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PSPRL0801 SERIES
150~300 Watts, AC/DC Switching Power Supplies
Rev B
Wall Industries, Inc.
U-Chassis
U-Chassis with Vented Top Cover
Enclosed with End-Side Built-in Fan
Enclosed with Top-Side Built-in Fan
Size: 5.00 x 3.20 x 1.50 inches
Size: 5.00 x 3.20 x 1.66 inches
Size: 6.50 x 3.20 x 1.60 inches
Size: 5.00 x 3.20 x 2.00 inches
FEATURES
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RoHS Compliant
High Quality & Reliable Component Usage
Variable Fan Speed & Low Acoustical Noise
90~264VAC Full Range Input
Compact 300W with 1U Height Power Density: 12.5 Watts /cu in
Single Outputs Ranging from 2VDC to 60VDC
Active Power Factor Corrected to EN61000-3-2 Class D
Built-in Remote On/Off, Power Good, and Fan Fail Alarm Functions
Peak Power 600W within 500µs Duty Duration
150 Watts with Convection Cooling and 300 Watts with Forced Airflow
Short Circuit, Over Power, Over Voltage, and Over Temperature Protection
MTBF: 100,000 Hours (MIL-HDBK-217F)
UL60950-1, EN60950-1, & IEC60950-1 Safety Approvals
Four Mechanical Options Available
DESCRIPTION
The PSPRL0801 series of AC/DC switching power supplies offers up to 150 Watts of output power with convection cooling and up to 300 Watts with 25CFM
forced airflow. This series consists of single output models ranging from 2VDC to 60VDC. These models have a 90~264VAC input voltage range, active PFC
corrected to EN61000-3-2 Class D, and built-in remote on/off, power good, and fan fail alarm functions. These supplies are also protected against short circuit,
over voltage, over power, and over temperature conditions. Models are available in U-chassis (Type U), U-chassis with vented top cover (Type C), enclosed
with end-side built-in fan (Type E), and enclosed with top-side built-in fan (Type F) designs. This series is RoHS compliant and has UL60950-1, EN60950-1, and
IEC60950-1 safety approvals.
MODEL SELECTION TABLE
Output Voltage (2)
Model Number (1)
Input Voltage
Output Current (3)
Output Power (3)
Ripple & Noise (5)
Type U
Types U, C, E, & F
Type U
Types U, C, E, & F
(Convection) (25CFM Forced Air) (Convection) (25 CFM Forced Air)
20A
42A
100W
210W
1%
Range
Preset
PSPRL0801x-05
2 ~ 5 VDC
5 VDC
PSPRL0801x-09
7 ~ 11 VDC
9 VDC
13.64A
27.27A
122.8W
245.4W
1%
PSPRL0801x-12
12 ~ 13.8 VDC
12 VDC
12.5A
25A
150W
300W
1%
PSPRL0801x-15
14 ~ 16 VDC
15 VDC
10A
20A
150W
300W
1%
17 ~ 22 VDC
18 VDC
8.333A
16.667
150W
300W
1%
23 ~ 28 VDC
24 VDC
6.25A
12.5A
150W
300W
1%
29 ~ 34 VDC
30 VDC
5A
10A
150W
300W
1%
PSPRL0801x-36
35 ~ 43 VDC
36 VDC
4.167A
8.333A
150W
300W
1%
PSPRL0801x-48
44 ~ 52 VDC
48 VDC
3.125A
6.25A
150W
300W
1%
PSPRL0801x-54
53 ~ 60 VDC
54 VDC
2.778A
5.556A
150W
300W
1%
PSPRL0801x-18
PSPRL0801x-24
PSPRL0801x-30
90 - 264 VAC
NOTES
1. The “x” in the model number can be “U” for U-chassis type, “C” for U-chassis with vented top cover type, “E” for enclosed with end-side built-in fan, or “F”
for enclosed with top-side built-in fan.
2. All output ranges are covered by agency certifications and the preset voltage will be set as standard models if nothing different is requested. If desired
preset output does not appear, please contact factory.
3. PSPRL0801U-XX Models (U-chassis): 150W max. with convection cooling and 300W max. with 25CFM minimum forced airflow.
PSPRL0801C-XX Models (U-chassis with vented top cover): 150W max. with convection cooling and 300W max. with 25CFM minimum forced airflow.
PSPRL0801E-XX Models (Enclosed with end-side built-in fan): 300W max. with built-in fan airflow.
PSPRL0801F-XX Models (Enclosed with top-side built-in fan): 300W max. with built-in fan airflow.
4. Provides peak power to 600W within 500µs for all models; for longer duty duration please contact manufacturer.
5. Ripple & noise is measured from 10kHz to 20MHz bandwidth and with a 0.1µF ceramic and a 22µF electrolytic capacitor in parallel across the output.
6. 1% minimum load is required to maintain the ripple and regulation specifications.
7. Output is fully isolated.
09/05/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 1 of 5
Rev B
Wall Industries, Inc.
PSPRL0801 SERIES
150~300 Watts, AC/DC Switching Power Supplies
SPECIFICATIONS: PSPRL0801 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
INPUT SPECIFICATIONS
Input Voltage Range
Input Frequency
Input Current
Inrush Current
Power Factor Correction
Input Fusing Protection
OUTPUT SPECIFICATIONS
Output Voltage
Output Adjustability
Regulation
Output Power
Output Current
AC input
90VAC
115VAC and cold start
230VAC and cold start
230VAC and full load
Internal fuse in line and neutral
DYNAMIC RESPONSE
Peak Transient
Recovery Time
Typ
90
47
A
See Table
+5
+1
%
%
See Table
See Table
230VAC
120VAC and 80% of full load
Latch mode; recycle AC input to reset
Automatic recovery
Automatic recovery
230VAC and full load
1
%
5
2.5
5
5
1
16
Derating at 2.5% per degree from 50°C to 70°C
Non-condensing
Non-condensing
Burn-in
MTBF
PHYSICAL SPECIFICATIONS
MIL-HDBK-217F, Ta=30°C
U-Chassis Models (Suffix “U”)
U-Chassis with Vented Top Cover Models (Suffix “C”)
Enclosed with End-side Built-in Fan Models (Suffix “E”)
Enclosed with Top-side Built-in Fan Models (Suffix “F”)
U-Chassis Models (Suffix “U”)
U-Chassis with Vented Top Cover Models (Suffix “C”)
Enclosed with End-side Built-in Fan Models (Suffix “E”)
Enclosed with Top-side Built-in Fan Models (Suffix “F”)
%
ms
%
s
ms
130
% Vout
110
140
% Iout
Trip without damage and automatic recovery
105
110
115
°C
75
40
55
1500
3000
1500
89
66
75
10mA AC cut-off current; for 3 seconds
For 3 seconds
For 3 seconds
At 264VAC
1
Apply 25A from ground pin of the three prong plug to the far most earth. Max allowable resistance is 0.1Ω
U & C Type Models
E & F Type Models
Dimensions (L x W x H)
VAC
Hz
A
-5
-1
Cooling
Weight
264
63
0.95
One F5A/350V fuse inserted in primary
Turn On
Turn Off
Turn On Delay
Hold Up Time
PROTECTION
Over Voltage Protection
Over Power Protection
Short Circuit Protection
Over Temperature Protection
GENERAL SPECIFICATIONS
Efficiency
PFC
Switching Frequency
PWM
Input Line to Chassis
Withstand Voltage
Primary to Secondary
Primary to Core
Leakage Current
Grounding Test
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature
Storage Temperature Range
Operating Humidity
Storage Humidity
Vibration
Unit
35
70
50% load step change
Recovery to within 1% Nominal Vo
Overshoot
Max
5
Measured from 10kHz to 20MHz bandwidth and with 0.1µF ceramic
and 22µF electrolytic capacitors in parallel across the output.
Ripple & Noise
09/05/2014
Min
%
kHz
VAC
mA
0
+70
°C
-20
+85
°C
5
90
% RH
5
95
% RH
5~50Hz; acceleration ±7.35 m/s*s on X, Y, & Z axes
Free air convection
Internal fan is provided
45°C ±5°C for 1 hour at 230VAC and full load
100,000
hours
1.10 lbs (500g)
1.21 lbs (550g)
1.43 lbs (650g)
1.32 lbs (600g)
5.00 x 3.20 x 1.50 in (127.00 x 81.28 x 38.10 mm)
5.00 x 3.20 x 1.66 in (127.00 x 81.28 x 42.10 mm)
6.50 x 3.20 x 1.60 in (165.10 x 81.28 x 40.64 mm)
5.00 x 3.20 x 2.00 in (127.00 x 81.28 x 50.80 mm)
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 2 of 5
PSPRL0801 SERIES
150~300 Watts, AC/DC Switching Power Supplies
Rev B
Wall Industries, Inc.
MECHANICAL DRAWINGS
U-Chassis Models (Suffix “U”): 5.00 x 3.20 x 1.50 Inches; Weight: 1.10 lbs
0.25 [6.35]
4.50 [114.30]
B
0.55 [13.90]
0.25 [6.35]
B
2.70 [68.58]
Unit: inches [mm]
0.75 [19.05]
1.75 [44.52]
L
MATING JST MODEL NO. VHR-5N (5 PINS)
OR EQUIVALENT
DINKLE PCB TERMINAL
P-830N
2 PINS M5 SCREW
0.024 [0.60]
N
0.32 [8.26]
TERMINAL BLOCK
3 PINS 6.35mm CENTER
HD-601-3P
0.071 [1.80]
G
3.20 [81.28]
CN1
FG
NEUTRAL
LINE
2.55 [64.77]
B 4:1 (6 PL)
0.197 [5.00]
0.177 [4.50]
M3X0.5
MATING JST MODEL NO. VHR-6N (6 PINS)
OR EQUIVALENT
1.50 [38.10]
5.00 [127.00]
Logic Signal Connector (CN3):
Mating JST XHP-4 or equivalent (CHYAO SHIUNN JS-2001-04);
Mating Pins: JST SXH-002T-P0.6 for AWG 30 to 26.
Input Connector (CN1):
Mating Molex Part No. VHR-5N or equivalent (5 pins, 3 used) or
Terminal block: Howder M3 screws 3 pin 6.35mm center Part No. HD-601-3P
PCB Labeling: L=Line; N-Neutral; G=Ground
Fan Driver Connector (FAN1):
12VDC/300mA is available to drive an external fan. Mating connector is
JST P/N XHP-3 (3 pins 0.98 pitch) or equivalent (CHYAO SHIUNN JS-2001-03)
Output Connector (CN2):
Mating Molex Part No. VHR-6N
Terminal block - Dinkle P830N, M5 screws
Mounting Inserts: 6 Places M3. Maximum penetration 3.8mm
U-Chassis with Top Cover Models (Suffix “C”): 5.00 x 3.20 x 1.66 Inches; Weight: 1.21 lbs
Unit: inches [mm]
1.66 [42.10]
COVER FOR PSPRL0801F SERIES
0.41 [10.35] x 4
3.20 [81.28]
CHASSIS
5.00 [127.00]
M3X0.5
Input Connector (CN1):
Mating Molex Part No. VHR-5N or equivalent (5 pins, 3 used) or
Terminal block: Howder M3 screws 3 pin 6.35mm center Part No. HD-601-3P
PCB Labeling: L=Line; N-Neutral; G=Ground
Output Connector (CN2):
Mating Molex Part No. VHR-6N
Terminal block - Dinkle P830N, M5 screws
Logic Signal Connector (CN3):
Mating JST XHP-4 or equivalent (CHYAO SHIUNN JS-2001-04);
Mating Pins: JST SXH-002T-P0.6 for AWG 30 to 26.
Fan Driver Connector (FAN1):
12VDC/300mA is available to drive an external fan. Mating connector is
JST P/N XHP-3 (3 pins 0.98 pitch) or equivalent (CHYAO SHIUNN JS-2001-03)
Mounting Inserts: 6 Places M3. Maximum penetration 3.8mm
09/05/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 3 of 5
Rev B
Wall Industries, Inc.
PSPRL0801 SERIES
150~300 Watts, AC/DC Switching Power Supplies
MECHANICAL DRAWINGS
Enclosed with End-Side Built-in Fan Models (Suffix “E”): 6.50 x 3.20 x 1.60 Inches; Weight: 1.43 lbs
0.25 [6.35]
0.071 [1.80]
B 4:1 (6 PL)
2.70 [68.58]
1.60 [40.64]
0.024 [0.60]
4.50 [114.30]
Unit: inches [mm]
0.197 [5.00]
1.75 [44.52]
0.177 [4.50]
2.55 [64.77]
3.20 [81.28]
M3X0.5
DINKLE PCB TERMINAL
P-830N
2 PINS M5 SCREW
0.32 [8.26]
IEC320 OR EQUIVALENT
TERMINAL BLOCK
3 PINS 6.35mm CENTER
HD-602-3P
MATING JST MODEL NO. VHR-6N (6 PINS)
OR EQUIVALENT
6.50 [165.10]
Input Connector (CN1):
IEC320 snap-in mounting type or
Terminal block: Howder HD-602-3P
Logic Signal Connector (CN3):
Mating JST XHP-4 or equivalent (CHYAO SHIUNN JS-2001-04);
Mating Pins: JST SXH-002T-P0.6 for AWG 30 to 26.
Output Connector (CN2):
Mating Molex Part No. VHR-6N
Terminal block - Dinkle P830N, M5 screws
Fan Driver Connector (FAN1):
12VDC/300mA is available to drive an external fan. Mating connector is
JST P/N XHP-3 (3 pins 0.98 pitch) or equivalent (CHYAO SHIUNN JS-2001-03)
Mounting Inserts: 6 Places M3. Maximum penetration 3.8mm
Enclosed with Top-Side Built-in Fan (Suffix “F”): 5.00 x 3.20 x 2.00 Inches; Weight: 1.32 lbs
COVER WITH BUILT-IN DC FAN
FOR PSPRL0801F SERIES
Unit: inches [mm]
2.00 [50.8]
3.20 [81.28]
FAN
CHASSIS
0.75 [19.05]
0.50 [12.70]
2.50 [63.50]
4.50 [114.30]
5.00 [127.0]
Input Connector (CN1):
Mating Molex Part No. VHR-5N or equivalent (5 pins, 3 used) or
Terminal block: Howder M3 screws 3 pin 6.35mm center Part No. HD-601-3P
PCB Labeling: L=Line; N-Neutral; G=Ground
Output Connector (CN2):
Mating Molex Part No. VHR-6N
Terminal block - Dinkle P830N, M5 screws
Logic Signal Connector (CN3):
Mating JST XHP-4 or equivalent (CHYAO SHIUNN JS-2001-04);
Mating Pins: JST SXH-002T-P0.6 for AWG 30 to 26.
Fan Driver Connector (FAN1):
12VDC/300mA is available to drive an external fan. Mating connector is
JST P/N XHP-3 (3 pins 0.98 pitch) or equivalent (CHYAO SHIUNN JS-2001-03)
Mounting Inserts: 6 Places M3. Maximum penetration 3.8mm
09/05/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 4 of 5
Rev B
Wall Industries, Inc.
PSPRL0801 SERIES
150~300 Watts, AC/DC Switching Power Supplies
SAFETY & EMC
Safety Approvals
EMI (Conducted & Radiated)
Harmonic Currents
Voltage Flicker
ESD
Radiated Immunity
Fast Transient
Surge
Conducted Immunity
Dip and Interruptions
UL60950-1, EN60950-1, IEC60950-1
Class B
EN61000-3-2
EN61000-3-3
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
EN61000-4-11
EN55022
EN55022
EN55022
EN55024
EN55024
EN55024
EN55024
EN55024
EN55024
FUNCTIONS
DESIGNATION
FF
INH
LED1
PG
FUNCTION
Fan Drive
Fan Fail Alarm
Remote ON/OFF
Power Supply ON
Power Good
DESCRIPTION
12VDC/300mA is available to drive an external fan
Pin 3 of CN3. Two types of logic signals provided. Please call factory for more details.
Pin 4 of CN3. Requires a low signal to inhibit output
Green LED on the PCB
Pin 1 on CN3. Goes high 100-500ms after DC regulation and low at least 1ms before loss of regulation (open collector)
DERATING CURVE
110
100
90
Load (%)
80
70
60
50
40
30
20
10
0
0
10
20
30
40
50
Ambient Temperature (°C)
60
70
80
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a
solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our
commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to
ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and
beyond the design and production phases. Give us a call today to discuss your future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
09/05/2014
(603)778-2300
(888)597-9255
(603)778-9797
E-mail:
sales@wallindustries.com
Web:
www.wallindustries.com
Address: 37 Industrial Drive
Exeter, NH 03833
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 5 of 5