ACLF060HTx230

Technical
Specification
ACLF060HTx230
AC L ine F ilter
85 to 264Vrms 9Arms 1kW @ 115Vrms 195mΩ @ 100ºC
Input
Output 2kW @ 230Vrms
Max Series
Voltage
Current
Resistance
Output Power
F ull P ower O peration : -40ºC
The InQor series of EMI AC Line Filters brings SynQor’s
field proven technology and manufacturing expertise to
the industrial power applications marketplace. SynQor’s
innovative packaging approach ensures survivability
in the most hostile environments. Compatible with
the industry standard format, these filters have high
differential-mode and common-mode attenuation
and low series resistance. They follow conservative
component derating guidelines and they are designed
and manufactured to the highest standards.
to
>55dB @ 250kHz
Differential &
Common-mode Attenuation
+100ºC
30RS-G
0HTC2
l)
ACLF06e Filter
ominia
AC Lin
rms (n
240V
100 to 50-60Hz
9Arms
Operational Features
• -40°C to +100°C Operation
• 9Arms output current
• Very low series resistance
• >55dB @ 250kHz Differential & Common-mode Attenuation
• All capacitors are safety-rated X7R multi-layer ceramic
• Meets common EMC standards in properly designed
system with SynQor PFC module and IQ4H converters.
ACLF060HTC230RS-G Module
In-Line Manufacturing Process
• AS9100 and ISO 9001:2008 certified facility
• Full component traceability
Mechanical Features
• Standard Size: 2.486" x 2.366" x 0.51" (63.14 x 60.60 x 12.7mm)
• Total weight: 4.7oz (129.5g)
• Flanged baseplate version available
CONTENTS
Safety Features
Page No.
• 2150Vdc input-to-case and input-to-gnd-pin high-potential test
• Safety rated class X2 line-to-line and class Y2 line-to-gnd capacitors
• Certified 60950-1 requirement for basic insulation
(see Standards and Qualifications page)
Product # ACLF060HTx230
Phone 1-888-567-9596
Technical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Basic Operations and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standards & Qualification Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Encased Mechanical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flanged Mechanical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ordering Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
www.synqor.com
Doc.# 005-0006462 Rev. A
04/17/2014
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Page 1
Technical
Specification
ACLF060HTx230
Technical Diagrams
Fundamental Circuit Diagram
AC POWER INPUT
AC POWER OUTPUT
PFC
L1
L1
Pin 1
Pin 5
PFC
L2/N
L2/N
Pin 2
Pin 6
GND
Pin 4
Typical Connection Diagram
AC POWER INPUT
DC POWER OUTPUT
360 Vdc
85 - 264 Vac
L1
Fuse 1
Protective
Earth
Ground
GND
SynQor
AC Line
Filter
MOV 1
AC Line 2
/Neutral
L1
PFC
L1
AC Line 1
+
SynQor
PFC
Module
TVS 1
PFC
L2/N
L2/N
+Vout
C Hold-up
-Vout
L2/N
MOV 1: 300VAC, 60J; (EPCOS S10K300E2)
TVS 1: 400V, 3J; (Two VISHAY 1.5KE200CA devices connected in series)
C Hold-up: 450V, 390µF; (United Chemi-Con ELXS451VSN391MR50S)
Fuse 1: 250VAC, 12.5A; (Littelfuse 0216012.5MXEP)
Product # ACLF060HTx230
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0006462 Rev. A
04/17/2014
Page 2
Technical
Specification
ACLF060HTx230
ACLF060HTx230 Electrical Characteristics
Vin <= 264Vrms, Iout <= 9Arms unless otherwise specified
Parameter
Min.
Typ.
Max.
Units Notes & Conditions
ABSOLUTE MAXIMUM RATINGS
Input Voltage (Continuous)
264
Isolation Voltage
2150
Vdc
9
Arms
Output Current (Continuous)
Output Current (Surge)
Vrms
400
A2 S
Operating Case Temperature
-40
100
°C
Storage Case Temperature
-45
135
°C
300
°C
Lead Temperature (20 s)
Input/output to gnd pin & baseplate
Baseplate temperature
RECOMMENDED OPERATING CONDITIONS
Input Voltage (Continuous)
250
Vrms
Output Current (continuous)
9
Arms
ELECTRICAL CHARACTERISTICS
Output Voltage (continuous)
Vout = Vin - (Iin x Rs)
V
130
mΩ
Series Resistance Rs
total
Tcase = 25ºC
Tcase = 100ºC
195
mΩ
Power Dissipation
9Arms output current
Tcase = 25ºC
10.5
Tcase = 100ºC
W
15.8
Total Differential-Mode Capacitance
Total Common-Mode Capacitance 50/60Hz version
W
1.5
µF
Measured across input or output pins
2 x 20
nF
Measured between gnd pin and any other pin
Leakage current in PE GND Pin 50/60Hz version
1.9
mArms 250Vac L-N 50Hz See Note 1
Noise Attenuation
See Fig 1
Isolation Resistance
100
MΩ
Any pin to gnd pins
RELIABILITY CHARACTERISTICS
Calculated MTBF per Telcordia SR-332, Issue 2
9.3
106 Hrs. Tb = 70 °C
Calculated MTBF per MIL-HDBK-217F
5.9
106 Hrs. Tb = 70 °C
Field Demonstrated MTBF
106 Hrs. See our website for details
EMC CHARACTERISTICS
Conducted emissions
EN55011 and EN55022, FCC part15
Level B
Line frequency harmonics
EN61000-3-2
Class A
Voltage fluctuations
EN61000-3-3
Clause 5b
ESD air
EN61000-4-2
Level 3
ESD contact
EN61000-4-2
Level 3
Radiated immunity
EN61000-4-3
Level 3
Fast transients
EN61000-4-4
Level 3
Line surge immunity
EN61000-4-5
Level 3
Conducted immunity
EN61000-4-6
Level 3
Power freq. mag. field
Voltage dip immunity
EN61000-4-8
EN61000-4-11
3 A/m
Perf Criteria A, A, B
<5% UT 10 ms,
70% UT 500 ms,
40% UT 100 ms
Meets EMC standards in properly designed system with SynQor PFC and IQ4H converters.
Note 1: If the neutral line is interrupted, leakage current may reach twice this level.
Product # ACLF060HTx230
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0006462 Rev. A
04/17/2014
Page 3
Technical
Specification
ACLF060HTx230
BASIC OPERATION AND FEATURES
A typical application would place the InQor AC line filter close to the AC
input power entry point. The AC Line Filter GND pin would be connected to
the chassis ground that is common with AC input power protective earth
(PE GND) or other earthed point used for EMI measurement. There are no
connections to the metal baseplate, which may also be connected to the
chassis ground if desired.
Do not connect the outputs of multiple InQor AC line filters in parallel.
Connecting filters in this manner may result in slightly unequal currents to
flow in the positive and return paths of each filter. These unequal currents
will cause the internal common-mode chokes to saturate and thus cause
degraded common-mode rejection performance.
Product # ACLF060HTx230
Phone 1-888-567-9596
0
-20
Attenuation (dB)
This module is a multi-stage differential-mode and common-mode passive
EMI filter designed to interface an AC power source with a SynQor PFC
module and one or more SynQor converters (or other loads that create
EMI). Each stage of this filter is well damped to avoid resonances and
oscillations, and only X7R multi-layer ceramic safety rated capacitors are
used.
20
-40
-60
-80
-100
-120
-140
-160
1.00E+03
Differential-mode Attenuation
Common-mode Attenuation
1.00E+04
1.00E+05
1.00E+06
1.00E+07
Frequency (Hz)
Figure 1: Typical Common Mode and Differential Mode Attenuation provied by
the filter as a function of frequency. Source and load resistance are 50Ω.
www.synqor.com
Doc.# 005-0006462 Rev. A
04/17/2014
Page 4
Technical
Specification
ACLF060HTx230
Standards & Qualification Testing
Parameter
Notes & Conditions
STANDARDS COMPLIANCE
UL 60950-1/R2011-12
Basic Insulation
CAN/CSA-C22.2 No. 60950-1/A1:2011
EN60950-1/A12:2011
Certified by TUV
All Filter versions meet EN60950-1 leakage current requirements with a 250Vrms L-N 50/60Hz input.
Note: An external input fuse must always be used to meet these safety requirements, see the Typical Connection Diagram.
Contact SynQor for official safety certificates on new releases or download from the SynQor website.
Parameter
QUALIFICATION TESTING
Life Test
Vibration
Mechanical Shock
Temperature Cycling
Power/Thermal Cycling
Design Marginality
Humidity
Solderability
Altitude
# Units
32
5
5
10
5
5
5
15 pins
2
Test Conditions
95% rated Vin and load, units at derating point, 1000 hours
10-55 Hz sweep, 0.060" total excursion, 1 min./sweep, 120 sweeps for 3 axis
100g minimum, 2 drops in x, y, and z axis
-40 °C to 100 °C, unit temp. ramp 15 °C/min., 500 cycles
Toperating = min to max, Vin = min to max, full load, 100 cycles
Tmin-10 °C to Tmax+10 °C, 5 °C steps, Vin = min to max, 0-105% load
85 °C, 95% RH, 1000 hours, continuous Vin applied except 5 min/day
MIL-STD-883, method 2003
70,000 feet (21 km), see Note
Note: A conductive cooling design is generally needed for high altitude applications because of naturally poor convective cooling at rare atmospheres.
Product # ACLF060HTx230
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0006462 Rev. A
04/17/2014
Page 5
Technical
Specification
ACLF060HTx230
Encased Mechanical Diagram
TOP VIEW
SIDE VIEW
2.486± 0.020
[ 63.14± 0.50]
2.00 [50.8]
1.400 [35.56]
.243 ± .020
[6.17 ± 0.5]
1.000 [25.40]
6
2.386± 0.020
[ 60.60± 0.50]
5
.19 [4.8]
.243 ±.020
[ 6.17 ± 0.5]
1.90
[48.3]
1.90
[48.3]
.233 ±.020
[5.918±0.508]
1
2
4
0.400 [10.16]
1.400 [35.56]
.543 ±.020
[13.792±0.508]
THRU HOLE M3
STANDOFFS (4)
(SEE NOTE 8)
NOTES
1)
2)
3)
4)
All Pins: Material - Copper Alloy
9)
[
]
.022 +.007 0.56 +0.17 BOTTOMSIDE
-0.25 CLEARANCE
-.010
PIN DESIGNATIONS
Applied torque per screw should not exceed 6in-lb. (0.7 Nm).
Baseplate flatness tolerance is 0.004" (.10 mm) TIR for surface.
Pins are are 0.040” (1.02mm) diameter, with 0.080”
(2.03mm) diameter standoff shoulders.
5)
6)
7)
8)
OVERALL
[ 13 +0.05
-0.12 ] HEIGHT
.512 +.002
-.005
Finish: Matte Tin over Nickel plate
Undimensioned components only for visual reference.
Total weight: 4.7oz (129.5g)
Threaded and Non-Threaded options available
All dimensions in inches (mm)
Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm)
x.xxx +/-0.010 in. (x.xx +/-0.25mm)
Pin
Name
1
2
4
5
6
L1
L2/N
PE GND
PFC L1
PFC L2/N
Function
AC Line 1
AC Line 2 / Neutral
Protective Earth
PFC Input Line 1
PFC Input Line 2 / Neutral
- unless otherwise noted.
Workmanship: Meets or exceeds current IPC-A-610 Class II
Product # ACLF060HTx230
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0006462 Rev. A
04/17/2014
Page 6
Technical
Specification
ACLF060HTx230
Flanged Mechanical Diagram
TOP VIEW
3.150
SIDE VIEW
BOTTOM VIEW
[80.01 ]
2.486±
± 0.020
[ 63.14±
± 0.50]
0.21
[5.3 ]
0.490± 0.025
[ 12.45± 0.63]
1.400
[35.56]
1.000
[25.40]
USE WITH 4-40
OR M3 SCREW (6x)
R.065 [1.65]
5
6
1.300
[33.02]
2.386± 0.020
[ 60.60± 0.50]
1.866
[47.40]
1.900
[48.26]
0.650
[16.51]
4
2
1
1
0.310± 0.020
[ 7.87± 0.50]
0.400 [10.16]
0.875
[22.23]
2.950
[74.93]
1.400
0.125
[3.18]
NOTES
1)
2)
3)
4)
5)
6)
7)
8)
[35.56]
PIN DESIGNATIONS
Applied torque per screw should not exceed 6in-lb. (0.7 Nm).
Baseplate flatness tolerance is 0.004" (.10 mm) TIR for surface.
Pins are are 0.040” (1.02mm) diameter, with 0.080”
(2.03mm) diameter standoff shoulders.
All Pins: Material - Copper Alloy
Finish: Matte Tin over Nickel plate
Undimensioned components only for visual reference.
Pin
Name
1
2
4
5
6
L1
L2/N
PE GND
PFC L1
PFC L2/N
Function
AC Line 1
AC Line 2 / Neutral
Protective Earth
PFC Input Line 1
PFC Input Line 2 / Neutral
Weight: 4.8oz (135.8g)
All dimensions in inches (mm)
Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm)
x.xxx +/-0.010 in. (x.xx +/-0.25mm)
- unless otherwise noted.
Workmanship: Meets or exceeds current IPC-A-610 Class II
Product # ACLF060HTx230
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0006462 Rev. A
04/17/2014
Page 7
Technical
Specification
ACLF060HTx230
Ordering Specifications
Product Family
Input
Frequency
Package
ACLF
060
H
Performance
Thermal Design
Series
T
Input Voltage
C
Pin
Features
Length
230
R
S
-
G
-
G
C:Encased
ACLF:AC Line Filter 060:50/60 Hz H:Half-brick
T:Tera:
D:Non-Threaded 230:85 to 264Vrms R:.180" S:Standard - G:RoHs Compliant
V:Flanged
APPLICATION NOTES
ORDERING INFORMATION
A variety of application notes and technical white papers can
be downloaded in pdf format from our website.
The tables below show the valid model numbers and ordering
options the filters in this product family. When ordering
SynQor filters, please ensure that you use the complete part
number including options. A “-G” suffix indicates the product
is 6/6 RoHS compliant.
RoHS COMPLIANCE:
The EU led RoHS (Restriction of Hazardous Substances) Directive
bans the use of Lead, Cadmium, Hexavalent Chromium, Mercury,
Polybrominated Biphenyls (PBB), and Polybrominated Diphenyl
Ether (PBDE) in Electrical and Electronic Equipment. This
SynQor product is 6/6 RoHS compliant. For more information
please refer to SynQor’s RoHS addendum available at our RoHS
Compliance / Lead Free Initiative web page or e-mail us at
[email protected]
Not all combinations make valid part numbers, please contact
SynQor for availability. See the Product Summary web page for
more options.
Part Number Example: ACLF060HTC230RS-G
PATENTS
SynQor holds the following U.S. patents, one or more of which apply to
each product listed in this document. Additional patent applications may
be pending or filed in the future.
Contact SynQor for further information and to order:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
Product # ACLF060HTx230
978-849-0600
888-567-9596
978-849-0602
[email protected]
www.synqor.com
155 Swanson Road
Boxborough, MA 01719
USA
Phone 1-888-567-9596
5,999,417
6,222,742
6,545,890
6,577,109
6,594,159
6,731,520
6,894,468
6,896,526
6,927,987
7,050,309
7,072,190
7,085,146
7,119,524
7,269,034
7,272,021
7,272,023
7,558,083
7,564,702
7,765,687
7,787,261
8,023,290
8,149,597
8,493,751
8,644,027
WARRANTY
SynQor offers a two (2) year limited warranty. Complete warranty
information is listed on our website or is available upon request from
SynQor.
Information furnished by SynQor is believed to be accurate and reliable.
However, no responsibility is assumed by SynQor for its use, nor for any
infringements of patents or other rights of third parties which may result
from its use. No license is granted by implication or otherwise under any
patent or patent rights of SynQor.
www.synqor.com
Doc.# 005-0006462 Rev. A
04/17/2014
Page 8