Cable Plug Series 9159 The 9159 series of Board-to-Board interconnect system allows two PCB's to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating with a 3 Amp current rating in the smallest package available. The cabled plug was developed to bring power and signals onto the PCB’s while keeping the same board level interface. This allows the designer to build a single PCB with a receptacle on one end and a plug on the other end to minimize cost and inventory. Regardless of where the PCB is used in the system, the cabled plug connector will then create the connection to the outside world. The optional latch can be inserted into the plug housing to assure positive attachment to the PCB in harsh environments without having to change the PCB connector. Additional components in the 9159 product family include: • SSL - Horizontal Plug; Standard 2-Piece solution (10-9159) • SSL - Horizontal Socket; Standard 2-Piece solution (20-9159) • SSL - Top Load Socket; ZIF style for field reparability (22-9159) • SSL - Shorting Socket; Two position (58-9159) • SSL - Retaining Clip; Latches BTB connectors together (80-9159) APPLICATIONS FEATURES AND BENEFITS • Provided Wire-to-Board capabilities to standard 9159 2-Piece connector system • Application Notes; refer to 201-01-123 • • • • • Mates with standard horizontal socket; no need to change any connectors 3 Amp current rating; exceeds general market needs Wires are soldered into connector with tie wrap strain relief; simplicity Optional latch; provides positive attachment to PCB connector Available in white; supports SSL market preferences ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 3 Amps / Contact • Voltage Rating: 125 VAC • Operating Temperature: -40ºC to +125ºC • • • • Insulator Material: Nylon: VL94VO Contact Material: BeCu / Phos Bronze Plating: Gold / Tin over Nickel Durability: 10 Cycles HOW TO ORDER 11 9159 XXX 1 01 Prefix Series Number of Ways 2 Part PCB Strip Connector Connector Pitch 01 = 3mm Wire Plug Soldered Terminations No of Code Ways 002 2 003 3 004 4 005 5 006 6 Details Page 10 Page 11 Page 12 Page 13 Page 14 X 16 Color Options Code Color 0 Black 1 White Application Industrial Lighting Plating Option Code Contact 16 Gold in Contact Area Tin on Solder Tail Optional Cover See page 15 for ordering code Optional Latch See page 16 for ordering code NOTES: Connectors are supplied with cable ties (see page 17). Covers/Latches are sold separately (see pages 15-16 for ordering codes). Certification: UL File #E90723 9 Cable Plug Series 9159 PLUG WIRED 2 WAY 2 PART 9159 LIGHTING CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL. SPARES CAN BE ORDERED, REFER TO PAGE 17. 3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9. 5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16. PACKING DETAILS CABLE TIES SUPPLIED WITH EACH REEL 10 Cable Plug Series 9159 PLUG WIRED 3 WAY 2 PART 9159 LIGHTING CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL. SPARES CAN BE ORDERED, REFER TO PAGE 17. 3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9. 5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16. PACKING DETAILS CABLE TIES SUPPLIED WITH EACH REEL 11 Cable Plug Series 9159 PLUG WIRED 4 WAY 2 PART 9159 LIGHTING CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL. SPARES CAN BE ORDERED, REFER TO PAGE 17. 3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9. 5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16. PACKING DETAILS CABLE TIES SUPPLIED WITH EACH REEL 12 Cable Plug Series 9159 PLUG WIRED 5 WAY 2 PART 9159 LIGHTING CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL. SPARES CAN BE ORDERED, REFER TO PAGE 17. 3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9. 5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16. PACKING DETAILS CABLE TIES SUPPLIED WITH EACH REEL 13 Cable Plug Series 9159 PLUG WIRED 6 WAY 2 PART 9159 LIGHTING CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL. SPARES CAN BE ORDERED, REFER TO PAGE 17. 3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9. 5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16. PACKING DETAILS CABLE TIES SUPPLIED WITH EACH REEL 14 Cable Plug Series 9159 PLUG WIRED COVERS ACCESSORY NOT SUPPLIED WITH CONNECTOR ASSEMBLY 2 WAY COVER 60-9159-3302-0X-000 3 WAY COVER 60-9159-3303-0X-000 4 WAY COVER 60-9159-3304-0X-000 5 WAY COVER 60-9159-3305-0X-000 6 WAY COVER 60-9159-3306-0X-000 NOTES: 1. COVER (SLIDE ON) AVAILABLE TO PROTECT CABLE ENTRY. 2. OPTION COMPONENT. ORDER SEPARATELY. 3. PACKED IN BAGS, 1400 PIECES PER BAG. 4. MAXIMUM OUTER WIRE SIZE, 1.6MM DIAMETER INSULATION. 5. MATERIAL: GLASS FILLED NYLON 46. COLOR REFER TO PAGE 9. 6. COLOR OPTIONS SEE PAGE 9. 7. ALL DIMENSIONS ARE REFERENCED DIMENSIONS. 8. TO BE ASSEMBLED BEFORE CABLE TIE. 15 Cable Plug Series 9159 PLUG WIRED LATCHES ACCESSORY NOT SUPPLIED WITH CONNECTOR ASSEMBLY LATCH 60-9159-3402-0X-000 USED ON 2, 4 AND 6 WAY ASSEMBLIES LATCH 60-9159-3403-0X-000 USED ON 3 AND 5 WAY ASSEMBLIES NOTES: 1. LATCH AVAILABLE TO RETAIN MATED PLUG. 2. OPTIONAL COMPONENT, ORDER SEPARATELY. SEE PAGE 17. 3. PACKAGED IN BAGS, 1400 PIECES PER BAG. 4. MATERIAL: GLASS FILLED NYLON 46. COLOR REFER TO PAGE 9. 5. ALL DIMENSIONS ARE REFERENCED DIMENSIONS. 6. TO BE ASSEMBLED BEFORE COVER. 16 Cable Plug Series 9159 PLUG WIRED ACCESSORY ORDERING CODES Connector Assembly Part Number 11-9159-002-101-X16 11-9159-003-101-X16 11-9159-004-101-X16 11-9159-005-101-X16 11-9159-006-101-X16 Optional Components Cover (see page 7) 60-9159-3302-0X-000 60-9159-3303-0X-000 60-9159-3304-0X-000 60-9159-3305-0X-000 60-9159-3306-0X-000 Latch (see page 8) 60-9159-3402-0X-000 60-9159-3403-0X-000 60-9159-3402-0X-000 60-9159-3403-0X-000 60-9159-3402-0X-000 “X” For color option refer to table on page 1. CABLE TIE Supplied in bags with each reel of connector assemblys. Color White. For additional ties order code 90-2211-7092-00-000. Packed in bags, 700 pieces per bag. PLUG WIRED 3 ASSEMBLY OPTIONS PLUG ASSEMBLY PLUG ASSEMBLY WITH COVER PLUG ASSEMBLY WITH COVER AND LATCH 17