Project Number:

Project Number: Design Verification Test Report
Requested by: Greg Brown
Tracking Code: TC0613—0985_ Report_Rev5
Date: 3/28/2006
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Product Rev: 2
Lot #: 1
Part description: SFSD assemblies
Test Start: 04/17/2006
Tech: Troy Cook
Eng: Dave Scopellliti
Qty to test: 125
Test Completed: 6/5/2006
SFSD-XX-XX-X-XX-X DVT Report
Mated with TFM-120-02-L-D-A
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
CERTIFICATION
All instruments and measuring equipment were calibrated to National Institute for Standards and Technology (NIST)
traceable standards according to IS0 10012-l and ANSI/NCSL 2540-1, as applicable.
All contents contained herein are the property of Samtec. No portion of this report, in part or in full shall be
reproduced without prior written approval of Samtec.
SCOPE
To perform the following tests: Testing per TC0613—0985 test plan.
APPLICABLE DOCUMENTS
Standards: EIA Publication 364
TEST SAMPLES AND PREPARATION
1)
2)
3)
4)
5)
6)
All materials were manufactured in accordance with the applicable product specification.
All test samples were identified and encoded to maintain traceability throughout the test sequences.
After soldering, the parts to be used for LLCR and DWV/IR testing were cleaned according to TLWI-0001.
Either an automated cleaning procedure or an ultrasonic cleaning procedure may be used.
The automated procedure is used with aqueous compatible soldering materials.
The ultrasonic procedure can be used with either aqueous or non-aqueous soldering components and follows:
a. Sample test boards are to be ultrasonically cleaned after test lead attachment, preparation
and/or soldering.
b. Sample test boards are immersed into Branson 3510 cleaner containing Kyzen Ionox HC1
(or equivalent) with the following conditions:
i. Temperature: -------55° C+/- 5° C
ii. Frequency: -----------40 KHz
iii. Immersion Time: ---5 to 10 Minutes
c. Sample test boards are removed and placed into the Branson 3510 cleaner containing
deionized water with the following conditions:
i. Temperature: --------55° C +/- 5° C
ii. Frequency: -----------40 KHz
iii. Immersion Time: ---5 to 10 Minutes
d. Sample test boards are removed and placed in a beaker positioned on a hot plate with a
magnetic stirrer containing deionized water warmed to 55° C +/- 5° C for 1/2 to 1 minute.
e. Upon removal, the sample boards are rinsed for ½ to 1 minute at room temperature with free
flowing deionized water.
f. After the final rinse, the sample test boards are dried in an air-circulating oven for 10 to 15
minutes at 50° C +/- 5° C.
g. Sample test boards are then allowed to set and recover to room ambient condition prior to
testing.
7) Parts not intended for testing LLCR and DWV/IR are visually inspected and cleaned if necessary.
8) Any additional preparation will be noted in the individual test sequences.
9) Solder Information: Lead Free
10) Re-Flow Time/Temp: See accompanying profile.
11) Internal Test PCBs used: PCB-100458-TST-XX
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
OVEN PROFILE (Soldering Parts to Test Boards)
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
FLOWCHARTS
Current Carrying Capacity
TEST
STEP
GROUP A
GROUP B
1 board min
6 Contacts Linear
1 board min
6 Contacts clustered
CCC
CCC
01
Tabulate calculated current at RT, 65° C, 75° C and 95° C
after derating 20% and based on 105° C
CCC, Temp rise = EIA-364-70
Mating/Unmating/Normal Force
TEST
GROUP A
STEP
10 Boards
01
02
03
04
05
06
07
08
09
10
11
12
13
14
Contact Gaps
Setup Approve
Setup Approve
Mating / Unmating
Data Review
Normal Force
Data Review
Thermal Aging (Mated)
Normal Force
GROUP B1
Individual Contacts (30)
min
GROUP B2
Individual Contacts (30)
min
100 Cycles
100 Cycles
Mating / Unmating
Contact Gaps
Data Review
Thermal Aging (Mated)
Mating / Unmating
Contact Gaps
Data Review
Humidity (Mated)
Mating / Unmating
Contact Gaps
Thermal Aging = EIA-364-17, Test Condition 4, 105 deg C;
Time Condition 'B' (250 hours)
Humidity =EIA-364-31, Test Condition 'B' (240 Hours)
and Method III (+25 ° C to +65 ° C @ 90%RH to 98% RH)
ambient pre-condition and delete steps 7a and 7b
Mating/Un-Mating Forces = EIA-364-13
Normal Force = EIA-364-04
Contact Gaps/Height - No standard method. Usually measured optically
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
FLOWCHARTS Continued
IR / DWV
TEST
STEP
01
02
03
04
05
06
07
GROUP A
GROUP B1
GROUP B2
2 Boards
2 Boards
2 Boards
2 Boards
Ambient
IR
Ambient
DWV/Working Voltage
Thermal
Thermal Aging
Humidity
Humidity
DWV/Working Voltage
DWV/Working Voltage
Data Review
Thermal Aging
IR
Data Review
Humidity
IR
Thermal Aging = EIA-364-17, Test Condition 4, 105 deg C;
Time Condition 'B' (250 hours)
Humidity =EIA-364-31, Test Condition 'B' (240 Hours)
and Method III (+25 ° C to +65 ° C @ 90%RH to 98% RH)
ambient pre-condition and delete steps 7a and 7b
IR = EIA-364-21
DWV = EIA-364-20
Durability/Thermal Age/Cyclic Humidity
TEST
STEP
GROUP A
200 Points
100 Cycles
01
02
03
04
05
06
07
08
09
10
LLCR-1
Data Review
100 Cycles
LLCR-2
Data Review
Thermal Age
LLCR-3
Data Review
Cyclic Humidity
LLCR-4
Thermal Aging = EIA-364-17, Test Condition 4, 105 deg C;
Time Condition 'B' (250 hours)
Humidity =EIA-364-31, Test Condition 'B' (240 Hours)
and Method III (+25° C to +65° C @ 90%RH/98% RH)
ambient pre-condition and delete steps 7a and 7b
LLCR = EIA-364-23, LLCR
use Keithley 580 in the dry circuit mode, 10 mA Max
GROUP B3
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
FLOWCHARTS Continued
Current Cycling
TEST
STEP
01
GROUP A
Current Cycle, 500 cycles at
Operating current
Current Cycle = EIA 364-55, Condition "B", Method #4
Test at Current Listed
Measure at 30 minutes into 45 minute cycle
Terminal Retention (To Connector Housing)
TEST
STEP
Five Contacts (min)
01
Wire Pull
GROUP A1
Wire Retention (From Terminal)
TEST
STEP
Five Contacts (min)
01
Wire Pull (Insulation over Wire)
GROUP A
Wire Pull, EIA-364-08
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
ATTRIBUTE DEFINITIONS
The following is a brief, simplified description of attributes.
THERMAL:
1)
2)
3)
4)
EIA-364-17, Temperature Life with or without Electrical Load Test Procedure for Electrical Connectors.
Test Condition 4 at 105° C.
Test Time Condition B for 250 hours.
Connectors are sometimes mated and all samples are pre-conditioned at ambient.
HUMIDITY:
1)
2)
3)
4)
Reference document: EIA-364-31, Humidity Test Procedure for Electrical Connectors.
Test Condition B, 240 Hours.
Method III, +25° C to + 65° C, 90% to 98% Relative Humidity excluding sub-cycles 7a and 7b.
Connectors are sometimes mated and all samples are pre-conditioned at ambient.
TEMPERATURE RISE (Current Carrying Capacity, CCC):
1) EIA-364-70, Temperature Rise versus Current Test Procedure for Electrical Connectors and Sockets.
2
2) When current passes through a contact, the temperature of the contact increases as a result of I R (resistive)
heating.
3) The number of contacts being investigated plays a significant part in power dissipation and therefore
temperature rise.
4) The size of the temperature probe can affect the measured temperature.
5) Copper traces on PC boards will contribute to temperature rise:
a. Self heating (resistive)
b. Reduction in heat sink capacity affecting the heated contacts
6) A de-rating curve, usually 20%, is calculated.
7) Calculated de-rated currents at three temperature points are reported:
a. Ambient
о
b. 65 C
о
c. 75 C
о
d. 95 C
8) Typically, neighboring contacts (in close proximity to maximize heat build up) are energized.
9) The thermocouple (or temperature measuring probe) will be positioned at a location to sense the maximum
temperature in the vicinity of the heat generation area.
10) A computer program, TR 803.exe, ensures accurate stability for data acquisition.
11) Hook-up wire cross section is larger than the cross section of any connector leads/PC board traces, jumpers,
etc.
12) Hook-up wire length is longer than the minimum specified in the referencing standard.
CONTACT GAP:
1) Contact gaps were measured before and after stressing the contacts (e.g. thermal aging, mechanical cycling,
etc.).
2) Typically, all contacts on the connector are measured.
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
MATING/UNMATING:
1) Reference document: EIA-364-13, Mating and Unmating Forces Test Procedure for Electrical Connectors.
2) The full insertion position was to within 0.003” to 0.004” of the plug bottoming out in the receptacle to
prevent damage to the system under test.
3) One of the mating parts is secured to a floating X-Y table to prevent damage during cycling.
NORMAL FORCE (FOR CONTACTS TESTED OUTSIDE THE HOUSING):
1) Reference document: EIA-364-04, Normal Force Test Procedure for Electrical Connectors.
2) The contacts shall be tested in the loose state, not inserted in connector housing.
3) The contacts shall be prepared to allow access to the spring member at the same attitude and deflection level
as would occur in actual use.
4) In the event that portions of the contact prevent insertion of the test probe and/or deflection of the spring
member under evaluation, said material shall be removed leaving the appropriate contact surfaces exposed.
5) In the case of multi-tine contacts, each tine shall be tested independently on separate samples as required.
6) The connector housing shall be simulated, if required, in order to provide an accurate representation of the
actual contact system performance.
7) A holding fixture shall be fashioned to allow the contact to be properly deflected.
8) Said holding fixture shall be mounted on a floating, adjustable, X-Y table on the base of the Dillon TC2,
computer controlled test stand with a deflection measurement system accuracy of 5 µm (0.0002”).
9) The probe shall be attached to a Dillon P/N 49761-0105, 5 N (1.1 Lb) load cell providing an accuracy of 
0.2%.
10) The nominal deflection rate shall be 5 mm (0.2”)/minute.
11) Unless otherwise noted a minimum of five contacts shall be tested.
12) The force/deflection characteristic to load and unload each contact shall be repeated five times.
13) The system shall utilize the TC2 software in order to acquire and record the test data.
14) The permanent set of each contact shall be measured within the TC2 software.
15) The acquired data shall be graphed with the deflection data on the X-axis and the force data on the Y-axis
and a print out will be stored with the Tracking Code paperwork.
INSULATION RESISTANCE (IR):
To determine the resistance of insulation materials to leakage of current through or on the surface of these
materials when a DC potential is applied.
1) PROCEDURE:
a. Reference document: EIA-364-21, Insulation Resistance Test Procedure for Electrical Connectors.
b. Test Conditions:
i. Between Adjacent Contacts
ii. Electrification Time 2.0 minutes
iii. Test Voltage (500 VDC) corresponds to calibration settings for measuring resistances.
2) MEASUREMENTS:
3) When the specified test voltage is applied (VDC), the insulation resistance shall not be less than 5000
megohms.
DIELECTRIC WITHSTANDING VOLTAGE (DWV):
To determine if the sockets can operate at its rated voltage and withstand momentary over potentials due to
switching, surges, and other similar phenomenon. Separate samples are used to evaluate the effect of
environmental stresses so not to influence the readings from arcing that occurs during the measurement
process.
1) PROCEDURE:
a. Reference document: EIA-364-20, Withstanding Voltage Test Procedure for Electrical Connectors.
b. Test Conditions:
i. Between Adjacent Contacts
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
ii. Rate of Application 500 V/Sec
iii. Test Voltage (VAC) until breakdown occurs
2) MEASUREMENTS/CALCULATIONS
a. The breakdown voltage shall be measured and recorded.
b. The dielectric withstanding voltage shall be recorded as 75% of the minimum breakdown voltage.
c. The working voltage shall be recorded as one-third (1/3) of the dielectric withstanding voltage (onefourth of the breakdown voltage).
LLCR:
1) EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
2) A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
3) The following guidelines are used to categorize the changes in LLCR as a result from stressing
a. <= +5.0 mOhms:----------------------------- Stable
b. +5.1 to +10.0 mOhms: ---------------------- Minor
c. +10.1 to +15.0 mOhms: -------------------- Acceptable
d. +15.1 to +50.0 mOhms: -------------------- Marginal
e. +50.1 to +2000 mOhms: ------------------- Unstable
f. >+2000 mOhms: ----------------------------- Open Failure
GAS TIGHT:
1)
2)
3)
4)
To provide method for evaluating the ability of the contacting surfaces in preventing penetration of harsh
vapors which might lead to oxide formation that may degrade the electrical performance of the contact
system.
EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
The following guidelines are used to categorize the changes in LLCR as a result from stressing
a. <= +5.0 mOhms:----------------------------- Stable
b. +5.1 to +10.0 mOhms: ---------------------- Minor
c. +10.1 to +15.0 mOhms: -------------------- Acceptable
d. +15.1 to +50.0 mOhms: -------------------- Marginal
e. +50.1 to +2000 mOhms: ------------------- Unstable
f. >+2000 mOhms: ----------------------------- Open Failure
Procedure:
a. Reference document: EIA-364-36, Test Procedure for Determination of Gas-Tight Characteristics
for Electrical Connectors, Sockets and/or Contact Systems.
b. Test Conditions:
i. Class II--- Mated pairs of contacts assembled to their plastic housings.
ii. Reagent grade Nitric Acid shall be used of sufficient volume to saturate the test chamber
iii. The ratio of the volume of the test chamber to the surface area of the acid shall be less than
10.
iv. The chamber shall be saturated with the vapor for at least 15 minutes before samples are
added.
v. Exposure time, 55 to 65 minutes.
vi. The samples shall be no closer to the chamber walls than 1 inches and no closer to the
surface of the acid than 3 inches.
vii. The samples shall be dried after exposure for a minimum of 1 hour.
о
viii. Drying temperature 50 C
ix. The final LLCR shall be conducted within 1 hour after drying.
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
SUPPLEMENTAL TESTS
CURRENT CYCLING:
1) Reference document: EIA-364-55, Current Cycling Test Procedure for Electrical Connectors.
2) Reference document: EIA-364-06, Contact Resistance Test Procedure for Electrical Connectors.
a. This is a four-wire measurement.
3) An uninterruptible Power Supply maintained power to appropriate equipment.
a. A microprocessor controlled cycling fixture maintained accurate duty-cycle timing for test duration.
b. A calibrated constant current source provided consistent DC power during ON cycles
TERMINAL RETENTION:
1) Secure cable and measure the force required to pull the contact free from the insulator housing.
WIRE RETENTION:
2) Secure cable and measure the force required to pull the crimp off of the discrete wire.
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
RESULTS
Temperature Rise, CCC at a 20% de-rating
 28 AWG. - CCC for a 30°C Temperature Rise --------2.1 A per contact with 6 adjacent contacts powered
 30 AWG. - CCC for a 30°C Temperature Rise --------2.0 A per contact with 6 adjacent contacts powered
Contact Gap
 Initial
o Min ----------------------------------------------------.0105”
o Max ---------------------------------------------------.0117”
 After 100 Cycles
o Min ----------------------------------------------------.0108”
o Max ---------------------------------------------------.0126”
 Thermal
o Min ----------------------------------------------------.0122”
o Max ---------------------------------------------------.0139”
 Humidity
o Min ----------------------------------------------------.0119”
o Max ---------------------------------------------------.0142”
Mating – Unmating Forces
 Initial
o Mating
 Min --------------------------------------- 4.8 Lbs.
 Max--------------------------------------- 6.1 Lbs.
o Unmating
 Min --------------------------------------- 4.8 Lbs.
 Max--------------------------------------- 5.7 Lbs.
 After 100 Cycles
o Mating
 Min --------------------------------------- 8.0 Lbs.
 Max--------------------------------------12.8 Lbs.
o Unmating
 Min --------------------------------------- 7.4 Lbs.
 Max--------------------------------------10.4 Lbs.
 Thermal
o Mating
 Min --------------------------------------- 3.2 Lbs.
 Max--------------------------------------- 5.4 Lbs.
o Unmating
 Min --------------------------------------- 3.6 Lbs.
 Max--------------------------------------- 5.1 Lbs.
 Humidity
o Mating
 Min --------------------------------------- 3.0 Lbs.
 Max--------------------------------------- 4.4 Lbs.
o Unmating
 Min --------------------------------------- 2.9 Lbs.
 Max--------------------------------------- 4.2 Lbs.
Normal Force at .004” deflection
 Initial
o Min -------------------------------------------------81.8 grams
o Max ---------------------------------------------- 100.3 grams
Set ------- .0002”
Set ------- .0004”
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies

Thermal
o Min -------------------------------------------------80.6 grams
o Max ------------------------------------------------96.3 grams
Insulation Resistance minimums, IR
 Initial
o Mated ----------------------------------------------100,000 Meg Ω ------------------------ Pass
o Unmated ------------------------------------------- 50,000 Meg Ω
 Thermal
o Mated ----------------------------------------------100,000 Meg Ω
o Unmated ------------------------------------------- 50,000 Meg Ω
 Humidity
o Mated ----------------------------------------------- 15,000 Meg Ω
o Unmated ------------------------------------------- 50,000 Meg Ω
Dielectric Withstanding Voltage minimums, DWV
 Initial
o Breakdown
 Mated --------------------------------------1,120 VAC
 Unmated -----------------------------------1,100 VAC
o DWV
 Mated ---------------------------------------- 840 VAC
 Unmated ------------------------------------- 825 VAC
o Working voltage
 Mated ---------------------------------------- 280 VAC
 Unmated ------------------------------------- 275 VAC
 Thermal
o Breakdown
 Mated ---------------------------------------- 600 VAC
 Unmated -----------------------------------1,300 VAC
o DWV
 Mated ---------------------------------------- 450 VAC
 Unmated ------------------------------------- 975 VAC
o Working voltage
 Mated ---------------------------------------- 150 VAC
 Unmated ------------------------------------- 325 VAC
 Humidity
o Breakdown
 Mated --------------------------------------1,100 VAC
 Unmated -----------------------------------1,200 VAC
o DWV
 Mated ---------------------------------------- 825 VAC
 Unmated ------------------------------------- 900 VAC
o Working voltage
 Mated ---------------------------------------- 275 VAC
 Unmated ------------------------------------- 300 VAC
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
LLCR Durability (200 LLCR test points)
 Initial --------------------------------------------------------------- 19.9 mOhms Max
 Durability, 100 Cycles
o <= +5.0 mOhms ---------------------------------- 200 Points ------------------------ Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
 Thermal
o <= +5.0 mOhms ---------------------------------- 199 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 1 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
o
 Humidity
o <= +5.0 mOhms ---------------------------------- 200 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
Current Cycling – 500 Cycles, 45 minutes ON and 15 minutes OFF
 Test Current ------------------------------------------------ 4.63 A
 Contact Resistances, Measured 30 minutes into the FIRST and LAST ON cycle
o Initial
 Min --------------------------------------39.1mOhms
 Max--------------------------------------45.8 mOhms
o Final
 Min --------------------------------------38.9 mOhms --------------------------- PASS
 Max--------------------------------------46.5 mOhms --------------------------- PASS
 Temperature Change, Measured 30 minutes into the FIRST and LAST ON cycle
o Initial Temperature Change ------------------47°C ------------------------------------- PASS
o Final Temperature Change -------------------48°C ------------------------------------- PASS
Terminal / Housing Retention
 Min --------------------------------------- 5.0 Lbs.
 Max--------------------------------------- 5.96 Lbs.
 Ave. --------------------------------------- 5.47 Lbs.
Wire /Crimp Retention
 Min --------------------------------------- 4.6 Lbs.
 Max--------------------------------------- 8.2 Lbs.
 Ave. --------------------------------------- 6.73 Lbs.
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
DATA SUMMARIES
CURRENT CARRYING CAPACITY:
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
DATA SUMMARIES (continued)
CONTACT GAP:
Contact Gap Measurements
0.015
0.015
0.014
Upper
0.014
GAP - Inches
0.013
0.0129
0.0129
0.013
SFSD
Upper
Nominal
Lower
Nominal
0.012
0.0117
0.012
0.011
0.0109
Lower
0.011
0.010
Initial
Mating
Thermal
Humidity
Stress
Initial
After 100 Cycles
Measurements in inches
Measurment in Inches
Minimum
Maximum
Average
St. Dev.
Count
0.0105
0.0117
0.0109
0.0001
360
Minimum
Maximum
Average
St. Dev.
Count
0.0108
0.0126
0.0117
0.0002
360
After Thermal
After Humidity
Measurment in Inches
Measurment in Inches
Minimum
Maximum
Average
St. Dev.
Count
0.0122
0.0139
0.0129
0.0003
360
Minimum
Maximum
Average
St. Dev.
Count
0.0119
0.0142
0.0129
0.0004
360
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
DATA SUMMARIES (continued)
MATING/UNMATING:
Initial
Mating
Force
(Oz)
Minimum
Maximum
Average
Minimum
Maximum
Average
Force
(Lbs)
Unmating
Force
(Oz)
After 100 Cycles
Mating
Unmating
Force
(Lbs)
Force
(Oz)
4.75
77.4
4.84
6.1
91.5
5.7
5.3
83.9
5.2
After Thermal
Mating
Unmating
127.3
205.3
161.6
76.0
97.8
84.6
Force
(Lbs)
Force
(Oz)
Force
(Lbs)
Force
(Oz)
Force
(Lbs)
Force
(Oz)
Force
(Lbs)
Force
(Oz)
Force
(Lbs)
51.9
86.2
69.8
3.2
5.4
4.4
57.4
81.0
69.2
3.6
5.1
4.3
47.2
70.4
58.6
3.0
4.4
3.7
47.1
66.9
56.5
2.9
4.2
3.5
Initial
0.0005
5.85
4.60
6.60
0.69
8
Deflections in inches Forces in Grams
0.0010
0.0020
0.0030
0.0040
15.63
36.88
59.34
90.48
11.70
32.20
53.40
81.80
18.40
42.00
65.60
100.30
1.99
3.46
5.00
7.23
8
8
8
8
SET
0.0003
0.0002
0.0004
0.0001
8
0.0005
5.47
5.00
6.60
0.73
6
Deflections in inches Forces in Grams
0.0010
0.0020
0.0030
0.0040
14.97
35.95
58.02
88.33
13.30
32.90
52.60
80.60
16.80
40.40
63.70
96.30
1.27
2.80
3.93
6.88
6
6
6
6
SET
0.0003
0.0002
0.0004
0.0001
6
Thermal
Averages
Min
Max
St. Dev
Count
Force
(Lbs)
7.96
118.2
7.39
12.8
167.2
10.4
10.1
143.7
9.0
After Humidity
Mating
Unmating
NORMAL FORCE:
Averages
Min
Max
St. Dev
Count
Force
(Oz)
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
DATA SUMMARIES (continued)
INSULATION RESISTANCE:
Initial, Meg Ohms
Mated
Average
Min
Max
Unmated
Insulation Resistance
Insulation Resistance
100000
75000
100000
50000
100000
100000
After Thermals, Meg Ohms
Mated
Average
Min
Max
Average
Min
Max
Unmated
Insulation Resistance
Insulation Resistance
100000
75000
100000
50000
100000
100000
After Humidity, Meg Ohms
Mated
Unmated
Insulation Resistance
32500
15000
50000
Insulation Resistance
75000
50000
100000
DIELECTRIC WITHSANDING VOLTAGE:
Initial, VAC Mated
Average
Min
Max
Breakdown
Voltage
1160
1120
1200
DWV
870
840
900
Working
Voltage
290
280
300
Thermal, VAC Mated
Average
Min
Max
Breakdown
Voltage
850
600
1100
DWV
638
450
825
Working
Voltage
213
150
275
Humidity, VAC Mated
Average
Min
Max
Breakdown
Voltage
1200
1100
1300
DWV
900
825
975
Working
Voltage
300
275
325
Initial, VAC Unmated
Breakdown
Voltage
1150
1100
1200
DWV
863
825
900
Working
Voltage
288
275
300
Thermal, VAC Unmated
Breakdown
Voltage
1350
1300
1400
DWV
1013
975
1050
Working
Voltage
338
325
350
Humidity, VAC Unmated
Breakdown
Voltage
1300
1200
1400
DWV
975
900
1050
Working
Voltage
325
300
350
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
Max
DATA SUMMARIES (continued)
LLCR DURABILITY:
Date
Room Temp C
RH
Apr. 17
2006
21
34%
Name
mOhm values
Troy Cook
Actual
Average
St. Dev.
Min
Max
Count
Initial
18.0
0.9
15.4
19.9
200
Apr. 21
2006
23
40%
Brian
Niehoff
Delta
100
Cycles
0.0
0.7
-2.0
2.8
200
May 03
2006
19
32%
May 30
2006
22
42%
Troy Cook
Delta
Troy Cook
Delta
Thermal
0.4
1.1
-1.8
6.5
200
Humidity
0.4
1.0
-1.9
3.5
200
CURRENT CYCLING:
Connector temp 30 minutes into the
first "ON" cycle (before cycling)
65.97
Degrees C
Connector temp 30 minutes into the
Last "ON" cycle (after cycling)
65.95
Degrees C
Connector temp 30 minutes into the
first "ON" cycle (before cycling)
500
# Cycles
4.63
Amp DC
42.3
Avg mOhms
39.1
Min mOhms
45.8
Max mOhms
2.6
St. Dev.
8
Count
Connector temp 30 minutes into the
the last "ON" cycle (after cycling)
500
# Cycles
4.63
Amp DC
42.5
Avg mOhms
38.9
Min mOhms
46.5
Max mOhms
2.8
St. Dev.
8
Count
Temperature Change, Deg C
Start
End
47
48
Resistance Change
at last "ON" cycle
500
# Cycles
4.63
Amp DC
0.2
Avg mOhms
-0.4
Min mOhms
0.7
Max mOhms
0.4
St. Dev.
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
DATA SUMMARIES (continued)
TERMINAL/HOUSING RETENTION:
Terminal Retention
Force (Lbs)
Minimum
Maximum
Average
5.00
5.96
5.47
WIRE/CRIMP RETENTION:
30 Awg. Wire Retention
28 Awg. Wire Retention
Wire Retention
Force (Lbs)
Wire Retention
Force (Lbs)
Minimum
Maximum
Average
4.40
5.80
5.09
Minimum
Maximum
Average
4.60
8.20
6.73
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
DATA
CONTACT GAP:
Initial
Sample#
B1
B2
B3
B4
B5
B6
B7
B8
B10
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
0.0109
0.0111
0.0107
0.0109
0.0109
0.011
0.011
0.0108
0.0107
0.0107
0.0107
0.0111
0.0107
0.0109
0.0108
0.0109
0.0109
0.0109
0.0107
0.0108
0.0108
0.011
0.0109
0.0108
0.0111
0.0111
0.0107
0.0109
0.0107
0.0109
0.0108
0.0108
0.0108
0.011
0.0108
0.0109
0.0105
0.0111
0.0109
0.0111
0.0109
0.011
0.0108
0.011
0.0108
0.0107
0.0108
0.0109
0.0108
0.0109
0.0107
0.0109
0.0108
0.0109
0.0108
0.0108
0.0107
0.0107
0.0107
0.0106
0.0107
0.0109
0.0107
0.0108
0.0108
0.0109
0.0106
0.0105
0.0109
0.0106
0.0107
0.0108
0.0109
0.0109
0.0108
0.0107
0.0109
0.0109
0.0108
0.0111
0.0108
0.011
0.011
0.011
0.0108
0.0109
0.0107
0.0108
0.0109
0.011
0.0107
0.011
0.0108
0.011
0.0108
0.011
0.0109
0.0107
0.0109
0.011
0.0108
0.011
0.0108
0.0109
0.0107
0.011
0.0106
0.0109
0.0106
0.0108
0.0108
0.0109
0.0107
0.0108
0.0107
0.0109
0.0109
0.0111
0.0107
0.0108
0.0106
0.0109
0.0108
0.0106
0.0109
0.0108
0.0108
0.0109
0.0109
0.0109
0.0108
0.0108
0.0108
0.011
0.0108
0.0109
0.0108
0.0109
0.0107
0.0107
0.0108
0.011
0.0109
0.0108
0.0108
0.0109
0.011
0.0109
0.0109
0.011
0.011
0.0109
0.0107
0.0109
0.0107
0.0109
0.0109
0.0108
0.0109
0.0108
0.0109
0.011
0.0109
0.011
0.0108
0.011
0.0111
0.0109
0.011
0.011
0.011
0.0109
0.011
0.0111
0.011
0.0108
0.011
0.0109
0.011
0.0111
0.011
0.011
0.0108
0.0112
0.0108
0.0109
0.011
0.0109
0.0111
0.0109
0.0111
0.011
0.011
0.011
0.0109
0.0111
0.0109
0.011
0.0108
0.011
0.0108
0.0109
0.0109
0.011
0.0109
0.011
0.0107
0.0109
0.0108
0.0109
0.0109
0.0109
0.0108
0.011
0.0108
0.0107
0.0108
0.0108
0.0109
0.0109
0.0108
0.0108
0.0108
0.0109
0.0109
0.011
0.0109
0.0109
0.0109
0.0108
0.011
0.0109
0.0109
0.0106
0.0109
0.0109
0.0109
0.0107
0.0109
0.011
0.011
0.0111
0.011
0.0117
0.0109
0.0111
0.011
0.011
0.011
0.0109
0.011
0.011
0.011
0.0111
0.0109
0.0116
0.011
0.0109
0.0108
0.0111
0.0108
0.0112
0.0111
0.0111
0.0109
0.0109
0.011
0.011
0.0112
0.011
0.0111
0.011
0.011
0.011
0.0109
0.011
0.011
0.0111
0.0108
0.0112
0.011
0.0109
0.0108
0.0107
0.0107
0.011
0.0108
0.011
0.0108
0.0108
0.0108
0.0109
0.0111
0.0109
0.011
0.0107
0.0107
0.011
0.011
0.0109
0.0107
0.011
0.0108
0.0109
0.0108
0.0111
0.0108
0.0109
0.0106
0.0109
0.0109
0.0107
0.0107
0.0112
0.0107
0.0109
0.0107
0.011
0.0108
0.0109
0.0109
0.0112
0.0109
0.011
0.0108
0.0111
0.0111
0.0112
0.0107
0.011
0.011
0.0108
0.0111
0.011
0.0109
0.0111
0.011
0.0111
0.0109
0.0108
0.0111
0.0107
0.0112
0.0109
0.0111
0.0108
0.0111
0.0108
0.0108
0.0109
0.0111
0.0107
0.011
0.011
0.0109
0.0108
0.011
0.0108
0.0112
0.011
After 100 Cycles
Sample#
B1
B2
B3
B4
B5
B6
B7
B8
B10
1
2
3
4
5
0.0117
0.0117
0.0117
0.012
0.0117
0.0118
0.0114
0.0117
0.0119
0.0118
0.0116
0.0118
0.0117
0.0117
0.0116
0.0115
0.0116
0.0113
0.0117
0.0117
0.0115
0.0114
0.0113
0.0118
0.0117
0.0117
0.0121
0.0118
0.0118
0.012
0.0117
0.0116
0.0118
0.0119
0.0117
0.0114
0.0117
0.0118
0.012
0.0118
0.0117
0.0118
0.0117
0.0117
0.0119
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
0.0115
0.0121
0.0119
0.0116
0.0114
0.0114
0.0118
0.0121
0.0115
0.0117
0.0118
0.0117
0.0116
0.0116
0.0118
0.012
0.0114
0.0117
0.0114
0.0116
0.0118
0.0116
0.0116
0.0119
0.0114
0.0118
0.0116
0.0121
0.0117
0.0126
0.0116
0.0122
0.0119
0.0123
0.0122
0.0117
0.0117
0.0119
0.0116
0.0116
0.0117
0.0119
0.0118
0.0119
0.0116
0.0119
0.0115
0.0114
0.0115
0.0108
0.0119
0.0117
0.0115
0.0115
0.0115
0.0115
0.0117
0.0115
0.0119
0.0115
0.0114
0.0115
0.0119
0.0118
0.0114
0.0115
0.0116
0.0117
0.0117
0.0118
0.0114
0.0115
0.0115
0.0116
0.0118
0.0113
0.0118
0.0116
0.0115
0.0116
0.0116
0.0114
0.0116
0.0116
0.0116
0.0117
0.0116
0.0115
0.0114
0.0115
0.0117
0.012
0.0118
0.0119
0.0113
0.0115
0.0115
0.0114
0.0119
0.011
0.0118
0.0118
0.0113
0.0117
0.0115
0.0115
0.0117
0.0115
0.0114
0.0116
0.0115
0.0117
0.0115
0.0116
0.0118
0.0116
0.0114
0.0116
0.0117
0.0116
0.0116
0.0116
0.012
0.0116
0.0116
0.0115
0.0116
0.0119
0.0115
0.0117
0.012
0.0117
0.0114
0.0116
0.0116
0.0119
0.0117
0.0117
0.0118
0.0117
0.0114
0.0116
0.0115
0.0116
0.0115
0.0114
0.0119
0.0118
0.0116
0.0117
0.0115
0.0113
0.0116
0.0118
0.0118
0.0119
0.0116
0.0117
0.0114
0.0117
0.0112
0.0114
0.0117
0.0119
0.0116
0.0116
0.0115
0.0118
0.0114
0.0114
0.0116
0.0118
0.0113
0.0116
0.0121
0.0119
0.0118
0.0119
0.0116
0.0121
0.0116
0.0117
0.0116
0.0117
0.0116
0.0117
0.0115
0.012
0.0116
0.0118
0.0118
0.0117
0.0116
0.0117
0.0118
0.0121
0.0117
0.0116
0.0118
0.0111
0.0118
0.0117
0.0118
0.0115
0.0117
0.0117
0.012
0.0115
0.0117
0.0116
0.0118
0.012
0.0118
0.0117
0.0117
0.0115
0.0118
0.0116
0.0117
0.0118
0.0118
0.0117
0.0116
0.0115
0.0119
0.0116
0.0114
0.0117
0.0117
0.0116
0.0117
0.0115
0.0117
0.0114
0.0114
0.0117
0.0117
0.0115
0.0116
0.0113
0.0118
0.0117
0.0116
0.0118
0.0117
0.0116
0.012
0.0117
0.0116
0.0118
0.0116
0.0118
0.0117
0.0116
0.0119
0.0116
0.0114
0.0118
0.0117
0.0118
0.0116
0.0116
0.012
0.0117
0.0118
0.0116
0.0115
0.0119
0.0116
0.0116
0.012
0.0118
0.0118
0.0117
0.0114
0.0116
0.0116
0.0115
0.0119
0.0117
0.0116
0.0117
0.0118
0.0117
0.0119
0.0117
0.0117
0.0118
0.0115
0.0117
0.0116
0.0114
0.0121
0.0115
0.0119
0.0118
0.0115
0.0119
0.0118
0.0114
0.012
0.0116
0.0117
0.0117
0.0114
0.0117
0.0119
0.012
0.0119
0.0116
0.0116
0.0118
0.0116
0.0115
0.0116
After Thermals
Sample#
B1
B2
B3
B4
B5
B6
B7
B8
B10
1
0.0128
0.0126
0.0127
0.0127
0.0133
0.0124
0.013
0.0127
0.0134
0.0125
0.0128
0.0129
0.0131
0.0126
0.0134
0.0128
0.013
0.0132
0.013
0.0131
0.0132
0.0128
0.0128
0.0132
0.0132
0.0134
0.0129
0.013
0.0133
0.0126
0.0132
0.0136
0.0128
0.0132
0.0127
0.0128
0.013
0.0125
0.0128
0.0128
0.0127
0.013
0.0127
0.0127
0.0138
0.0126
0.013
0.0127
0.0127
0.0123
0.0122
0.0126
0.0129
0.0123
0.0134
0.0124
0.0129
0.0129
0.0128
0.0126
0.0131
0.0128
0.0133
0.0124
0.0128
0.0129
0.0131
0.013
0.0133
0.013
0.0129
0.0126
0.013
0.0125
0.0127
0.0129
0.0131
0.0126
0.013
0.0125
0.0129
0.013
0.0125
0.0126
0.0132
0.0125
0.0127
0.0128
0.0127
0.013
0.0127
0.0127
0.0129
0.0125
0.013
0.0127
0.0127
0.0129
0.013
0.013
0.0131
0.0127
0.0139
0.0127
0.0129
0.0128
0.0125
0.0133
0.0129
0.0127
0.0133
0.0129
0.0126
0.0127
0.0125
0.0131
0.0129
0.0126
0.0133
0.0128
0.0131
0.0127
0.0129
0.0131
0.0133
0.0125
0.0138
0.0126
0.013
0.0133
0.0127
0.0133
0.013
0.0128
0.0125
0.0133
0.0129
0.0133
0.0126
0.013
0.013
0.0126
0.0127
0.013
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
0.0132
0.0127
0.0131
0.0127
0.0131
0.0124
0.0132
0.0123
0.0133
0.0126
0.0129
0.0131
0.0131
0.0124
0.013
0.0125
0.0132
0.0124
0.0129
0.0127
0.0134
0.0125
0.0136
0.0128
0.0135
0.0134
0.0128
0.0127
0.0133
0.0124
0.0127
0.0125
0.013
0.0133
0.013
0.0125
0.0129
0.0124
0.0129
0.0131
0.0132
0.0131
0.0133
0.0129
0.013
0.0123
0.0132
0.0126
0.013
0.013
0.0128
0.0126
0.0132
0.0125
0.0128
0.0127
0.0127
0.0129
0.0127
0.0127
0.0132
0.0127
0.0128
0.0128
0.0127
0.0131
0.0126
0.0127
0.0136
0.0125
0.0129
0.0127
0.013
0.0129
0.0128
0.0132
0.0124
0.0122
0.0136
0.0123
0.0134
0.0123
0.0128
0.0127
0.0125
0.0132
0.0133
0.0128
0.0131
0.0122
0.0127
0.0126
0.0132
0.0122
0.0133
0.0125
0.0129
0.0127
0.0127
0.0131
0.0135
0.0124
0.0129
0.0127
0.0131
0.0126
0.0127
0.013
0.0131
0.0124
0.0131
0.0128
0.0132
0.0124
0.0129
0.0129
0.0133
0.0126
0.013
0.0123
0.0127
0.0131
0.0123
0.0128
0.0131
0.0124
0.0126
0.0125
0.013
0.013
0.0128
0.0126
0.0132
0.0123
0.013
0.0128
0.0126
0.0129
0.0128
0.0125
0.0132
0.0123
0.0132
0.0125
0.0128
0.0128
0.0128
0.0131
0.0129
0.0125
0.0132
0.0127
0.013
0.0126
0.0126
0.0128
0.0126
0.0125
0.0132
0.0128
0.0133
0.0126
0.0134
0.0129
0.0128
0.0123
0.0134
0.0129
0.0135
0.0126
0.013
0.0129
0.0127
0.0123
0.0133
0.0125
0.0128
0.0126
0.0125
0.0128
0.0129
0.0124
0.0134
0.0126
0.013
0.0125
0.0129
0.0127
0.013
0.0125
0.0136
0.0123
0.0127
0.013
0.0127
0.0131
0.0133
0.0124
0.0125
0.0123
0.0127
0.013
0.0128
0.0128
0.0132
0.0124
0.0131
0.013
0.0128
0.0132
0.0125
0.0128
0.0133
0.013
0.0127
0.0128
After Humidity
Sample#
B1
B2
B3
B4
B5
B6
B7
B8
B10
1
0.013
0.0128
0.0126
0.0131
0.0127
0.0126
0.0131
0.0132
0.0128
0.0128
0.0126
0.0142
0.0126
0.0126
0.0134
0.0129
0.0128
0.0129
0.0125
0.0131
0.0126
0.0127
0.0126
0.0127
0.0128
0.0127
0.0129
0.013
0.0133
0.0126
0.0129
0.0128
0.0128
0.0135
0.0124
0.0137
0.013
0.0129
0.0129
0.014
0.013
0.0141
0.0125
0.0134
0.0127
0.013
0.0128
0.0128
0.0129
0.0134
0.0126
0.0131
0.0132
0.0128
0.0128
0.013
0.013
0.0135
0.0125
0.0137
0.0124
0.0128
0.0131
0.013
0.0125
0.013
0.0126
0.0128
0.0126
0.0129
0.013
0.0129
0.0128
0.0127
0.013
0.0129
0.013
0.0128
0.0141
0.0128
0.0128
0.0129
0.0129
0.0132
0.0131
0.0127
0.0131
0.013
0.0128
0.0128
0.0131
0.0131
0.0128
0.013
0.0137
0.0129
0.013
0.0135
0.0129
0.0139
0.0138
0.0136
0.0132
0.0132
0.0125
0.0132
0.0142
0.0129
0.0125
0.0129
0.013
0.0126
0.0125
0.0127
0.0125
0.0132
0.0142
0.0127
0.0129
0.0127
0.0128
0.0133
0.0127
0.013
0.0133
0.0128
0.0128
0.0125
0.013
0.0133
0.0127
0.0132
0.0126
0.0126
0.0126
0.0131
0.0127
0.0131
0.0126
0.0131
0.0127
0.0127
0.0126
0.0126
0.0133
0.0132
0.0125
0.0137
0.0129
0.0129
0.0131
0.013
0.0127
0.0132
0.0133
0.0125
0.0126
0.0127
0.0124
0.012
0.0119
0.0122
0.012
0.0123
0.0122
0.0122
0.0124
0.0123
0.013
0.0129
0.013
0.0132
0.0129
0.0128
0.0133
0.0129
0.0128
0.0129
0.0128
0.0132
0.013
0.0127
0.0131
0.0128
0.0126
0.0127
0.0126
0.0133
0.0127
0.0129
0.0136
0.0129
0.0132
0.0135
0.0127
0.013
0.0133
0.0127
0.0129
0.013
0.0129
0.0137
0.013
0.0133
0.0135
0.0129
0.0129
0.0128
0.0129
0.0137
0.0129
0.0131
0.0131
0.0126
0.0129
0.0129
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
0.0128
0.0127
0.0128
0.0133
0.013
0.0125
0.0131
0.0127
0.0132
0.0125
0.0133
0.0141
0.0142
0.0126
0.0125
0.0128
0.0123
0.0139
0.0126
0.0128
0.0125
0.0127
0.0127
0.0129
0.0123
0.0127
0.0122
0.013
0.0129
0.0132
0.0127
0.0138
0.0127
0.0132
0.0124
0.013
0.0128
0.0128
0.0125
0.013
0.0126
0.0131
0.0124
0.0131
0.0123
0.013
0.0121
0.0132
0.0131
0.013
0.0131
0.0136
0.0131
0.0129
0.0139
0.0128
0.0128
0.013
0.0129
0.0132
0.0131
0.013
0.0137
0.0129
0.0126
0.0127
0.0123
0.0131
0.0126
0.0128
0.0127
0.0124
0.0128
0.0127
0.0126
0.0129
0.0124
0.0129
0.0132
0.0125
0.0129
0.0133
0.0126
0.0128
0.013
0.013
0.0129
0.013
0.013
0.0129
0.0127
0.0131
0.0129
0.0126
0.0127
0.0128
0.0125
0.0127
0.0124
0.0141
0.0123
0.0134
0.0122
0.0128
0.0125
0.0133
0.0123
0.0139
0.0131
0.013
0.0123
0.0124
0.0128
0.0128
0.0125
0.0131
0.0127
0.0127
0.013
0.0128
0.0126
0.0126
0.0125
0.0131
0.0128
0.0126
0.0122
0.0126
0.0129
0.0133
0.0128
0.0132
0.0133
0.0128
0.013
0.0129
0.0131
0.0136
0.0127
0.0133
0.0132
0.0135
0.0135
0.0127
MATING/UNMATING:
Initial
Mating
Sample#
1
2
3
4
5
6
7
8
10
Sample#
1
2
3
4
5
6
7
8
10
Force
(Oz)
Force
(Lbs)
After 100 Cycles
Unmating
Force
(Oz)
Force
(Lbs)
79.4
82.6
79.8
86.4
82.1
76.0
84.7
92.6
97.8
4.96
83.0
5.19
5.16
88.0
5.50
4.99
82.9
5.18
5.40
91.5
5.72
5.13
86.4
5.40
4.75
77.4
4.84
5.29
84.1
5.26
5.79
84.3
5.27
6.11
77.7
4.86
After Thermals
Mating
Unmating
Mating
Force (Oz)
146.5
156.4
153.4
144.3
158.6
160.3
205.3
202.1
127.3
Unmating
Force (Lbs)
Force (Oz)
Force (Lbs)
9.16
144.2
9.01
9.78
139.7
8.73
9.59
148.8
9.30
9.02
118.2
7.39
9.91
143.3
8.96
10.02
148.9
9.31
12.83
167.2
10.45
12.63
147.7
9.23
7.96
135.2
8.45
After Humidity
Mating
Unmating
Force
(Oz)
Force
(Lbs)
Force
(Oz)
Force
(Lbs)
Force (Oz)
Force (Lbs)
Force (Oz)
Force (Lbs)
78.6
51.9
71.0
69.5
60.2
57.5
73.6
86.2
79.8
4.91
3.24
4.44
4.35
3.76
3.59
4.60
5.39
4.99
76.3
57.4
64.1
73.5
61.5
57.5
72.6
81.0
79.1
4.77
3.59
4.01
4.60
3.85
3.60
4.54
5.06
4.94
50.9
53.0
47.2
66.5
48.5
59.2
63.8
67.7
70.4
3.18
3.32
2.95
4.16
3.03
3.70
3.99
4.23
4.40
47.1
50.3
50.2
65.4
47.3
53.0
62.0
66.1
66.9
2.94
3.14
3.14
4.09
2.96
3.31
3.87
4.13
4.18
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
DATA (continued)
NORMAL FORCE:
Initial
Sample
#
1
2
3
4
5
6
7
8
Thermal
Sample
#
1
2
3
4
5
6
Deflections in inches Forces in Grams
0.0005
6.20
5.80
6.20
6.60
4.60
5.40
5.40
6.60
0.0010
0.0020
0.0030
0.0040
16.40
39.20
63.70
92.00
16.80
39.60
62.50
92.80
15.60
38.90
63.70
98.70
18.40
42.00
65.60
100.30
11.70
32.20
54.60
92.40
16.00
34.50
54.60
82.90
14.10
34.10
53.40
82.90
16.00
34.50
56.60
81.80
Deflections in inches Forces in Grams
SET
0.00030
0.00040
0.00040
0.00030
0.00030
0.00030
0.00030
0.00020
0.0005
6.20
5.00
5.00
5.00
6.60
5.00
0.0010
16.00
14.80
14.10
13.30
16.80
14.80
SET
0.00020
0.00030
0.00030
0.00030
0.00030
0.00040
0.0020
40.40
34.50
34.10
32.90
35.70
38.10
0.0030
63.70
56.60
55.80
52.60
58.50
60.90
INSULATION RESISTANCE:
Initial, Meg Ohms
Sample #
1
2
Mated
Unmated
Insulation
Resistance
100000
100000
Insulation
Resistance
50000
100000
Thermal, Meg Ohms
Sample #
1
2
Mated
Unmated
Insulation
Resistance
100000
100000
Insulation
Resistance
50000
100000
Humidity, Meg Ohms
Sample #
1
Mated
Unmated
Insulation
Resistance
50000
Insulation
Resistance
100000
0.0040
96.30
91.60
82.20
80.60
84.10
95.20
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
2
15000
50000
DATA (continued)
DIELECTRIC WITHSTANDING VOLTAGE (DWV):
Initial, VAC Mated
Sample
#
1
2
Breakdown
Voltage
1120
1200
DWV
840
900
Working
Voltage
280
300
Thermal, VAC Mated
Sample
#
1
2
Breakdown
Voltage
1100
600
DWV
825
450
Working
Voltage
275
150
Humidity, VAC Mated
Sample
#
1
2
Breakdown
Voltage
1100
1300
DWV
825
975
Initial, VAC Unmated
Breakdown
Voltage
1200
1100
DWV
900
825
Thermal, VAC Unmated
Breakdown
Voltage
1300
1400
DWV
975
1050
Board
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Actual
Position
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
Initial
18.2
18.2
18.5
18.5
19.2
18.3
16.9
16.8
17.8
18.0
18.5
18.0
17.7
16.9
18.1
16.1
16.8
16.8
Working
Voltage
325
350
Humidity, VAC Unmated
Working
Voltage
275
325
Breakdown
Voltage
1200
1400
Delta
100
Cycles
0.3
-0.3
-0.1
0.3
-0.2
-0.2
1.5
-0.1
0.0
0.7
-0.3
0.2
0.2
1.8
0.5
1.1
-0.1
1.7
Delta
Delta
Thermal
1.1
-0.9
2.3
0.9
1.8
0.5
3.1
1.7
1.7
0.3
2.2
2.1
1.2
2.7
0.8
1.7
3.5
1.8
Humidity
-0.1
-1.5
0.6
-0.3
-0.1
-0.2
2.2
1.6
0.3
0.5
1.0
1.1
0.7
2.6
1.0
1.4
2.1
1.6
DWV
900
1050
LLCR/DURABILITY:
mOhm
values
Working
Voltage
300
275
Working
Voltage
300
350
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
16.6
16.8
18.7
18.8
19.3
17.7
18.7
17.6
17.5
17.4
16.8
18.0
17.1
16.7
17.9
18.1
17.8
17.6
17.9
17.5
18.9
19.1
18.3
17.6
18.1
18.2
18.2
16.3
18.1
15.8
16.4
17.6
18.8
18.8
18.1
18.1
18.7
17.7
18.5
16.8
19.9
18.4
19.1
19.4
18.9
19.4
19.5
18.7
18.3
19.0
2.2
1.5
0.2
0.3
-0.9
0.3
-0.4
0.2
0.0
0.6
1.7
0.8
0.7
0.2
0.1
0.0
-0.5
0.3
-0.4
0.1
-0.2
0.9
0.1
-0.2
-0.1
-0.1
0.2
0.3
0.3
0.2
0.6
0.2
-0.9
-0.2
0.5
0.1
-0.5
0.1
0.3
1.3
-0.7
0.1
-0.3
-0.6
-0.1
0.2
-0.1
0.7
-0.2
0.7
3.5
1.8
-1.0
-0.1
-1.8
0.6
-1.3
0.1
-0.2
-0.5
0.7
-1.1
0.9
1.2
0.7
0.5
-0.5
0.0
-0.1
0.2
-0.2
-0.6
0.1
0.7
0.4
0.6
0.1
0.7
0.3
0.5
1.6
0.2
0.1
-0.1
0.3
0.5
-1.4
0.1
0.4
1.2
-0.9
-0.4
-0.7
-0.9
-0.2
-0.1
-0.7
0.2
-0.3
0.1
3.0
2.1
-1.5
1.6
-1.6
0.0
-1.9
-0.1
-0.1
1.2
2.0
0.7
-0.1
-0.5
0.5
0.6
-1.1
0.1
0.2
1.1
-0.8
-0.9
0.4
0.6
-1.3
-0.3
2.9
2.3
0.2
1.7
1.8
0.2
1.7
0.8
1.1
0.9
-0.1
0.8
0.4
1.9
0.9
0.9
-0.5
-0.4
1.4
0.7
-0.3
3.5
1.9
0.9
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
18.2
19.4
19.2
18.2
19.1
19.2
18.9
16.9
17.9
18.1
19.1
16.8
17.3
19.7
17.5
17.8
18.2
17.7
17.3
18.1
18.9
19.1
17.4
16.2
17.8
17.8
18.0
17.7
16.9
16.7
16.4
16.6
17.9
18.8
18.0
18.2
18.5
16.6
15.6
17.1
18.2
17.8
17.3
18.1
18.3
17.7
17.6
18.9
15.7
18.0
0.7
0.3
-0.1
0.0
0.1
-0.2
-0.3
-0.1
-0.8
-0.5
-1.2
-0.4
-1.3
-1.5
-0.1
-1.2
2.8
-1.0
0.0
-0.1
0.0
-0.6
-0.1
0.0
0.2
-0.3
-0.8
0.0
-0.2
0.4
0.4
-0.1
-0.4
-1.0
0.1
-0.7
-0.3
0.7
0.3
0.2
-0.2
-0.3
-0.5
-0.3
0.0
-0.1
0.0
-0.6
0.1
-0.1
0.8
0.1
-1.1
-0.4
-0.1
-0.1
-0.8
1.1
-0.2
-0.3
-1.6
-0.9
-0.4
1.6
-0.6
-0.9
0.8
-0.6
0.8
-0.8
0.2
-0.2
0.4
1.0
1.1
0.3
0.9
0.8
1.1
1.4
0.7
0.3
-0.5
-1.8
0.2
-0.9
1.1
1.4
1.1
0.3
0.0
-0.1
0.3
-0.2
0.4
-0.4
-0.2
-0.5
0.1
-0.4
1.3
-0.3
0.0
-0.2
0.0
-0.6
0.3
1.0
-0.7
-0.3
-1.4
0.8
0.2
-0.5
0.3
0.2
-0.6
0.0
-0.2
-0.7
0.0
0.2
1.4
0.9
1.1
0.2
-0.3
0.3
0.8
0.8
0.0
0.1
-0.5
-1.5
0.1
0.2
0.9
1.2
0.7
0.4
0.5
1.1
0.4
0.3
0.9
-0.3
-0.1
0.3
0.2
0.3
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
5
5
5
5
5
5
5
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
18.6
17.0
18.2
18.1
17.7
19.1
18.3
17.1
17.8
15.6
17.4
16.3
16.9
18.2
17.9
17.4
17.1
18.1
16.8
17.3
17.6
17.3
18.6
17.7
17.3
16.4
18.2
18.5
15.4
17.6
16.4
16.6
19.9
19.0
19.5
19.5
17.3
17.5
17.9
18.8
19.4
19.1
19.3
18.5
18.6
18.2
18.3
18.1
18.8
18.8
-0.6
0.0
-0.6
-0.8
0.5
-0.3
-0.9
0.2
-0.6
1.5
0.2
1.3
-0.5
-1.7
-0.3
0.1
0.0
-0.4
0.2
-0.1
-1.5
0.2
1.5
1.1
1.4
1.6
0.9
-0.2
0.2
-0.5
0.0
0.1
-0.6
-0.3
0.0
-0.8
0.2
0.4
0.3
-0.1
-0.6
-0.1
0.0
0.2
0.1
0.2
-0.2
0.2
-0.4
-0.1
0.2
0.0
-0.8
-0.1
-0.7
-0.5
-0.8
2.0
0.6
0.6
1.4
0.9
0.6
1.4
0.8
2.5
0.4
-0.3
1.7
-0.1
0.8
0.4
6.5
2.8
1.8
3.7
2.5
-0.8
-0.6
-0.5
-0.7
0.0
0.6
0.5
-1.1
-0.9
-0.3
1.5
1.4
1.4
-0.1
1.9
2.6
1.6
-0.3
0.9
0.3
0.8
-0.1
0.3
0.0
0.4
-1.0
-1.0
-0.7
-1.0
-1.4
-0.3
-0.2
2.9
0.9
1.7
-0.8
0.1
3.0
3.3
1.1
0.0
0.0
-0.1
0.5
1.6
3.1
0.2
0.9
2.6
3.4
-0.4
0.1
-1.2
-0.2
0.4
-0.5
0.1
0.8
-0.1
1.2
0.0
-0.3
0.1
-0.2
-0.4
0.8
0.1
-0.4
0.5
-0.2
0.6
-0.2
-0.4
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
7
7
7
7
7
7
7
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
P19
P20
P21
P22
P23
P24
P25
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
18.9
19.8
18.5
17.9
18.3
18.3
18.2
19.2
18.3
18.3
17.0
18.5
18.4
17.8
18.4
19.1
18.7
18.1
18.0
18.7
18.7
18.8
19.2
16.9
18.7
19.7
18.7
17.8
18.0
18.0
18.2
18.2
0.1
-0.9
-0.4
-0.1
0.0
0.1
0.1
-0.2
0.1
0.4
0.4
0.4
-1.3
-0.8
-0.1
-1.4
-0.2
-1.0
0.0
0.0
-1.5
-0.1
-1.9
-0.3
-0.1
-1.2
-2.0
0.8
0.6
2.0
0.7
0.7
1.7
1.2
-0.2
0.0
-0.5
-0.4
0.1
-0.4
1.2
1.3
1.4
0.1
0.2
0.4
0.2
0.2
0.8
0.7
0.0
-0.2
0.0
-0.3
0.6
2.3
-0.4
-0.5
0.2
0.0
-0.2
0.0
1.4
-0.5
-0.3
-0.9
-0.2
0.2
0.2
3.1
0.2
0.0
0.9
0.9
0.2
0.1
0.6
0.2
0.1
-0.4
0.9
2.7
0.4
0.8
-0.1
-0.2
0.3
0.8
0.0
-0.4
-0.1
-0.4
1.1
-0.1
1.2
-0.4
CURRENT CYCLING:
Resistance at 30 minutes into
the first "ON" cycle
Current Amperes DC
Number Cycles
Sample
#1 (Pos.2)
#1 (Pos.3)
#1 (Pos.4)
#1 (Pos.5)
#2 (Pos.2)
#2 (Pos.3)
Measured
Voltage
0.2086
0.2052
0.1980
0.2118
0.1885
0.1818
4.625
500
Contact
Resistance
mOhms
45.1
44.4
42.8
45.8
40.8
39.3
Resistance at 30 minutes into
the last "ON" cycle
Current Amperes DC
Number Cycles
Sample
#1 (Pos.2)
#1 (Pos.3)
#1 (Pos.4)
#1 (Pos.5)
#2 (Pos.2)
#2 (Pos.3)
Measured
Voltage
0.2074
0.2083
0.1995
0.2149
0.1896
0.1799
4.625
500
Contact
Resistance
mOhms
44.8
45.0
43.1
46.5
41.0
38.9
Resistance Change
at last "ON" cycle
Current Amperes
DC
4.625
Number Cycles
500
Sample
#1 (Pos.2)
#1 (Pos.3)
#1 (Pos.4)
#1 (Pos.5)
#2 (Pos.2)
#2 (Pos.3)
Delta
Resistance
mOhms
-0.2594595
0.67027027
0.32432432
0.67027027
0.23783784
-0.4108108
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
#2 (Pos.4)
#2 (Pos.5)
0.1808
0.1888
39.1
40.8
#2 (Pos.4)
#2 (Pos.5)
0.1823
0.1890
39.4
40.9
#2 (Pos.4)
#2 (Pos.5)
DATA (continued)
TERMINAL/HOUSING RETENTION:
Terminal/Housing Retention
Sample#
1
2
3
4
5
6
7
8
Force (Lbs)
5.532
5.692
5.532
5.003
5.96
5.087
5.641
5.322
WIRE/CRIMP RETENTION:
Wire Crimp/Retention (30 Awg.)
Sample#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Force (Lbs)
4.4
5.8
5.6
5.3
5.8
5.1
5.1
5.1
5.1
4.8
5.1
5.1
4.6
4.5
4.9
Wire Crimp/Retention (28 Awg.)
Sample#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Force (Lbs)
6.2
5.3
7.0
7.9
6.4
7.0
6.6
6.8
7.5
6.2
7.0
7.2
4.6
7.0
8.2
0.32432432
0.04324324
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
EQUIPMENT AND CALIBRATION SCHEDULES
Equipment #: THL-02
Description: Temperature/Humidity Chart Recorder
Manufacturer: Dickson
Model: THDX
Serial #: 00120351
Accuracy: Temp: +/- 1C; Humidity: +/-2% RH (0 - 60%) +/- 3% RH (61 - 95%).
… Last Cal: 06/16/05, Next Cal: 06/16/06
Equipment #: MO-02
Description: Multimeter /Data Acquisition System
Manufacturer: Keithley
Model: 2700
Serial #: 0780546
Accuracy: See Manual
… Last Cal: 05/12/06, Next Cal: 05/12/07
Equipment #: MO-04
Description: Multimeter /Data Acquisition System
Manufacturer: Keithley
Model: 2700
Serial #: 0798688
Accuracy: See Manual
… Last Cal: 5/12/06, Next Cal: 5/12/07
Equipment #: PS-01
Description: System Power Supply
Manufacturer: Hewlett Packard
Model: HP 6033A
Serial #: (HP) 3329A-07330
Accuracy: See Manual
… Last Cal: 05/12/06, Next Cal: 05/12/07
Equipment #: TC090601-103/105
Description: IC Thermocouple-103/105
Manufacturer: Samtec
Model:
Serial #: TC090601-103/105
Accuracy: +/- 1 degree C
… Last Cal: , Next Cal:
Equipment #: TCT-04
Description: Dillon Quantrol TC21 25-1000 mm/min series test stand
Manufacturer: Dillon Quantrol
Model: TC2 I series test stand
Serial #: 04-1041-04
Accuracy: Speed Accuracy: +/- 5% of indicated speed; Speed Accuracy: +/- 5% of indicated speed;
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
… Last Cal: 5/12/2005, Next Cal: 5/12/2007
Equipment #: LC-250N (icell)
Description: 250 Newton load cell for Dillon Quantrol test stand
Manufacturer: Dillon Quantrol
Model: icell
Serial #: 04-0020-08
Accuracy: .10 % of Capacity .10 % of Capacity
… Last Cal: 5/10/2006, Next Cal: 5/10/2007
Equipment #: OV-03
Description: Cascade Tek Forced Air Oven
Manufacturer: Cascade Tek
Model: TFO-5
Serial #: 0500100
Accuracy: Temp. Stability: +/-.1C/C change in ambient
… Last Cal: 05/12/06, Next Cal: 05/12/07
Equipment #: THC-01
Description: Temperature/Humidity Chamber
Manufacturer: Thermotron
Model: SM-8-7800
Serial #: 30676
Accuracy: See Manual
… Last Cal: 7/15/2005, Next Cal: 8/15/2006
Equipment #: LC-5N (icell)-2
Description: 5 Newton load cell for Dillon Quantrol test stand
Manufacturer: Dillon Quantrol
Model: icell
Serial #: 02-0140-05
Accuracy: .10 % of capacity
… Last Cal: 5/10/2006, Next Cal: 5/10/2007
Equipment #: MO-01
Description: Micro-Ohmeter
Manufacturer: Keithley
Model: 580
Serial #: 00120351
Accuracy: See Manual
… Last Cal: 05/12/06, Next Cal: 05/12/07
Equipment #: MO-03
Description: Multimeter /Data Acquisition System
Manufacturer: Keithley
Model: 2700
Serial #: 0791975
Accuracy: See Manual
Tracking Code: TC0613--0985_ Report_Rev5
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
… Last Cal: 05/12/06, Next Cal: 05/12/07
Equipment #: MO-05
Description: Digital Multimeter (7.5 Digits)
Manufacturer: Keithley
Model: KEI 2001
Serial #: 0649520
Accuracy: See Manual
… Last Cal: 5/12/2005, Next Cal: 5/12/2007
…