) The classic definition of an ampere is a unit of electric current flow equivalent to the motion of 1 coulomb of charge, or 6.28 X10 18 electrons, past any cross section in 1 second. This is an intuitive way to think about an ampere, it is the flow of a huge number of electrons through a conductor. 2) In 1948 this alternative definition was adopted: A unit of electric current in the meter-kilogramsecond system. It is the steady current that when flowing in straight parallel wires of infinite length and negligible cross section, separated by a distance of one meter in free space, produces a force between the wires of 2 x 10 -7 newtons per meter of length. B Battery see cell Two or more cells connected together. Thus a group of batteries connected together can also be referred to as a battery Battery Bank When groups of 6V or 12V batteries are wired in series or parallel or a combination to increase voltage or capacity the entire group is referred to as a battery bank. When batteries are connected in series the amp-hour rating is the same and the voltage is additive. When batteries are connected in parallel the voltage is the same and the amp-hour rating is additive. Battery State-Of-Charge The term is used to describe and estimate of how much energy the battery is able to deliver. There have been many attempts to develop improved state-of-charge estimates. The most common methods include specific gravity, at-rest open-circuit voltage, and amp-hour measurement. Branch Circuit see main The portion of the wiring system after the main circuit protection device. Break (rating) The amount of current that can be passing through a set of contacts, such as those in a solenoid, when they open, without damaging the contacts. This can be a rating for a single event or over some number of cycles, generally 1000, 10,000 or 1000,000. Bus, Busbar A bus is a group of common connections, often consisting of a strip of copper or brass with a number of screws or bolt studs for the connection of wires. It may be a negative or a positive bus. C Cascade Circuit A series arrangement of more than one protector connected between the power source and the load. CE (Conformité Européen) The CE marking is a conformity marking consisting of the letters “CE”. The CE marking is applied to products regulated by certain European health, safety and environmental protection legislation. The CE marking is obligatory for products it applies to. The manufacturer affixes the marking certifying that the product conforms to applicable regulations, in order to be allowed to sell his product in the European market. Cell An electrochemical system that converts chemical energy into electrical energy. Typically consisting of two conductive plates with different galvanic potential immersed in an electrolyte. Charge Classically refers to an accumulation of electrons producing an electrostatic charge. In common use it often refers to restoring energy to a battery. Specifically, it would refer to the part of a multistage battery charging cycle when the voltage was held constant at or about the gassing voltage. Circuit A closed path of electrically, or electro-magnetically connected, components or devices that is capable of current flow. Typically consisting of loads, sources, conductors, and circuit protection (circuit breakers and fuses). For example: A battery, fuse, and bilge pump connected together with wire are a circuit. The path must be continuous and closed. Circuit Breaker A device that, like a fuse, interrupts a current in an electric circuit when the current becomes too high. Unlike a fuse, a circuit breaker can be reset after it has been tripped. When a high current passes through the circuit breaker, the heat it generates or the magnetic field it creates causes a trigger to rapidly separate the pair of contacts that normally conduct the current. Circular Mils A method of specifying wire size mathematically. One Circular Mil is a unit of area equal to that of a circle .001” in diameter. The actual area of a Circular Mil is: A = <eth> r 2 A = 3.1428 x (.0005) 2 inches A = .0000007857 square inches Cold Cranking Amperes (CCA) see marine cranking amperes CCA is the discharge load in amps, which a battery can sustain for 30 seconds at 0° F. and not fall below 1.2 volts per cell (7.2V on 12V battery). This battery rating measures a burst of energy that an engine needs to start in a cold environment. This rating is used mainly for rating batteries for engine starting capacity and does not apply to NiCad batteries, NiMH batteries or Alkaline batteries. Common Trip A feature on a multi-pole protector in which an overload on any pole will cause all poles to open. Conductivity Conductance is the reciprocal of resistance, which depends on the receptivity constant of the material. Receptivity is the resistance of a conductor having unit cross section and unit length. Conductivity is the reciprocal of the receptivity. Its units are 1/ohm-cm or ohm/cm, or 1/ohmcircular mils/ft Conductor That part of an electrical circuit whose resistance relative to the balance of the circuit is zero. For example, in a circuit consisting of a light bulb and a battery, connected together with wire, the wire is referred to as the conductor. www.carlingtech.com Converter An electrical device that converts one type of electrical energy into another. Battery chargers convert AC power to DC to charge the battery, inverters convert DC power into AC, both are converters. Often used in RV industry to mean a power supply that runs the domestic DC loads when shore power is available. Coordination The ability of the protector with the lowest rating in a cascade arrangement to trip before those with higher ratings (See Cascade Circuit). Coulomb see amperage The measurement unit of electric charge, which is determined by the number of electrons in excess (or less than) the number of protons. Classically a charge of 1 coulomb = 6.25 X 10 18 electrons. The meter-kilogram-second unit of electrical charge equal to the quantity of charge transferred in one second by a steady current of one ampere. Cranking (Starting) Normally associated with “cranking current” which is the current required by the starter circuit prior to engine starting. The cranking current varies significantly during the starting cycle. Initially, there is a large surge of current required to overcome the inertia and compression of the engine. This surge can be two to four times the average cranking current. Once the engine is turning there are peaks and valleys as the pistons go through the compression and exhaust cycles. The cranking current rating is used for sizing batteries, cables, and battery switches. Current see amperage Current is a flow of electrical charge carriers, usually electrons or electron-deficient atoms. The common symbol for current is the uppercase letter I. The standard unit is the ampere, symbolized by A. Physicists consider current to flow from relatively positive points to relatively negative points; this is called conventional current or Franklin current. Electrons, the most common charge carriers, are negatively charged. They flow from relatively negative points to relatively positive points. Electric current can be either direct or alternating. Direct current (DC) flows in the same direction at all points in time, although the instantaneous magnitude of the current might vary. In an alternating current (AC), the flow of charge carriers reverses direction periodically. The number of complete AC cycles per second is the frequency, which is measured in hertz. An example of pure DC is the current produced by an electrochemical cell. The output of a power-supply rectifier, prior to filtering, is an example of pulsating DC. The output of common utility outlets is AC. Current Limitation A protective device that reduces the available short circuit peak current to a lesser value. Current Rating The maximum current in amperes that a device will carry continuously under defined conditions without exceeding specified performance limits. Current Transformer see ammeter The “CT”, as current transformers are commonly referred to, is used by AC ammeters to “sense” current flow in a wire in an AC circuit. It is a toroidal coil of wire through which a wire whose current we wish to measure is passed. It is normally encapsulated and looks like a “doughnut”, which is how electrician’s commonly refer to it. The doughnut has two wires coming out of it, which are connected to the AC ammeter. As current flows in the AC wire we wish to measure, it induces a current flow in the current transformer. The magnitude of the current varies directly with the current flowing in the AC wire. Current transformers are rated by the number of maximum amps that can flow in the measured wire and the current generated, by the CT, at that current flow. For example: A 50:5 CT is rated for 50 amps flowing in the measured wire, and it generates 5 amps of current as a consequence. D Delay A difference in time between the initiation of an event and its occurrence, or between an event’s observation and enunciation of it. This is usually used to refer to the time between the application of overcurrent to a fuse or circuit breaker and the time when the device opens. Derating A decrease in a device’s rating, usually amperage, due to its application in ambient conditions different from those in which it was tested or for which it was designed originally. dielectric strength The maximum voltage stress that a material can withstand without rupture. Digital A digital signal is one which has only two valid values denoted as 1 or 0. Commonly these are equated to distinctly different voltage. For example: A voltage of +5V would equal a 1 and a voltage of 0V would equal a 0. A digital meter is one that displays values as numerical values rather than as the position of a meter on a relative scale. Direct Current (DC) An electric current that always flows in the same direction. The magnitude may vary but the current direction is always the same. Commonly referred to as DC. Examples of direct current sources are batteries, fuel cells, and photovoltaic cells. DC sources such as battery chargers and alternators actually use rectified AC current as the source. Discharge Refers to the consumption of energy from a battery, or to the electrostatic discharge associated with a lightning bolt, capacitor, etc. Double Pole Indicates a switch, relay, or circuit breaker with two separate conductive paths, which are opened or closed when the device is operated. Duty, Continuous The requirement that demands operation at a constant load for an indefinite period of time. Duty, Intermittent The requirement that demands operation for alternate intervals of (1) load/no load; (2) load/rest; or (3) load/no load/rest. E Earth The third planet from the sun in Astronomy, but in electrical terms it refers to a connection, which is made to a conductor that is connected to the planet Earth. In grounded electrical systems there is a connection, which is a copper rod or some other highly electrically conductive connection, to the actual Earth. This is to ensure a safe conductive path for a short circuit, which in turn helps prevent electrocution. Electron see coulomb A negatively charged subatomic particle, that is either free (not attached to any atom), or bound to the nucleus of an atom. In electrical conductors, current flow results from the movement of free electrons from atom to atom individually, and from negative to positive electric poles in general. The charge on a single electron is considered as the unit electrical charge. It is assigned negative polarity. Electrical charge quantity is not usually measured in terms of the charge on a single electron, as this is an extremely small charge. Instead, the standard unit of electrical charge quantity is the coulomb, symbolized by C, representing about 6.25 x 10 18 electrons. 189 Technical Glossary Electromotive Force (EMF) Commonly referred to as voltage, electromotive force is the energy per unit of charge that is supplied by a source of electrical energy such as a battery, charger or alternator. Electromagnetic Interference (EMI). Noise generated by a load (typically by electrical switching action). Usually specified as meeting agency limits for conducted EMI (noise reflected back onto the power bus) or radiated EMI (noise emitted into the area surrounding a device). Energy see power The classically simple definition is, the capacity to do work. Energy may be manifested as, mechanical motion, thermal heat, or electrical power, which is consumed, radiated, dissipated, or stored over a period of time. The energy in a direct-current circuit is equal to the product of the voltage in volts, the current in amperes, and the time in seconds. The units for energy are Watthours. In alternating current (AC) circuits, the expression for energy is more complex. Effective or RMS value The value of alternating current that will produce the same amount of energy in a resistance as the corresponding value of direct current. F Fault A defect in the normal circuit configuration, usually due to unintentional grounding. Commonly referred to as a short circuit. Fault Current The current that may flow in any part of a system under fault conditions. Feeder All circuit conductors between the service entrance equipment and the final branch circuit protector. Field Typically refers to a magnetic field. Specifically used when discussing the rotating electo-magnetic field associated with an alternator. By varying the field current, thus its strength, the output of the alternator may be controlled. Frequency see hertz For an oscillating or varying current, frequency is the number of complete cycles per second in alternating current direction. The standard unit of frequency is the hertz, abbreviated Hz. If a current completes one cycle per second, then the frequency is 1 Hz; 60 cycles per second equals 60 Hz (the standard alternating-current utility frequency). Fuse Safety device, consisting of a strip of low-melting-point alloy, which is inserted in an electric circuit to prevent excess current from flowing. If the current becomes too high the alloy strip melts, opening the circuit. G Generator A rotating machine capable of generating electrical power. In the narrow definition generator refers to a DC machine and alternator refers to an AC machine. However, in common use the term generator is used to refer to AC machines as well. Green Wire The green wire is the non-current carrying safety grounding wire in an AC system in the United States. It is connected to an exposed metal part in the electrical system to provide a path for fault current in the case of a short circuit. Ground Fault GFI (Ground Fault Interruptor) GFI is generic term referring to both GFCI and GFP GFCI (Ground Fault Circuit Interruptor) see GFI A device intended for the protection of personnel that functions to de-energize a circuit, or portion thereof, within an established period of time when a current to ground exceeds some predetermined value that is less than that required to operate the overcurrent protective device of the supply circuit. GFP (Ground Fault Protector) see GFI A device intended to protect equipment by interrupting the electric current to the load when a fault current to ground exceeds some predetermined value that is less than that required to operate the overcurrent protection device of that supply circuit. ground, ground conductor A point in a circuit which is at zero potential with respect to the Earth, or which is at the lowest potential in the system, (as with a floating ground). grounding, grounding conductor The AC conductor, not normally carrying current, used to connect the metallic non-current carrying parts of electrical equipment to the AC system and engine negative terminal, or its bus, and to the shore AC grounding conductor through the shore power cable. This term can also refer to the normally non-current carrying conductor used to connect metallic non-current carrying parts of direct current devices to the engine negative terminal, or its bus, to minimize stray current corrosion. Grounded The AC current carrying conductor that is intentionally maintained at ground potential, also called neutral. H Hertz see frequency Hertz is a unit of frequency of one cycle per second. It replaces the earlier term of “cycle per second (cps).” The abbreviation for Hertz is Hz. High Inrush (HI-INRUSH) A load that exhibits, upon application of power, a steep wave front transient of very high current amplitude for a short duration. Hot Hot usually refers to the ungrounded current carrying conductors in an AC system. These would typically have a voltage of 120V or 240V in the United States. The term Hot is also used to describe a circuit that is energized, and has a potential greater than ground. I Inductance An effect in electrical systems in which electrical currents store energy temporarily in magnetic fields before that energy is returned to the circuit. Instantaneous Trip Indicates that no intentional delay is purposely introduced in the opening time of a protector. Interrupt Rating (AIC) The fault current that a device, normally a fuse or circuit breaker is capable of interrupting without damage. 190 interrupting capacity The maximum fault current that can be interrupted by a protective device without failure of the device. inverter An inverter converts DC power stored in a battery to AC power which is used by most household appliances. IP ignition protection Devices, which operate in a potentially explosive environment, must be ignition protected. This would include engine rooms with gasoline engines. There is a very specific set of tests which a device must pass to claim ignition protection. They include operating safely in an explosive mixture of propane and air. isolation transformer A transformer that is inserted in series with the incoming AC power to provide a magnetic coupling for power between the ship’s systems and the AC grid. By magnetically coupling the power there is no direct connection by wires, which isolates the ships AC system from the AC grid. L Let-ThroughCurrent The actual fault current passing through a protective device as compared to the current available to the device. Line see load The conductors that are at the supply of energy to a circuit. Line normally refers to the current carrying non-grounded conductor. Line Loss see voltage drop The power loss that occurs due to amperage flowing through the resistance of conductors over their length. Listed (UL Listed) Indicates that a device or component has met certain specifications as set forth by Underwriters Laboratory. Further, it means that the device or component has been tested for conformance and ‘listed’ with UL so it can use the UL logo and claim conformance to the specification. Load see line A device that consumes power and does work. M Make (Rating) The current that a breaker, switch, or relay can connect without damaging the device. Make Before Break Describes a switch action that connects the new circuit before disconnecting the old. This type of switch action is required for battery switches in order to avoid an open circuit for the engine alternator, which can cause extreme voltages that can damage the alternator and accessory electronics. N NEC see National Electrical Code NEMA National Electrical Manufacturers Association National Electrical Code (NEC) The NEC is developed and maintained by the National Fire Protection Association which describes how residential, commercial, and RV electrical systems must be installed. The NEC is adopted, sometimes with revision, by states that also adopt the Uniform Building Code. Electrical inspections required by most building permits follow the NEC. While not required aboard boats, the NEC is a valuable guide to safe electrical systems. The goal of the NEC is personal safety and fire prevention. Neutral (Ground) see single phase The grounded current carrying conductor in a single phase, four wire, 120/240V AC system. Neutral-to-Ground Bonding Connecting the ground and the neutral together via an electrical conductor. Nuisance Trip A circuit breaker or fuse, which trips or blows without the circuit actually being overloaded. This may be due to a surge current which requires a slow tripping breaker or a slow blow fuse. O Ohm The unit for resistance equals V/I = volt/current. The unit of resistance is the ohm, symbol Ω, the Greek letter Omega. Ohm’s law States that the ratio of the EMF (Electromotive Force) applied to a closed circuit to the current in the circuit is a constant. That constant is the resistance of the circuit. It may be stated as V= IR (or E=IR, using E as the abbreviation of EMF whose units are volts). The unit of resistance is the ohm. Open Indicates a condition in an electric circuit in which there is a break in the conductive path. The break may be intentional such as an open switch or relay or it may be unintentional such as a broken wire or a blown fuse. In any case, the continuous conductive path required for an electric circuit is not available. Overcurrent When the current in a circuit exceeds the rating of the devices or conductors in it. Fuses and circuit breakers protect from overcurrent by opening the circuit if such a condition exists and persists. Overload Current The current value in excess of the rated current of the protective device. Overload Rating (OL) Designates whether the protector or family of protectors has been tested for general use or motor-starting applications: OL0 - tested at 1.5 times amp rating for general use OL1 - tested at 6 times sac rating or 10 times DC rating for motor starting application. P Panelboard A collection of circuit breakers, switches, and instrumentation installed into a panel, which provides the central point for power distribution and monitoring for the electrical system. May also refer to a smaller panel, which is located remotely from the main panel, which is used to supply loads in the adjacent area. “Panelboard” is a term generally used only by NEC. In the marine industry they are usually called “panels”, or “circuit breaker panels”, or “distribution panels”. Parallel Circuit An electrical circuit in which the positive connections are all in common and the negative connections are all in common. The voltage of the system appears across each branch of the circuit. The current varies as required by each load or source. www.carlingtech.com Technical Glossary Pigtail Wires which protrude from a device to connect it to the circuit. Often used in encapsulated products. Sometimes refers to a method of hooking up circuits in which a group of conductors are connected together and then one wire is connected to the circuit, this is done in order to simplify wiring. Polarity Refers to the electrical charge, which may be positive or negative. It also refers to the positive and negative terminals of a battery or load in a DC system. In AC systems it refers to the connections made to the hot and neutral. There is often a reverse polarity light that indicates if the neutral and hot are reversed. Polarized System An electrical system in which the positive and negative or the hot and neutral must be connected in a particular way and cannot be switched. Sometimes there are mechanical preventions to insure the correct polarity. For example, in an AC plug the physical configuration of the plug and receptacle force a polarized connection. Pole see toggle Indicates a conductive path in a switch or relay. Switches that are single pole have one conductive path; switches that are two pole have two conductive paths. Also refers to the magnetic poles on an electromagnet or a permanent magnet Potential The voltage across a circuit element. Implies the potential to do work. Power Electrical power is the rate at which electrical energy is converted to another form, such as motion, heat, or an electromagnetic field. The common symbol for power is the uppercase letter P. The standard unit is the watt, symbolized by W. In utility circuits, the kilowatt (kW) is often specified instead; 1 kW = 1000 W. Power in a direct current (DC) circuit is equal to the product of the voltage in volts and the current in amperes. This rule also holds for low-frequency alternating current (AC) circuits in which energy is neither stored nor released. At high AC frequencies, in which energy is stored and released (as well as dissipated or converted), the expression for power is more complex. In a DC circuit, a source of V volts, delivering I amperes, produces P watts according to the formula: P = VI When a current of I amperes passes through a resistance of R ohms, then the power in watts dissipated or converted by that component is given by: P = I2 R When a potential difference of V volts appears across a component having a resistance of R ohms, then the power in watts dissipated or converted by that component is given by: P =V2 /R Power Factor In an AC circuit loads other than resistance shift the phase angle between the voltage and the current. This shift is the result of energy being stored and released in an inductor for example. To calculate the power consumed one must consider this phase shift. We do so by using the following formula P=VI cosine ø, where ø is the difference in phase angle between the voltage and current. Cosine ø is called the power factor. For resistive loads the power factor is equal to 1 because the phase angle equals 0. For pure inductive loads the power factor is 0 because the phase angle is +90°. R Recognized (UL Recognized) A device that is UL Recognized differs from a device that is UL Listed. A Recognized device is expected to be installed within a larger assembly by a manufacturer, not in the field, and this larger assembly is then expected to be tested by UL. The UL Recognition then allows UL to skip testing of the specific embedded Recognized component. UL Recognition has little value for end users installing devices in the field. Rectifier A device that allows current to flow in only one direction, such as a diode. Used to convert, or rectify AC current into DC. Regulator (Voltage Regulator) A device, which uses a feedback loop to control the output of an alternator or other source. By measuring the output voltage and controlling the alternator field current, for example, the regulator is able to continuously adjust the alternator output to the desired voltage. Resistance The opposition to the flow of current in an electric circuit as defined by Ohm’s law. The unit of resistance is the ohm, symbol Ω, the Greek letter Omega. Reverse Polarity Describes a situation where the neutral and hot wires of an AC system are reversed. Most AC panels have an indicator to annunciate this condition, as it can be very dangerous. RMS (Root-Mean-Square) Root-mean-square (RMS) refers to the most common mathematical method of defining the effective voltage or current of an AC wave. To determine RMS value, three mathematical operations are carried out on the function representing the AC waveform: (1) The square of the waveform function (usually a sine wave) is determined. (2) The function resulting from step (1) is averaged over time. (3) The square root of the function resulting from step (2) is found. In a circuit whose impedance consists of a pure resistance, the RMS value of an AC wave is often called the effective value or DC-equivalent value. For example, if an AC source of 100 volts RMS is connected across a resistor, and the resulting current causes 50 watts of heat to be dissipated by the resistor, then 50 watts of heat will also be dissipated if a 100-volt DC source is connected to the resistor. For a sine wave, the rms value is 0.707 times the peak value, or 0.354 times the peakto-peak value. Household utility voltages are expressed in RMS terms. A so-called “117-volt” AC circuit has a voltage of about 165 volts peak (pk), or 330 volts peak-to-peak (pk-pk). S Safety Green (Ground) Wire The non-current carrying conductor in a three wire 120V or four wire 240V AC circuit, it provides a safe path for fault current. See also green ground wire. Self-Limiting A device whose ability to limit output power regardless of input power is intrinsic to its design. Short Circuit A conductive path of zero resistance. Typically refers to an unintentional connection between two conductors of opposite polarity. If a voltage is applied to a short circuit the current becomes very large and can start a fire, thus the need for short circuit, or overcurrent, protection in the form of fuses or circuit breakers. www.carlingtech.com Short-Circuit Current Rating (SC) The short-circuit current rating in kiloamperes (kA), followed by a letter and number designating the test conditions and any calibration following the short-circuit test as defined below: C - a short circuit test was conducted with series overcurrent protection U - a short circuit test was conducted without series overcurrent protection 1 - a recalibration test and dielectric strength test were not conducted as part of short circuit testing 1a - the supplementary protector was permanently open after the short -circuit test. A dielectric strength test and a voltage withstand test were conducted. (CSA only) 2 - a recalibration test and dielectric strength test were conducted as part of short-circuit testing 3 - a recalibration test, dielectric strength test and voltage withstand test were conducted as part of short circuit testing. (CSA only) Note: The C3 rating is not available. Sine Wave A waveform that can be expressed as the graph of the equation y = sin x. The utility AC power is a sine wave. Single Phase The typical 120/240V AC system in the United States is a single phase system, meaning that the current flow in the two conductors is in phase or that they both cross zero at the same time. Stray Current Unwanted current flows which occur due to a partial short circuit. surge A large amount of current during the initial starting phase of a motor for example. Surge Capacity The measurement of the ability to withstand surge currents without damage. Switch An electro-mechanical device that is intended to open an electrical circuit and thus turn a load or source on or off. Switchboard see panel board T Terminal A connection point or device for an electrical circuit. A terminal strip is a series of screws which may or may not be in common to which wires are connected. Also refers to the connecting device which may be crimped on the end of a wire to enable it to be connected to the circuit with a screw, such as a ring terminal. Terminal Studs A threaded bolt onto which ring terminals may be placed and then fastened with a nut. Normally used for high current connections. Thermal Thermal most commonly refers to a thermal circuit breaker, which uses the thermal effect of excess current flow to create differential expansion in a bi-metallic blade to open a circuit. time-current curve see delay A curve which depicts the relationship between the amount of current a fuse or breaker can withstand with respect to time. Time Delay The introduction of an intentional delay to the opening function of a protective device. Toggle see pole A switch which has a handle type actuator that can be placed in, at the most, three positions. Total Clearing Time The time elapsing from initiation of overload current to final current interruption. Transfer Switch, AC see selector switch, source isolation An electrical relay or manual switch which selects an AC source alternative, such as a generator, shore power, or inverter. Transformer, isolation see isolation transformer Trip Free A circuit breaker designed to trip when subjected to a fault current, even if the reset lever is held in the ON position. Tripping Current (TC) Tripping current is coded as a percentage of the amp rating. Codes for UL & CSA products: TC0 - tripping current is less than 125% of amp rating TC1 - tripping current is between 125 and 135% of amp rating TC2 - tripping current is more than 135% of amp rating TC3 - tripping current is standardized at 135% and at 200% of amp rating (CSA only) U Ultimate Trip Current The minimum value of current that will cause tripping of a protective device. Ungrounded Conductor Any conductor that is not connected to the Earth ground system. V Volt (Voltage) The unit of electric potential and electromotive force, equal to the difference of electric potential between two points on a conducting wire carrying a constant current of one ampere when the power dissipated between the points is one watt. Voltage Drop Conductor’s voltage reduction due to resistance. Voltage Rating The maximum voltage at which a device is designed to operate. Voltage Trip A protective device that is factory calibrated to trip at a predetermined voltage value. W Watt The measurement of electrical power. One watt is equal to one ampere of current flowing at one volt. Watts are typically rated as amps x volts; however, amps x volts, or volts-amps (v-a) ratings and watts are only equivalent when powering devices that absorb all the energy such as electric heating coils or incandescent light bulbs. Wire Sizing The process of selecting the appropriate sized conductor for the amount of current to be carried while considering the length of the circuit. Withstand Voltage The maximum voltage level that can be applied between circuits or components without causing a breakdown. 191 Carling Technologies Catalogs There are several catalogs available featuring complete details on all Carling Technologies products. Below is a list of useful information such as catalogs, brochures and videos. Please visit our website at carlingtech.com or scan the QR codes below for complete details. www.carlingtech.com Watch Company Profile Video Switches & Controls Hydraulic-Magnetic SWITCHES & CONTROLS Rocker, Toggle, Pushbutton & Rotary CATALOG Circuit Protection catalog Complete line and ordering details for Switches & Control products including Rocker, Toggle, Pushbutton, and Rotary style switches. Complete line and ordering details for all hydraulic-magnetic circuit breakers. Thermal GFCI / ELCI GFCI / ELCI THERMAL Circuit Protection Circuit Protection CATALOG catalog Complete line and ordering details for all thermal circuit breakers. 192 CATALOG catalog CATALOG catalog Complete line and ordering details for all GFCIs/ELCIs. www.carlingtech.com Carling Technologies Catalogs Marine On-Off Highway MARINE ON/OFF HIGHWAY Switches, Circuit Protection & ELCI/GFCIs Switches & Controls catalog brochure catalog brochure Complete line of ELCIs, thermal and hydraulic-magnetic circuit breakers specific for marine applications. Complete line of switches, controls and custom solutions specific for on-off highway applications. Renewable Energy Military MILITARY RENEWABLE ENERGY Circuit Breakers & Disconnects COTS Switches & Circuit Breakers catalog brochure catalog brochure Complete line of circuit breakers and disconnect products specific for renewable energy applications. Complete line of COTS (Commercial-Off-The-Shelf) switches and circuit breakers specific for military applications. Telecom/Datacom Industrial Automation TELECOM/DATACOM INDUSTRIAL AUTOMATION AND CONTROLS Circuit Protection Circuit Protection & Switches catalog brochure Complete line of hydraulic-magnetic circuit breakers specific for telecom/datacom applications. www.carlingtech.com brochure Complete line of switches and circuit breakers specific for industrial automation & controls applications. 193 Reps & Contact Authorized Sales Representatives Click on the group name on the map below to find your local representative or visit www.carlingtech.com/findarep. « « Matera W. Canada Matera E. Canada MIDWEST DM Michigan TEMCO Northwest Alaska, Hawaii « NORTHERN Hanna Lind Ltd. Melody Emery Sierra Bridge Marketing Omega Limited Dy-tronix Inc. LD. Allen Norris DM Assoc East Pacent DM Assoc TSI North TSI WEST Signal Enterprises Luscombe Engineering Pinnacle Marketing Matrix DM Mexico South America Mexico « « Sunbelt Components SOUTHEAST ProRep Solutions LATIN AMERICA Americas Europe Middle East Africa Asia-Pacific Oceania About Carling Founded in 1920, Carling Technologies is a leading manufacturer of electrical and electronic switches and assemblies, circuit breakers, electronic controls, power distribution units, and multiplexed power distribution systems. With four ISO registered manufacturing facilities and technical sales offices worldwide, Carling Technologies Sales, Service and Engineering teams do much more than manufacture electrical components, they engineer powerful solutions! To learn more about Carling please visit www.carlingtech.com/company-profile. To view all of Carling’s environmental, quality, health & safety certifications please visit www.carlingtech.com/environmental-certifications 194 www.carlingtech.com Notes www.carlingtech.com 195 Worldwide Headquarters Carling Technologies, Inc. 60 Johnson Avenue, Plainville, CT 06062-1177 Phone: 860.793.9281 Fax: 860.793.9231 Email: sales@ carlingtech.com www.carlingtech.com Northern Region Sales Office: nrsm@ carlingtech.com Southeast Region Sales Office: sersm@ carlingtech.com Midwest Region Sales Office: mrsm@ carlingtech.com West Region Sales Office: wrsm@ carlingtech.com Latin America Sales Office: larsm@ carlingtech.com Asia-Pacific Headquarters Carling Technologies, Asia-Pacific Ltd., Kowloon, Hong Kong Phone: Int + 852-2737-2277 Fax: Int + 852-2736-9332 Email: sales@ carlingtech.com.hk Shenzhen, China: shenzhen@ carlingtech.com Shanghai, China: shanghai@ carlingtech.com Pune, India: india@ carlingtech.com Kaohsiung, Taiwan: taiwan@ carlingtech.com Yokohama, Japan: japan@ carlingtech.com Europe | Middle East | Africa Headquarters Carling Technologies LTD 4 Airport Business Park, Exeter Airport, Clyst Honiton, Exeter, Devon, EX5 2UL, UK Phone: Int + 44 1392.364422 Fax: Int + 44 1392.364477 Email: ltd.sales@ carlingtech.com Germany: gmbh@ carlingtech.com France: sas@ carlingtech.com HyMag-C_06_2016